A multifunction integrated gas control system for dilution refrigerator

The multi-functional integrated gas control system solves the problems of loose and dispersed functions in the gas control system of the dilution refrigerator, achieving efficient and stable operation and improved safety of the dilution refrigerator, reducing the risk of working fluid leakage, and optimizing space utilization and heat loss.

CN120799743BActive Publication Date: 2026-04-10SHANGHAI BOYUE REFRIGERATION TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
SHANGHAI BOYUE REFRIGERATION TECH CO LTD
Filing Date
2025-09-03
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

The gas control system of existing dilution refrigeration machines is loose and functionally dispersed, requires manual operation, occupies a large area, and is prone to working fluid leakage when components are damaged. The lack of integration affects the reliability and stability of the system.

Method used

Design a multifunctional integrated gas control system. Through highly integrated valve box modules and programmed control, integrated valve operation is achieved. Differentiated flow path design and multi-stage sealing strategy are adopted to realize the automation and integrated control of the gas path. Optimize flow conduction and reduce heat loss by using pipelines of different materials and diameters.

Benefits of technology

This technology enables efficient and stable operation of the dilution refrigeration unit, improves operational convenience and safety, reduces the risk of working fluid leakage, minimizes heat loss, and enhances the system's sealing reliability and space utilization.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a multifunctional integrated gas control system for a dilution refrigerator, and particularly relates to the field of refrigeration and cryogenics, and comprises a liquid nitrogen cold trap, a gas buffer tank, an integrated valve box, a dilution refrigeration inner circulation pipeline, a diaphragm compressor, a Roots pump, a turbo molecular pump and a vacuum pumping pump group. The system uses a highly integrated valve box module, which is responsible for gas path control in different stages such as starting, running, stopping and rewarming of the dilution refrigeration cycle; the application optimizes the flow conductance of the gas path in different temperature zones and under different pressures, reduces heat loss, and ensures high airtightness in the whole temperature zone from room temperature to extremely low temperature, thereby improving the reliability and automation degree of the dilution refrigerator and having a very positive significance for practical application of the dilution refrigeration system.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of refrigeration and cryogenics, and more particularly, to a multifunctional integrated gas control system for a dilution refrigerator. BACKGROUND

[0002] A dilution refrigerator is a research hotspot in the field of mK temperature range cryogenic refrigerators. It can achieve continuous refrigeration at 100 mK temperature, and has the characteristics of no electromagnetic interference and low vibration. Therefore, it has broad application prospects in the fields of superconducting quantum computing, extreme experimental conditions construction, and deep space exploration. The mK temperature range dilution refrigerator uses a mixture of helium-3 and helium-4 as the working medium. When the mixture is cooled to a very low temperature, the helium-3 atoms migrate across the phase interface to increase the entropy and absorb heat, thereby reducing the lowest temperature of the system to about 1 mK. In different working conditions of the dilution refrigerator, the system has different requirements for the driving source. The entire dilution refrigeration cycle includes precooling, throttling, condensation heat exchange, dilution process, backflow heat exchange, evaporation process, and compression process. The cycle is mainly driven by a pump group. During the cycle, the gas control system needs to provide driving pressure under different working conditions, control the batch-by-batch entry of gas in the gas buffer tank into the cycle, and guide the gas back to the gas buffer tank after the cycle is completed. After the system is shut down, the gas control system also needs to implement maintenance and leak detection of different components. Therefore, a good gas control system is the key to ensuring the smooth operation of the dilution refrigerator.

[0003] Ideally, the gas control system for the dilution refrigerator should achieve the following four functions:

[0004] 1) Implement the preparation and initialization function of the dilution refrigerator. This is a basic preparation step before the start of the dilution refrigeration cycle, which ensures that the system is in a safe and efficient operating state. The gas control system needs to complete the functions of system vacuumization, pressure leak detection, and gas filling through valve control.

[0005] 2) Implement the function of smooth operation of the dilution refrigeration cycle. This is the core working mode of the system, which directly affects the cooling performance and steady-state maintenance of the dilution refrigerator. Through valve control combined with pump group switching, the gas control system needs to achieve the functions of initial start and driving of the cycle, flow and pressure regulation during the cycle, and path switching during different cycle stages. Among them, the condensation and liquid accumulation processes of the dilution refrigerator are accompanied by changes in flow and pressure, which require the gas control system to control the timing of connecting multiple pumps to the system, and also includes the control of gas discharge from the gas buffer tank, which is achieved by opening and closing the electromagnetic valve to gradually reduce the condensation pressure and gradually raise the liquid level until the dilution effect occurs.

[0006] 3) To achieve the safety isolation function of the dilution refrigeration system. When maintenance or failure occurs, the entire dilution refrigeration system can be quickly divided into several independent vacuum sections or pressure sections by opening and closing the valve, facilitating problem troubleshooting and local repair without affecting the entire system.

[0007] 4) To achieve the shutdown and rewarming function of the dilution refrigeration system. This function realizes the smooth and safe transition of the dilution refrigerator from operation to shutdown. The gas control system realizes the gas recovery function after shutdown, the function of maintaining system vacuum and sealing after recovering gas, and the controllable rewarming function by opening and closing the valve combined with the pump group switch.

[0008] The conventional dilution refrigerator gas circulation system currently has the disadvantages of loose system and scattered functions, and in most cases, manual operation is required, which has great reliability and stability risks. Especially when a single component of the system is damaged, the vacuum of the entire system is often broken to replace the component, which easily causes the risk of working medium leakage. Moreover, the insufficient integration of the system leads to a large area occupied by the entire gas control system and complicated operation. SUMMARY

[0009] To overcome the above-mentioned defects of the prior art, embodiments of the present application provide a multifunctional integrated gas control system for a dilution refrigerator, which uses a highly integrated valve box module to implement gas path control in different stages such as dilution refrigeration cycle start, operation, shutdown and rewarming. By programmatic control of the specific opening and closing combination of valves in the integrated valve box, the working mode of the system can be conveniently switched, the operation process is simplified, and misoperation is avoided. Different materials and pipe diameters are used for the gas paths in different temperature zones and at different pressures to optimize the flow guide, reduce the heat capacity and reduce heat loss. A multi-stage sealing strategy is adopted to ensure high airtightness in the entire temperature range from room temperature to extremely low temperature. All the complex and scattered gas path operations of the dilution refrigerator are highly centralized and automated, realizing multifunctional integrated control, which not only ensures efficient and stable operation of the refrigerator, but also brings greater improvement in safety, ease of use and maintainability.

[0010] To achieve the above-mentioned purposes, the present application provides the following technical solutions: a multifunctional integrated gas control system for a dilution refrigerator, which is composed of a liquid nitrogen cold trap, a gas buffer tank, an integrated valve box, a dilution refrigeration internal circulation pipeline, a diaphragm compressor, a Roots pump, a turbo molecular pump and a vacuum pumping pump group.

[0011] When the electromagnetic valves V1, V2, V9, V15, V17, V18 and V19 are opened, V3, V4 and V10 are controlled to open and close, and other valves are closed, the dilution refrigeration system starts initial cooling.

[0012] When the solenoid valves V3, V4, V5, V6, V9, V15, V17, V18, V19 are opened, V1, V2, V10 are controlled to open and close, and other valves are closed, the dilution refrigeration system starts to condense and liquefy;

[0013] Subsequently, V10 is closed, the rotational speed of the turbo molecular pump is controlled, and the dilution refrigeration system starts to realize the dilution effect;

[0014] When the solenoid valves V1, V2, V3, V4, V9, V11, V12, V14, V15, V17, V18, V19 are opened, and other valves are closed, the dilution refrigeration system starts to recover and recycle gas;

[0015] When the solenoid valve V13 is opened, and the opening and closing of the corresponding solenoid valves and bypass solenoid valves of different components are coordinated, the single component and the system can be repaired and leak tested; the liquid nitrogen cold trap uses a copper wire mesh heat exchanger with a large contact area to effectively ensure sufficient heat exchange and purification of the gas, and to preliminarily filter most of the gas impurities;

[0016] The gas buffer tank is the main gas storage container of the gas control system, and is externally connected to a long-life, high-vacuum diaphragm valve. The double-valve design of the inlet and outlet is conducive to the replacement of gas after the gas buffer tank is disassembled, and ensures that the impurity gas content in the tank remains at a very low level;

[0017] The integrated valve box is the core of the gas control system, and includes a valve cover, a valve body, and solenoid valves V1-V19. V1 and V2 are inlet and outlet valves of the diaphragm compressor, V3 and V4 are inlet and outlet valves of the Roots pump, V5 and V6 are inlet and outlet valves of the turbo molecular pump, V13 is a stop valve of the vacuum pumping pump group, V10 and V11 are inlet and outlet valves of the gas buffer tank, V12 and V14 are high and low pressure regulating valves of the dilution refrigeration internal circulation pipeline, V15 and V17 are inlet and outlet valves of the liquid nitrogen cold trap, V18 and V19 are inlet and outlet valves of the dilution refrigeration internal circulation pipeline. In order to facilitate system maintenance and replacement, and to meet the pressure requirements of the system under different working conditions, solenoid valves V7-V9 are used as bypasses of the pumps at different levels, and solenoid valve V16 is used as a bypass of the liquid nitrogen cold trap;

[0018] The dilution refrigeration internal circulation pipeline mainly includes a first-stage low-pressure gas pipeline, a 4K-above high-pressure gas pipeline, a second-stage low-pressure gas pipeline, a JT heat exchanger high-pressure gas pipeline, a JT heat exchanger low-pressure gas pipeline, an evaporation chamber high-pressure gas pipeline, a continuous heat exchanger gas pipeline, a separate heat exchanger gas pipeline, and a mixing chamber gas pipeline. The interface of the 4K-above high-pressure gas pipeline uses a VCR interface to ensure good airtightness. All sealed joints of the 4K-below gas pipelines, including the JT heat exchanger high-pressure gas pipeline, the continuous heat exchanger gas pipeline, the separate heat exchanger gas pipeline, and the mixing chamber gas pipeline, use gold wire sealing structures to ensure better airtightness. With the gas flow direction as the front, the front end of the solenoid valve V18 is connected to a high-pressure gauge and a negative feedback flow regulating valve;

[0019] Diaphragm compressor has the characteristics of large flow, adjustable pressure ratio, high cleanliness, which provides key front cycle power for the whole gas control system; Roots pump has the characteristics of adjustable flow, high cleanliness, low back pressure, which provides key front pressure for turbo molecular pump;

[0020] Turbo molecular pump has the characteristics of high pumping rate, high cleanliness, high pressure ratio, which provides extremely low pressure for the system at the key node of the dilution refrigerator system, facilitating the system to achieve further cooling and circulation;

[0021] Vacuum pumping group uses large flow mechanical pump and molecular pump coupling, which is used to build the overall vacuum environment of the system, system temperature recovery and impurity removal, external helium mass spectrometer can realize vacuum helium detection of the system and single component; Liquid nitrogen cold trap, gas buffer tank, integrated valve box, dilution refrigerator internal circulation pipeline, diaphragm compressor, roots pump, turbo molecular pump and vacuum pumping group are connected by high cleanliness pipeline of different sizes, thereby forming a multifunctional integrated gas control system for dilution refrigerator;

[0022] The manufacturing method of the multifunctional integrated gas control system for dilution refrigerator is as follows:

[0023] The liquid nitrogen cold trap is made of stainless steel material to make the liquid nitrogen cavity, uses oxygen-free copper material to make the copper wire mesh of the heat exchange condensing deposition cavity, and uses the structure of foam copper and copper wire mesh superposition combination to ensure the smooth flow of gas flow; The gas buffer tank is made of stainless steel material or surface anodized aluminum material, the volume should be not less than 120L, the internal roughness requirement is RA≤0.4, and the tank opening structure connected with double diaphragm valve should fully ensure the air tightness;

[0024] In the integrated valve box, the pipe diameter of the connection pipe between low pressure gas path valves is 10-16mm, the pipe diameter of the connection pipe between high pressure gas path valves is 4-6mm, the inlet and outlet diameter of the electromagnetic valve is related to the pressure at the valve position, the connecting pipe between the integrated valve box and the liquid nitrogen cold trap, gas buffer tank and diaphragm compressor is EP grade explosion-proof corrugated pipe, the pipe diameter is 4-6mm, the connecting pipe between the integrated valve box and the roots pump, turbo molecular pump and vacuum pumping group is flexible corrugated pipe, the pipe diameter is 10-16mm;

[0025] Stainless steel EP pipe is used in the high-pressure gas pipeline in the inner circulation pipeline of the dilution refrigerator, and the inner diameter varies with the temperature interval, wherein the pipe diameter is 4-6 mm at a temperature above 40 K, and the pipe diameter is 1-3 mm below 40 K; high-purity laser welding is used to connect the pipeline; copper-nickel alloy EP pipe is used in all high-pressure pipelines below 4 K, including the high-pressure gas pipeline of the JT heat exchanger, the high-pressure gas pipeline of the evaporation chamber, the high-pressure gas pipeline of the continuous heat exchanger and the high-pressure gas pipeline of the separated heat exchanger, and the pipe diameter is 1-3 mm; high-purity vacuum brazing technology is used to connect the pipeline; copper-nickel alloy EP pipe is used in the low-pressure pipeline of the continuous heat exchanger and the separated heat exchanger and the connecting pipe of the components, and the pipe diameter is 4-6 mm; high-purity vacuum brazing technology is used to connect the pipeline; the pipe diameter of the first-stage low-pressure gas pipeline, the second-stage low-pressure gas pipeline and the low-pressure gas pipeline of the JT heat exchanger varies with the temperature interval, and all the pipes are EP-grade flexible bellows with gold wire seals at both ends.

[0026] The high-pressure outer pipe between the inner circulation pipeline of the dilution refrigerator and the integrated valve box is an EP-grade explosion-proof bellows with a diameter of 4-6 mm, and the low-pressure outer pipe is an EP-grade high-flexibility bellows with a diameter of 100-160 mm; the integrated valve box comprises a valve cover, a valve body and electromagnetic valves V1-V19, wherein the valve cover and the valve body are made of stainless steel, and reserved through holes ensure smooth connection of the gas pipelines; the electromagnetic valves V1-V19 are controlled to be opened and closed by a program, and simultaneously comprise a manual cut-off switch, which can be manually opened and closed in special cases; the valve head of the electromagnetic valve is embedded with an opening and closing indicator lamp.

[0027] In the integrated valve box, the pipe diameter of the low-pressure gas pipeline between valves is 10-16 mm, and the pipe diameter of the high-pressure gas pipeline between valves is 4-6 mm; the diameters of the inlet and outlet of the electromagnetic valve are related to the pressure at the valve position; the connecting pipe between the integrated valve box and the liquid nitrogen cold trap, the gas buffer tank and the diaphragm compressor is an EP-grade explosion-proof bellows with a diameter of 4-6 mm; the connecting pipe between the integrated valve box and the Roots pump, the turbo molecular pump and the vacuum pumping pump group is a flexible bellows with a diameter of 10-16 mm; and all the components are connected to form a multifunctional integrated gas control system for the dilution refrigerator.

[0028] Technical effects and advantages of the present application:

[0029] 1. According to the present application, all the valves of the gas control system of the dilution refrigerator are integrated to form an integrated valve group through highly integrated and modular design and multifunctional integrated control, so that the structure is compact, the space is saved, and the layout is clear; through a preset valve logic combination, a single valve box can realize switching of multiple function modes such as vacuum pumping, pressure leak detection, mixed gas charging, dilution refrigeration cycle operation, shutdown hibernation and system rewarming, which greatly improves the operation convenience, repeatability and safety, and reduces the dependence on the experience of the operator.

[0030] 2、The application optimizes performance through differential flow channel design, adopts pipelines with different pipe diameters and materials according to the physical properties and functional requirements of the mixed working medium in different temperature zones; large-diameter pipelines are used in the room temperature high-vacuum region to increase the flow conductance and improve the pumping efficiency; thin-walled small-diameter stainless steel pipes or copper-nickel alloy EP pipes are used in the low-temperature region to reduce the heat capacity and radial heat leakage; the system's circulating dead volume is effectively reduced, the heat load of the refrigerator cold head is reduced, and thus the ultimate base temperature and refrigeration power are improved.

[0031] 3、The application adopts multi-stage temperature zone adaptive sealing technology, optimizes the sealing scheme at different positions according to the large temperature difference from room temperature to mK temperature zone inside the dilution refrigeration system; detachable VCR interface is used in the room temperature to 40K or above temperature zone to ensure ultra-high vacuum sealing; gold wire sealing structure is used in the low-temperature region to realize absolute airtightness at extremely low temperature; this combined sealing strategy comprehensively guarantees the sealing reliability of the entire system at all working temperatures, fundamentally preventing performance degradation caused by air leakage.

[0032] 4、The application highly centralizes and automates all complex and dispersed gas path operations of the dilution refrigerator, realizes multifunctional integrated control, not only guarantees efficient and stable operation of the refrigerator, but also brings greater improvement in safety, ease of use and maintainability. BRIEF DESCRIPTION OF DRAWINGS

[0033] Figure 1 It is a schematic diagram of the overall structure of the application.

[0034] Figure 2 It is a schematic diagram of the dilution refrigeration inner circulation pipeline of the application.

[0035] Figure 3 It is a schematic diagram of the integrated valve box of the application.

[0036] Figure 4 It is a partial sectional view of the integrated valve box of the application.

[0037] Figure 5 It is a schematic diagram of the electromagnetic valve structure of the application.

[0038] The reference signs are: 1 liquid nitrogen cold trap, 2 gas buffer tank, 3 integrated valve box, 4 dilution refrigeration internal circulation pipeline, 5 pulse tube refrigerator, 6 evaporation chamber, 7 continuous heat exchanger gas path, 8 100 mK cold plate, 9 split heat exchanger gas path, 10 mixing chamber gas path, 11 first-stage low-pressure gas path, 12 second-stage low-pressure gas path, 13 4K-above high-pressure gas path, 14 JT heat exchanger high-pressure gas path, 15 JT heat exchanger low-pressure gas path, 16 evaporation chamber high-pressure gas path, 17 valve cover of integrated valve box, 18 valve body of integrated valve box, 19 valve head of electromagnetic valve, P1 diaphragm compressor, P2 Roots pump, P3 turbo molecular pump, P4 vacuum pumping pump group, V1-V19 are electromagnetic valves. DETAILED DESCRIPTION

[0039] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0040] The present application provides a multifunctional integrated gas control system for a dilution refrigerator as shown in Figure 1 The present application provides a multifunctional integrated gas control system for a dilution refrigerator as shown in

[0041] Figure 2 The dilution refrigeration internal circulation pipeline in the present application is shown in the schematic diagram, which comprises a pulse tube refrigerator 5, an evaporation chamber 6, a continuous heat exchanger gas path 7, a 100 mK cold plate 8, a split heat exchanger gas path 9, a mixing chamber gas path 10, a first-stage low-pressure gas path 11, a second-stage low-pressure gas path 12, a 4K-above high-pressure gas path 13, a JT heat exchanger high-pressure gas path 14, a JT heat exchanger low-pressure gas path 15, and an evaporation chamber high-pressure gas path 16.

[0042] Figures 3-5, the gas control system is composed of liquid nitrogen cold trap 1, gas buffer tank 2, integrated valve box 3, dilution refrigeration inner loop pipeline 4, diaphragm compressor P1, Roots pump P2, turbo molecular pump P3, vacuum pumping pump group P4; when electromagnetic valve V1, V2, V9, V15, V17, V18, V19 are opened, V3, V4 are opened together with Roots pump P2 when the back pressure of Roots pump P2 is less than 1.5 bar, V10 is intermittently opened and closed, and other valves are closed, the dilution refrigeration system starts initial cooling, and all gas paths are cooled by pulse tube refrigerator 5;

[0043] When electromagnetic valve V3, V4, V5, V6, V9, V15, V17, V18, V19 are opened, V1, V2 are closed together with diaphragm compressor P1 when the back pressure of diaphragm compressor P1 is less than 1 bar, V10 is intermittently opened and closed, and other valves are closed, the dilution refrigeration system starts condensation and liquefaction, and when the liquid level gradually accumulates to evaporation chamber 6, the liquefaction process ends; subsequently, V10 is closed, the rotating speed of turbo molecular pump P3 is gradually reduced from 825 Hz to 600 Hz, and the dilution refrigeration system starts to realize dilution effect; it should be ensured that when the temperature of 100 mK cold plate 8 is stable, the rotating speed of turbo molecular pump P3 approaches 600 Hz;

[0044] When electromagnetic valve V1, V2, V3, V4, V9, V11, V12, V14, V15, V17, V18, V19 are opened, and other valves are closed, the dilution refrigeration system starts to recover temperature and carry out gas recovery. The liquid nitrogen cold trap 1 uses 400-mesh copper wire mesh to make a heat exchanger, which effectively ensures sufficient heat exchange and purification of the gas and preliminarily filters most of the gas impurities; the gas buffer tank 2 is used as the main gas storage container of the gas control system, is externally connected with long-life high-vacuum diaphragm valves, and the double-valve design is conducive to the replacement of the gas after the disassembly of the gas buffer tank 2, so as to ensure that the content of impurity gas in the tank is kept at a very low level;

[0045] The integrated valve box 3 is the control core of the gas control system, and contains valve cover 17, valve body 18 and electromagnetic valves V1-V19. All electromagnetic valves are arranged according to the gas path diagram shown in Figure 1 , wherein V1 and V2 are inlet and outlet valves of diaphragm compressor P1, V3 and V4 are inlet and outlet valves of Roots pump P2, V5 and V6 are inlet and outlet valves of turbo molecular pump P3, V13 is a stop valve of vacuum pumping pump group P4, V10 and V11 are inlet and outlet valves of gas buffer tank 2, V12 and V14 are high and low pressure regulating valves of dilution refrigeration inner loop pipeline 4, V15 and V17 are inlet and outlet valves of liquid nitrogen cold trap 1, V18 and V19 are inlet and outlet valves of dilution refrigeration inner loop pipeline 4, at the same time, in order to facilitate system maintenance and replacement and meet the pressure requirements of the system under different working conditions, electromagnetic valves V7-V9 are used as bypasses of pumps at different levels, and electromagnetic valve V16 is used as a bypass of liquid nitrogen cold trap 1;

[0046] The dilution refrigeration inner loop pipeline 4 mainly includes a first low-pressure gas circuit 11, a 4K-above high-pressure gas circuit 13, a second low-pressure gas circuit 12, a JT heat exchanger high-pressure gas circuit 14, a JT heat exchanger low-pressure gas circuit 15, an evaporation chamber high-pressure gas circuit 16, a continuous heat exchanger gas circuit 7, a separation heat exchanger gas circuit 9 and a mixing chamber gas circuit 10. The interface of the 4K-above high-pressure gas circuit 13 uses a VCR interface to ensure good airtightness, and all the gas circuits below 4K, including the JT heat exchanger high-pressure gas circuit 14, the continuous heat exchanger gas circuit 7, the separation heat exchanger gas circuit 9 and the mixing chamber gas circuit 10, use a gold wire sealing structure to ensure better airtightness. In addition, the electromagnetic valve V18 is connected with a high-pressure gauge and a negative feedback flow regulating valve at the front end in the gas flow direction.

[0047] The liquid nitrogen cold trap 1 is made of stainless steel material for the liquid nitrogen cavity, oxygen-free copper material for the copper wire mesh of the heat exchange condensing deposition cavity, and the structure of the foam copper and the copper wire mesh superimposed combination to ensure the smooth flow of the gas flow. The gas buffer tank 2 is made of aluminum material with surface anodic oxidation, and has a volume of 150L, an internal roughness requirement of RA=0.2 and a tank opening structure connected with double diaphragm valves with good airtightness. The integrated valve box 3 includes a valve cover 17, a valve body 18 and electromagnetic valves V1-V19. The valve cover 17 and the valve body 18 are made of stainless steel material, and reserved through holes ensure smooth connection of each part of the gas circuit. The electromagnetic valves V1-V19 are controlled by a program to open and close, and include a manual stop switch, which can be manually opened and closed in special cases. The valve head 19 of the electromagnetic valve is embedded with an opening and closing indicator lamp.

[0048] The 4K-above high-pressure gas path 7 in the dilution refrigeration inner circulation pipeline 4 uses stainless steel EP pipe, and the inner diameter is different with the temperature interval, the pipe diameter is 5mm above 40K, and the pipe diameter is 1.6mm below 40K, high-purity laser welding is used to connect the pipeline, all high-pressure pipelines below 4K, including the JT heat exchanger high-pressure gas path 14, the evaporation chamber high-pressure gas path 16, the continuous heat exchanger gas path 7 and the separation heat exchanger gas path 9, the high-pressure pipelines themselves and the connecting pipes of the components use copper-nickel alloy EP pipe, the pipe diameter is 1.5mm, high-purity vacuum brazing technology is used to connect the pipeline, the low-pressure pipelines of the continuous heat exchanger gas path 7 and the separation heat exchanger gas path 9 and the connecting pipes of the components use copper-nickel alloy EP pipe, the pipe diameter is 6mm, high-purity vacuum brazing technology is used to connect the pipeline, the pipe diameters of the first low-pressure gas path 11, the second low-pressure gas path 12 and the JT heat exchanger low-pressure gas path 15 are changed with the temperature interval, and all are EP level flexible bellows with gold wire sealing at both ends;

[0049] The high-pressure outer pipe between the dilution refrigeration inner circulation pipeline 4 and the integrated valve box 3 is an EP level explosion-proof bellows with a diameter of 6mm, and the low-pressure outer pipe is an EP level high-flexibility bellows with a diameter of 160mm; in the integrated valve box 3, the pipe diameter of the low-pressure gas path valve interconnection pipe is 16mm, the pipe diameter of the high-pressure gas path valve interconnection pipe is 5mm, the diameters of the electromagnetic valve inlet and outlet and the positions of the valves are related to the pressure, the connecting pipes between the integrated valve box 3 and the liquid nitrogen cold trap 1, the gas buffer tank 2 and the diaphragm compressor P1 are EP level explosion-proof bellows with a pipe diameter of 5mm, the connecting pipes between the integrated valve box 4 and the Roots pump P2, the turbo molecular pump P3 and the vacuum suction pump group P4 are flexible bellows connecting pipes with a pipe diameter of 16mm; the connection between all components forms a multifunctional integrated gas control system for the dilution refrigerator.

[0050] Finally, it should be pointed out that in the description of the present application, it should be pointed out that unless otherwise specified and limited, the terms "mounting", "connection" and "connection" should be understood broadly, which can be mechanical connection or electrical connection, or the communication between the two elements, or direct connection, "up", "down", "left", "right" and the like are only used to represent the relative positional relationship, when the absolute position of the described object changes, the relative positional relationship may change;

[0051] Secondly: in the drawings of the disclosed embodiments, only the structures related to the disclosed embodiments are involved, other structures can be referred to the general design, and the same embodiments and different embodiments of the present application can be combined with each other under the condition of no conflict;

[0052] Finally: the above only describes the preferred embodiments of the present application, and is not used to limit the present application, any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present application should be included in the protection scope of the present application.

Claims

1. A multi-functional integrated gas control system for a dilution refrigerator, characterized by: It comprises liquid nitrogen cold trap (1), gas buffer tank (2), integrated valve box (3), dilution refrigeration internal circulation pipeline (4), diaphragm compressor (P1), Roots pump (P2), turbo molecular pump (P3) and vacuum pumping group (P4), wherein: The liquid nitrogen cold trap (1) uses a copper wire mesh heat exchanger with large contact area to preliminarily filter most of the gas impurities; The gas buffer tank (2) is externally connected with long-life high-vacuum diaphragm valves, and the double-valve design of the inlet and outlet is conducive to the replacement of the gas after the gas buffer tank (2) is disassembled, so as to ensure that the impurity gas content in the tank remains at a very low level; The integrated valve box (3) is the core of the gas control system, which contains valve cover (17), valve body (18) and electromagnetic valves V1-V19, uses electromagnetic valves V7-V9 as bypass of each stage pump, and uses electromagnetic valve V16 as bypass of liquid nitrogen cold trap (1); The dilution refrigeration internal circulation pipeline (4) contains first-stage low-pressure gas path (11), second-stage low-pressure gas path (12), high-pressure gas path above 4K (13), JT heat exchanger high-pressure gas path (14), JT heat exchanger low-pressure gas path (15), evaporation chamber high-pressure gas path (16), continuous heat exchanger gas path (7), separated heat exchanger gas path (9) and mixing chamber gas path (10), and the front end of electromagnetic valve V18 is connected with high-pressure gauge and negative feedback flow regulating valve; The diaphragm compressor (P1) provides key front-stage circulation power for the whole gas control system; The Roots pump (P2) provides key front-stage pressure for the turbo molecular pump (P3); The turbo molecular pump (P3) provides extremely low pressure for the system at the key node of the dilution refrigeration system; The vacuum pumping group (P4) uses a large-flow mechanical pump and a molecular pump coupled to build the overall vacuum environment of the system, system temperature recovery and impurity removal, and is externally connected with a helium mass spectrometer leak detector to realize vacuum helium detection of the system and single components; V1 and V2 are inlet and outlet valves of the diaphragm compressor (P1), V3 and V4 are inlet and outlet valves of the Roots pump (P2), V5 and V6 are inlet and outlet valves of the turbo molecular pump (P3), V13 is a stop valve of the vacuum pumping group (P4), V10 and V11 are inlet and outlet valves of the gas buffer tank (2), V12 and V14 are high and low pressure regulating valves of the dilution refrigeration internal circulation pipeline (4), V15 and V17 are inlet and outlet valves of the liquid nitrogen cold trap (1), and V18 and V19 are inlet and outlet valves of the dilution refrigeration internal circulation pipeline (4).

2. The multi-functional integrated gas control system for dilution refrigerator as claimed in claim 1, wherein: The interface of the high-pressure gas path above 4K (13) uses VCR interface to ensure good airtightness, and all gas paths below 4K including the JT heat exchanger high-pressure gas path (14), continuous heat exchanger gas path (7), separated heat exchanger gas path (9) and mixing chamber gas path (10).

3. The multi-functional integrated gas control system for dilution refrigerator of claim 1, wherein: The liquid nitrogen cold trap (1), gas buffer tank (2), integrated valve box (3), dilution refrigeration internal circulation pipeline (4), diaphragm compressor (P1), Roots pump (P2), turbo molecular pump (P3) and vacuum pumping group (P4) are connected through high-purity pipelines of different sizes.

4. A method for manufacturing the multifunctional integrated gas control system for the dilution refrigerator according to any one of claims 1-3, characterized in that: The liquid nitrogen cold trap (1) uses stainless steel to make the liquid nitrogen cavity, uses oxygen-free copper to make the copper wire mesh and foam copper block of the heat exchange condensing deposition cavity, and uses the structure of foam copper and copper wire mesh superimposed combination to ensure the smooth flow of gas flow; The gas buffer tank (2) is made of stainless steel or surface anodized aluminum material, and its volume should be not less than 120 L, the internal roughness requirement is RA≤0.4, and the tank opening structure connected with the double diaphragm valve should fully ensure the air tightness; In the integrated valve box (3), the pipe diameter of the low-pressure gas path interconnection pipe between the valves is 10-16 mm, and the pipe diameter of the high-pressure gas path interconnection pipe between the valves is 4-6 mm. The inlet and outlet diameters of the solenoid valve are related to the pressure at the valve position. The integrated valve box (3) contains a valve cover (17), a valve body (18), and solenoid valves V1-V19. The valve cover (17) and the valve body (18) are made of stainless steel, and the reserved through holes ensure the smooth connection of the gas paths. The solenoid valves V1-V19 are controlled by a program to open and close, and they also contain a manual shut-off switch. The valve head (19) of the solenoid valve is embedded with an open / close indicator light.

5. A method of manufacturing a multi-functional integrated gas control system for a dilution refrigerator as claimed in claim 4, wherein: The connecting pipes between the integrated valve box (3), the liquid nitrogen cold trap (1), the gas buffer tank (2), and the diaphragm compressor (P1) are EP-grade explosion-proof corrugated pipes with a pipe diameter of 4-6 mm. The connecting pipes between the integrated valve box (3), the Roots pump (P2), the turbo molecular pump (P3), and the vacuum suction pump group (P4) are flexible corrugated connecting pipes with a pipe diameter of 10-16 mm.

6. A method of manufacturing a multi-functional integrated gas control system for a dilution refrigerator as claimed in claim 4, wherein: In the dilution refrigeration internal circulation pipeline (4), the high-pressure gas path (13) above 4K uses stainless steel EP pipe with different inner diameters depending on the temperature range. The pipe diameter is 4-6 mm above 40K and 1-3 mm below 40K. High-purity laser welding is used to connect the pipeline. The high-pressure gas paths below 4K, including the JT heat exchanger high-pressure gas path (14), the evaporation chamber high-pressure gas path (16), the continuous heat exchanger gas path (7), the separated heat exchanger gas path (9), and the high-pressure gas path of the mixing chamber gas path (10), use copper-nickel alloy EP pipe with a pipe diameter of 1-3 mm. High-purity vacuum brazing technology is used to connect the pipeline. The low-pressure gas paths of the continuous heat exchanger gas path (7) and the separated heat exchanger gas path (9) use copper-nickel alloy EP pipe with a pipe diameter of 4-6 mm. High-purity vacuum brazing technology is used to connect the pipeline. The pipe diameters of the first-stage low-pressure gas path (11), the second-stage low-pressure gas path (12), and the JT heat exchanger low-pressure gas path (15) vary with the temperature range. They are both EP-grade flexible corrugated pipes with gold wire seals at both ends. The high-pressure outer pipe between the dilution refrigeration internal circulation pipeline (4) and the integrated valve box (3) is an EP-grade explosion-proof corrugated pipe with a diameter of 4-6 mm. The low-pressure outer pipe is an EP-grade high-flexibility corrugated pipe with a diameter of 100-160 mm.

7. A method of manufacturing a multi-functional integrated gas control system for a dilution refrigerator as claimed in claim 4, wherein: The integrated valve box (3) has a low-pressure gas path valve interconnection pipe with a pipe diameter of 10-16 mm, a high-pressure gas path valve interconnection pipe with a pipe diameter of 4-6 mm, and the inlet and outlet diameters of the solenoid valve are related to the pressure at the valve position. The connecting pipes between the integrated valve box (3), the liquid nitrogen cold trap (1), the gas buffer tank (2) and the diaphragm compressor (P1) are EP-grade anti-explosion corrugated pipes with a pipe diameter of 4-6 mm. The connecting pipes between the integrated valve box (3), the Roots pump (P2), the turbo molecular pump (P3) and the vacuum suction pump group (P4) are flexible corrugated connecting pipes with a pipe diameter of 10-16 mm.

Citation Information

Patent Citations

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