A pouring forming mold based on asphalt concrete waste crushing recycling
By coordinating the demolding mechanism with the liquid storage chamber, the problem of molten asphalt seeping into the gap between the mold frame and the compaction block during brick making from asphalt concrete waste was solved, enabling rapid demolding and efficient production, and improving the integrity of the bricks and production efficiency.
Patent Information
- Application Number
- CN202511241078.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-02
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2045-09-02
AI Technical Summary
In the process of making bricks from asphalt concrete waste, molten asphalt seeps into the gap between the mold frame and the pressing block, causing adhesion. When demolding, the pressing block moves upward and damages the edge of the brick. In addition, the natural curing process is slow and affects production efficiency.
The demolding mechanism and the liquid storage chamber are designed in a coordinated manner. The adhesive asphalt is cut in stages by a cutter and the temperature of the medium is controlled to block the asphalt from adhering to the gaps. The high-temperature medium preheats the mold frame to prevent premature hardening, while the low-temperature medium accelerates the curing, thus achieving rapid demolding.
It effectively prevents damage to the brick edges during demolding, shortens the curing cycle, and improves the integrity of the bricks and production efficiency.
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Figure CN120791940B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of recycling, in particular to a pouring forming mold based on broken recycling of asphalt concrete waste. BACKGROUND
[0002] Asphalt concrete is a composite material formed by mixing and compacting asphalt and mineral aggregate in proportion, mainly used for road paving. A large amount of asphalt concrete waste is generated every year due to road maintenance. The waste is usually crushed and sieved for producing various brick products. When the waste is used to make bricks, the waste particles need to be heated to melt the old asphalt and wrap the aggregate, forming a continuous cohesive phase. Then the heated waste particles are placed in the forming cavity of the mold frame, and the waste particles are compressed by the pressing block to expel the internal bubbles, improve the packing density between the aggregates, and avoid the formation of honeycomb defects in the brick body, thereby improving the strength of the brick. After the asphalt in the waste particles is naturally solidified, the brick is pushed out of the forming cavity to complete the brick making process.
[0003] However, there are some problems in the process of making bricks from asphalt concrete waste. During the pressing process, the melted asphalt seeps into the gap between the inner wall of the mold frame and the pressing block, and solidifies on the pressing block. When the mold is removed, the pressing block moves up and pulls the edge of the brick body through the adhesive asphalt, causing the edge of the brick to peel off and be damaged, affecting the integrity and yield of the product. At the same time, the natural solidification process is slow, which not only prolongs the production cycle and restricts the efficiency, but also aggravates the adhesion of the asphalt to the mold due to the long-term sticky state of the asphalt.
[0004] Therefore, the melted asphalt seeps into the gap between the mold frame and the pressing block during the pressing process, forming a sticky structure that causes damage during demolding, and the slow natural solidification affects production efficiency, which is a technical problem that needs to be solved by those skilled in the art. SUMMARY
[0005] In view of the above problems, the present application provides a pouring forming mold based on broken recycling of asphalt concrete waste to solve the above technical problems.
[0006] To achieve the above purpose, the present application provides the following technical scheme: the pouring forming mold based on broken recycling of asphalt concrete waste provided by the present application comprises a device frame and a bottom plate mounted thereon, a base is fixedly installed on the bottom plate, a I-shaped mold frame is fixedly installed on the base, a main hydraulic cylinder is fixedly installed on the top of the bottom plate through a plurality of supports, a moving seat with its upper end fixedly connected to the main hydraulic cylinder is slidably installed on the supports, and a pressing block is fixedly installed at the lower end of the moving seat; a demolding mechanism is arranged on the moving seat.
[0007] The demolding mechanism comprises two pairs of cutting knives slidingly arranged below the moving seat, the two pairs of cutting knives are symmetrically arranged on the front and back and left and right of the pressing block, a supporting plate is fixedly arranged on the support, the height of the supporting plate is flush with the upper end of the mold frame, a rectangular groove is formed in the middle of the base, and a jacking plate is slidingly arranged in the rectangular groove.
[0008] A square tube is fixedly arranged on the mold frame, and a liquid storage cavity is formed between the inner wall of the square tube and the outer wall of the mold frame.
[0009] The mold frame is preheated by the high-temperature medium in the liquid storage cavity, the waste particles are pushed into the mold frame, the main hydraulic cylinder drives the pressing block to press and compact, after compaction, the liquid storage cavity is circulated to input low-temperature medium to accelerate solidification, after solidification, the jacking plate moves up and the main hydraulic cylinder lifts the pressing block, when the lower end of the pressing block is flush with the upper end of the supporting plate, the left and right cutting knives are first lowered to cut off the asphalt adhered to the left and right sides of the pressing block, and then the front and back cutting knives are lowered to cut off the asphalt adhered to the front and back sides of the pressing block.
[0010] As a preferred solution, the demolding mechanism further comprises a fixed plate fixedly arranged on the upper end of the cutting knife, a pair of sliding rods are fixedly arranged on the upper end of the fixed plate, a waist-shaped slot corresponding to the sliding rod is formed in the moving seat, and a sliding plate corresponding to the fixed plate is slidingly arranged on the upper end of the moving seat.
[0011] As a preferred solution, a first lifting plate is arranged between the front and back two connecting plates, a pair of first guide columns are fixedly arranged on the opposite surfaces of the front and back two connecting plates, and circular holes corresponding to the first guide columns are formed in the front and back ends of the first lifting plate.
[0012] As a preferred solution, a second lifting plate is arranged below the first lifting plate between the left and right two sliding plates, a vertical plate is fixedly arranged on the upper end of the second lifting plate on the opposite sides of the left and right two connecting plates, a pair of second guide columns are fixedly arranged on the opposite surfaces of the left and right two connecting plates, and the second guide columns slidingly penetrate the vertical plate away from the corresponding connecting plate.
[0013] As a preferred solution, a driving part is arranged on the moving seat and used to drive the first lifting plate and the second lifting plate to sequentially move downward, the driving part comprises two push-pull hydraulic cylinders fixedly arranged on the upper end of the moving seat and symmetrically arranged with respect to the connecting plate, the extension section of the left push-pull hydraulic cylinder is fixedly connected with the second lifting plate through the second connecting plate, and the extension section of the right push-pull hydraulic cylinder is fixedly connected with the first lifting plate through the first connecting plate.
[0014] As a preferred solution, a liquid outlet hole is formed in the upper end of the front end of the square tube and communicates with the liquid storage cavity, a liquid inlet hole is formed in the lower end of the mold frame and communicates with the liquid storage cavity, and a through hole coaxial with the liquid inlet hole is formed in the base and the bottom plate.
[0015] Preferably, the upper end of the first lifting plate is fixedly provided with a bidirectional hydraulic cylinder, and the two telescopic sections of the bidirectional hydraulic cylinder are fixedly connected with the two connection plates distributed in front and back respectively.
[0016] Preferably, the jacking plate is in the shape of a trapezoidal table with the lower end area smaller than the upper end area, and the inner wall of the rectangular groove is a slope surface matched with the slope surface of the jacking plate.
[0017] Preferably, the lower end of the bottom plate is fixedly provided with a jacking hydraulic cylinder, and the telescopic section of the jacking hydraulic cylinder is slidably penetrated through the bottom plate and then fixedly connected with the lower end of the jacking plate.
[0018] Preferably, a linkage is arranged between the sliding plates, and the linkage comprises a connecting rod.
[0019] The one or more technical solutions in the embodiments of the present application have at least one of the following technical effects: first, the present application realizes real-time blocking of adhesion caused by penetration of asphalt into the gap during the pressing process through the synergistic effect of the demolding mechanism and the liquid storage cavity, and cuts the asphalt adhered and solidified on the briquettes in steps during the demolding stage, eliminating the pulling damage to the edges of the bricks when the briquettes are moved up; at the same time, the active thermal management of the mold frame is realized by switching the medium in the liquid storage cavity, so as to shorten the solidification period, thereby solving the problem of demolding delay and adhesion intensification caused by natural cooling, and significantly improving the brick integrity and production efficiency.
[0020] Second, the present application realizes complete separation of the briquettes and the bricks by preferentially lowering the left and right cutters to cut off the solidified and adhered asphalt on the left and right sides of the briquettes, and then following up with the front and rear cutters to cut the adhered layers on the front and rear sides of the briquettes, thereby solving the pulling damage to the edges of the bricks when the briquettes are moved up; at the same time, the mold frame is preheated by introducing high-temperature medium into the liquid storage cavity to ensure the flowability of the asphalt after pressing, and low-temperature medium is switched to accelerate the solidification process, thereby solving the problem of demolding delay and adhesion intensification caused by natural cooling, and significantly improving the brick integrity and production efficiency.
[0021] Third, the liquid storage cavity of the present application prevents premature hardening of the asphalt by preheating the mold frame by introducing high-temperature medium into the cavity, ensures the compaction density, and recirculates low-temperature medium to forcibly exchange heat and promote rapid transition of the asphalt from viscoelastic state to solid state, thereby shortening the asphalt solidification period and simultaneously reducing the adhesion strength of the asphalt, so that the demolding resistance is significantly reduced.
[0022] Additional aspects and advantages of the present application will be made apparent from the following description. BRIEF DESCRIPTION OF DRAWINGS
[0023] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed in the embodiments or prior art description. Obviously, the drawings in the following description only represent the embodiments of the present application, and for those skilled in the art, other drawings can be obtained without creative effort based on the provided drawings.
[0024] Figure 1 It is a schematic diagram of the three-dimensional structure of the present application.
[0025] Figure 2 It is an exploded view of the demolding mechanism part structure of the present application.
[0026] Figure 3 It is a schematic diagram of the structure between the briquettes and the cutting knives of the present application.
[0027] Figure 4 It is a sectional view between the mold frame and the square tube of the present application.
[0028] Figure 5 It is a schematic diagram of the structure of the bidirectional hydraulic cylinder of the present application.
[0029] Figure 6 It is a schematic diagram of the structure of the connecting rod of the present application.
[0030] Figure 7 It is a cutting flow chart of the cutting knives cutting the asphalt adhered on the briquettes of the present application.
[0031] The drawings are as follows: 10, equipment rack; 11, bottom plate; 12, base; 13, mold frame; 14, moving seat; 15, briquette; 16, main hydraulic cylinder; 2, demolding mechanism; 20, cutting knife; 21, supporting plate; 22, jacking plate; 220, jacking hydraulic cylinder; 23, square tube; 230, liquid outlet hole; 231, liquid inlet hole; 24, sliding rod; 240, connecting plate; 25, sliding plate; 250, connecting rod; 26, No. 1 lifting plate; 260, bidirectional hydraulic cylinder; 27, No. 1 guide column; 28, No. 2 lifting plate; 29, No. 2 guide column; 3, driving part; 30, push-pull hydraulic cylinder; 31, No. 1 connecting plate; 32, No. 2 connecting plate. DETAILED DESCRIPTION
[0032] In order to make the above-mentioned purposes, features and advantages of the present application more apparent and easy to understand, the specific embodiments of the present application will be described in detail below with reference to the drawings. In the following description, many specific details are set forth in order to provide a thorough understanding of the present application. However, the present application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the concept of the present application, so the present application is not limited to the specific embodiments disclosed below.
[0033] As Figure 1As shown in the figure, a pouring forming mold based on asphalt concrete waste crushing recycling, comprising a device frame 10 and a bottom plate 11 installed thereon, a base 12 fixedly installed on the bottom plate 11, a mold frame 13 in an I-shaped structure fixedly installed on the base 12, a main hydraulic cylinder 16 fixedly installed on the bottom plate 11 through a plurality of supports, a moving seat 14 fixedly connected with the main hydraulic cylinder 16 at the upper end and slidably installed on the supports, and a pressing block 15 fixedly installed at the lower end of the moving seat 14; a demolding mechanism 2 is arranged on the moving seat 14.
[0034] As shown in Figure 1 , Figure 2 , Figure 3 and Figure 4 , the demolding mechanism 2 comprises two pairs of cutters 20 slidably arranged below the moving seat 14, the two pairs of cutters 20 are symmetric about the pressing block 15 in front and back and left and right respectively, a supporting plate 21 having an upper end at the same horizontal plane as the upper end of the mold frame 13 is fixedly installed on the supports, and a rectangular groove is formed in the middle of the base 12, and a jacking plate 22 is slidably arranged in the rectangular groove.
[0035] As shown in Figure 2 , Figure 4 and Figure 7 , the jacking plate 22 has a trapezoidal structure with a smaller lower end surface area than an upper end surface area, and the inner wall of the rectangular groove is a slope surface matched with the slope surface of the jacking plate 22.
[0036] As shown in Figure 1 , Figure 3 , Figure 5 and Figure 6 , the demolding mechanism 2 further comprises a fixed plate fixedly installed on the upper end of the cutter 20, a pair of slide rods 24 fixedly installed on the upper end of the fixed plate, a waist-shaped groove corresponding to the slide rod 24 is formed in the moving seat 14, and a slide plate 25 corresponding to the fixed plate is slidably installed at the upper end of the moving seat 14, and a connecting plate 240 is fixedly installed on each pair of slide rods 24 after the slide rods 24 slide through the corresponding waist-shaped groove and the slide plate 25.
[0037] As shown in Figure 2 and Figure 4 , the bottom plate 11 is fixedly installed with a jacking hydraulic cylinder 220 at the lower end, and the telescopic section of the jacking hydraulic cylinder 220 is fixedly connected with the lower end of the jacking plate 22 after sliding through the bottom plate 11.
[0038] As shown in Figures 1 to 6As shown, in particular work, the lifting hydraulic cylinder 220 pulls the lifting plate 22 to move down, the inclined surface of the lifting plate 22 is in close contact with the inclined surface of the rectangular groove to seal the rectangular groove and avoid asphalt flowing out, then the external pushing device pushes the granular material of the heated asphalt concrete waste into the forming cavity of the mold frame 13, then the main hydraulic cylinder 16 pushes the moving seat 14 to move down, the moving seat 14 drives the pressing block 15 to press the waste granular material in the mold frame 13, so that the waste granular material is pressed into a brick, and in the pressing process, the asphalt enters the gap between the inner wall of the forming cavity of the mold frame 13 and the pressing block 15, and then solidifies into a frame-shaped structure adhered to and wrapped around the lower end of the pressing block 15.
[0039] After the fixed brick is pressed, the lifting hydraulic cylinder 220 pushes the formed brick up through the lifting plate 22, and the main hydraulic cylinder 16 pulls the moving seat 14 and the pressing block 15 up, until the lower end of the pressing block 15 is at the same horizontal plane as the upper end of the supporting plate 21, then the cutter 20 initially in contact with the left and right ends of the pressing block 15 moves down to cut the asphalt at the left and right ends of the pressing block 15, then the front and rear cutters 20 are in contact with the front and rear ends of the pressing block 15, and the left and right cutters 20 are away from the pressing block 15, then the front and rear cutters 20 in contact with the pressing block 15 are pushed down to cut the asphalt at the front and rear ends of the pressing block 15, so that there is no asphalt bridge between the pressing block 15 and the brick body, eliminating the pulling damage, and the timing operation avoids the interference problem of synchronous cutting, then the left and right cutters 20 are reset in contact with the pressing block 15, and the front and rear cutters 20 are away from the pressing block 15, then the four cutters 20 are reset to move up, and the external air nozzle blows the cut asphalt away from the supporting plate 21 for centralized collection and reuse.
[0040] The lifting hydraulic cylinder 220 continues to push the brick up through the lifting plate 22, and the pressing block 15 is synchronously moved up through the main hydraulic cylinder 16, until the upper end surface of the lifting plate 22 is at the same horizontal plane as the upper end surface of the supporting plate 21, then the external pushing device pushes the brick away from the supporting plate 21 for centralized collection and processing, then the above operation is repeated to continue the asphalt concrete waste brick making process.
[0041] As shown in Figure 1 and Figure 5 , a first lifting plate 26 is arranged between the front and rear two connecting plates 240, the opposite surfaces of the front and rear two connecting plates 240 are each fixedly installed with a pair of first guide columns 27, and the front and rear ends of the first lifting plate 26 are each provided with a circular hole in sliding connection with the first guide column 27.
[0042] As shown in Figure 1 and Figure 5As shown, two left and right relative sliding plates 25 are provided with a second lifting plate 28 below a first lifting plate 26, and the opposite sides of two left and right relative connecting plates 240 are each provided with a vertical plate fixedly installed at the upper end of the second lifting plate 28, and the opposite sides of the two left and right relative connecting plates 240 are each fixedly installed with a pair of second guide columns 29, and the second guide columns 29 slide through the corresponding vertical plate away from the corresponding connecting plate 240.
[0043] As shown in Figure 1 and Figure 5 As shown, the moving seat 14 is provided with a driving part 3 for driving the first lifting plate 26 and the second lifting plate 28 to move downward in sequence, the driving part 3 includes two push-pull hydraulic cylinders 30 which are left and right symmetrical about the connecting plate 240 and are fixedly installed at the upper end of the moving seat 14, the extension section of the left push-pull hydraulic cylinder 30 is fixedly connected with the second lifting plate 28 through a second connecting plate 32, and the extension section of the right push-pull hydraulic cylinder 30 is fixedly connected with the first lifting plate 26 through a first connecting plate 31.
[0044] As shown in Figure 5 As shown, the upper end of the first lifting plate 26 is fixedly installed with a bidirectional hydraulic cylinder 260, and the two extension sections of the bidirectional hydraulic cylinder 260 are respectively fixedly connected with two front and rear distributed connecting plates 240.
[0045] As shown in Figure 5 and Figure 6 As shown, a linkage is arranged between the sliding plates 25, and the linkage includes a connecting rod 250, and the connecting rod 250 is hinged between two adjacent sliding plates 25.
[0046] As shown in Figures 1 to 7 As shown, in specific work, the jacking hydraulic cylinder 220 pushes the formed brick block to move upward, and the main hydraulic cylinder 16 synchronously drives the fixed plate and the pressing block 15 to move upward until the lower end surface of the pressing block 15 and the upper end surface of the supporting plate 21 are located on the same horizontal plane, at this time, the brick block will not exceed the upper end surface of the mold frame 13 (as shown in Figure 7 the upper state diagram), and then the left push-pull hydraulic cylinder 30 pulls the second lifting plate 28 downward through the second connecting plate 32, the second lifting plate 28 drives the two left and right connecting plates 240 to move downward through the second guide column 29, and the connecting plate 240 drives the two left and right cutters 20 which are in initial state and are attached to the left and right ends of the pressing block 15 to move downward through the corresponding sliding rod 24, and the cutter 20 moves downward and abuts against the upper end of the mold frame 13 (as shown in Figure 7(In the state diagram of the middle part) the asphalt on the left and right sides of the pressure block 15 is cut off. Then the bidirectional hydraulic cylinder 260 pulls the front and rear connecting plates 240 closer to each other. The front and rear connecting plates 240 drive the corresponding fixed plates and sliding plates 25 to move towards the pressure block 15 through the corresponding sliding rods 24. The fixed plates drive the cutting ends of the front and rear cutters 20 to fit against the front and rear end faces of the pressure block 15. As the front and rear sliding plates 25 move closer to each other, the connecting rod 250 pushes the left and right sliding plates 25 away from each other. The left and right sliding plates 25 drive the corresponding cutters 20 away from the pressure block 15 through the corresponding sliding rods 24 and fixed plates. The cutters 20 drive the cut asphalt away from the pressure block 15.
[0047] Then, the right-side push-pull hydraulic cylinder 30 pushes the first lifting plate 26 downward through the first connecting plate 31. The first lifting plate 26 then drives the front and rear connecting plates 240 downward through the first guide column 27. The front and rear connecting plates 240 then drive the front and rear cutters 20 downward through the corresponding sliding rods 24 and fixing plates. The front and rear cutters 20 move downward while maintaining contact with the pressure block 15, so as to cut the asphalt at both ends of the pressure block 15 (e.g., Figure 7 (See the lower part of the diagram). Then, the bidirectional hydraulic cylinder 260 pushes the front and rear connecting plates 240 away from each other. The front and rear connecting plates 240 then drive the corresponding sliding plates 25 and fixed plates to move through the corresponding sliding rods 24. The movement of the front and rear sliding plates 25 pulls the left and right cutters 20 closer to each other through the connecting rod 250 until the cutting ends of the left and right cutters 20 are in contact with the left and right end faces of the pressure block 15. The front and rear fixed plates then drive the front and rear cutters 20 away from the pressure block 15 to push the cut asphalt away from the pressure block 15. Then, the cut asphalt is blown off the support plate 21 by an external air nozzle for centralized collection and reuse. Then, the lifting hydraulic cylinder 220 continues to push the brick upward through the lifting plate 22, and the pressing block 15 moves upward at the same time until the brick is completely separated from the mold frame 13. At this time, the upper end of the lifting plate 22 and the upper end of the support plate 21 are on the same horizontal plane. Then, the main hydraulic cylinder 16 pulls the pressing block 15 away from the brick through the fixing plate. Then, the external pushing device pushes the brick away from the support plate 21 for centralized collection and processing. At the same time, the pushing device continues to push the heated asphalt concrete waste particles into the forming cavity of the mold frame 13 to continue the brick making process after crushing the asphalt concrete waste.
[0048] like Figure 1 , Figure 2 and Figure 4 As shown, a square tube 23 is fixedly installed on the mold frame 13, and a liquid storage cavity is formed between its inner wall and the outer wall of the mold frame 13.
[0049] like Figure 1 , Figure 2 and Figure 4As shown, the front end of the square tube 23 is provided with a liquid outlet hole 230 communicating with the liquid storage cavity, and the lower end of the mold frame 13 is provided with a liquid inlet hole 231 communicating with the liquid storage cavity.
[0050] As shown in Figure 1 , Figure 2 and Figure 4 , in specific work, the external water inlet pipe communicates with the liquid inlet hole 231, the external water outlet pipe communicates with the liquid outlet hole 230, the water inlet pipe fills the high-temperature medium into the liquid storage cavity, the high-temperature medium conducts heat to the mold frame 13 to preheat the mold frame 13, so that the asphalt concrete particles pushed into the mold frame 13 do not cool too fast, affecting the subsequent pressing, after pressing and pressure holding, the water outlet pipe draws the high-temperature medium out of the liquid storage cavity, then the water inlet pipe fills the low-temperature medium into the liquid storage cavity, after the liquid storage cavity is filled with the low-temperature medium, the water inflow and outflow are controlled, and then the heat of the mold frame 13 and the brick is taken away through the circulation and exchange of the low-temperature medium in the liquid storage cavity to accelerate the solidification of the brick, so as to reduce the adhesion of asphalt to the mold frame 13, the jacking plate 22 and the pressed block 15, and then the above operation is repeated to realize preheating by filling high-temperature medium before pressing and during pressing, and cooling by filling low-temperature medium after pressing and demolding to facilitate demolding.
[0051] In the description of the present application, it should be understood that the orientation words such as "front, rear, upper, lower, left, right", "transverse, vertical, perpendicular, horizontal" and "top, bottom" and the like indicate the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present application and simplifying the description, and in the absence of the opposite description, these orientation words do not indicate and imply that the indicated device or element must have a specific orientation or be constructed and operated in a specific orientation, therefore it cannot be understood as a limitation on the protection scope of the present application; the orientation words "inner, outer" refer to the inner and outer of the contour of each component itself.
[0052] In addition, the terms "first", "second", "one", "two" are only for description purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second", "one", "two" can explicitly or implicitly include at least one of the features. In the description of the present application, the meaning of "multiple" is at least two, for example, two, three, etc., unless otherwise specifically limited.
[0053] In the description of the present application, it also needs to be explained that, unless explicitly specified and limited, the terms "set", "connected", "mounted", "connected" should be understood broadly, for example, can be fixedly connected, can also be detachably connected, or integrally connected; can be mechanically connected, can also be electrically connected; can be directly connected, can also be indirectly connected through an intermediate medium, can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0054] The embodiments of the specific implementation are the preferred embodiments of the present application, not limited by the protection scope of the present application, so that equivalent changes made according to the structure, shape, principle of the present application should be covered within the protection scope of the present application.
Claims
1. A casting mold based on the crushing and reuse of asphalt concrete waste, comprising an equipment frame and a base plate mounted thereon, a base fixedly mounted on the base plate, an I-shaped mold frame fixedly mounted on the base plate, a main hydraulic cylinder fixedly mounted above the base plate via multiple support columns, a movable seat slidably mounted on the support columns with its upper end fixedly connected to the main hydraulic cylinder, and a pressure block fixedly mounted at the lower end of the movable seat; characterized in that: The movable seat is equipped with a demolding mechanism; The demolding mechanism includes two pairs of cutters that are slidably disposed below the movable seat. The two pairs of cutters are symmetrical about the front and back and left and right sides of the pressure block. A support plate is fixedly installed on the support column, and its height is flush with the upper end of the mold frame. A rectangular groove is opened in the middle of the base, and a lifting plate is slidably disposed in the rectangular groove. A square tube is fixedly installed on the mold frame, and a liquid storage cavity is formed between its inner wall and the outer wall of the mold frame. High-temperature medium is introduced into the storage chamber to preheat the mold frame. Waste particles are pushed into the mold frame. The main hydraulic cylinder drives the pressure block to press down and compact it. After compaction, low-temperature medium is circulated into the storage chamber to accelerate curing. After curing, the lifting plate moves up while the main hydraulic cylinder lifts the pressure block. When the lower end of the pressure block is flush with the upper end of the support plate, the two cutters on the left and right first move down to cut off the asphalt adhering to the left and right sides of the pressure block. Then the two cutters in front and behind move down to cut off the asphalt adhering to the front and back sides of the pressure block. The demolding mechanism also includes a fixed plate fixedly installed on the upper end of the cutter. A pair of sliding rods are fixedly installed on the upper end of the fixed plate. The movable seat has waist-shaped grooves corresponding to the sliding rods. A sliding plate corresponding to the fixed plate is slidably installed on the upper end of the movable seat. After each pair of sliding rods slides through the corresponding waist-shaped groove and the sliding plate, a connecting plate is fixedly installed together. A lifting plate is set between two front and rear opposite connecting plates. A pair of guide posts are fixedly installed on the opposite surfaces of the two front and rear opposite connecting plates. The front and rear ends of the lifting plate are provided with round holes that are slidably connected to the guide posts one by one. A second lifting plate is set between two opposing sliding plates located below the first lifting plate. On the opposite sides of the two opposing connecting plates, there is a vertical plate fixedly installed on the upper part of the second lifting plate. On the opposite back sides of the two opposing connecting plates, there is a pair of second guide posts. The end of the second guide post away from the corresponding connecting plate slides through the corresponding vertical plate. The movable base is equipped with a drive unit for driving the No. 1 lifting plate and the No. 2 lifting plate to move down sequentially. The drive unit includes two push-pull hydraulic cylinders that are symmetrical about the connecting plate and fixedly installed on the upper end of the movable base. The telescopic section of the left push-pull hydraulic cylinder is fixedly connected to the No. 2 lifting plate through the No. 2 connecting plate, and the telescopic section of the right push-pull hydraulic cylinder is fixedly connected to the No. 1 lifting plate through the No. 1 connecting plate.
2. The casting mold based on the crushing and reuse of asphalt concrete waste according to claim 1, characterized in that: The square tube has an outlet hole at the top front end that communicates with the liquid storage chamber, and an inlet hole at the bottom end of the mold frame that communicates with the liquid storage chamber. The base and the bottom plate both have through holes coaxial with the inlet holes.
3. A casting mold based on the crushing and reuse of asphalt concrete waste according to claim 2, characterized in that: A bidirectional hydraulic cylinder is fixedly installed at the upper end of the No. 1 lifting plate, and the two telescopic sections of the bidirectional hydraulic cylinder are fixedly connected to two connecting plates distributed at the front and rear, respectively.
4. A casting mold based on the crushing and reuse of asphalt concrete waste according to claim 3, characterized in that: The lifting plate has a trapezoidal platform structure with a lower end area smaller than the upper end area, and the inner wall of the rectangular groove is a sloping surface that matches the inclined surface of the lifting plate.
5. A casting mold based on the crushing and reuse of asphalt concrete waste according to claim 1, characterized in that: A lifting hydraulic cylinder is fixedly installed at the lower end of the base plate. The telescopic section of the lifting hydraulic cylinder slides through the base plate and is fixedly connected to the lower end of the lifting plate.
6. A casting mold based on the crushing and reuse of asphalt concrete waste according to claim 2, characterized in that: A linkage is provided between the slide plates, and the linkage includes a connecting rod, with the connecting rod hinged between two adjacent slide plates.
Citation Information
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