Medium-high altitude mountain photovoltaic operation platform device

By introducing the motor-driven gear meshing and ratchet pawl self-locking structure on the photovoltaic operating platform, the problem of the photovoltaic installation platform in medium and high altitude mountains adapting to different slopes is solved, and efficient and safe photovoltaic bracket installation and disassembly is achieved.

CN120793813APending Publication Date: 2025-10-17HUANENG YUNNAN DIANDONG ENERGY CO LTD WIND POWER BRANCH
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Patent Information

Application Number
CN202511157691.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-08-19
Publication Date
2025-10-17

AI Technical Summary

Technical Problem

During photovoltaic installation in medium- and high-altitude mountainous areas, existing installation platforms are unable to adapt to different slope steepness, resulting in a dangerous working environment for workers and a cumbersome and time-consuming disassembly process.

Method used

A photovoltaic operating platform was designed, which includes an adjustment mechanism, a ratchet and pawl structure, and a motor drive. The platform's angle and height can be precisely adjusted through the engagement of motor-driven gears. The platform can adapt to uneven terrain by combining universal wheels and support legs, and the ratchet and pawl self-locking structure is used for easy disassembly.

Benefits of technology

It improves the angle calibration efficiency of photovoltaic bracket installation, reduces the risk of body imbalance during high-altitude operations, improves installation efficiency and safety, and simplifies the disassembly process.

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Abstract

The invention discloses a medium-high altitude mountain photovoltaic operation platform device which comprises a base, an adjusting mechanism used for adjusting the position of a worker is arranged above the base, a seat is fixedly connected to the upper portion of a moving block of the adjusting mechanism, an L-shaped fixing plate is fixedly connected to the back of the seat, and a ratchet wheel is rotationally connected to the L-shaped fixing plate. An independent lifting bottom column at the bottom of the base is matched with a universal wheel, so that the operation platform is kept in a horizontal state all the time, inclination of a traditional platform caused by topographic relief is avoided, workers do not need to lie or bend to work, and the working efficiency is improved directly through a seat fixing system and a multi-angle adjusting mechanism. By adopting a dynamic self-locking structure of the ratchet wheel and the pawl and matching with the quick connection design of the soft rack and the spring rope, when the disassembly is needed, the meshing between the soft rack and the ratchet side gear can be released only by manually lifting the pawl and reversely rotating the rocker.
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Description

TECHNICAL FIELD

[0001] The application relates to the technical field of photovoltaic installation, in particular to a high-altitude mountain photovoltaic operation platform device. BACKGROUND

[0002] With the rapid development of the global renewable energy industry, the high-altitude mountain area becomes an important space carrier for expanding photovoltaic power station construction because the solar radiation intensity is significantly higher than that of the plain area and the land use form is relatively single, such as a barren slope and sparse forest land. Although the topographic features of the area bring challenges to photovoltaic installation, the altitude advantage makes the proportion of direct solar radiation increase, and the climate characteristics of large diurnal temperature difference are conducive to the stable maintenance of photovoltaic module power generation efficiency. From the perspective of resource development, the high-altitude mountain area is located in the edge zone of the power grid coverage, and the construction of distributed photovoltaic power stations can realize energy supply and power grid extension simultaneously, which meets the demand of power generation and electricity integration in remote areas.

[0003] However, in the process of photovoltaic installation in the high-altitude mountain area, through some installation platforms, although the flatness of the bottom can be adjusted to facilitate workers to work on the platform, different slope steepness may cause the workers to lie on the platform during the installation of photovoltaic, which greatly increases the risk of the working environment of the workers. In addition, in order to ensure the safety of the workers, some work platforms greatly increase the safety lock, which is troublesome during disassembly and causes a lot of time waste. SUMMARY

[0004] The application aims to solve the above technical problems in the prior art and provides a high-altitude mountain photovoltaic operation platform device.

[0005] In order to achieve the above-mentioned purpose, the application adopts the following technical scheme:

[0006] The high-altitude mountain photovoltaic operation platform device comprises a base, an adjusting mechanism for adjusting the position of workers is arranged above the base, a moving block of the adjusting mechanism is fixedly connected with a seat, the back of the seat is fixedly connected with an L-shaped fixed plate, the L-shaped fixed plate is rotatably connected with a ratchet wheel, the ratchet wheel is fixedly connected with a ratchet side gear, the surface of the L-shaped fixed plate is fixedly connected with a U-shaped vertical groove, the side surface of the L-shaped fixed plate is fixedly connected with a fixed pressing block, the bottom of the fixed pressing block is fixedly connected with a spring, the bottom of the spring is fixedly connected with a ratchet pawl, and the ratchet pawl is rotatably connected with the L-shaped fixed plate.

[0007] The above-mentioned technical scheme further comprises:

[0008] The adjusting mechanism comprises a first threaded rod arranged above the base, a sliding plate threadedly connected with the first threaded rod, a tooth column arranged above the sliding plate, an internal gear connected with the tooth column in meshing mode, a fixed box rotationally connected with the internal gear, a worm rotationally connected inside the fixed box, a worm wheel connected with the worm in meshing mode, a cross brace arm rotationally connected with the worm wheel through the fixed box, a second threaded rod rotationally connected inside the cross brace arm, a moving block threadedly connected with the second threaded rod, a seat fixedly connected above the moving block, a fixed block fixedly connected to the surface of the seat, a spring rope arranged on the surface of the fixed block, and a soft rack fixedly connected to the end of the spring rope away from the fixed block.

[0009] A lifting arm is fixedly connected above the base.

[0010] A plurality of supporting legs are arranged at the bottom of the base, and universal wheels are fixedly connected to the bottom of the supporting legs.

[0011] A rocker is rotationally connected to the side surface of the L-shaped fixed plate, and a ratchet wheel is fixedly connected with the rocker through the L-shaped fixed plate.

[0012] A motor is fixedly connected above the sliding plate, and a tooth column is fixedly connected to the output end of the motor.

[0013] The motor directly drives the rotation of the tooth column, realizes the meshing transmission of the tooth column and the gear such as the internal gear, and can accurately control the angle adjustment or height lifting of the working platform. The structure directly converts the motor power into rotary motion, avoids the energy loss of traditional mechanical transmission, improves the angle calibration efficiency during the installation of the photovoltaic support, and is especially suitable for the orientation fine adjustment of the photovoltaic array in the middle and high altitude mountain area, and ensures that the components receive the optimal sunshine angle.

[0014] A motor for driving the rotation of the first threaded rod is arranged on the side surface of the base.

[0015] The motor on the side surface of the base drives the rotation of the first threaded rod, and the sliding plate is transversely translated along the base through the threaded cooperation of the threaded rod and the sliding plate. This design makes the working platform flexible in the horizontal direction, and the working platform can cover a larger working range without the need of overall carrying equipment, and is especially suitable for the rapid positioning of different slope positions during the installation of the photovoltaic array in the mountain area, and reduces the repeated displacement operation caused by the limitation of the terrain.

[0016] The sliding plate is slidably connected with the base, and the fixed box is slidably connected with the tooth column.

[0017] The sliding fit of the sliding plate on the base, combined with the sliding of the fixed box along the tooth column, forms a horizontal movement and vertical adjustment combined motion structure. When the mountain terrain appears ups and downs, the sliding plate can adjust the position horizontally, and the fixed box slides along the tooth column to adjust the working height, so that the platform can still maintain the horizontal operation surface on the uneven ground, avoiding the tilting risk of the traditional platform caused by the terrain difference.

[0018] The cross support arm is rotationally connected with the second threaded rod, and the moving block is slidingly connected with the cross support arm.

[0019] When the second threaded rod rotates, the moving block slides forward and backward on the cross support arm, which can adjust the distance between the moving block and the mountain slope in real time, and adapt to different slope environments. For example, when working on a steep slope, the moving block moves backward to increase the platform support span and enhance the wind resistance stability; when working on a gentle slope, the moving block moves forward to shorten the operation distance from the photovoltaic support, and improve the installation convenience.

[0020] The present application has the following beneficial effects:

[0021] 1、In the present application, the independent lifting bottom columns at the bottom of the base cooperate with the universal wheels, so that the height of each bottom column can be adjusted in real time according to the steepness of the mountain slope, so that the operation platform can always maintain a horizontal state. This design avoids the tilting of the traditional platform caused by the terrain ups and downs, and the operator does not need to crouch or bend over for work, but directly adjusts the pitch through the seat fixing system and the multi-angle adjustment mechanism, such as the self-locking pitch adjustment of the worm and the worm gear, to maintain a straight operation posture, thereby reducing the risk of body imbalance during high-altitude work. At the same time, the rotatable hoisting function of the lifting arm can adapt to the precise positioning of the slope photovoltaic support, reducing the dangerous actions caused by the position deviation of the operator.

[0022] 2、In the present application, the dynamic self-locking structure of the ratchet and pawl is used in cooperation with the quick connection design of the soft rack and spring rope. When disassembly is needed, the soft rack and the ratchet gear can be disengaged by manually lifting the pawl and rotating the rocker in the opposite direction, achieving the disassembly of the safety fixing device within seconds, saving a lot of disassembly time compared with the traditional bolt type or buckle type safety lock. This structure uses the elastic reset characteristic of the spring to complete the locking through the automatic engagement of the ratchet teeth and the pawl during work, without the need for additional tools, which not only ensures the safety of high-altitude work, but also significantly improves the installation efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 A structural schematic diagram of a high-altitude mountain photovoltaic operation platform device is provided for the present application;

[0024] Figure 2 A Figure 1 An enlarged schematic view of position A;

[0025] Figure 3 A Figure 1An enlarged schematic view at B;

[0026] Figure 4 As Figure 1 An enlarged schematic view at C;

[0027] Figure 5 As a part of the structure in the present application;

[0028] Figure 6 As Figure 5 An enlarged schematic view at D.

[0029] In the figure: 1, base; 2, first threaded rod; 3, sliding plate; 4, motor; 5, fixed box; 6, box gear; 7, tooth column; 8, worm wheel; 9, worm; 10, cross brace arm; 11, second threaded rod; 12, moving block; 13, seat; 14, fixed block; 15, spring rope; 16, soft rack; 17, lifting arm; 18, universal wheel; 19, L-shaped fixed plate; 20, U-shaped vertical groove; 21, ratchet; 22, ratchet side gear; 23, rocker; 24, pawl; 25, spring; 26, fixed pressing block. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the protection scope of the present application.

[0031] Please refer to Figures 1-6 The present application is a kind of high-altitude mountain photovoltaic operation platform device, including base 1, the adjusting mechanism for adjusting the position of the staff is arranged above the base 1, the moving block 12 of the adjusting mechanism is fixedly connected with the seat 13 above, the seat 13 back is fixedly connected with the L-shaped fixed plate 19, the L-shaped fixed plate 19 is rotatably connected with the ratchet 21, the ratchet 21 is fixedly connected with the ratchet side gear 22, the surface of the L-shaped fixed plate 19 is fixedly connected with the U-shaped vertical groove 20, the side of the L-shaped fixed plate 19 is fixedly connected with the fixed pressing block 26, the bottom of the fixed pressing block 26 is fixedly connected with the spring 25, the bottom of the spring 25 is fixedly connected with the pawl 24, and the pawl 24 is rotatably connected with the L-shaped fixed plate 19.

[0032] In an embodiment, for the above adjustment mechanism, the adjustment mechanism comprises a first threaded rod 2 arranged above the base 1, a sliding plate 3 threadedly connected with the first threaded rod 2, a tooth column 7 arranged above the sliding plate 3, a box gear 6 meshingly connected with the tooth column 7, a fixed box 5 rotationally connected with the box gear 6, a worm 9 rotationally connected inside the fixed box 5, a worm gear 8 meshingly connected with the worm 9, a cross brace arm 10 rotationally connected with the worm gear 8 and penetrating through the fixed box 5, a second threaded rod 11 rotationally connected inside the cross brace arm 10, a moving block 12 threadedly connected with the second threaded rod 11, a seat 13 fixedly connected above the moving block 12, a fixed block 14 fixedly connected on the surface of the seat 13, a spring rope 15 arranged on the surface of the fixed block 14, and a soft rack 16 fixedly connected at the end of the spring rope 15 away from the fixed block 14.

[0033] In an embodiment, for the above base 1, a lifting arm 17 is fixedly connected above the base 1.

[0034] In an embodiment, for the above base 1, a plurality of support legs are arranged at the bottom of the base 1, and universal wheels 18 are fixedly connected at the bottom of the support legs.

[0035] In an embodiment, for the above L-shaped fixed plate 19, a rocker 23 is rotationally connected at the side of the L-shaped fixed plate 19, and a ratchet wheel 21 is fixedly connected with the rocker 23 and penetrates through the L-shaped fixed plate 19.

[0036] In an embodiment, for the above sliding plate 3, a motor 4 is fixedly connected above the sliding plate 3, and a tooth column 7 is fixedly connected at the output end of the motor 4.

[0037] In this embodiment, the motor 4 directly drives the tooth column 7 to rotate, realizes the meshing transmission of the tooth column and the gear, such as the box gear 6, and can accurately control the angle adjustment or height lifting of the working platform. The structure directly converts the motor power into rotary motion, avoids the energy loss of traditional mechanical transmission, improves the angle calibration efficiency during the installation of the photovoltaic support, and is especially suitable for the orientation fine adjustment of the photovoltaic array in the high-altitude mountain area, and ensures that the components receive the optimal sunshine angle.

[0038] In an embodiment, for the above base 1, a motor for driving the first threaded rod 2 to rotate is arranged at the side of the base 1.

[0039] In this embodiment, the motor at the side of the base drives the first threaded rod 2 to rotate, and realizes the horizontal translation of the sliding plate along the base through the threaded cooperation of the threaded rod and the sliding plate 3. This design makes the working platform flexible in the horizontal direction, and the working platform can cover a larger working range without the need for overall handling equipment, and is especially suitable for the rapid positioning of different slope positions during the installation of the photovoltaic array in the mountain area, and reduces the repeated displacement operation caused by the terrain limitation.

[0040] In one embodiment, for the sliding plate 3 described above, the sliding plate 3 is slidably connected with the base 1, and the fixed box 5 is slidably connected with the tooth column 7.

[0041] In this embodiment, the sliding fit of the sliding plate 3 on the base 1, combined with the sliding of the fixed box 5 along the tooth column 7, forms a horizontal movement and vertical adjustment combined motion structure. When the mountain terrain appears ups and downs, the sliding plate can adjust the position laterally, and at the same time the fixed box slides along the tooth column to adjust the working height, so that the platform can still maintain the horizontal working surface on the uneven ground, avoiding the tilting risk of the traditional platform caused by the terrain difference.

[0042] In one embodiment, for the cross brace arm 10 described above, the cross brace arm 10 is rotatably connected with the second threaded rod 11, and the moving block 12 is slidably connected with the cross brace arm 10.

[0043] In this embodiment, when the second threaded rod 11 rotates, it drives the moving block 12 to slide back and forth on the cross brace arm 10, which can adjust the distance between the moving block and the mountain slope in real time, and adapt to different slope environments. For example, when working on a steep slope, moving the moving block backward can increase the platform support span and enhance the wind resistance stability; when working on a gentle slope, moving the moving block forward can shorten the operation distance from the photovoltaic support and improve the installation convenience.

[0044] The working principle of the high-altitude mountain photovoltaic operation platform device in the present application is as follows: if it is necessary to install photovoltaic, the universal wheels 18 at the bottom of the base 1 are controlled to move, the lifting columns at the bottom of the base 1 are controlled to face the uneven ground, and the several columns are controlled respectively, so that the uneven ground can be adapted, then the photovoltaic is lifted by the large arm at the top of the lifting arm 17 to be installed on the mountain slope, then the worker sits on the surface of the seat 13, then the legs are inserted through the gap between the fixed block 14 and the seat 13, then the spring rope 15 is fixed on the surface of the fixed block 14, then the soft rack 16 is pulled to the back, then reaches the U-shaped vertical groove 20 at the back of the seat 13, the spring rope 15 can be pulled, and the soft rack 16 is inserted into the gap between the U-shaped vertical groove 20 and the ratchet side gear 22, as shown in Figure 5 At this time, the rocker 23 is rotated clockwise, the rocker 23 penetrates the L-shaped fixed plate 19 to drive the ratchet wheel 21 to rotate, the teeth on the surface of the ratchet wheel 21 are constantly lifted to the pawl 24, and when the pawl 24 is lifted, the spring 25 above it is pressed and then makes the pawl 24 fit at the next tooth, at this time, the worker's fixing work is completed.

[0045] When the worker pulls the spring rope 15, the soft rack 16 will be in reverse meshing with the ratchet gear 22, and if the ratchet gear 22 wants to rotate reversely, the convex teeth on the surface of the ratchet wheel 21 will be resisted by the pawl 24, so as to prevent the ratchet gear 22 from rotating, and if it needs to be disassembled after work, the pawl 24 is lifted by hand, at this time the rocker 23 is rotated reversely, the teeth of the ratchet wheel 21 are not resisted by the pawl 24, the soft rack 16 will mesh with the ratchet gear 22 and slide out of the U-shaped vertical groove 20, completing the disassembly, in addition, during work, the worker can control the rotation of the first threaded rod 2 to drive the sliding plate 3 to move, so as to make the worker move horizontally, when the worker needs to rotate, the motor 4 is controlled to rotate, the motor 4 drives the tooth column 7 to rotate, so as to facilitate the worker to adjust the angle and facilitate the installation of the photovoltaic support, if the height needs to be adjusted, the gear 6 in the control box is controlled to rotate to mesh with the tooth column 7 to adjust the working height of the worker, in addition, if the pitch angle needs to be adjusted, the worm 9 is controlled to rotate, the worm 9 meshes with the worm wheel 8, the worm wheel 8 penetrates through the fixed box 5 to drive the cross arm 10 to rotate, so as to adjust the pitch, and the worm 9 and the worm wheel 8 have a certain self-locking property, which can control the fixing of the angle when the worker pitches, so as to facilitate the work, when the worker installs the mountain slope, the second threaded rod 11 can be controlled to rotate, the rotation of the second threaded rod 11 makes the moving block 12 close to or away from the mountain slope, so as to adapt to the installation of photovoltaic on different slope mountains.

[0046] Although the embodiments of the present application have been shown and described, it is to be understood that various modifications, substitutions, replacements and changes can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A photovoltaic operation platform device for medium and high altitude mountains, characterized in that: The invention comprises a base (1), an adjustment mechanism for adjusting the position of a staff member is arranged above the base (1), a seat (13) is fixedly connected above a moving block (12) of the adjustment mechanism, an L-shaped fixed plate (19) is fixedly connected to the back of the seat (13), the L-shaped fixed plate (19) is rotatably connected to a ratchet (21), the ratchet (21) is fixedly connected to a ratchet side gear (22), a U-shaped vertical groove (20) is fixedly connected to the surface of the L-shaped fixed plate (19), a fixed pressure block (26) is fixedly connected to the side of the L-shaped fixed plate (19), a spring (25) is fixedly connected to the bottom of the fixed pressure block (26), a pawl (24) is fixedly connected to the bottom of the spring (25), and the pawl (24) is rotatably connected to the L-shaped fixed plate (19).

2. A photovoltaic operation platform device for medium and high altitude mountains according to claim 1, characterized in that: The adjustment mechanism comprises a first threaded rod (2) arranged above the base (1), the first threaded rod (2) being threadedly connected to a sliding plate (3), a tooth column (7) being arranged above the sliding plate (3), the tooth column (7) being meshedly connected to an inner gear (6), the inner gear (6) being rotatably connected to a fixed box (5), a worm (9) being rotatably connected inside the fixed box (5), the worm (9) being meshedly connected to a worm wheel (8), and the worm wheel (8) passing through the fixed box (5). A cross bracing arm (10) is rotatably connected, a second threaded rod (11) is rotatably connected inside the cross bracing arm (10), the second threaded rod (11) is threadably connected to a moving block (12), a seat (13) is fixedly connected above the moving block (12), a fixed block (14) is fixedly connected to the surface of the seat (13), a spring rope (15) is provided on the surface of the fixed block (14), and a soft rack (16) is fixedly connected to the end of the spring rope (15) away from the fixed block (14).

3. The photovoltaic operation platform device for medium and high altitude mountains according to claim 1, characterized in that: A lifting arm (17) is fixedly connected above the base (1).

4. The photovoltaic operation platform device for medium and high altitude mountains according to claim 1, characterized in that: The bottom of the base (1) is provided with a plurality of groups of supporting legs, and the bottom of the supporting legs is fixedly connected to a universal wheel (18).

5. The photovoltaic operation platform device for medium and high altitude mountains according to claim 1, characterized in that: The side of the L-shaped fixing plate (19) is rotatably connected to a rocker (23), and the rocker (23) passes through the L-shaped fixing plate (19) and is fixedly connected to a ratchet (21).

6. The photovoltaic operation platform device for medium and high altitude mountains according to claim 2, characterized in that: A motor (4) is fixedly connected above the sliding plate (3), and a gear column (7) is fixedly connected to the output end of the motor (4).

7. The photovoltaic operation platform device for medium and high altitude mountains according to claim 1, characterized in that: A group of motors for driving the first threaded rod (2) to rotate are provided on the side of the base (1).

8. The photovoltaic operation platform device for medium and high altitude mountains according to claim 2, characterized in that: The sliding plate (3) is slidably connected to the base (1), and the fixing box (5) is slidably connected to the tooth column (7).

9. The photovoltaic operation platform device for medium and high altitude mountains according to claim 2, characterized in that: The cross bracing arm (10) is rotationally connected to the second threaded rod (11), and the moving block (12) is slidingly connected to the cross bracing arm (10).