A feeding device and process for preparing a polymer latex for high-speed coating of paper
By combining a hydraulically driven fixed disc and a rotary disc, along with multiple mechanisms such as negative pressure siphon, corrugated pipe-assisted feeding, pneumatically driven rotation, and high-frequency vibration, the problem of poor adaptability of traditional feeding devices to high-viscosity latex materials is solved, achieving stable and continuous latex conveying and meeting the high precision and high efficiency requirements of high-speed coating.
Patent Information
- Application Number
- CN202511302672.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-12
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2045-09-12
AI Technical Summary
Traditional feeding devices are poorly adapted to high-viscosity latex materials, leading to problems such as material interruption, flow fluctuations, jamming, and contamination in the coating process, making it difficult to meet the continuity and stability requirements of high-speed coating.
The system employs a combination of hydraulically driven fixed and rotary discs, along with multiple mechanisms including negative pressure siphon, corrugated pipe-assisted feeding, pneumatically driven rotation, and high-frequency vibration, to achieve stable conveying and separation of high-viscosity latex.
It improves the stability and continuity of material conveying, ensures the smooth discharge of latex, avoids jamming and sticking, and meets the high precision and high efficiency requirements of high-speed coating.
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Figure CN120793540B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to a feeding device for preparing paper polymer latex capable of high-speed coating and a process. BACKGROUND
[0002] In the preparation process of paper polymer latex, the stability of the feeding system directly affects the quality of the subsequent coating process. Traditional feeding devices mostly rely on single negative pressure suction or mechanical pushing mode, and have poor adaptability to high-viscosity latex materials. When driven by negative pressure, the suction force is easily insufficient due to excessive viscosity resistance of the materials, resulting in material breakage or flow fluctuation. Mechanical pushing often causes transportation jam or residual pollution due to the adhesion of materials to the inner wall of the pipeline. Meanwhile, the existing equipment lacks a dynamic processing mechanism for viscous materials. Latex is easily formed into agglomerates during the transportation process, which not only affects the accuracy of the proportioning, but also causes the maintenance frequency to increase due to the adhesion of the equipment parts. With the increasing requirements of high-speed coating technology on the continuity and stability of raw material supply, the traditional feeding device has been difficult to meet the production requirements of high viscosity, high precision and high efficiency. Therefore, the application provides a feeding device for preparing paper polymer latex capable of high-speed coating and a process, which is used to solve the above-mentioned problems. SUMMARY
[0003] The application aims to solve the problems in the background art.
[0004] To achieve the above purposes, the application adopts the technical scheme of a feeding device for preparing paper polymer latex capable of high-speed coating, which comprises a shell, a hydraulic cylinder mounted on the top of the shell, a hydraulic rod provided at the bottom of the hydraulic cylinder, a fixed disc fixedly connected to the end of the hydraulic rod, corrugated pipes provided on both sides of the top of the fixed disc, conduits fixedly connected to the top of the corrugated pipes, the conduits penetrating through the side wall of the shell from the side away from the corrugated pipes, communication pipes fixedly connected to the end of the conduits away from the corrugated pipes, fixed bins fixedly connected to the two ends of the communication pipes, a plurality of feeding pipes fixedly connected to the lower part of the outer periphery of the shell, fixed bins mounted on the upper part of the outer periphery of the feeding pipes, fixed frames provided on the inner side of the fixed bins, impellers rotationally connected to the outer periphery of the fixed frames, magnetic blocks evenly distributed and inlaid on the inner side of the impellers, connection pipes evenly distributed and provided on one side of the top of the fixed bins, top rings fixedly connected to the top of the connection pipes, a plurality of fixed pipes fixedly connected to the inner side of the top rings, sliding sleeves fixedly connected to the intersection points between the fixed pipes, lifting columns rotationally connected to the bottom of the sliding sleeves, and the lifting columns arranged in the feeding pipes.
[0005] Preferably, the bottom of the shell is provided with a discharge port, and the top of the feeding pipe is connected with a material conveying pipeline through a flange plate.
[0006] Preferably, the fixing frame is fixedly connected to the upper part of the outer periphery of the feeding pipe, and the fixing frame and the impeller are arranged on the inner side of the fixed bin.
[0007] Preferably, the inner side wall of the lifting column is inlaid with uniformly distributed magnetic strips, the upper part of the inner side wall of the lifting column is fixedly connected with uniformly distributed fixing rods, the bottom of the fixing rod is fixedly connected with a collision ball, and the lower part of the outer periphery of the sliding sleeve is fixedly connected with uniformly distributed side plates.
[0008] Preferably, the hydraulic rod is provided with an opening on the front and back sides of the end, a rotating column is rotatably connected to the inside of the end of the hydraulic rod, a plurality of guide grooves are arranged on the outer periphery of the rotating column, a guide column is slidably connected to the upper part of the inner side of the guide groove, the guide column is fixedly connected to the upper part of the inner side of the shell, the bottom of the rotating column penetrates the middle part of the fixed disc, the bottom of the rotating column is fixedly connected with a rotating disc, and the rotating disc is fixedly connected with uniformly distributed toggle plates on the top.
[0009] Preferably, the bottom of the fixed disc is provided with a cavity, and the cavity is fixedly connected with uniformly distributed fixing protrusions on the top.
[0010] Preferably, one-way valves are arranged on the side close to the shell in the inside of the feeding pipe, and one-way valves are arranged on the bottom of the shell.
[0011] Preferably, a partition plate is installed on the upper part in the shell, a plurality of one-way valves are installed in the middle of the partition plate, and a plurality of through holes are arranged on the upper part of the outer periphery of the shell.
[0012] Preferably, the guide column penetrates the opening, and a reset spring is installed in the inside of the corrugated pipe.
[0013] Preferably, a feeding process for preparing a paper polymer latex capable of high-speed coating comprises the following operation steps.
[0014] S1, raw material access and pretreatment:
[0015] The flange plate at the end of the feeding pipe is connected with each raw material conveying pipeline to ensure that the raw material conveying path is sealed and smooth. The sealing property of the feeding pipe and the connection part needs to be checked in advance to avoid air leakage during subsequent negative pressure suction.
[0016] S2, driving device starts and forms a sealed space:
[0017] The hydraulic cylinder is started to drive the hydraulic rod to make reciprocating extension and retraction movement, and the fixed disc and the rotating disc at the end are synchronously moved. When the fixed disc and the rotating disc are contracted, the one-way valve at the bottom of the shell is closed, so that a sealed space is formed in the shell to create conditions for negative pressure siphon feeding.
[0018] S3, negative pressure siphon feeding:
[0019] The fixed disc and the rotating disc rise in the closed space to form a negative pressure siphon effect, open the one-way valve in the feeding pipe, and suck the raw materials from the feeding pipe into the shell under the action of negative pressure. This step uses negative pressure to realize efficient suction of the raw materials, which is suitable for the viscous characteristics of the polymer latex for paper;
[0020] S4, forward pushing and discharging:
[0021] When the fixed disc and the rotating disc are extended, the one-way valve in the feeding pipe is automatically closed to prevent backflow of the raw materials. At the same time, the one-way valve at the bottom of the shell is opened, and the raw materials in the shell are discharged from the bottom discharge port under the action of the forward pushing force, completing a feeding cycle;
[0022] S5, auxiliary discharging by corrugated pipe:
[0023] S5.1, the fixed disc stretches and contracts to drive the top corrugated pipe to stretch and contract synchronously:
[0024] ① When the corrugated pipe is compressed, the internal air is pressed into the guide pipe, guided into the fixed bin through the communication pipe, and then enters the sliding sleeve through the connecting pipe, the top ring and the fixed pipe, pushes the sliding sleeve to stretch, and drives the lifting column to descend;
[0025] ② When the fixed disc stretches, the corrugated pipe resets under the action of the internal spring, and the sliding sleeve and the lifting column contract and reset;
[0026] ③ The lifting column moves as a plunger in the feeding pipe in coordination with the fixed disc, which assists in guiding the viscous latex out and makes up for the insufficient discharge caused by negative pressure suction;
[0027] S6, pneumatic driving and rotary auxiliary discharging:
[0028] The gas continuously entering the fixed bin drives the impeller to rotate, and the inner magnetic block of the impeller cooperates with the inner magnetic strip of the lifting column to drive the lifting column to rotate synchronously during the lifting process. The rotating lifting column can easily break the latex agglomerates in the feeding pipe, reduce the movement jamming, and improve the discharging efficiency;
[0029] S7, high-frequency vibration to loosen the materials:
[0030] S7.1, when the lifting column rotates, the internal fixed rod drives the impact ball to continuously collide with the side plate on the sliding sleeve, generating high-frequency vibration and transmitting it to the surrounding latex, loosening the latex, reducing the viscous resistance, and ensuring the flowability of the raw materials required for high-speed coating;
[0031] S7.2, when the hydraulic rod stretches and contracts, the rotating column drives the rotating disc to rotate under the cooperation of the guide column and the guide groove, and the top paddle continuously contacts the fixed convex block inside the fixed disc to generate vibration. The vibration and rotation jointly act to avoid the adhesion of the latex in the shell and ensure uniform and stable discharging.
[0032] Compared with the prior art, the present invention has the following beneficial effects:
[0033] 1. In this invention, the expansion and contraction of the fixed disc causes the corrugated pipe at the top to expand and contract synchronously. When the corrugated pipe is compressed, the air inside the corrugated pipe is forced into the conduit and introduced into the fixed chamber through the connecting pipe. Then, the gas enters the top ring through the connecting pipe at the top of the fixed chamber. Through the connection of the fixed pipe, the gas enters the sliding sleeve, causing the sliding sleeve to extend and drive the lifting column to descend. When the fixed disc extends, the corrugated pipe will reset under the action of the internal spring, thereby causing the sliding sleeve and the lifting column to retract and reset. This allows the lifting column to expand and contract in sync with the expansion and contraction rhythm of the fixed disc and the turntable, achieving precise synchronization between the lifting column and the feeding rhythm. When the lifting column expands and contracts, it acts as a plunger inside the feed pipe, generating an active pushing force inside the feed pipe. This effectively compensates for the insufficient driving force of traditional negative pressure suction for highly viscous materials, completely solving the technical pain point of poor discharge of viscous raw materials such as latex, significantly improving the stability and continuity of material conveying, and facilitating the smooth discharge of viscous materials.
[0034] 2. During operation, the continuously supplied gas drives the impeller inside the fixed chamber to rotate. As the impeller rotates, the magnetic block inside the impeller engages with the magnetic strip inside the lifting column, causing the lifting column to rotate as well. This rotation facilitates the movement of the lifting column within the feed pipe, allowing it to more easily break up the material inside and preventing jamming during reciprocating motion. When the lifting column rotates, the fixed rod inside drives the collision ball to rotate synchronously. During this process, the collision ball continuously contacts the side plate on the sliding sleeve. The collision between the collision ball and the side plate causes high-frequency vibrations in both the sliding sleeve and the lifting column, effectively breaking up material agglomerates within the feed pipe. This loosens the surrounding material, reduces its adhesion to the pipe, and prevents jamming, ensuring smoother auxiliary feeding operations and long-term stable operation of the feeding system under high-viscosity conditions.
[0035] 3. During the extension and retraction of the fixed disc, when the end of the hydraulic rod extends and retracts, the guide column and the turntable are driven to rotate under the constraint and cooperation of the guide column and the guide groove. When the turntable rotates, the top paddle will continuously contact the fixed protrusion on the inner side of the fixed disc, causing the paddle to continue to vibrate. The shock wave will be transmitted to the bottom of the turntable through the paddle. During the material extraction and discharge process of the turntable extension and retraction, a dual anti-sticking mechanism of "rotational shearing + high-frequency vibration separation" is formed. The high-speed rotation and vibration of the turntable can better separate the material and avoid material adhesion, which is beneficial to practical use. Attached Figure Description
[0036] Figure 1 The front perspective structural schematic diagram of the feeding device and process for preparing the polymer latex for high-speed coated paper of the present application;
[0037] Figure 2 The fixed bin inner partial structural schematic diagram of the feeding device and process for preparing the polymer latex for high-speed coated paper of the present application;
[0038] Figure 3 The shell inner partial structural schematic diagram of the feeding device and process for preparing the polymer latex for high-speed coated paper of the present application;
[0039] Figure 4 The partial structural schematic diagram of the rotating column and hydraulic rod of the feeding device and process for preparing the polymer latex for high-speed coated paper of the present application;
[0040] Figure 5 The partial structural schematic diagram of the protruding block and cavity of the feeding device and process for preparing the polymer latex for high-speed coated paper of the present application;
[0041] Figure 6 The partial structural schematic diagram of the fixed frame of the feeding device and process for preparing the polymer latex for high-speed coated paper of the present application;
[0042] Figure 7 The partial structural schematic diagram of the lifting column of the feeding device and process for preparing the polymer latex for high-speed coated paper of the present application;
[0043] Figure 8 The partial structural schematic diagram of the lifting column of the feeding device and process for preparing the polymer latex for high-speed coated paper of the present application;
[0044] Figure 9 The Figure 8 The enlarged view of A in the middle.
[0045] 101, hydraulic cylinder; 102, shell; 103, feeding pipe; 104, communication pipe; 105, top ring; 106, connecting pipe; 107, fixed bin; 108, impeller; 109, through port; 110, guide pipe; 111, hydraulic rod; 112, fixed disc; 113, rotating disc; 114, bellows; 115, guide groove; 116, rotating column; 117, guide column; 118, shifting piece; 119, opening; 120, fixed protruding block; 121, cavity; 122, fixed pipe; 123, fixed frame; 124, lifting column; 125, sliding sleeve; 126, magnetic stripe; 127, fixed rod; 128, side plate; 129, collision ball. DETAILED DESCRIPTION
[0046] The following description is used to disclose the present application to enable a person skilled in the art to implement the present application. The preferred embodiments in the following description are only as examples, and other obvious modifications can be made by those skilled in the art.
[0047] As Figures 1-9 The feeding device for preparing a polymer latex for high-speed coated paper comprises a shell 102, the bottom of the shell 102 is provided with a discharge port, the top of the feeding pipe 103 is connected with a material conveying pipe through a flange, and the inside of the feeding pipe 103 is provided with a one-way valve near one side of the shell 102, the bottom of the shell 102 is provided with a one-way valve, a partition plate is installed in the upper part of the shell 102, a plurality of one-way valves are installed in the middle of the partition plate, a plurality of through holes 109 are opened on the upper part of the outer periphery of the shell 102, a hydraulic cylinder 101 is installed on the top of the shell 102, a hydraulic rod 111 is arranged at the bottom of the hydraulic cylinder 101, and a fixed disc 112 is fixedly connected to the end of the hydraulic rod 111;
[0048] Further, in specific implementation, people can add materials to the preparation device through the feeder, the flange at the end of the feeding pipe 103 can be connected with each raw material conveying pipe, so that each required raw material can be gathered in the shell 102 through the feeding pipe 103 and discharged through the discharge port at the bottom of the shell 102, the work of the hydraulic cylinder 101 can drive the hydraulic rod 111 to stretch and retract, and the fixed disc 112 and the rotating disc 113 at the end can be synchronously moved when the hydraulic rod 111 stretches and retracts, the one-way valve at the bottom of the shell 102 is effective in the contraction process of the fixed disc 112 and the rotating disc 113, a closed space is formed in the shell 102, at this time, the fixed disc 112 and the rotating disc 113 rise to form negative pressure siphon, the one-way valve in the feeding pipe 103 is opened, so that the material in the feeding pipe 103 is extracted into the shell 102, and then when the fixed disc 112 and the rotating disc 113 stretch out, the one-way valve in the feeding pipe 103 is closed to avoid backflow of the material, and the one-way valve at the bottom of the shell 102 is opened to discharge the material in the shell 102, thereby achieving the feeding work.
[0049] The top of the fixed disc 112 is provided with corrugated pipes 114 on both sides, the corrugated pipes 114 are fixedly connected with guide pipes 110 at the top, one end of the guide pipe 110 away from the corrugated pipe 114 penetrates the side wall of the shell 102, the other end of the guide pipe 110 away from the corrugated pipe 114 is fixedly connected with a communication pipe 104, the communication pipe 104 is fixedly connected with a fixed bin 107 at both ends, the guide column 117 penetrates the opening 119, the corrugated pipe 114 is internally provided with a return spring, a plurality of feed pipes 103 are fixedly connected to the lower part of the outer periphery of the shell 102, the fixed bin 107 is internally provided with a fixed frame 123, the fixed frame 123 is rotatably connected with an impeller 108 on the outer periphery, the fixed bin 107 is provided with uniformly distributed connecting pipes 106 on one side of the top, the connecting pipe 106 is fixedly connected with a top ring 105 at the top, the top ring 105 is mounted on the upper part of the outer periphery of the feed pipe 103, a plurality of fixed pipes 122 are fixedly connected to the inner side of the top ring 105, the intersection between the fixed pipes 122 is fixedly connected with a sliding sleeve 125 at the bottom, the sliding sleeve 125 is rotatably connected with a lifting column 124 at the bottom, and the lifting column 124 is arranged in the feed pipe 103;
[0050] Further, in specific implementation, when the fixed disc 112 is stretched, the corrugated pipe 114 at the top is synchronously stretched, when the corrugated pipe 114 is compressed, the air in the corrugated pipe 114 is forced into the guide pipe 110 and is guided into the fixed bin 107 through the communication pipe 104, then the gas enters the top ring 105 through the connecting pipe 106 at the top of the fixed bin 107, the communication of the fixed pipe 122 makes the gas enter the sliding sleeve 125, so that the sliding sleeve 125 is stretched, and the lifting column 124 is lowered, when the fixed disc 112 is stretched, the corrugated pipe 114 is reset under the action of the internal spring, so that the sliding sleeve 125 and the lifting column 124 are contracted and reset, so that the lifting column 124 can stretch and contract with the stretching and contraction rhythm of the fixed disc 112 and the rotating disc 113, when the lifting column 124 stretches and contracts, it acts as a plunger in the feed pipe 103, so that it can assist the material in the feed pipe 103 to be guided out, so that the situation that the material is not smoothly guided out due to insufficient suction force of the negative pressure of the fixed disc 112 during work can be avoided, and the viscous material can be smoothly guided out.
[0051] The inner side of the impeller 108 is embedded with uniformly distributed magnetic blocks, the fixed frame 123 is fixedly connected to the upper part of the outer periphery of the feed pipe 103, the fixed frame 123 and the impeller 108 are arranged on the inner side of the fixed bin 107, the inner side wall of the lifting column 124 is embedded with uniformly distributed magnetic strips 126, the inner side wall of the lifting column 124 is fixedly connected with uniformly distributed fixed rods 127 at the upper part, the fixed rod 127 is fixedly connected with a collision ball 129 at the bottom, and the outer periphery of the sliding sleeve 125 is fixedly connected with uniformly distributed side plates 128 at the lower part;
[0052] Further, in actual implementation, in the working process, the impeller 108 inside the fixed bin 107 is driven to rotate by the continuously entering gas, and when the impeller 108 rotates, the magnetic blocks inside the impeller 108 cooperate with the magnetic strips inside the lifting column 124, thereby driving the lifting column 124 to rotate. By rotating the lifting column 124 during lifting, the movement of the lifting column 124 inside the feeding pipe 103 is facilitated, so that the lifting column 124 can more easily break the material inside the feeding pipe 103, and the lifting column 124 can avoid jamming during reciprocating motion. When the lifting column 124 rotates, the fixed rod 127 inside the lifting column 124 drives the collision ball 129 to rotate synchronously. In this process, the collision ball 129 continuously contacts the side plate 128 on the sliding sleeve 125. The collision between the collision ball 129 and the side plate 128 causes the sliding sleeve 125 and the lifting column 124 to vibrate at a high frequency, so that the surrounding material is more loose, thereby making the auxiliary unloading work of the lifting column 124 more smooth, and facilitating actual use.
[0053] Wherein, the hydraulic rod 111 is provided with openings 119 on the front and back sides of the end, and the end of the hydraulic rod 111 is rotatably connected with a rotating column 116, the rotating column 116 is provided with a plurality of guide grooves 115 on the outer periphery, the guide grooves 115 are slidably connected with guide columns 117 on the inner side of the upper part, the guide columns 117 are fixedly connected to the inner side of the upper part of the shell 102, the rotating column 116 penetrates through the middle part of the fixed disc 112, the rotating column 116 is fixedly connected with a rotating disc 113 at the bottom, the rotating disc 113 is fixedly connected with uniformly distributed push pieces 118 at the top, the fixed disc 112 is provided with a cavity 121 at the bottom, the cavity 121 is fixedly connected with uniformly distributed fixed protrusions 120 at the top, and the fixed protrusions 120 are used to cooperate with the push pieces 118;
[0054] Further, in actual implementation, in the process of driving the fixed disc 112 to stretch and retract, when the end of the hydraulic rod 111 stretches and retracts, the rotating column 116 and the rotating disc 113 are driven to rotate under the constraint and cooperation of the guide column 117 and the guide groove 115. When the rotating disc 113 rotates, the top push piece 118 continuously contacts the fixed protrusion 120 inside the fixed disc 112, so that the push piece 118 continues to vibrate, and the shock wave is transmitted to the bottom of the rotating disc 113 through the push piece 118. In the process of stretching and retracting of the rotating disc 113 for material extraction and discharge, the high-speed rotation and vibration of the rotating disc 113 can better separate the material, avoid material adhesion, and facilitate actual use.
[0055] A feeding process for preparing a paper polymer latex capable of high-speed coating, comprising the following operation steps:
[0056] S1, raw material access and pretreatment:
[0057] The flange at the end of the feed pipe 103 is connected to each raw material conveying pipeline to ensure the sealing and smoothness of the raw material conveying path. The sealing of the feed pipe 103 and the connection part should be checked in advance to avoid air leakage during subsequent negative pressure suction;
[0058] S2, the driving device is started and a sealed space is formed:
[0059] The hydraulic cylinder 101 is started, driving the hydraulic rod 111 to make reciprocating extension and retraction movement, synchronously driving the fixed disc 112 and the rotating disc 113 at the end to move. When the fixed disc 112 and the rotating disc 113 are retracted, the one-way valve at the bottom of the shell 102 is closed, so that a sealed space is formed inside the shell 102, creating conditions for negative pressure siphon feeding;
[0060] S3, negative pressure siphon feeding:
[0061] The fixed disc 112 and the rotating disc 113 rise in the sealed space, forming a negative pressure siphon effect, opening the one-way valve in the feed pipe 103, and the raw materials are sucked into the inside of the shell 102 under the action of negative pressure. This step uses negative pressure to realize efficient suction of the raw materials, which is suitable for the viscous characteristics of paper polymer latex;
[0062] S4, forward pushing and discharging:
[0063] When the fixed disc 112 and the rotating disc 113 are extended, the one-way valve in the feed pipe 103 is automatically closed to prevent backflow of the raw materials. At the same time, the one-way valve at the bottom of the shell 102 is opened, and the raw materials in the shell 102 are discharged from the bottom discharge port under the action of the forward pushing force, completing a feeding cycle;
[0064] S5, bellows 114 auxiliary discharging:
[0065] S5.1, the fixed disc 112 drives the top bellows 114 to extend and retract synchronously:
[0066] ① When the bellows 114 is compressed, the internal air is compressed into the conduit 110, guided into the fixed bin 107 through the communication pipe 104, then enters the sliding sleeve 125 through the connecting pipe 106, the top ring 105 and the fixed pipe 122, pushes the sliding sleeve 125 to extend, and drives the lifting column 124 to descend;
[0067] ② When the fixed disc 112 is extended, the bellows 114 is reset under the action of the internal spring, and the sliding sleeve 125 and the lifting column 124 are retracted and reset;
[0068] ③ The lifting column 124 moves as a plunger with the fixed disc 112 in the feed pipe 103, assisting the viscous latex to be discharged, and making up for the insufficient discharge caused by negative pressure suction;
[0069] S6, pneumatic driving and rotary auxiliary discharging:
[0070] The gas continuously entering the fixed bin 107 drives the impeller 108 to rotate. The inner magnetic block of the impeller 108 cooperates with the inner magnetic strip of the lifting column 124 to drive the lifting column 124 to rotate synchronously during the lifting process. The rotating lifting column 124 can easily break the latex agglomerates in the feeding pipe 103, reduce the movement jam, and improve the discharging efficiency;
[0071] S7, high-frequency vibration to loosen the material:
[0072] S7.1, when the lifting column 124 rotates, the inner fixed rod 127 drives the impact ball 129 to continuously collide with the side plate 128 on the sliding sleeve 125, generating high-frequency vibration and transmitting to the surrounding latex, loosening the latex and reducing the viscous resistance, ensuring the flowability of the raw material required for high-speed coating;
[0073] S7.2, when the hydraulic rod 111 extends and retracts, the rotating column 116 drives the rotating disc 113 to rotate under the cooperation of the guide column 117 and the guide groove 115. The top tab 118 continuously contacts the inner fixed protrusion 120 of the fixed disc 112 to generate vibration. The vibration and rotation jointly act to avoid the adhesion of the latex in the shell 102, and ensure the uniform and stable discharging.
[0074] Working principle:
[0075] In actual use, people can add materials to the preparation device through the feeder, and the flange at the end of the feed pipe 103 can be connected to the raw material conveying pipeline, so that the required raw materials can be gathered through the feed pipe 103 into the shell 102, and discharged through the discharge port at the bottom of the shell 102. The work of the hydraulic cylinder 101 can drive the hydraulic rod 111 to extend and retract, and when the hydraulic rod 111 extends and retracts, the fixed disc 112 and the rotating disc 113 at the end will move synchronously. During the contraction of the fixed disc 112 and the rotating disc 113, the one-way valve at the bottom of the shell 102 is effective, and a closed space is formed in the shell 102. At this time, the fixed disc 112 and the rotating disc 113 rise to form a negative pressure siphon, which opens the one-way valve in the feed pipe 103, so that the material in the feed pipe 103 is extracted into the shell 102. After that, when the fixed disc 112 and the rotating disc 113 extend, the one-way valve in the feed pipe 103 will be closed to avoid backflow of the material, and the one-way valve at the bottom of the shell 102 will be opened to discharge the material in the shell 102, realizing the feeding work. In this process, when the fixed disc 112 extends and retracts, the top corrugated pipe 114 will extend and retract synchronously. When the corrugated pipe 114 is compressed, the air in the corrugated pipe 114 will be forced into the conduit 110 and guided into the fixed bin 107 by the connecting pipe 104. Then the gas enters the top ring 105 through the connecting pipe 106 at the top of the fixed bin 107, and through the connection of the fixed pipe 122, the gas enters the sliding sleeve 125, so that the sliding sleeve 125 extends and drives the lifting column 124 to descend. When the fixed disc 112 extends, the corrugated pipe 114 will reset under the action of the internal spring, so as to drive the sliding sleeve 125 and the lifting column 124 to reset, so that the lifting column 124 can follow the extension and retraction rhythm of the fixed disc 112 and the rotating disc 113. When the lifting column 124 extends and retracts, it will act as a plunger in the feed pipe 103, so as to assist the discharge of the material in the feed pipe 103, thereby avoiding the situation that the suction force of the material is not enough due to the negative pressure when the fixed disc 112 works, which leads to poor discharge. It is beneficial to the smooth discharge of viscous materials. In the working process, the continuously entering gas drives the impeller 108 in the fixed bin 107 to rotate. When the impeller 108 rotates, the magnetic block on the inner side of the impeller 108 cooperates with the magnetic strip on the inner side of the lifting column 124, so as to drive the lifting column 124 to rotate. By making the lifting column 124 rotate during lifting, it is beneficial to the movement of the lifting column 124 in the feed pipe 103, so that the lifting column 124 can more easily break the material in the feed pipe 103. Avoid jamming during reciprocating motion. When the lifting column 124 rotates, the fixed rod 127 in the lifting column 124 drives the collision ball 129 to rotate synchronously. In this process, the collision ball 129 will continuously contact the side plate 128 on the sliding sleeve 125,The collision between the collision ball 129 and the side plate 128 can cause high-frequency vibration of the sliding sleeve 125 and the lifting column 124, so that the surrounding materials can be more loose, so that the auxiliary unloading work of the lifting column 124 can be more smooth, and the actual use is beneficial. During the telescopic process of the fixing disc 112, when the hydraulic rod 111 is telescoped, under the constraint and cooperation of the guide column 117 and the guide groove 115, the rotating column 116 and the rotating disc 113 are driven to rotate. When the rotating disc 113 rotates, the top of the paddle 118 will be in continuous contact with the fixed lug 120 inside the fixing disc 112, so that the paddle 118 will continue to vibrate, and the vibration wave will be transmitted to the bottom of the rotating disc 113 through the paddle 118. During the telescopic process of the rotating disc 113, the high-speed rotation and vibration of the rotating disc 113 can better separate the materials, avoid material adhesion, and be beneficial to actual use.
[0076] The basic principles, main features and advantages of the present application are shown and described above. Those skilled in the art should understand that the present application is not limited to the above-mentioned embodiments, and the above-mentioned embodiments and descriptions in the specification are only the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection required by the present application is defined by the appended claims and their equivalents.
Claims
1. A feeding device for preparing a polymer latex for high-speed coating of paper, comprising a housing (102), characterized in that: The shell (102) top is provided with a hydraulic cylinder (101), the bottom of the hydraulic cylinder (101) is provided with a hydraulic rod (111), the end of the hydraulic rod (111) is fixedly connected with a fixed disc (112), the top of the fixed disc (112) is provided with a bellows (114) on both sides, the top of the bellows (114) is fixedly connected with a catheter (110), the end of the catheter (110) away from the bellows (114) penetrates the side wall of the shell (102), the end of the catheter (110) away from the bellows (114) is fixedly connected with a communication pipe (104), the two ends of the communication pipe (104) are fixedly connected with a fixed bin (107), the lower part of the shell (102) is fixedly connected with a plurality of feed pipes (103), the upper part of the feed pipe (103) is provided with a fixed bin (107), the inner side of the fixed bin (107) is provided with a fixed frame (123), the outer periphery of the fixed frame (123) is rotatably connected with an impeller (108), the inner side of the impeller (108) is embedded with uniformly distributed magnetic blocks, the top of the fixed bin (107) is provided with uniformly distributed connecting pipes (106) on one side, the top of the connecting pipe (106) is fixedly connected with a top ring (105), the top ring (105) is mounted on the upper part of the feed pipe (103), the inner side of the top ring (105) is fixedly connected with a plurality of fixed pipes (122), the intersection between the fixed pipes (122) is fixedly connected with a sliding sleeve (125) at the bottom, the bottom of the sliding sleeve (125) is rotatably connected with a lifting column (124), the lifting column (124) is arranged in the feed pipe (103), the inner side wall of the lifting column (124) is embedded with uniformly distributed magnetic strips (126), the inner side wall of the lifting column (124) is fixedly connected with uniformly distributed fixed rods (127) at the top, the bottom of the fixed rod (127) is fixedly connected with a collision ball (129), the outer periphery of the sliding sleeve (125) is fixedly connected with uniformly distributed side plates (128) at the bottom, the inner side of the feed pipe (103) is provided with a check valve, the bottom of the shell (102) is provided with a check valve.
2. A feeding device for preparing a polymer latex for high speed coating paper according to claim 1, characterized in that: The shell (102) is provided with a discharge port, and the top of the feed pipe (103) is connected with a feed pipe through a flange plate.
3. A feed device for preparing a polymer latex for high speed coatable paper according to claim 1, characterized in that: The fixed frame (123) is fixedly connected to the upper part of the feed pipe (103), and the fixed frame (123) and the impeller (108) are arranged in the inner side of the fixed bin (107).
4. A feed device for preparing a polymer latex for high speed coatable paper according to claim 1, characterized in that: The hydraulic rod (111) end is provided with openings (119) on the front and back sides, the hydraulic rod (111) end is rotationally connected with rotating columns (116) inside, the rotating columns (116) are provided with a plurality of guide grooves (115) on the periphery, the guide grooves (115) are slidably connected with guide columns (117) on the inner side of the upper part, the guide columns (117) are fixedly connected to the inner side of the upper part of the shell (102), the rotating columns (116) penetrate through the middle part of the fixed disc (112) on the bottom, the rotating columns (116) are fixedly connected with rotating discs (113) on the bottom, and the rotating discs (113) are fixedly connected with uniformly distributed push pieces (118) on the top.
5. A feed device for preparing a polymer latex for high speed coatable paper according to claim 1, characterized in that: The fixed disc (112) is provided with a cavity (121) on the bottom, the cavity (121) is fixedly connected with uniformly distributed fixed lugs (120) on the inner top, and the fixed lugs (120) are used for cooperating with the push pieces (118).
6. A feed device for preparing a polymer latex for high speed coatable paper according to claim 1, characterized in that: The shell (102) is installed with a partition plate on the inner upper part, a plurality of one-way valves are installed in the partition plate, and a plurality of through openings (109) are formed on the upper part of the periphery of the shell (102).
7. A feed device for preparing a polymer latex for high speed coatable paper according to claim 4, characterized in that: The guide columns (117) penetrate through the openings (119), and the bellows (114) are internally installed with return springs.
8. A feeding process for preparing a high-speed-coatable paper polymer latex, applied to the feeding device for preparing a high-speed-coatable paper polymer latex according to any one of claims 1-7, characterized in that: The operation steps include the following; S1, raw material access and pretreatment The flange plate at the end of the feed pipe (103) is connected with each raw material conveying pipeline to ensure that the raw material conveying path is sealed and smooth. The sealing property of the feed pipe (103) and the connecting part needs to be checked in advance to avoid air leakage during subsequent negative pressure suction. S2, drive device starts and closed space is formed Start the hydraulic cylinder (101), drive the hydraulic rod (111) to do reciprocating extension and contraction, synchronously drive the fixed disc (112) and the rotating disc (113) at the end to move, when the fixed disc (112) and the rotating disc (113) are retracted, the one-way valve at the bottom of the shell (102) is closed, so that a closed space is formed inside the shell (102), and conditions are created for negative pressure siphon feeding. S3, negative pressure siphon feeding The fixed disc (112) and the rotating disc (113) rise in the closed space, form a negative pressure siphon effect, open the one-way valve in the feed pipe (103), and the raw materials are sucked into the inside of the shell (102) under the action of negative pressure. This step realizes efficient suction of raw materials by using negative pressure, which is suitable for the viscosity characteristics of paper polymer latex. S4, forward pushing and discharging When the fixed disc (112) and the rotating disc (113) are stretched out, the one-way valve in the feed pipe (103) is automatically closed to prevent backflow of the raw materials; at the same time, the one-way valve at the bottom of the shell (102) is opened, and the raw materials in the shell (102) are discharged from the bottom discharge port under the action of the forward thrust, completing a feeding cycle. S5, wave tube (114) auxiliary discharging S5.1, the fixed disc (112) drives the top wave tube (114) to synchronously stretch and contract when stretching and contracting: ①, When the bellows (114) is compressed, the internal air is pressed into the conduit (110), guided into the fixed bin (107) through the communication pipe (104), and then enters the sliding sleeve (125) through the connecting pipe (106), the top ring (105) and the fixed pipe (122), pushes the sliding sleeve (125) to extend, and drives the lifting column (124) to descend; ②, When the fixed disc (112) extends, the bellows (114) resets under the action of the internal spring, the sliding sleeve (125) and the lifting column (124) contract and reset; ③, The lifting column (124) moves with the fixed disc (112) in the feeding pipe (103) as a plunger, assisting the viscous latex to flow out, making up for the poor discharge caused by insufficient negative pressure suction; S6, Pneumatic drive and rotary auxiliary discharging The gas continuously entering the fixed bin (107) drives the impeller (108) to rotate, and the inside magnetic block of the impeller (108) cooperates with the inside magnetic strip (126) of the lifting column (124) to drive the lifting column (124) to rotate synchronously in the lifting process. The rotating lifting column (124) can easily break the latex agglomeration in the feeding pipe (103), reduce the movement jamming, and improve the discharging efficiency; S7, High-frequency vibration to loosen the material S7.1, When the lifting column (124) rotates, the internal fixed rod (127) drives the impact ball (129) to continuously collide with the side plate (128) on the sliding sleeve (125), generating high-frequency vibration and transmitting to the surrounding latex, making the latex loose, reducing the viscous resistance, and ensuring the flowability of the raw materials required for high-speed coating; S7.2, When the hydraulic rod (111) extends and retracts, the rotating column (116) drives the rotating disc (113) to rotate under the cooperation of the guide column (117) and the guide groove (115), and the top tab (118) continuously contacts the inside fixed lug (120) of the fixed disc (112) to generate vibration. The vibration and rotation jointly act on the latex in the shell (102) to avoid adhesion, and ensure uniform and stable discharging.
Citation Information
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