Carbon plate fixing bolt dismounting device

Abstract

The invention provides a carbon plate fixing bolt dismounting device, and relates to the technical field of high-temperature electrolytic cell carbon plate fixing bolt dismounting, the carbon plate fixing bolt dismounting device comprises an operation table main body, a support frame is arranged on the upper end surface of the operation table main body, and a top plate assembly is provided with a top head corresponding to a bolt on a carbon plate; a placing area used for placing a carbon plate is formed on the upper end face of the operation table body, and a plurality of penetrating holes corresponding to bolts of the carbon plate are formed in the placing area. According to the carbon plate fixing bolt dismounting device, the carbon plate can be placed on the operation table main body, and the bolts on the carbon plate correspond to the through holes of the placing area; the hydraulic driving assembly enables the top plate assembly to move downwards; a top head on the top plate assembly corresponds to a bolt on the carbon plate, so that the bolt and the carbon plate move relatively, and the bolt on the carbon plate is separated from the carbon plate; the separated bolt enters the through hole; the dismounting efficiency of the bolts on the carbon plate is improved, and the dismounting difficulty is reduced.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of high-temperature electrolytic cell carbon plate fixing bolt removal, and in particular to a carbon plate fixing bolt removal device. BACKGROUND

[0002] In the operation process of a high-temperature electrolytic cell, the carbon plate plays a crucial role, as it not only participates in the electrochemical reaction as an electrode, but also bears the functions of supporting and conducting current. The fixing bolt is a key connecting piece that ensures the stable installation of the carbon plate in the electrolytic cell. However, the internal environment of the high-temperature electrolytic cell is extremely harsh, with high temperature and strong corrosion. Under such conditions, the fixing bolt is prone to corrosion. Over time, the degree of corrosion continues to increase, causing the connection between the fixing bolt and the carbon plate or the electrolytic cell body to become exceptionally tight, and even rusted and adhered.

[0003] When performing regular maintenance, repair, or component replacement on a high-temperature electrolytic cell, it is often necessary to remove the fixing bolt of the carbon plate. However, due to corrosion problems, traditional removal tools and methods often fail to work. For example, using a wrench or other conventional tools may slip due to severe corrosion on the surface of the bolt, failing to provide sufficient torque to loosen the bolt; using heating methods may cause thermal damage to other surrounding components in the complex environment of the high-temperature electrolytic cell, affecting the overall performance and safety of the equipment; chemical dissolution methods, although theoretically feasible, may introduce new chemicals in actual operation, adversely affecting other structures inside the electrolytic cell, and also have problems such as low dissolution efficiency and long processing time.

[0004] Currently, there is a lack of an effective solution on the market specifically targeting the problem of corrosion of the fixing bolt of the carbon plate of a high-temperature electrolytic cell, which is difficult to remove. Some existing general removal devices cannot meet the high-precision and high-reliability requirements under the special working conditions of a high-temperature electrolytic cell. SUMMARY

[0005] The purpose of the present application is to provide a carbon plate fixing bolt removal device to solve the technical problem of difficulty in removing the bolt on the carbon plate.

[0006] The present application provides a carbon plate fixing bolt removal device, comprising an operation table main body, a support frame is arranged on the upper end face of the operation table main body, a hydraulic drive assembly is arranged on the upper end of the support frame, and the movable end of the hydraulic drive assembly faces the upper end face of the operation table main body; A top plate assembly is arranged on the movable end of the hydraulic drive assembly, and a top head corresponding to the bolt on the carbon plate is arranged on the top plate assembly; The upper end face of the operation table main body forms a placement area for placing the carbon plate, and a plurality of through holes corresponding to the bolts of the carbon plate are arranged in the placement area.

[0007] In an optional embodiment, the support frame comprises a plurality of support columns; a guide plate is arranged at the movable end of the hydraulic drive assembly, and a guide hole is arranged on the guide plate, and the support columns are arranged in the guide hole. In an optional embodiment, the support frame comprises four support columns; the four support columns are divided into two groups; one group of support columns is arranged on each side of the placement area.

[0008] In an optional embodiment, the support column is a telescopic column, which comprises a lower fixed column, a threaded column, and an upper fixed column; one end of the threaded column is screwed into the upper fixed column, and the other end is screwed into the lower fixed column.

[0009] In an optional embodiment, the top plate assembly comprises a fixed top plate and a movable top plate; the fixed top plate is used to connect with the movable end of the hydraulic drive assembly; The movable top plate is detachably connected with the fixed top plate, and the top head is arranged on the movable top plate.

[0010] In an optional embodiment, the support frame has two oppositely arranged fixed bases, and the placement area is located between the two fixed bases; A fixed plate is arranged on the fixed base, and an adjusting bolt is arranged between the fixed plate and the fixed base; the two fixed plates cooperate to clamp the carbon plate.

[0011] In an optional embodiment, the side of the fixed plate facing the carbon plate is provided with anti-skid tooth patterns.

[0012] In an optional embodiment, the operation table body has a storage cavity, and the perforations are in communication with the storage cavity.

[0013] In an optional embodiment, a storage disc is arranged in the storage cavity of the operation table body, and the storage disc is used to collect the bolts falling from the perforations. In an optional embodiment, the lower end of the operation table body is provided with a support leg, which is screwed into the lower end of the operation table body.

[0014] The operation table body of the carbon plate fixing bolt removal device can place the carbon plate, and the bolts on the carbon plate correspond to the perforations in the placement area; the hydraulic drive assembly moves the top plate assembly downward; the top head on the top plate assembly corresponds to the bolts on the carbon plate, so that the bolts and the carbon plate move relatively, and then the bolts on the carbon plate are separated from the carbon plate; the separated bolts enter the perforations; the dismounting efficiency of the bolts on the carbon plate is improved, and the dismounting difficulty is reduced. BRIEF DESCRIPTION OF DRAWINGS In order to more clearly illustrate the technical solutions in the specific embodiments of the present application or the prior art, the drawings needed to be used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without creative labor on the basis of these drawings.

[0015] Figure 1 The structural schematic diagram of the use state of the carbon plate fixing bolt removal device provided by the embodiment of the present application is shown in the figure. Figure 2 The structural schematic diagram of the carbon plate fixing bolt removal device provided by the embodiment of the present application is shown in the figure. Figure 3 The structural schematic diagram of the carbon plate fixing bolt removal device provided by the embodiment of the present application is shown in the figure. Figure 2 The structural schematic diagram of the carbon plate fixing bolt removal device provided by the embodiment of the present application is shown in the figure.

[0016] Figure legend: 100 - operation table main body; 200 - hydraulic drive assembly; 300 - support column; 400 - guide plate; 500 - fixed base; 600 - fixed plate; 700 - top plate assembly; 701 - fixed top plate; 702 - movable top plate; 703 - top head; 800 - adjusting bolt; 900 - perforation. DETAILED DESCRIPTION

[0017] The terms "first", "second", "third" and the like are only used for differentiation and description, and do not represent the arrangement sequence number, and cannot be understood as indicating or implying relative importance.

[0018] In addition, the terms "horizontal", "vertical", "overhanging" and the like do not mean that the components must be absolutely horizontal or overhanging, but can be slightly inclined. For example, "horizontal" only means that its direction is more horizontal relative to "vertical", and does not mean that the structure must be completely horizontal, but can be slightly inclined.

[0019] In the description of the present application, it should be noted that the terms "inner", "outer", "left", "right", "upper", "lower" and the like indicate the orientation or positional relationship shown in the drawings, or the orientation or positional relationship commonly used when the product of the present application is used, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.

[0020] In the description of the present application, unless explicitly specified and limited, the terms "arrangement", "installation", "connection", "connection" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium, or it can be the communication inside two elements.

[0021] The technical solutions of the present application will be described clearly and completely in the following with reference to the drawings.

[0022] Embodiments Referring to Figures 1-3 The present application provides a carbon plate fixing bolt removal device, comprising an operation table body 100, a support frame is arranged on the upper end face of the operation table body 100, a hydraulic drive assembly 200 is arranged on the upper end of the support frame, and the movable end of the hydraulic drive assembly 200 faces the upper end face of the operation table body 100. A top plate assembly 700 is arranged on the movable end of the hydraulic drive assembly 200, and a top head 703 corresponding to the bolt on the carbon plate is arranged on the top plate assembly 700. The upper end face of the operation table body 100 forms a placement area for placing the carbon plate, and a plurality of through holes 900 corresponding to the bolts on the carbon plate are arranged in the placement area.

[0023] In some embodiments, the upper end face of the operation table body 100 of the carbon plate fixing bolt removal device is provided with a placement area, and a plurality of through holes 900 are arranged in the placement area; the specifications of the carbon plates are different, but the positions of the bolts on the carbon plates are the same; the through holes 900 of the placement area can correspond to the bolts on the carbon plates one by one.

[0024] The carbon plate is placed in the placement area of the operation table body 100; the bolts on the carbon plate correspond to the through holes 900 of the placement area one by one; the hydraulic drive assembly 200 moves the top plate assembly 700 towards the carbon plate; a plurality of top heads 703 are arranged on the top plate assembly 700, and the plurality of top heads 703 correspond to the bolts on the carbon plate one by one.

[0025] The top plate assembly 700 is driven by the hydraulic drive assembly 200 to top the bolt and move the bolt relative to the carbon plate, so as to separate the bolt on the carbon plate from the carbon plate, realize the dismounting of the bolt on the carbon plate, and improve the efficiency of the dismounting of the carbon plate bolt.

[0026] Hydraulic drive assembly 200: choose the rated pressure 31.5 MPa electric hydraulic pump, motor power 5KW, flow 2L / min, provide strong power, meet the high pressure demand of bolt removal. Hydraulic cylinder adopts single acting plunger type cylinder, cylinder and piston rod are made of carbon steel, cylinder diameter 100mm, stroke 300mm, maximum thrust can reach 245KN, ensure enough drawing force.

[0027] The control system uses electromagnetic reversing valve instead of manual reversing valve, matched with pressure sensor and controller. The operator inputs instructions on the console, and the controller controls the electromagnetic reversing valve after receiving the signal, to realize precise control of the extension and retraction of the oil cylinder. The pressure sensor monitors the system pressure in real time, and when the pressure is abnormal, the controller immediately starts the relief valve to discharge pressure and ensure system safety.

[0028] In an optional embodiment, the support frame includes a plurality of support columns 300; a guide plate 400 is provided at the movable end of the hydraulic drive assembly 200, and a guide hole is provided on the guide plate 400, and the support column 300 is provided in the guide hole. In an optional embodiment, the support frame includes four support columns 300; the four support columns 300 are divided into two groups; one group of support columns 300 is provided on each side of the placement area.

[0029] In an optional embodiment, the support column 300 is a telescopic column, which includes a lower fixed column, a threaded column and an upper fixed column, one end of the threaded column is screwed into the upper fixed column, and the other end is screwed into the lower fixed column.

[0030] In some embodiments, the support frame includes a plurality of support columns 300, and generally includes four support columns 300, which are provided on both sides of the placement area.

[0031] Four guide holes are provided on the guide plate 400, and the support column 300 is provided in the guide hole; the guide plate 400 cooperates with the support column 300 to accurately lift the top plate assembly 700, so that the top head 703 on the top plate assembly 700 can accurately correspond to the bolt on the carbon plate, and the top head 703 can act on the bolt.

[0032] Because the specifications of the carbon plates are different, the thicknesses of the carbon plates are also different, and the height of the support column 300 can be adjusted; the support column 300 includes an upper fixed column, a lower fixed column and a threaded column, the two ends of the threaded column are screwed into the upper fixed column and the lower fixed column respectively, the threads at the upper and lower ends of the threaded column are opposite in direction, that is, by rotating the threaded column, the distance between the upper fixed column and the lower fixed column is increased or decreased, thereby adjusting the height of the support column; so that the support frame can meet the demand of disassembling the bolts of carbon plates of different specifications.

[0033] Referring toFigure 2 In an optional embodiment, the top plate assembly 700 comprises a fixed top plate 701 and a movable top plate 702, the fixed top plate 701 is used to connect with the movable end of the hydraulic drive assembly 200; The movable top plate 702 is detachably connected with the fixed top plate 701, and the top head 703 is arranged on the movable top plate 702.

[0034] In some embodiments, the fixed top plate 701 of the top plate assembly 700 is connected with the movable end of the hydraulic drive assembly 200, and the movable top plate 702 is detachably connected with the fixed top plate 701; when replacing top heads 703 of different specifications, replace different movable top plates 702; the top head 703 on each movable top plate 702 is different; each different specification of carbon plate corresponds to a movable top plate 702; in this way, the carbon plate fixing bolt removal device can remove the bolts of different specifications of carbon plates.

[0035] In an optional embodiment, the support frame has two oppositely arranged fixed bases 500, and the placement area is located between the two fixed bases 500; A fixed plate 600 is arranged on the fixed base 500, and an adjusting bolt 800 is arranged between the fixed plate 600 and the fixed base 500; two fixed plates 600 cooperate to clamp the carbon plate.

[0036] In an optional embodiment, the fixed plate 600 is provided with anti-skid tooth patterns on the side facing the carbon plate.

[0037] In order to ensure that the carbon plate remains fixed during disassembly, a fixed base 500 is arranged on the support frame, and the placement area is located between the two fixed bases 500; an adjusting bolt 800 is screwed on the fixed base 500, and a fixed plate 600 is arranged on the adjusting bolt 800; the fixed plate 600 is moved relative to the fixed base 500 by rotating the adjusting bolt 800.

[0038] Two fixed plates 600 cooperate to clamp the carbon plate, so that the carbon plate cannot move on the operation table main body 100; ensure that the carbon plate can remain firm and stable when disassembling the bolts on the carbon plate; and further ensure that the top head 703 of the top plate assembly 700 can apply external force to the bolts on the carbon plate to separate the bolts from the carbon plate.

[0039] In order to further increase the friction between the carbon plate and the fixed plate 600, an anti-skid tooth pattern is arranged on the fixed plate 600.

[0040] The distance between the two fixing plates 600 can be adjusted according to the size of the carbon plate, and the fixing of the carbon plate of different specifications of the high-temperature electrolytic cell can be adapted. Whether it is the carbon plate of a large industrial electrolytic cell or the carbon plate of a small experimental device, the carbon plate can be tightly fixed by adjusting the distance between the two fixing plates 600, thereby greatly widening the application range of the device.

[0041] The carbon plate fixing bolt removal device is used to solve the problem that the carbon plate fixing bolt of the high-temperature electrolytic cell is difficult to remove due to corrosion. The carbon plate fixing bolt removal device can work stably in such an environment, effectively solve the bolt fastening problem caused by corrosion, and has good working condition adaptability. It can be widely used in various industries and scenes related to high-temperature electrolytic cell maintenance.

[0042] In an optional embodiment, the operation table body 100 has a receiving cavity, and the through hole 900 communicates with the receiving cavity.

[0043] In an optional embodiment, a receiving disc is arranged in the receiving cavity of the operation table body 100, and the receiving disc is used to collect the bolts falling from the through hole 900. In order to facilitate the collection of the bolts falling from the through hole 900, a receiving cavity is arranged on the operation table body 100, and a receiving disc is arranged in the receiving cavity. The bolts falling from the through hole 900 fall into the receiving disc in the receiving cavity. In this way, the collection of the falling bolts is completed, and the collection efficiency is improved.

[0044] In an optional embodiment, a supporting leg is arranged at the lower end of the operation table body 100, and the supporting leg is screwed at the lower end of the operation table body 100.

[0045] In some embodiments, a plurality of supporting legs are arranged on the operation table body 100, and the supporting legs are screwed at the lower end of the operation table body 100. In this way, the requirement of the operation table body 100 to the ground can be reduced, and the stability of the operation table body 100 can be ensured.

[0046] The operation table body 100 of the carbon plate fixing bolt removal device provided by the application can place the carbon plate, and the bolts on the carbon plate correspond to the through hole 900 of the placement area. The hydraulic drive assembly 200 moves the top plate assembly 700 downward. The top head 703 on the top plate assembly 700 corresponds to the bolts on the carbon plate, so that the bolts and the carbon plate move relative to each other, and then the bolts on the carbon plate are separated from the carbon plate. The separated bolts enter the through hole 900. The dismounting efficiency of the bolts on the carbon plate is improved, and the dismounting difficulty is reduced. It should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, and are not intended to limit the present application; although the present application has been described in detail with reference to the above embodiments, those skilled in the art should understand that the technical solutions recorded in the above embodiments can be modified, or some or all of the technical features can be replaced by equivalents; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application.

Claims

1. A carbon plate fixing bolt removal device, characterized in that: It comprises an operating table body (100), a support frame is provided on the upper end surface of the operating table body (100), a hydraulic drive assembly (200) is provided on the upper end of the support frame, and the movable end of the hydraulic drive assembly (200) faces the upper end surface of the operating table body (100); A top plate assembly (700) is provided at the movable end of the hydraulic drive assembly (200), and a top head (703) corresponding to the bolts on the carbon plate is provided on the top plate assembly (700); The upper end surface of the operating table body (100) forms a placement area for placing a carbon plate, and a plurality of through holes (900) corresponding to bolts of the carbon plate are provided in the placement area.

2. The carbon plate fixing bolt removal device according to claim 1, characterized in that: The support frame comprises a plurality of support columns (300); a guide plate (400) is provided at the movable end of the hydraulic drive assembly (200), and a guide hole is provided on the guide plate (400), and the support columns (300) are inserted into the guide hole.

3. The carbon plate fixing bolt removal device according to claim 2, characterized in that: The support frame comprises four support columns (300); the four support columns (300) are divided into two groups; and one group of support columns (300) is respectively arranged on both sides of the placement area.

4. The carbon plate fixing bolt removal device according to claim 2, characterized in that: The support column (300) is a telescopic column comprising a lower fixed column, a threaded column and an upper fixed column, one end of the threaded column being screwed into the upper fixed column, and the other end being screwed into the lower fixed column.

5. The carbon plate fixing bolt removal device according to claim 1, characterized in that: The top plate assembly (700) comprises a fixed top plate (701) and a movable top plate (702), wherein the fixed top plate (701) is used to be connected to the movable end of the hydraulic drive assembly (200); The movable top plate (702) is detachably connected to the fixed top plate (701), and the top head (703) is arranged on the movable top plate (702).

6. The carbon plate fixing bolt removal device according to claim 1, characterized in that: The support frame has two fixed bases (500) arranged opposite to each other, and the placement area is located between the two fixed bases (500); A fixing plate (600) is provided on the fixing base (500), and an adjusting bolt (800) is provided between the fixing plate (600) and the fixing base (500); the two fixing plates (600) cooperate to clamp the carbon plate.

7. The carbon plate fixing bolt removal device according to claim 6, characterized in that: The side of the fixing plate (600) facing the carbon plate is provided with anti-slip teeth.

8. The carbon plate fixing bolt removal device according to claim 1, characterized in that: The operating table body (100) has a storage cavity, and the through hole (900) is connected to the storage cavity.

9. The carbon plate fixing bolt removal device according to claim 8, characterized in that: A storage tray is provided in the storage cavity of the operating table body (100), and the storage tray is used to collect bolts dropped from the through holes (900).

10. The carbon plate fixing bolt removal device according to claim 1, characterized in that: The lower end of the operating table body (100) is provided with a support foot, and the support foot is screwed to the lower end of the operating table body (100).

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