Intelligent construction system suitable for circular conference room oversized cantilever concrete construction support
By using an intelligent construction system to monitor and dynamically adjust the counterweight in real time, the stability and safety issues of the ultra-large cantilevered concrete construction scaffold for the circular conference room were resolved, enabling precise control and efficient management of the construction process.
Patent Information
- Application Number
- CN202511055238.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-30
- Publication Date
- 2025-10-17
AI Technical Summary
Traditional cantilevered concrete construction scaffolds suffer from insufficient stability, poor flexibility, inconvenient dismantling, and reliance on experience for counterweight calculations in circular conference rooms, resulting in low construction safety and efficiency.
The intelligent construction system includes a construction platform, support columns, tracks, pulleys, wire ropes, counterweight bins, sensor modules, and a central control module. Through real-time monitoring and dynamic adjustment of the counterweight, it achieves intelligent control over the stability and safety of the construction platform.
It improved construction quality and safety, reduced deformation and displacement, avoided scaffold instability accidents, and achieved precise control and efficient management of the construction process.
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Figure CN120797943A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of building construction, in particular to an intelligent construction system suitable for a large cantilever concrete construction support of a circular conference room. BACKGROUND
[0002] In modern building engineering, large cantilever concrete structures are increasingly used in large-scale buildings and some special architectural design, such as large cantilever concrete construction of circular conference rooms. The traditional cantilever concrete construction support is mostly used with landing frame or cantilever H-shaped steel support. However, due to the high structure height, large cantilever length and unique cantilever structure design of the large cantilever concrete structure of the circular conference room, the support system is prone to large deformation and displacement during concrete pouring, which may even lead to instability of the support, affecting the construction safety and structure quality. Moreover, the erection and removal process of the support is complex and difficult to achieve precise control, resulting in low construction efficiency. The existing cantilever construction support erection system for cantilever structure has safety hazards and is not suitable for long cantilever length. In the prior art, the counterweight adjustment relies on manual intervention, which is low in efficiency and has safety risks. The stress state and deformation of the support cannot be monitored in real time, and the counterweight cannot be automatically adjusted according to the actual situation to ensure the stability and safety of the support. SUMMARY
[0003] In order to overcome the shortcomings of the prior art, the purpose of the present application is to provide an intelligent construction system suitable for a large cantilever concrete construction support of a circular conference room. The present application solves the problems of poor flexibility, insufficient stability, inconvenience of removal of the large cantilever concrete construction support, and the problems of the traditional cantilever support using fixed counterweight design, counterweight calculation relying on experience and being unable to dynamically adjust, which easily leads to instability and even overturning of the support.
[0004] To achieve the above-mentioned purpose, the present application provides the following solutions:
[0005] An intelligent construction system suitable for a large cantilever concrete construction support of a circular conference room, comprising:
[0006] a construction platform, a plurality of support columns, a track, a pulley, a steel wire rope, a counterweight bin, a sensor module and a central control module;
[0007] The construction platform is connected with the plurality of support columns below, the track is laid around the plurality of support columns, the pulley is installed at the bottom of the plurality of support columns, the steel wire rope is connected with the central column of the circular conference room, the counterweight bin is arranged at the end of the construction platform, the sensor module is arranged at the preset position of the construction platform and the plurality of support columns, and the central control module is connected with the sensor module and the counterweight bin;
[0008] The construction platform is used to provide a site for construction of various parts of a cantilever structure of a circular conference room, the plurality of support columns are used to adjust the height of the construction platform, the steel wire rope is used to fix the construction platform with the circular conference room, the counterweight bin is used to increase or decrease the weight on the construction platform, the sensor module is used to collect sensing data on the construction platform and the plurality of support columns and output to the central control module, the central control module is used to calculate errors and compare thresholds according to preset thresholds to obtain construction instructions, the construction instructions include: allowing construction and pausing construction.
[0009] Preferably, the construction platform comprises:
[0010] 2 steel cantilever construction support platforms, a platform fixing device, 2 platform plates, and a guardrail;
[0011] The 2 steel cantilever construction support platforms are symmetrically arranged on the left and right sides of the circular conference room, the 2 platform plates are respectively arranged on the 2 steel cantilever construction support platforms, the platform fixing device is connected with the 2 steel cantilever construction support platforms and the circular conference room, and the guardrail is arranged around the 2 steel cantilever construction support platforms.
[0012] Preferably, the steel cantilever construction support platform comprises:
[0013] Two parallelly arranged telescopic cantilever square steels.
[0014] Preferably, the telescopic cantilever square steel comprises:
[0015] A first short pipe and a second short pipe that are mutually sleeved;
[0016] The first short pipe and the second short pipe are both provided with a plurality of adjusting holes.
[0017] Preferably, the platform fixing device comprises:
[0018] A plurality of anchoring devices, a plurality of continuous beams, and screws;
[0019] The screws are used to fix the first short pipe and the second short pipe through the plurality of adjusting holes, the plurality of continuous beams are used to fixedly connect the two telescopic cantilever square steels, and the plurality of anchoring devices are used to be anchored on a structural floor slab of a main body structure.
[0020] Preferably, the steel wire rope is connected with a lifting lug at the top end of a central column of the circular conference room, and the bottom end of the steel wire rope is inserted into the 2 platform plates through a steel drill.
[0021] Preferably, the sensor module comprises:
[0022] A plurality of pressure sensors, a plurality of displacement sensors, a plurality of inclination sensors;
[0023] The plurality of pressure sensors, the plurality of displacement sensors and the plurality of inclination sensors are arranged at preset positions of the profile steel overhanging construction support platform and the drag rod support column.
[0024] The following technical effects are disclosed in the application:
[0025] The application provides an intelligent construction system suitable for a large cantilever concrete construction support of a circular conference room, which comprises a construction platform, a plurality of support columns, a track, a pulley, a steel wire rope, a counterweight bin, a sensor module and a central control module; the construction platform is connected with the plurality of support columns below, the track is laid around the plurality of support columns, the pulley is installed at the bottom of the plurality of support columns, the steel wire rope is connected with a central column of the circular conference room, the counterweight bin is arranged at the end of the construction platform, the sensor module is arranged at a preset position of the construction platform and the plurality of support columns, and the central control module is connected with the sensor module and the counterweight bin; the construction platform is used for providing a site for construction of each part of the cantilever structure of the circular conference room, the plurality of support columns are used for adjusting the height of the construction platform, the steel wire rope is used for fixing the construction platform and the circular conference room, the counterweight bin is used for increasing or reducing the weight on the construction platform, the sensor module is used for collecting sensing data on the construction platform and the plurality of support columns and outputting the sensing data to the central control module, and the central control module is used for error calculation and threshold comparison on the sensing data according to a preset threshold value to obtain a construction instruction, wherein the construction instruction comprises permission for construction and suspension of construction. The central control module is used for data analysis and decision-making, so that intelligent monitoring and management of the construction process are realized. Potential safety hazards can be found in time, and corresponding measures can be taken for processing, so that the construction quality and safety are improved; the collaborative action of the cantilever construction support platform symmetrically arranged on both sides and the intelligent equipment capable of real-time monitoring and dynamic counterweight adjustment can effectively resist various loads generated in the construction process of the large cantilever concrete structure, so that the stability and safety of the support are ensured, deformation and displacement are reduced, and support instability accidents are avoided; two parallel telescopic cantilever square steels are used to realize telescopic connection of the building and the construction platform, and in combination with movement of the support column on the track, the position of the construction platform can be accurately adjusted, the complex construction requirements of the large cantilever concrete structure of the circular conference room are met, the platform overall sliding is realized, and multi-operation surface circulation construction is met; the double stability system of the cable-stayed steel wire rope and the steel column support effectively disperses the load on the construction platform, so that the stability of the construction platform can be maintained even in the case that the circular structure is unevenly stressed, and the construction safety risk is greatly reduced; the application improves the existing construction method, solves the problems of fixed counterweight, great safety hazards and low construction efficiency of the traditional cantilever support through the independent counterweight bin on the cantilever end platform, realizes controllable adjustment of the counterweight according to the load conditions of the two sides of the cantilever of the building, and ensures the safety of the construction process. BRIEF DESCRIPTION OF DRAWINGS
[0026] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0027] Figure 1 A schematic cross-sectional view of an intelligent construction system for an ultra-large cantilevered concrete construction support for a circular conference room provided by an embodiment of the present invention;
[0028] Figure 2 A schematic diagram of a telescopic cantilevered square steel provided in an embodiment of the present invention;
[0029] Figure 3 A side view of a steel cantilever construction support platform provided in an embodiment of the present invention;
[0030] Figure 4 A plan view of an intelligent construction system for an ultra-large cantilevered concrete construction support for a circular conference room provided by an embodiment of the present invention;
[0031] Figure 5 A schematic diagram of the construction steps provided in an embodiment of the present invention.
[0032] Description of reference numerals:
[0033] 1-Steel cantilever construction support platform; 2-Telescopic cantilever square steel; 21-First short tube; 22-Second short tube; 3-Adjustment hole; 4-Anchor device; 5-Connecting beam; 6-Platform plate; 7-Guardrail; 8-Support column; 9-Track; 10-Pulley; 11-Steel wire rope; 12-Lifting eye; 13-Counterweight bin; 14-Central column; 15-Sensor module; 16-Central control module. DETAILED DESCRIPTION
[0034] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0035] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.
[0036] like Figures 1-4 As shown, the present invention provides an intelligent construction system for an ultra-large cantilever concrete construction support for a circular conference room, comprising:
[0037] construction platform, a plurality of support columns 8, a track 9, a pulley 10, a steel wire rope 11, a counterweight bin 13, a sensor module 15 and a central control module 16;
[0038] The construction platform is connected with the plurality of support columns 8 below, the track 9 is laid around the plurality of support columns 8, the pulley 10 is installed at the bottom of the plurality of support columns 8, the steel wire rope 11 is connected with the central column 14 of the circular conference room, the counterweight bin 13 is arranged at the end of the construction platform, the sensor module 15 is arranged at a preset position of the construction platform and the plurality of support columns 8, and the central control module 16 is connected with the sensor module 15 and the counterweight bin 13;
[0039] The construction platform is used to provide a site for construction of various parts of the cantilever structure of the circular conference room, the plurality of support columns 8 are used to adjust the height of the construction platform, the steel wire rope 11 is used to fix the construction platform and the circular conference room, the counterweight bin 13 is used to increase or decrease the weight on the construction platform, the sensor module 15 is used to collect sensing data on the construction platform and the plurality of support columns 8 and output to the central control module 16, and the central control module 16 is used to perform error calculation and threshold comparison on the sensing data according to a preset threshold value to obtain a construction instruction, the construction instruction including allowing construction and pausing construction.
[0040] The central control system receives sensor data, stores the sensor data classified by time and monitoring point, establishes a finite element model of the steel cantilever support based on the principle of structural mechanics, inputs design parameters (steel material, cross-sectional size, span, etc.), construction load, simulates the value that the counterweight bin should adjust under different working conditions, simulates the sensor under different counterweights and loads by using a machine learning algorithm, sets the parameter threshold of pressure, displacement and inclination angle by referring to the specification and combining the bearing capacity of the support design, compares the sensor data with the threshold in real time, performs error calculation and threshold comparison, if the error is within the allowable range and the data collected in the sensor is within the parameter threshold, the construction is safe; once the data exceeds the set threshold or the error exceeds the allowable range, the moving distance of the counterweight bin or the weight increasing or decreasing value is calculated, then the horizontal position of the counterweight bin at the cantilever end is adjusted to change the overall center of gravity, or the counterweight block is added or reduced in the bin.
[0041] Further, the construction platform comprises:
[0042] 2 steel cantilever construction support platforms 1, a platform fixing device, 2 platform plates 6 and guardrails 7;
[0043] The two type steel cantilever construction support platforms 1 are symmetrically arranged on the left and right sides of the circular conference room, the two platform plates 6 are respectively arranged on the two type steel cantilever construction support platforms 1, the platform fixing device is connected with the two type steel cantilever construction support platforms 1 and the circular conference room, and the guardrails 7 are arranged around the two type steel cantilever construction support platforms 1.
[0044] Specifically, a plurality of type steel support columns 8 are evenly distributed in at least two rows below each type steel cantilever construction support platform 1, the height of the support column 8 can be finely adjusted through the internal threaded adjusting structure to adapt to the construction requirements of different heights and ensure the levelness of the construction platform.
[0045] Tracks 9 are laid around the construction platform lower support columns 8 on the ground of the building, the bottom of the above support column 8 is provided with a pulley 10, the pulley 10 cooperates with the track 9, so that the whole construction platform can be flexibly moved along the track 9, which facilitates the construction personnel to construct each part of the cantilever structure of the circular conference room, and effectively improves the construction efficiency.
[0046] Further, the type steel cantilever construction support platform 1 comprises:
[0047] Two parallel arranged telescopic cantilever square steels 2.
[0048] Further, the telescopic cantilever square steel 2 comprises:
[0049] The first short pipe 21 and the second short pipe 22 are mutually sleeved;
[0050] A plurality of adjusting holes 3 are arranged on the first short pipe 21 and the second short pipe 22.
[0051] Further, the platform fixing device comprises:
[0052] A plurality of anchoring devices 4, a plurality of continuous beams 5 and screws;
[0053] The screws are used for fixing the first short pipe 21 and the second short pipe 22 through the plurality of adjusting holes 3, the plurality of continuous beams 5 are used for fixedly connecting the two telescopic cantilever square steels 2, and the plurality of anchoring devices 4 are used for anchoring on the structural floor of the main body structure.
[0054] Specifically, the telescopic cantilever square steel 2 extends through the reserved wall hole to the outside of the main structure, and the main structure refers to the circular conference room of the building. The inner part of the room is anchored to the structural floor of the main structure by multiple anchoring devices 4. The structural floor specifically refers to the plate between the two beams where the inner part of the room is located. The two telescopic cantilever square steels 2 are fixed and connected by several vertical fixed connecting beams 5, and a platform plate 6 is laid on the connecting beams 5. The top of the platform plate 6 is equipped with a fastener type steel pipe formwork support system, and all the support frame upright rods fall on the steel cantilever beam. Guardrails 7 are provided around the construction platform to ensure the safety of construction personnel.
[0055] Further, the steel wire rope 11 is connected with the lifting lug 12 at the top end of the central column 14 of the circular conference room, and the bottom end of the steel wire rope 11 is inserted into the two platform plates 6 through a steel drill.
[0056] Further, the sensor module 15 includes:
[0057] several pressure sensors, several displacement sensors, and several inclination sensors;
[0058] The several pressure sensors, several displacement sensors, and several inclination sensors are respectively arranged at the preset positions of the steel cantilever construction support platform 1 and the drag rod support column 8.
[0059] Based on finite element analysis or structural calculation, sensors are arranged in stress and strain concentration areas such as maximum bending moment and shear force. Preliminary plan is to preset pressure sensors at the connection between the steel cantilever square steel and the main structure of the building, and at the contact points between the bottom of the support column and the pulley, and between the top of the support column and the cantilever square steel. Displacement sensors are preset at the end of the cantilever square steel away from the main structure of the building, at the connection between the top of the support column and the cantilever square steel, at the middle of the column, at the mid-span area of the construction platform, and at the edge cantilever position. Inclination sensors are preset at the top, middle and bottom of the support column, arranged along the vertical axis of the column; at the top surface or side surface of the cantilever square steel, arranged along the length direction of the beam; and at the four corners or diagonal positions of the platform frame.
[0060] Specifically, a plurality of steel wire ropes 11 are arranged between the construction platform and the top end of the central column 14 of the building, and the top end of the steel wire rope 11 is connected with the lifting lug 12 at the top end of the central column 14 of the building (circular conference room), and the bottom end of the steel wire rope 11 is inserted into the construction platform panel through a steel drill. An independent counterweight bin 13 is arranged at the rear end of each side cantilever platform, and the counterweight blocks in the counterweight bin 13 are standard weight concrete blocks or iron blocks, which are convenient for combination and adjustment of weight. During construction, according to the load change and stress condition of the sensors on the construction platform, the independent counterweight bin 13 at the end of the platform is adjusted in real time, further enhancing the stability of the construction platform, and effectively resisting the influence of external loads such as wind force and construction vibration.
[0061] According to the stress characteristics of the structure, various sensors such as pressure sensors, displacement sensors, and inclination sensors are installed at key positions such as the construction platform and support columns 8. The data transmission lines of the sensors are tied to the surface of the components and led to a convenient place to reach and measure. Before and during the key construction conditions, data is collected using a portable data acquisition box. The data from the sensors is transmitted to the central control module 16, which simulates different load conditions of the construction support during construction according to a pre-set algorithm model. The stress conditions are analyzed to obtain the displacement, stress, and deformation parameter thresholds that can safely bear the construction load and the weight of the structure. The real-time data of displacement, stress, and deformation collected by the sensors, as well as the construction load format, are standardized and transmitted to the central control module 16. The model prediction results are compared with the actual monitoring data, and indicators such as mean square error and mean absolute error are calculated. If the error is within the allowed range and the data collected by the sensors is within the parameter threshold, the construction can be safely carried out. If the data exceeds the set threshold or the error exceeds the allowed range, the construction is suspended, the reasons are analyzed, and measures are taken. Manual control of the distance between the telescopic cantilever square steel 2 and the building can not only adapt to different lengths of the cantilever end during construction, but also control the counterweight by moving the independent counterweight bin 13 on the construction platform to maintain the balance and stability of the support. Then, the data is compared with the parameter threshold to observe whether the instability problem is solved. At the same time, the working state data of the construction support is transmitted to the remote monitoring center through a wireless network. Management personnel can view the operation of the construction support in real time through mobile phones, computers, and other terminal devices, realizing remote management and scheduling.
[0062] As shown in Figure 5 1. Construction preparation: synchronize the debugging of monitoring equipment and the debugging of the central control system to ensure the normal function of subsequent construction monitoring and system control, and make technical preparations for construction. After completing the debugging of monitoring equipment and the central control system, carry out site cleaning, material counting, personnel organization, and other construction preparation work.
[0063] 2. Set up the cantilever platform: two telescopic cantilever square steels extend to the outside of the main structure through the pre-embedded wall holes. The room part is anchored to the structural floor of the main structure using multiple anchoring devices. The two telescopic cantilever square steels are connected by several vertically fixed connecting beams, and a platform plate is laid on the connecting beams. Then, a counterweight bin is installed at the end of the cantilever.
[0064] 3. Install support columns: first, lay tracks around the support columns under the construction platform on the ground of the building, and at the same time, debug the column pulleys. After completion, install the support columns to cooperate with the tracks, pulleys, and other components to support the overall structure.
[0065] 4. Installing the cable: The steel wire rope lifting point and lifting lug are debugged to ensure the stability of the lifting point and the reliability of the lug connection. After debugging, the cable is installed, the top end of the steel wire rope is connected with the lug at the top of the central column of the building, and the bottom end is inserted into the construction platform panel through a steel drill to enhance the stability and rationality of the structure.
[0066] 5. Setting up the support: A fastener type steel pipe support system is set up on the top of the platform board. All support frame vertical rods are placed on the steel cantilever beam, and protective railings are provided around the construction platform to ensure the safety of construction personnel. When setting up the support, pressure sensors, displacement sensors and inclination sensors are installed simultaneously and set at the preset positions of the steel cantilever construction support platform and support columns.
[0067] 6. Template installation: After the completion of support erection and sensor installation, template installation is carried out. The measuring equipment obtains data during the construction process to prepare for concrete pouring.
[0068] 7. Concrete pouring: After the template installation is accepted, concrete pouring is carried out. The concrete is poured into the template according to the construction process.
[0069] 8. Support removal: After the concrete reaches the design strength, the support removal operation is carried out. At the same time, the monitoring equipment continuously obtains data during the construction process.
[0070] The various embodiments in the specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the various embodiments can be mutually referred to.
[0071] The principles and implementation modes of the present application are described by applying specific examples. The above description of the embodiments is only to help understand the method of the present application and its core idea. For those skilled in the art, according to the idea of the present application, the specific implementation mode and application range can be changed. In summary, the content of the specification should not be understood as a limitation of the present application.
Claims
1. An intelligent construction system for large cantilever concrete construction supports in circular conference rooms, characterized in that: include: Construction platform, several support columns, tracks, pulleys, wire ropes, counterweight bins, sensor modules and central control modules; The construction platform is connected to the support columns below, the track is laid around the support columns, the pulleys are installed at the bottom of the support columns, the wire rope is connected to the central column of the circular conference room, the counterweight bin is set at the end of the construction platform, the sensor module is set at the preset position of the construction platform and the support columns, and the central control module is connected to the sensor module and the counterweight bin; The construction platform is used to provide a site for constructing various parts of the cantilever structure of the circular conference room. The several support columns are used to adjust the height of the construction platform. The steel wire rope is used to fix the construction platform to the circular conference room. The counterweight bin is used to increase or decrease the weight on the construction platform. The sensor module is used to collect sensor data on the construction platform and the several support columns and output it to the central control module. The central control module is used to perform error calculation and threshold comparison on the sensor data according to preset thresholds to obtain construction instructions. The construction instructions include: allowing construction and suspending construction.
2. The intelligent construction system for the large cantilever concrete construction support for a circular conference room according to claim 1 is characterized in that: The construction platform comprises: 2 steel cantilever construction support platforms, platform fixing devices, 2 platform plates and guardrails; The two steel cantilever construction support platforms are symmetrically arranged on the left and right sides of the circular conference room. The two platform plates are respectively set on the two steel cantilever construction support platforms. The platform fixing device is connected to the two steel cantilever construction support platforms and the circular conference room. The guardrails are set around the two steel cantilever construction support platforms.
3. The intelligent construction system for the super-large cantilever concrete construction support for a circular conference room according to claim 2 is characterized in that: The steel cantilever construction support platform includes: Two parallel telescopic cantilevered square steel bars.
4. The intelligent construction system for the super-large cantilever concrete construction support for a circular conference room according to claim 3 is characterized in that: The telescopic cantilever square steel comprises: A first short tube and a second short tube that are sleeved together; The first short tube and the second short tube are both provided with a plurality of adjustment holes.
5. The intelligent construction system for the super-large cantilever concrete construction support for a circular conference room according to claim 4 is characterized in that: The platform fixing device comprises: Multiple anchoring devices, several coupling beams and screws; The screws are used to pass through the plurality of adjustment holes to fix the first short tube and the second short tube, the plurality of connecting beams are used to fix the two telescopic cantilevered square steels in connection, and the multiple anchoring devices are used to anchor on the structural floor of the main structure.
6. The intelligent construction system for the super-large cantilever concrete construction support for a circular conference room according to claim 4 is characterized in that: The steel wire rope is connected to the lifting lug at the top of the central column of the circular conference room and the bottom end of the steel wire rope is inserted into the two platform plates through a steel drill.
7. The intelligent construction system for the super-large cantilever concrete construction support for a circular conference room according to claim 4 is characterized in that: The sensor module includes: Several pressure sensors, several displacement sensors, and several inclination sensors; The plurality of pressure sensors, the plurality of displacement sensors, and the plurality of inclination sensors are respectively arranged at preset positions of the steel cantilever construction support platform and the tow rod support column.