Performance testing apparatus for concrete blocks
The automatic rotation and angle switching of concrete blocks are achieved through a mechanical device with a ratchet and L-shaped groove structure, which solves the problems of high labor intensity, safety hazards and inaccurate test results caused by manual operation, and improves the automation and accuracy of the test.
Patent Information
- Application Number
- CN202511307776.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-15
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2045-09-15
AI Technical Summary
In the current process of testing the performance of concrete blocks, manual operation is not only labor-intensive and inefficient, but also poses safety hazards and inaccurate test results.
A mechanical device employing a ratchet structure and L-shaped groove enables automatic rotation and angle switching of concrete blocks. The rotation angle is precisely controlled through a ratchet drive, avoiding errors caused by manual operation.
This improves the automation level of the detection process, ensures the accuracy and safety of the detection results, and avoids the safety risks and angular deviations caused by manual operation.
Smart Images

Figure CN120801049B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of concrete block detection, and in particular to a performance detection device for concrete blocks. BACKGROUND
[0002] Concrete blocks are building components made of cement, aggregate and other materials through mixing, molding and curing, and are widely used in wall construction, foundation filling and other engineering fields. They have the characteristics of high strength, good durability, convenient construction and are one of the indispensable basic materials in the modern construction industry.
[0003] The performance of concrete blocks is directly related to the safety and stability of the building structure, and the extrusion resistance is a key indicator. If the strength is insufficient and the deformation resistance is poor, it may lead to serious consequences such as wall cracking and structure collapse. Therefore, performance detection of concrete blocks, mainly extrusion detection, is a key link to ensure the quality of construction projects and a hard requirement of industry standards.
[0004] The existing concrete block extrusion detection steps are to first place the block stably on the detection platform, apply pressure to one side or both sides of the block through the detection device, and observe and record the deformation of the block. After completing a group of detection, the block needs to be manually carried and turned over to change the placement angle, fixed after adjusting to the appropriate position, and then the next group of extrusion detection is performed. In this process, manual operation not only has high labor intensity and low efficiency, but also is prone to cause the block to fall and cause personal injury due to improper operation, and there is a risk of accidentally touching the start button of the equipment. Once the equipment is accidentally started, the extrusion structure will directly extrude the human body, which is extremely easy to cause injury and death accidents, and the accuracy of manual angle switching is difficult to guarantee, which also affects the reliability of the detection results.
[0005] Therefore, a performance detection device for concrete blocks is proposed. SUMMARY
[0006] The purpose of the present application is to solve the above problems, and a performance detection device for concrete blocks is proposed.
[0007] In order to achieve the above purpose, the present application adopts the following technical scheme:
[0008] The performance detection device for concrete blocks comprises a base, a connecting plate connected to the upper end of the base, a detector and a sensor for controlling the detector connected to the connecting plate, a pressure plate connected to one side of the detector, a lifting platform slidingly connected to one side of the connecting plate, an L-shaped slot formed in the connecting plate, a sliding column slidingly connected to the L-shaped slot, a gas cylinder connected to the sliding column, and the gas cylinder is rotatably connected to the connecting plate.
[0009] The rotating disc is rotatably connected to the lifting platform, the connecting plate is connected with a connecting frame, the connecting frame is connected with a fixing frame, the fixing frame is rotatably connected with a ratchet wheel at one end, the ratchet wheel is connected with a limiting rod at the upper end, the rotating disc is provided with a through hole matched with the limiting rod, and the fixing frame is connected with a steering mechanism for rotating the concrete block on the rotating disc to change the detection direction.
[0010] Preferably, the lifting platform is connected with a sliding clamp on one side, and the connecting plate is connected with a sliding strip on one side.
[0011] Preferably, the lifting platform is connected with an arc block at the lower end for matching with the sliding column.
[0012] Preferably, the connecting plate is connected with a deflection shaft on one side, and the air cylinder is rotatably connected to the deflection shaft at one end.
[0013] Preferably, the steering mechanism comprises a translation frame, the translation frame is slidably connected to the fixing frame, the translation frame is rotatably connected with a ratchet gear at one end, the ratchet gear is connected with spring two between the translation frame, the ratchet gear is abutted on the outside of the ratchet wheel on one side, the translation frame is rotatably connected with a deflection block on one side through a hinged frame, and the hinged frame is connected with spring one.
[0014] Preferably, the translation frame is connected with a sliding block at the lower end, and the sliding block is slidably connected to the fixing frame.
[0015] Preferably, the fixing frame is connected with a baffle at one end, the baffle is connected with a sliding rod, the translation frame is slidably connected to the sliding rod, the translation frame is connected with spring three on one side, and the spring three is sleeved on the sliding rod.
[0016] Preferably, the hinged frame is connected to the translation frame and the deflection block on the side away from the ratchet wheel, and the deflection block is abutted on the translation frame on one side.
[0017] As described above, due to the adoption of the above technical scheme, the application has the following advantages:
[0018] 1. By adopting the ratchet wheel structure, the ratchet wheel cooperates with the limiting rod to automatically complete the detection and rotation of the block after placement, and the other side is subjected to the extrusion test, thereby avoiding the problems of accidental touch or rotation angle deviation during manual operation, and improving the automation degree of block detection.
[0019] 2. By adopting the L-shaped groove structure, the L-shaped groove enables the detection and angle switching of the block to be alternately performed, thereby improving the orderliness of the detection operation, the ratchet gear transmission can accurately control the rotation angle of the block, and the uniformity of each block detection is ensured, thereby avoiding the detection angle deviation caused by manual operation. BRIEF DESCRIPTION OF DRAWINGS
[0020] Figure 1 The structure diagram of the detection device provided by the embodiment of the present application is shown;
[0021] Figure 2 The structure diagram of the cylinder connection provided by the embodiment of the present application is shown;
[0022] Figure 3 The structure diagram of the connecting frame connection provided by the embodiment of the present application is shown;
[0023] Figure 4 The explosion structure diagram of the rotating disc connection provided by the embodiment of the present application is shown;
[0024] Figure 5 The explosion structure diagram of the translating frame connection provided by the embodiment of the present application is shown;
[0025] Figure 6 The structure diagram of the ratchet wheel connection provided by the embodiment of the present application is shown.
[0026] Legend:
[0027] 1, base; 2, connecting plate; 3, detector; 4, pressing plate; 5, sliding bar; 6, sensor; 7, lifting platform; 8, rotating disc; 9, L-shaped groove; 10, cylinder; 11, sliding column; 12, deflection shaft; 13, connecting frame; 14, sliding clamp; 15, arc block; 16, ratchet wheel; 17, limiting rod; 18, fixed frame; 19, translating frame; 20, deflection block; 21, ratchet bar; 22, hinged frame; 23, spring one; 24, sliding block; 25, baffle; 26, sliding rod; 27, spring two; 28, spring three. DETAILED DESCRIPTION
[0028] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.
[0029] Please refer to Figures 1-6 The present application provides a technical solution:
[0030] The utility model provides a performance testing equipment for concrete block, including base 1, the upper end of base 1 is connected with connecting plate 2, connecting plate 2 is connected vertically above base 1, connecting plate 2 is connected with detector 3 and sensor 6 for controlling detector 3, detector 3 is provided with two, one side of detector 3 is connected with pressure plate 4, detector 3 can control pressure plate 4 to extrude concrete block, so as to test the extrusion resistance of block, two detector 3 are symmetrically arranged on one side of connecting plate 2, wherein detector 3 is the direct quotation of prior art, and sensor 6 can control detector 3 to operate when being pressed, at the same time, cylinder 10 stops running, one side of connecting plate 2 is slidably connected with lifting platform 7, lifting platform 7 can only be vertically lifted, L-shaped groove 9 is formed in connecting plate 2, slide column 11 is slidably connected on L-shaped groove 9, cylinder 10 is connected on slide column 11, cylinder 10 is rotatably connected on connecting plate 2, when cylinder 10 is telescopic, can drive slide column 11 to slide on L-shaped groove 9,
[0031] Rotatably connected with rotary disc 8 on lifting platform 7, rotary disc 8 is arranged at the center position of lifting platform 7, connecting plate 2 is connected with connecting frame 13, connecting frame 13 is connected with fixed frame 18, one end of fixed frame 18 is rotatably connected with ratchet wheel 16, the lower surface of ratchet wheel 16 is connected with shaft, and the shaft is rotatably connected with one end of fixed frame 18, the upper end of ratchet wheel 16 is connected with limiting rod 17, the limiting rod 17 is provided with two, and the two limiting rods 17 are symmetrically connected on the ratchet wheel 16, the distance between the limiting rods 17 is matched with the width of the block, that is, the limiting rods 17 are clamped on the outside of the block after the block is placed, the through hole matched with the limiting rod 17 is formed in the rotary disc 8, since the rotary disc 8 does not rotate when separating from the limiting rod 17, when the rotary disc 8 falls, the through hole on the rotary disc 8 can be stably connected with the limiting rod 17, and the turning mechanism for driving the concrete block on the rotary disc 8 to rotate to change the detection direction is connected on the fixed frame 18.
[0032] Specifically, as shown in Figure 3 And Figure 4 The side of lifting platform 7 is connected with sliding clamp 14, the side of connecting plate 2 is connected with slide bar 5, and sliding clamp 14 is slidably connected on slide bar 5, and the stability of the structure of lifting platform 7 along slide bar 5 is improved by arranging sliding clamp 14.
[0033] Specifically, as shown in Figure 4 The lower end of lifting platform 7 is connected with arc block 15 matched with slide column 11, and the cooperation between slide column 11 and lifting platform 7 is stable by arranging arc block 15, so that lifting platform 7 is supported to rise in height.
[0034] Specifically, as shown in Figure 2As shown, the connecting plate 2 is connected with a deflection shaft 12, and one end of the cylinder 10 is rotatably connected to the deflection shaft 12. The deflection shaft 12 is vertically connected to one side of the connecting plate 2, and the fixed end of the cylinder 10 is rotatably connected to the deflection shaft 12. When the cylinder 10 is extended or retracted, one end of the cylinder 10 will rotate around the deflection shaft 12.
[0035] Specifically, as shown in the figure, Figure 5 As shown, the steering mechanism includes a translation frame 19, which is slidingly connected to the fixed frame 18. The translation frame 19 is rotatably connected with a ratchet bar 21. The ratchet bar 21 is connected with a spring 27 at one end, which can drive the ratchet bar 21 to deflect to one side of the ratchet wheel 16. The ratchet bar 21 is abutted on the outside of the ratchet wheel 16, and can drive the ratchet wheel 16 to rotate in one direction, thereby ensuring that the block can only rotate in one direction. The translation frame 19 is rotatably connected with a deflection block 20 through a hinged frame 22. When the translation frame 19 moves horizontally, the ratchet bar 21 will not be separated from the ratchet wheel 16, and the two structures are kept in abutting state. The structure of the deflection block 20 enables the slide column 11 to push the deflection block 20 to move horizontally without interfering with the resetting of the slide column 11 structure. The hinged frame 22 is connected with a spring 23. The spring 23 enables the deflection block 20 to abut on one side of the translation frame 19 under the condition of no external force. When the deflection block 20 is pushed by the slide column 11, the abutting side rotates and separates from the translation frame 19.
[0036] Specifically, as shown in the figure, Figure 5 The lower end of the translation frame 19 is connected with a sliding block 24, which is slidingly connected to the fixed frame 18. The sliding block 24 improves the stability of the translation frame 19 sliding along the fixed frame 18. The fixed frame 18 is provided with a sliding groove matched with the sliding block 24.
[0037] Specifically, as shown in the figure, Figure 3 and Figure 5 The fixed frame 18 is connected with a baffle 25 at one end, and the baffle 25 is connected with a slide rod 26. The baffle 25 can limit the resetting position of the translation frame 19. The structure of the translation frame 19 is reset by a spring 28. When the slide column 11 pushes the translation frame 19 to move along the fixed frame 18 towards the ratchet wheel 16, the spring 28 structure is compressed at this time. The translation frame 19 is slidingly connected to the slide rod 26. The translation frame 19 is connected with the spring 28 at one side, and the spring 28 is sleeved on the slide rod 26.
[0038] Specifically, as shown in the figure, Figure 5 The hinged frame 22 is connected to the translation frame 19 and the deflection block 20 away from the side of the ratchet wheel 16. The deflection block 20 is abutted on the translation frame 19 at one side.
[0039] To sum up, the performance detection equipment for concrete blocks provided by the embodiment, when the strength performance of the concrete block needs to be detected, the operator needs to place the block on the rotating disc 8. In the initial state, the limiting rod 17 is inserted into the rotating disc 8, and the limiting rod 17 can assist in positioning the placement of the block. When placing, the limiting rod 17 needs to be ensured to be as much as possible in the middle position of the two sides of the block. In the subsequent detection, the pressing plate 4 can push the block to the center position of the rotating disc 8. Therefore, through the auxiliary positioning of the limiting rod 17, the requirement for the placement of the block is low, and the operator can easily place the block.
[0040] After the block is placed, the air cylinder 10 is started, at this time the air cylinder 10 starts to contract, the air cylinder 10 is used to pull the slide column 11 to contact the arc block 15, so as to drive the lifting platform 7 to rise, at this time the limiting rod 17 is separated from the rotating disc 8, the lifting platform 7 rises, when the upper surface of the lifting platform 7 contacts the sensor 6, at this time the sensor 6 controls the detector 3 to operate, the air cylinder 10 stops contracting, the detector 3 can drive the pressing plate 4 to press the two sides of the block, when a certain pressure is applied, the operator can observe the state of the block, so as to understand that under the pressure condition, the block can meet the strength requirement, at this time the anti-extrusion performance detection of one side of the block is completed.
[0041] Subsequently, the pressing plate 4 moves away from the lifting platform 7, the air cylinder 10 starts to elongate, the lifting platform 7 descends, the limiting rod 17 is inserted into the rotating disc 8 again, as the air cylinder 10 continues to elongate, at this time the slide column 11 starts to move along the horizontal direction, until the slide column 11 contacts the deflection block 20, the slide column 11 continues to move, the deflection block 20 is deflected under the drive of the slide column 11, at this time the translation frame 19 abuts against the baffle 25, when the slide column 11 drives the deflection block 20 to move away from the deflection block 20, the air cylinder 10 is elongated to the maximum state.
[0042] Subsequently, the air cylinder 10 starts to contract, at this time the slide column 11 connected to the telescopic end of the air cylinder 10 moves horizontally to contact the deflection block 20, so as to drive the deflection block 20 to move horizontally, at this time the deflection block 20 moves synchronously with the translation frame 19, the spring three 28 structure is compressed, at this time the ratchet bar 21 can drive the ratchet wheel 16 to rotate, the ratchet bar 21 is deflected to the direction of the ratchet wheel 16 under the action of the spring two 27, the rotation of the ratchet wheel 16 can drive the rotating disc 8 to rotate through the limiting rod 17, when the slide column 11 enters the vertical part of the L-shaped slot 9, at this time the slide column 11 is separated from the deflection block 20, at this time the translation frame 19 connected to one side of the deflection block 20 is reset under the action of the spring three 28, until the translation frame 19 abuts against the baffle 25 on one side, because the structure of the ratchet bar 21 makes it not rotate the ratchet wheel 16 when resetting.
[0043] When the slide column 11 is separated from the deflection block 20, the ratchet wheel 16 completes a 90-degree rotation, at this time the air cylinder 10 continues to contract, so that the sensor 6 can be pressed down, at this time the pressing plate 4 can perform anti-extrusion test on the other pair of vertical side surfaces of the block, after the test is completed, the air cylinder 10 is elongated until the slide column 11 connected to one end of the air cylinder 10 moves to the lowest point of the vertical height, at this time the air cylinder 10 stops running, the limiting rod 17 is reconnected with the rotating disc 8, at this time the performance detection work of a single block is completed.
[0044] The device realizes automatic rotation of the block after placement to change the extrusion angle, without manual intervention in carrying and overturning the block, which fundamentally avoids the situation that the block may fall and injure people during manual operation, greatly improves the safety of the detection process, and accurately controls the rotation angle of the block through the mechanical structure, ensures the consistency and accuracy of each angle switching, avoids the angle deviation caused by manual operation, makes the detection result more reliable and comparable, and provides a strong guarantee for accurately evaluating the anti-extrusion performance of the concrete block.
[0045] The above description of the embodiments enables those skilled in the art to implement or use the present application. Various modifications to the embodiments will be apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A performance testing device for concrete blocks, comprising a base (1), characterized in that, The base (1) is connected to a connecting plate (2) at its upper end. The connecting plate (2) is connected to a detector (3) and a sensor (6) for controlling the detector (3). A pressure plate (4) is connected to one side of the detector (3). A lifting platform (7) is slidably connected to one side of the connecting plate (2). An L-shaped groove (9) is provided on the connecting plate (2). A sliding column (11) is slidably connected to the L-shaped groove (9). A cylinder (10) is connected to the sliding column (11). The cylinder (10) is rotatably connected to the connecting plate (2). A rotating disk (8) is rotatably connected to the lifting platform (7), a connecting frame (13) is connected to the connecting plate (2), a fixed frame (18) is connected to the connecting frame (13), a ratchet (16) is rotatably connected to one end of the fixed frame (18), a limit rod (17) is connected to the upper end of the ratchet (16), a through hole is provided on the rotating disk (8) to cooperate with the limit rod (17), and a steering mechanism is connected to the fixed frame (18) to drive the concrete blocks on the rotating disk (8) to rotate in order to change the detection direction. The lower end of the lifting platform (7) is connected to an arc block (15) for cooperating with the sliding column (11). The steering mechanism includes a translation frame (19), which is slidably connected to a fixed frame (18). A ratchet rack (21) is rotatably connected to the translation frame (19), and one side of the ratchet rack (21) abuts against the outside of the ratchet (16).
2. The performance testing equipment for concrete blocks according to claim 1, characterized in that, The lifting platform (7) is connected to a sliding clamp (14) on one side, and the connecting plate (2) is connected to a slide bar (5) on one side. The sliding clamp (14) is slidably connected to the slide bar (5).
3. The performance testing equipment for concrete blocks according to claim 1, characterized in that, The connecting plate (2) is connected to a deflection shaft (12) on one side, and one end of the cylinder (10) is rotatably connected to the deflection shaft (12).
4. The performance testing equipment for concrete blocks according to claim 1, characterized in that, A second spring (27) is connected between one end of the ratchet (21) and the translation frame (19). A deflection block (20) is rotatably connected to one side of the translation frame (19) via a hinge frame (22). A first spring (23) is connected to the hinge frame (22).
5. The performance testing equipment for concrete blocks according to claim 1, characterized in that, The lower end of the translation frame (19) is connected to a slider (24), which is slidably connected to the fixed frame (18).
6. The performance testing equipment for concrete blocks according to claim 1, characterized in that, One end of the fixed frame (18) is connected to a baffle (25), and a slide rod (26) is connected to the baffle (25). The translation frame (19) is slidably connected to the slide rod (26). A spring three (28) is connected to one side of the translation frame (19), and the spring three (28) is sleeved on the slide rod (26).
7. The performance testing equipment for concrete blocks according to claim 4, characterized in that, The hinge frame (22) is connected to the translation frame (19) and the deflection block (20) on the side away from the ratchet (16), and the deflection block (20) abuts against the translation frame (19) on one side.
Citation Information
Patent Citations
Concrete product production compressive strength detection device
CN114608956A
Strength detection device for fabricated concrete blocks
CN116773347A