Heavy truck battery replacement station with function of carrying out echelon utilization on batteries

By introducing disassembly and lifting components and cleaning components into heavy-duty truck battery swapping stations, the problems of battery suspension and swaying and cleaning lag have been solved, enabling stable battery disassembly and efficient cleaning, and improving the automation level of battery swapping stations and the quality of battery reuse.

CN120817035AActive Publication Date: 2025-10-21JIANGSU WISDOM YOUSHI ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202511319362.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-09-16
Publication Date
2025-10-21
Estimated Expiration
2045-09-16

AI Technical Summary

Technical Problem

During the battery swapping process for heavy trucks, the batteries are prone to swaying in the air, which can cause structural damage. The cleaning operation lags behind the unloading process, reducing the efficiency of the battery swapping station and the intensity of manual labor, and affecting the value of secondary utilization.

Method used

The system employs a disassembly and lifting assembly, a material lifting and cleaning assembly, an interface cleaning assembly, a swing scraping assembly, and an expansion and locking assembly. It achieves stable disassembly and cleaning of the battery through a ring chain transmission mechanism. Combined with a servo motor drive and a hydraulic telescopic rod, it enables multi-angle cleaning and precise positioning of the battery.

Benefits of technology

It improves battery disassembly efficiency and cleaning quality, ensures high efficiency and accuracy in testing preparation, reduces manual labor intensity, and enhances the reliability and efficiency of battery reuse.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of battery swap stations, in particular to a heavy truck battery swap station with a function of echelon utilization of batteries, which comprises a battery swap station body and a heavy truck battery body, a disassembly lifting assembly is arranged at the top in the battery swap station body, and the disassembly lifting assembly is used for disassembling and conveying the heavy truck battery body on a heavy truck into the battery swap station body. The disassembling and lifting assembly comprises an annular chain, a concentric-square-shaped movable plate and a lifting block, the annular chain drives the concentric-square-shaped movable plate to ascend and descend in the process of driving the lifting block to move, and a material lifting and cleaning assembly is arranged at one end of the concentric-square-shaped movable plate. The combined movement of ascending, horizontal transferring and descending is realized, the power of the whole movement is from an annular chain transmission mechanism, the mechanism organically combines the ascending and descending movement and the horizontal movement into a set of continuous and stable action flow, and the stability and the positioning accuracy of the battery body in the disassembly and transfer process are obviously enhanced.
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Description

Technical Field

[0001] The present invention relates to the technical field of battery swap stations, and in particular to a heavy truck battery swap station with the function of cascading battery utilization. Background Art

[0002] New energy electric heavy-duty truck battery swapping stations are energy supply facilities that provide rapid battery replacement services for new energy heavy-duty trucks. By replacing the power battery, they help pure electric heavy-duty trucks to achieve rapid energy replenishment, thereby solving the problems of short driving range and long charging time of electric heavy-duty trucks. Heavy-duty truck battery swapping stations are important infrastructure for the promotion of new energy heavy-duty trucks. Through the advantages of rapid battery replacement, cost reduction, and efficiency improvement, they are gradually changing the traditional heavy-duty truck transportation model and providing strong support for the realization of green logistics. In the heavy truck battery swap system, the steel cable tensioning wheel is driven to move back and forth by the lifting drive component, thereby realizing the transmission of power and the lifting of the battery, and finally the on-board battery is removed from the heavy truck and replaced with a fully charged battery. However, in the process of removing and lifting the battery body, due to the lifting force of the steel cable and the inertia during the movement, the battery body is prone to swing in the air. This swing may not only cause the battery body to collide with the internal structure of the battery swap station, causing damage to the appearance of the battery or even the internal structure, affecting its subsequent use and cascade utilization value, but also make it impossible to effectively clean the outer surface of the battery during the lifting process. Effective cleaning. In addition, the battery swap station has clear inspection requirements for retired batteries, including initial appearance inspection, voltage and internal resistance and other electrical performance parameter inspections, to provide a basis for subsequent cascade utilization. At present, the cleaning operation of the battery body includes external flushing and the removal of mud and sand impurities at the metal port. It must be carried out after the battery is completely disassembled and transported to the designated work station of the battery swap station. This link lags behind the unloading process, which not only prolongs the overall time from unloading to entering the inspection and recycling state, reduces the operating efficiency of the battery swap station, but also significantly increases the labor intensity of manual cleaning, which is not conducive to the continuous and efficient operation of the automated battery swap system. Summary of the Invention

[0003] In order to overcome the deficiencies of the prior art, the present invention provides a heavy truck battery swap station with the function of cascading battery utilization.

[0004] In order to solve the above technical problems, the present invention provides the following technical solutions: a heavy-duty truck battery swap station with the function of cascade utilization of batteries, comprising a battery swap station body and a heavy-duty truck battery body, a disassembly lifting assembly is provided on the top of the battery swap station body, and the disassembly lifting assembly is used to disassemble the heavy-duty truck battery body on the heavy-duty truck and transport it to the inside of the battery swap station body, and the disassembly lifting assembly comprises an endless chain, a circular movable plate and a lifting block, and the endless chain drives the lifting block to move upward and downward during the process of moving, and a lifting cleaning assembly is provided at one end of the circular movable plate, and the lifting block drives the bottom lifting frame to move downward to the top of the heavy-duty truck battery body, Swinging scraping assemblies are also provided on both sides of the battery swap station body. The arc-shaped scraping brushes provided in the swinging scraping assemblies are used to clean the dust on the outside of the heavy-duty truck battery body. An expansion locking assembly is provided inside the lifting frame. The expansion column provided in the expansion locking assembly is used to support and limit the lifting ring on the top of the heavy-duty truck battery body. The expansion locking assembly includes an expansion plate and a hydraulic telescopic rod.

[0005] As an optimal technical solution of the present invention, the disassembly lifting assembly also includes a fixed frame fixedly installed on the top of the battery swap station body, and the four sides of one side of the fixed frame are connected to the fixed gear by a rotating shaft, and the ring chain is movably connected to the outer periphery of the four fixed gears, and fixed columns are fixedly installed at both ends of the fixed frame, and the two ends of the circular movable plate movably pass through the fixed column, and a T-shaped slide is opened inside the circular movable plate, and a T-shaped slider is slidably connected in the T-shaped slide, and the lifting block is fixedly installed between the T-shaped sliders, and the fixed frame is fixedly installed at the top of the end away from the arc-shaped scraping brush, and the output end of the servo motor is fixedly installed on the rotating shaft of the fixed gear, and the bottom of the lifting block is fixedly installed with the lifting frame through the lifting plate, and the lifting plate movably passes through the lifting groove opened at the bottom of the fixed frame, and the lifting frame moves on the outside of the bottom of the fixed frame, and the ring chain is fixedly installed with a connecting rod, which is movably connected to the lifting block.

[0006] As a preferred technical solution of the present invention, the material lifting and cleaning assembly also includes a first connecting plate, a piston cleaning rod and an arc-shaped cleaning seat. A cleaning cylinder is fixedly installed at the end of the battery swap station body away from the arc-shaped scraping brush. A piston cleaning plate is movably provided inside the cleaning cylinder. The top of the piston cleaning plate is fixedly installed with a piston cleaning rod. The circular movable plate is fixedly installed with the first connecting plate. The top of the piston cleaning rod passes through the cleaning cylinder and is fixedly installed at the bottom of the first connecting plate. The arc-shaped cleaning seat is fixedly installed at the top of the lifting frame. A cleaning nozzle is fixedly installed at the bottom of the arc-shaped cleaning seat. An air inlet pipe and an air outlet pipe are fixedly installed at the bottom of the cleaning cylinder, and the air outlet pipe is connected to the arc-shaped cleaning seat.

[0007] As a preferred technical solution of the present invention, the interface cleaning assembly also includes a second connecting plate, a piston cleaning rod and a blower cleaning seat. A cleaning cylinder is fixedly installed at one end of the battery swap station body near the arc-shaped scraping brush, and a piston cleaning plate is movably arranged inside the cleaning cylinder. The piston cleaning rod is fixedly installed at the top center of the piston cleaning plate, and the circular movable plate is fixedly installed with a second connecting plate. The top of the piston cleaning rod is installed at the bottom of the second connecting plate. A cleaning hole matching the metal interface at the bottom of the heavy-duty truck battery body is provided at the bottom of the battery swap station body, and the blower cleaning seat is installed inside the cleaning hole. An inflation pipe and an exhaust pipe are fixedly installed on the top of the cleaning cylinder, and the exhaust pipe is connected to the blower cleaning seat. The blower cleaning seat is evenly installed with several cleaning nozzles with outlets facing upwards. Fixed grooves are provided at both ends of the fixed frame, and the first connecting plate and the second connecting plate are both movably passed through the fixed grooves.

[0008] As an optimal technical solution of the present invention, the interface sweeping assembly also includes a rotating motor, a rotating disk and a Z-shaped connecting rod. A sweeping cavity is opened at the bottom of the battery swap station body, and an L-shaped cleaning brush is movably connected to the inside of the cleaning hole through a hinge. A rotating motor is fixedly installed at the bottom of the battery swap station body, and the output end of the rotating motor is connected to the first bevel gear through a rotating shaft, and the top of the sweeping cavity is movably connected to the rotating disk through a support shaft, and a second bevel gear is fixedly installed on the support shaft, and the second bevel gear is movably engaged with the first bevel gear, and a Z-shaped connecting rod is movably connected between the bottom of the sweeping cavity and the rotating disk, and the two ends of the Z-shaped connecting rod are movably connected to a swing rod, which is movably connected to the L-shaped cleaning brush, the first bevel gear, the second bevel gear, the rotating disk and the Z-shaped connecting rod move in the sweeping cavity, the L-shaped cleaning brush moves in the cleaning hole, and the L-shaped cleaning brush contacts the metal port at the bottom of the heavy-duty truck battery body.

[0009] As an optimal technical solution of the present invention, the swinging scraping assembly also includes a rack plate, a driving gear and a rotating cylinder. The fixed frame is movably connected to a fixed rotating rod at the bottom of the end away from the servo motor, and the fixed rotating rod is connected to the rotating shaft of the fixed gear. The third bevel gear is fixedly installed on the fixed rotating rod, and the fourth bevel gear is meshed and connected at the bottom of the third bevel gear. The rotating rod is fixedly installed at the bottom center of the fourth bevel gear, and the rotating cylinder is fixedly installed at the bottom end of the rotating rod. An arc-shaped limit plate is fixedly installed on the inside of the battery swap station body, and a limit slot is provided on the arc-shaped limit plate. A limit slider is slidably connected in the limit slot, and the rack plate is fixedly installed on the limit slider.

[0010] The battery swap station body is movably connected to drive gears on both sides of the arc-shaped limit plate through connecting rotating shafts, and the drive gears are movably engaged with the rack plate. An S-shaped rotating groove is opened on the outer periphery of the rotating cylinder, and an arc-shaped moving rod is movably arranged in the S-shaped rotating groove. The arc-shaped moving rod is fixedly mounted on the rack plate, and the arc-shaped scraping brush is fixedly mounted on the driving gear. The arc-shaped scraping brush is used to scrape and clean the side of the heavy truck battery body.

[0011] As a preferred technical solution of the present invention, the expansion locking assembly also includes a support base and a pushing block. The support base is fixedly installed at the bottom of both ends of the lifting frame, and the support base is provided with a support slide groove. Both ends of the support slide groove are slidably connected with a support slider, and the pushing block is fixedly installed at the top of the support slider. The expansion column is fixedly installed on the pushing block, and the expansion column movably runs through the outside of the lifting frame. A hydraulic telescopic rod is fixedly installed at the center of the lifting frame, and the output ends of the hydraulic telescopic rod are fixedly installed with an expansion plate, which movably runs through the U-shaped support plate. The expansion plate is provided with an arc-shaped expansion groove, and an arc-shaped expansion rod is provided in the arc-shaped expansion groove, and the bottom end of the arc-shaped expansion rod is fixedly installed at the top of the pushing block.

[0012] Compared with the prior art, the present invention has the following beneficial effects: 1. In the present invention, the lifting block in the disassembly lifting assembly drives the lifting frame and the heavy-duty truck battery body below it to achieve a composite movement of rising, horizontal transfer and lowering. The power of the entire movement comes from the ring chain transmission mechanism, which organically combines lifting and horizontal movement into a set of continuous and stable action processes, significantly enhancing the stability and positioning accuracy of the battery body during disassembly and transportation. During the movement, the system cooperates with multiple special cleaning components to perform all-round treatment on the outer surface of the battery body: the material lifting and cleaning component is responsible for cleaning the main body surface, the interface cleaning component focuses on removing impurities from the metal port, and the swinging scraping component scrapes and cleans the battery all around. In particular, through the cooperation of the interface cleaning component and the interface sweeping component, efficient and thorough cleaning of the battery metal port can be achieved. The system is cleverly designed, integrating the disassembly, transportation and multi-angle cleaning functions of the battery, greatly improving the disassembly efficiency of the heavy-duty truck battery and the processing quality before recycling, providing a good foundation for subsequent detection, sorting and cascade utilization.

[0013] 2. In the present invention, the piston cleaning plate is driven to reciprocate inside the cleaning cylinder by the piston cleaning rod in the lifting and cleaning assembly, generating compressed gas to form positive pressure. The compressed gas is transported to the arc-shaped cleaning seat through the air outlet pipe, and finally ejected through multiple cleaning nozzles evenly arranged on the arc-shaped cleaning seat, forming a directional and concentrated airflow, which effectively blows away the debris, dust and accumulated mud and sand on the top of the heavy-duty truck battery body. The cleaning process is coordinated with the descending movement of the lifting frame. When the lifting frame moves downward, the cleaning system is started synchronously to achieve instant and in-situ cleaning of the battery top.

[0014] 3. In the present invention, the timeliness and automation of the cleaning operation are significantly improved by the material lifting and cleaning assembly, and the interference of pollutants in the subsequent inspection process is avoided. By implementing cleaning intervention during the battery disassembly and lifting stage, the inspection preparation quality of the battery body before subsequent cascade utilization is significantly improved. The top surface of the battery body after cleaning is free of debris, which is convenient for high-precision visual inspection and status assessment of the appearance, which is beneficial to improving the defect recognition rate and the accuracy of the inspection results, while reducing the labor intensity of manual cleaning, and improving the efficiency and reliability of battery processing as a whole.

[0015] 4. In the present invention, the first bevel gear is driven to rotate by the rotating motor in the interface sweeping assembly, and the first bevel gear is meshed with the second bevel gear, thereby transmitting power to the support shaft, driving it to rotate, and the support shaft drives the rotating disk to rotate synchronously with the support shaft. The edge of the rotating disk is hinged with a Z-shaped connecting rod, which can convert the circular motion of the rotating disk into the reciprocating swing of the swing rods on both sides. The end of the swing rod is connected to the L-shaped cleaning brush, driving it to perform high-frequency reciprocating swing in the cleaning hole where the metal port of the battery is located. The L-shaped cleaning brush can effectively remove fine sand, dust and other impurities accumulated on the surface of the metal port, ensuring that the port area is clean and unobstructed. By performing automated and non-contact mechanical cleaning on the metal port before battery testing, the accuracy and reliability of subsequent electrical parameter (such as voltage, internal resistance, etc.) testing are significantly improved, which is conducive to improving the sorting efficiency and evaluation accuracy before battery recycling, while reducing the operational burden and consistency differences caused by manual cleaning.

[0016] 5. In the present invention, the hydraulic telescopic rod in the expansion locking assembly provides power to push the expansion plates at both ends of the lifting frame to move horizontally. The expansion plates are nested outside the U-shaped support plate and maintain stable linear motion under its constraint. During the movement of the expansion plates, the arc-shaped expansion grooves processed on their surfaces cooperate with the arc-shaped expansion rods to convert the horizontal thrust into a specific curved motion. The arc-shaped expansion rods then drive the pushing blocks on the top of the support base to move laterally toward the lifting frame, and then drive the expansion columns connected to the pushing blocks to extend along the guide structure arranged circumferentially on the lifting frame, and finally accurately insert into the lifting ring on the top of the heavy-duty truck battery body, thereby realizing rapid and accurate docking and locking between the lifting frame and the battery lifting ring, significantly improving the stability and positioning accuracy of the battery grabbing process, and providing reliable guarantee for subsequent battery transportation, replacement or testing operations.

[0017] 6. In the present invention, by disassembling the servo motor in the lifting assembly, one of the fixed gears is driven to rotate, and the four fixed gears are meshed with each other to form a synchronous transmission mechanism, which in turn drives the annular closed chain to perform a circular motion along a predetermined trajectory. The annular chain drives the lifting block to move through the connecting rod fixed thereon. When the connecting rod on the chain is in the rising section, the lifting block drives the circular movable plate to perform a vertical rising motion along the fixed column; when the connecting rod moves to the horizontal section, the lifting block moves horizontally in the corresponding guide groove inside the circular movable plate to realize the lateral feeding or adjustment of the movable plate; when the connecting rod enters the descending section, the lifting execution block further drives the circular movable plate to descend synchronously along the fixed column. The transmission mechanism realizes the stable and precise movement of the circular movable plate according to the preset path in three-dimensional space, which is beneficial to improving the positioning accuracy and operation smoothness of the lifting operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2This is a structural diagram of the battery swap station body of the present invention; Figure 3 This is a schematic structural diagram of a heavy-duty truck battery body according to the present invention; Figure 4 It is a structural schematic diagram of the fixing frame of the present invention; Figure 5 Schematic diagram of the structure of the ring chain of the present invention; Figure 6 This is a schematic structural diagram of the circular movable plate of the present invention; Figure 7 It is a structural schematic diagram of the rotating drum of the present invention; Figure 8 This is a schematic structural diagram of the air blast cleaning seat of the present invention; Figure 9 for Figure 8 A schematic enlarged diagram of the structure at center A; Figure 10 It is a structural schematic diagram of the rotating disk of the present invention; Figure 11 It is a structural schematic diagram of the lifting frame of the present invention; Figure 12 Schematic diagram of the structure of the expansion plate of the present invention.

[0019] Among them: 10. Battery swap station body; 11. Heavy truck battery body; 12. Cleaning holes; 13. Sweeping cavity; 14. Hinged part; 15. L-shaped cleaning brush; 20. Fixed frame; 21. Ring chain; 22. Circular movable plate; 23. Lifting block; 24. Fixed gear; 25. Fixed column; 26. T-shaped slide; 27. T-shaped slider; 28. Servo motor; 29. ​​Connecting rod; 30. Cleaning cylinder; 31. First connecting plate; 32. Piston cleaning rod; 33. Arc cleaning seat; 34. Piston cleaning plate; 35. Cleaning nozzle; 36. Inlet pipe; 37. Outlet pipe; 40. Cleaning cylinder; 41. Second connecting plate; 42. Piston cleaning rod; 43. Blower cleaning seat; 44. Piston cleaning plate; 45. Inflatable pipe; 46. Exhaust pipe; 47. Fixed slot; 50. Rotating motor; 51 , rotating disk; 52, Z-type connecting rod; 53, rotating shaft; 54, first bevel gear; 55, supporting shaft; 56, second bevel gear; 57, swing rod; 60, arc-shaped scraping brush; 61, rack plate; 62, driving gear; 63, rotating cylinder; 64, fixed rotating rod; 65, third bevel gear; 66, fourth bevel gear; 67, rotating rod; 68, S-shaped rotating groove; 69, connecting rotating shaft; 70, lifting frame; 71, lifting plate; 72, lifting groove; 73, supporting base; 74, pushing block; 75, supporting slide; 76, supporting slider; 77, expansion column; 78, hydraulic telescopic rod; 80, arc-shaped limit plate; 81, limit groove; 82, limit slider; 83, arc-shaped motion rod; 90, expansion plate; 91, U-shaped support plate; 92, arc-shaped expansion groove; 93, arc-shaped expansion rod. DETAILED DESCRIPTION

[0020] In order to make the technical means, creative features, purpose and efficacy of the present invention easy to understand, the present invention is further described below in conjunction with specific examples, but the following examples are only preferred embodiments of the present invention, not all. Based on the examples in the embodiments, other embodiments obtained by those skilled in the art without making creative work are within the scope of protection of the present invention. The experimental methods in the following examples, unless otherwise specified, are conventional methods, and the materials, reagents, etc. used in the following examples, unless otherwise specified, can be obtained from commercial channels.

[0021] Example: Figure 1 、 Figure 2 、 Figure 3 、 Figure 5 、 Figure 6 and Figure 7 As shown, a heavy truck battery swap station with the function of cascade utilization of batteries includes a battery swap station body 10 and a heavy truck battery body 11. A disassembly lifting assembly is provided on the top of the battery swap station body 10. The disassembly lifting assembly is used to disassemble the heavy truck battery body 11 on the heavy truck and transport it to the inside of the battery swap station body 10. The disassembly lifting assembly includes an annular chain 21, a circular movable plate 22 and a lifting block 23. The annular chain 21 drives the lifting block 23 to move, and the circular movable plate 22 is driven to move up and down. The disassembly lifting assembly also includes a fixed frame 20 fixedly installed on the top of the battery swap station body 10. The four sides of the fixed frame 20 are The rotating shaft is connected to a fixed gear 24, and the ring chain 21 is movably connected to the outer periphery of the four fixed gears 24. The ring chain 21 cooperates with the fixed gear 24 to realize square motion. Fixed columns 25 are fixedly installed at both ends of the fixed frame 20. Both ends of the circular movable plate 22 are movably passed through the fixed columns 25. The circular movable plate 22 undergoes stable lifting and lowering motion in the fixed columns 25. A T-shaped groove 26 is provided inside the circular movable plate 22, and a T-shaped slider 27 is slidably connected in the T-shaped groove 26. The lifting block 23 is fixedly installed between the T-shaped sliders 27, and the lifting block 23 moves stably back and forth in the T-shaped slider 27 and the T-shaped groove 26.

[0022] See Figure 1 、 Figure 2 、 Figure 3 、 Figure 5 、 Figure 6 and Figure 7The fixed frame 20 is fixedly mounted with a servo motor 28 at the top of one end away from the arc-shaped scraping brush 60, and the output end of the servo motor 28 is fixedly mounted on the rotating shaft of the fixed gear 24. The bottom of the lifting block 23 is fixedly mounted with a lifting frame 70 through a lifting plate 71. The lifting plate 71 is movable through a lifting groove 72 provided at the bottom of the fixed frame 20, and the lifting frame 70 is movable on the outside of the bottom of the fixed frame 20. The circular chain 21 is fixedly mounted with a connecting rod 29, which is movably connected to the lifting block 23. The connecting rod 29 is fixedly mounted on the chain links of the circular chain 21. The circular chain 21 drives the lifting block 23 to move through the connecting rod 29, and the circular movable plate 22 moves at the top of the two fixed gears 24 at the bottom of the fixed frame 20.

[0023] See Figure 1 、 Figure 2 、 Figure 3 、 Figure 5 、 Figure 6 and Figure 7 After the lifting frame 70 firmly supports the heavy-duty truck battery body 11, one of the fixed gears 24 is driven by the servo motor 28 to rotate, and the four fixed gears 24 cooperate with each other to drive the ring chain 21 to rotate. The ring chain 21 drives the lifting block 23 to move through the connecting rod 29. When the connecting rod 29 on the ring chain 21 is in an upward movement, the lifting block 23 drives the circular movable plate 22 to achieve synchronous upward movement in the fixed column 25. When the connecting rod 29 of the ring chain 21 is in horizontal movement, the lifting block 23 will move horizontally in the circular movable plate 22. When the connecting rod 29 of the ring chain 21 is in a downward movement, the lifting block 23 drives the circular movable plate 22 to achieve synchronous downward movement in the fixed column 25.

[0024] See Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 and Figure 6, a material lifting and cleaning assembly is provided at one end of the circular movable plate 22. When the lifting block 23 drives the bottom lifting frame 70 to move downward to the top of the heavy-duty battery body 11 of the heavy truck, the cleaning cylinder 30 provided in the material lifting and cleaning assembly cooperates with the lifting frame 70 to clean the debris on the top of the heavy-duty battery body 11. The material lifting and cleaning assembly also includes a first connecting plate 31, a piston cleaning rod 32 and an arc-shaped cleaning seat 33. The battery swap station body 10 is fixedly equipped with a cleaning cylinder 30 at one end away from the arc-shaped scraping brush 60. The interior of the cleaning cylinder 30 is movably provided with a piston cleaning plate 34. The piston cleaning rod 32 is fixedly installed on the top of the piston cleaning plate 34. The circular movable plate 22 is fixed A first connecting plate 31 is installed, the top end of the piston cleaning rod 32 passes through the cleaning cylinder 30 and is fixedly installed at the bottom of the first connecting plate 31, the arc-shaped cleaning seat 33 is fixedly installed at the top of the lifting frame 70, and a cleaning nozzle 35 is fixedly installed at the bottom of the arc-shaped cleaning seat 33. An air inlet pipe 36 and an air outlet pipe 37 are fixedly installed at the bottom of the cleaning cylinder 30, and the air outlet pipe 37 is connected to the arc-shaped cleaning seat 33. A one-way valve is installed on both the air inlet pipe 36 and the air outlet pipe 37. The one-way valve on the air inlet pipe 36 allows the cleaning cylinder 30 to be filled with gas in one direction only, and the one-way valve on the air outlet pipe 37 allows the compressed air inside the cleaning cylinder 30 to be discharged in one direction.

[0025] See Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 and Figure 6 When the lifting block 23 and the circular movable plate 22 move downward synchronously, the lifting block 23 brings the lifting frame 70 down to the hanging ring of the heavy-duty truck battery body 11 through the lifting plate 71. During the descending process, the circular movable plate 22 brings the piston cleaning rod 32 down through the first connecting plate 31. The piston cleaning rod 32 will bring the piston cleaning plate 34 to generate positive pressure inside the cleaning cylinder 30. The compressed air inside the cleaning cylinder 30 enters the arc-shaped cleaning seat 33 through the air outlet pipe 37, and then blows and cleans the debris on the top of the heavy-duty truck battery body 11 through the cleaning nozzle 35 on the arc-shaped cleaning seat 33. The descending lifting frame 70 cleans the top of the heavy-duty truck battery body 11 in time, which is convenient for the subsequent cascade utilization detection of the heavy-duty truck battery body 11, and the top appearance of the heavy-duty truck battery body 11 is clearly detected, thereby improving the accuracy of the appearance detection.

[0026] See Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 、 Figure 6 and Figure 8, an interface cleaning assembly is provided at the other end of the circular movable plate 22, and an interface sweeping assembly is provided at the bottom of the battery swap station body 10. The cleaning cylinder 40 provided in the interface cleaning assembly cooperates with the L-shaped cleaning brush 15 in the interface sweeping assembly to clean the metal port of the heavy truck battery body 11. The interface cleaning assembly also includes a second connecting plate 41, a piston cleaning rod 42 and a blast cleaning seat 43. The battery swap station body 10 is fixedly equipped with a cleaning cylinder 40 at one end near the arc-shaped scraping brush 60, and a piston cleaning plate 44 is movably provided inside the cleaning cylinder 40. The piston cleaning rod 42 is fixedly installed at the top center of the piston cleaning plate 44, the circular movable plate 22 is fixedly equipped with a second connecting plate 41, and the top of the piston cleaning rod 42 is installed at the bottom of the second connecting plate 41. A cleaning hole 12 is provided that matches the metal interface at the bottom of the heavy-duty truck battery body 11. The air blast cleaning seat 43 is installed inside the cleaning hole 12. An inflation pipe 45 and an exhaust pipe 46 are fixedly installed on the top of the cleaning cylinder 40, and the exhaust pipe 46 is connected to the air blast cleaning seat 43. Both the inflation pipe 45 and the exhaust pipe 46 are installed with a one-way valve. The inflation pipe 45 cooperates with the one-way valve to fill the inside of the cleaning cylinder 40 with air, and the exhaust pipe 46 cooperates with the one-way valve to realize the one-way discharge of compressed air inside the cleaning cylinder 40. The air blast cleaning seat 43 is evenly installed with several cleaning nozzles with upward outlets. The cleaning nozzles are installed on the side of the cleaning hole 12. Fixed grooves 47 are provided at both ends of the fixing frame 20, and the first connecting plate 31 and the second connecting plate 41 are both movable through the fixed grooves 47.

[0027] See Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 、 Figure 6 and Figure 8 The lifting frame 70 resets along with the circular chain 21. At this time, the lifting block 23 and the circular movable plate 22 rise synchronously, and the second connecting plate 41 cooperates with the piston cleaning rod 42 and the piston cleaning plate to generate positive pressure inside the cleaning cylinder 40. The compressed air in the cleaning cylinder 40 enters the blast cleaning seat 43 through the exhaust pipe 46, and then the inside of the metal port is cleaned through the cleaning nozzle on the blast cleaning seat 43. The metal port after brushing is cleaned by blasting. When the lifting block 23 moves down again along with the circular movable plate 22, the inside of the cleaning cylinder 40 is filled with gas through the inflation pipe 45.

[0028] See Figure 2 、 Figure 4 、 Figure 5 、 Figure 8 、 Figure 9 and Figure 10, the interface sweeping assembly also includes a rotating motor 50, a rotating disk 51 and a Z-shaped connecting rod 52. A sweeping cavity 13 is provided at the bottom of the power exchange station body 10. The inside of the cleaning hole 12 is movably connected to an L-shaped cleaning brush 15 through a hinge 14. The L-shaped cleaning brush 15 is made of plastic material and can clean the metal port without damaging the components. A rotating motor 50 is fixedly installed at the bottom of the power exchange station body 10. The output end of the rotating motor 50 is connected to the first bevel gear 54 through a rotating shaft 53. The top of the sweeping cavity 13 is movably connected to the rotating disk 51 through a support shaft 55. A second The bevel gear 56, the second bevel gear 56 and the first bevel gear 54 are movably engaged with each other, and a Z-shaped connecting rod 52 is movably connected between the bottom of the sweeping chamber 13 and the rotating disk 51. The two ends of the Z-shaped connecting rod 52 are movably connected with a swing rod 57. The swing rod 57 is movably installed at the two end positions of the Z-shaped connecting rod 52. The swing rod 57 is movably connected to the L-shaped cleaning brush 15. The first bevel gear 54, the second bevel gear 56, the rotating disk 51 and the Z-shaped connecting rod 52 move in the sweeping chamber 13, and the L-shaped cleaning brush 15 moves in the cleaning hole 12, and the L-shaped cleaning brush 15 is in contact with the metal port at the bottom of the heavy-duty truck battery body 11.

[0029] See Figure 2 、 Figure 4 、 Figure 5 、 Figure 8 、 Figure 9 and Figure 10 When the lifting block 23 and the circular movable plate 22 move upward synchronously, the cleaning cylinder 30 is filled with air through the air inlet pipe 36, and the heavy-duty truck battery body 11 after entering the battery swap station body 10 moves downward again along the ring chain 21. Similarly, the cleaning rod cooperates with the cleaning nozzle 35 to clean the top of the heavy-duty truck battery body 11 again. After the heavy-duty truck battery body 11 enters the specified position of the battery swap station body 10, the metal port of the heavy-duty truck battery body 11 enters the cleaning hole 12. After insertion, the lifting frame 70 contacts the limit support of the hanging ring on the top of the heavy-duty truck battery body 11, and cleans the metal port through the interface sweeping assembly, and drives the first cone on the rotating shaft 53 by the rotating motor 50. The gear 54 rotates, the first bevel gear 54 engages with the second bevel gear 56 to drive the support shaft 55 to rotate, the support shaft 55 drives the rotating disk 51 to rotate synchronously, the rotating disk 51 drives the Z-type connecting rod 52 to rotate, and the rotation of the Z-type connecting rod 52 drives the swing rods 57 on both sides to swing synchronously, and the swing rods 57 will drive the L-shaped cleaning brush 15 to swing back and forth in the cleaning hole 12, and the L-shaped cleaning brush 15 swings back and forth to clean the metal port, and discharges the fine sand and impurities on the metal port, so as to facilitate the subsequent operation and inspection of the metal port of the heavy-duty truck battery body 11, and facilitate accurate detection of the voltage, resistance, etc. inside the heavy-duty truck battery body 11.

[0030] See Figure 3、 Figure 4 、 Figure 5 、 Figure 6 、 Figure 7 and Figure 8 , a swinging scraping assembly is also provided on both sides of the battery swap station body 10, and the arc-shaped scraping brush 60 provided in the swinging scraping assembly is used to clean the dust on the outside of the heavy truck battery body 11. The swinging scraping assembly also includes a rack plate 61, a driving gear 62 and a rotating cylinder 63. The fixed frame 20 is movably connected to a fixed rotating rod 64 at the bottom of the end away from the servo motor 28, and the fixed rotating rod 64 is connected to the rotating shaft of the fixed gear 24. A third bevel gear 65 is fixedly installed on the fixed rotating rod 64, and the bottom of the third bevel gear 65 is meshed with a fourth bevel gear 66. A rotating rod 67 is fixedly installed at the center of the bottom of the fourth bevel gear 66, and a rotating cylinder 63 is fixedly installed on the bottom end of the rotating rod 67. An arc-shaped limit plate 80 is fixedly installed on the inside of the battery swap station body 10, and the arc-shaped limit plate 80 has a limit slot 81. A limit slider 82 is slidably connected in the limit slot 81. The rack plate 61 is fixedly mounted on the limit slider 82, and the driving gear 62 moves symmetrically on both sides of the rack plate 61.

[0031] See Figure 3 、 Figure 4 、 Figure 5 、 Figure 6 、 Figure 7 and Figure 8 The battery swap station body 10 is movably connected to the drive gear 62 on both sides of the arc-shaped limit plate 80 through the connecting shaft 69, and the drive gear 62 is movably engaged with the rack plate 61. An S-shaped rotating groove 68 is provided on the outer periphery of the rotating cylinder 63, and an arc-shaped moving rod 83 is movably provided in the S-shaped rotating groove 68. The arc-shaped moving rod 83 is fixedly mounted on the rack plate 61, and the arc-shaped scraping brush 60 is fixedly mounted on the driving gear 62. The arc-shaped scraping brush 60 scrapes and cleans the side of the heavy-duty truck battery body 11, and the arc-shaped scraping brush 60 moves symmetrically on both sides of the interior of the battery swap station body 10.

[0032] See Figure 3 、 Figure 4 、 Figure 5 、 Figure 6 、 Figure 7 and Figure 8When the lifting block 23 moves horizontally in the circular movable plate 22, the lifting block 23 will carry the heavy-duty truck battery body 11 horizontally into the interior of the battery swap station body 10. At this time, the arc-shaped scraping plate in the swinging scraping assembly swings and cleans the side of the heavy-duty truck battery body 11, and drives the fixed rotating rod 64 to rotate through the fixed gear 24. The fixed rotating rod 64 drives the third bevel gear 65 to rotate, and the third bevel gear 65 engages with the fourth bevel gear 66 to drive the rotating rod 67 to rotate synchronously. The rotating rod 67 drives the rotating cylinder 63 at the bottom to rotate stably. During the rotation process, the rotating cylinder 63 drives the rack plate 61 on the arc motion rod 83 to move up and down in the arc limit plate 80 through the S-shaped rotating groove 68. During the reciprocating lifting process, the rack plate 61 is engaged and connected during the lifting process. The driving gear 62 on the rotating shaft 69 rotates, and the driving gear 62 will carry the arc-shaped scraping brush 60 to perform side cleaning movement on the heavy-duty truck battery body 11. In addition, when the heavy-duty truck battery body 11 descends in the battery swap station body 10, the arc-shaped scraping brush 60 is also scraping the descending heavy-duty truck battery body 11. During the whole process, the arc-shaped scraping brush 60 is used to scrape and clean the heavy-duty truck battery body 11 that moves horizontally and vertically. The scraping and cleaning of multiple groups of motion combinations greatly improves the cleaning effect, expands the contact area and contact time between the heavy-duty truck battery body 11 and the arc-shaped scraping brush 60, and greatly improves the scraping effect on the heavy-duty truck battery body 11, so that the heavy-duty truck battery body 11 after entering the battery swap station body 10 is thoroughly and comprehensively scraped and cleaned, which is convenient for the subsequent cascade utilization detection effect of the heavy-duty truck battery body 11.

[0033] See Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 10 and Figure 11, an expansion locking assembly is provided inside the lifting frame 70, and an expansion column 77 provided in the expansion locking assembly is used to support and limit the lifting ring on the top of the heavy truck battery body 11. The expansion locking assembly includes an expansion plate 90 and a hydraulic telescopic rod 78. The expansion locking assembly also includes a support base 73 and a push block 74. The support base 73 is fixedly installed at the bottom of both ends of the lifting frame 70. The support base 73 is provided with a support slide 75. Both ends of the support slide 75 are slidably connected to a support slider 76. The push block 74 is fixedly mounted on the support At the top of the slider 76, the expansion column 77 is fixedly mounted on the pushing block 74, and the expansion column 77 is movable around the outside of the lifting frame 70. A hydraulic telescopic rod 78 is fixedly mounted at the center of the inner part of the lifting frame 70. The output ends of the hydraulic telescopic rod 78 are fixedly mounted with expansion plates 90, and the expansion plates 90 are movable through the U-shaped support plate 91. The expansion plate 90 is provided with an arc-shaped expansion groove 92, and an arc-shaped expansion rod 93 is provided in the arc-shaped expansion groove 92, and the bottom end of the arc-shaped expansion rod 93 is fixedly mounted at the top of the pushing block 74.

[0034] See Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 10 and Figure 11 The expansion plates 90 at both ends of the lifting frame 70 are pushed to move by the hydraulic telescopic rod 78, and the expansion plates 90 achieve stable horizontal movement in the U-shaped support plate 91. During the movement, the expansion plates 90 drive the arc expansion rods 93 to move through the arc expansion grooves 92. The arc expansion grooves 92 drive the pushing blocks 74 on the top of the support base 73 to move toward the side of the lifting frame 70 through the arc expansion rods 93. The pushing blocks 74 will carry the expansion columns 77 through the four sides of the lifting frame 70 and enter the lifting rings at the top of the heavy-duty truck battery body 11, accurately and stably clamping the lifting frame 70 into the lifting rings of the heavy-duty truck battery body 11.

[0035] Working principle: Drive the heavy-duty truck to the bottom of the battery swap station body 10, align the lifting frame 70 with the center of the top lifting ring of the heavy-duty truck battery body 11, and push the expansion plates 90 at both ends of the lifting frame 70 to move through the hydraulic telescopic rod 78. The expansion plates 90 achieve stable horizontal movement in the U-shaped support plate 91. During the movement, the expansion plates 90 drive the arc expansion rod 93 to move through the arc expansion groove 92. The arc expansion groove 92 drives the pushing block 74 on the top of the support base 73 to move toward the side of the lifting frame 70 through the arc expansion rod 93. The pushing block 74 will carry the expansion column 77 through the four sides of the lifting frame 70 and enter the lifting ring at the top of the heavy-duty truck battery body 11, so that the lifting frame 70 is accurately and stably stuck in the lifting ring of the heavy-duty truck battery body 11. There will be no shaking during the disassembly and lifting of the heavy-duty truck battery body 11, which greatly improves the safety and stability of the heavy-duty truck battery body 11 during the disassembly process. After the lifting frame 70 firmly supports the heavy truck battery body 11, the servo motor 28 drives one of the fixed gears 24 to rotate, and the four fixed gears 24 cooperate with each other to drive the ring chain 21 to rotate. The ring chain 21 drives the lifting block 23 to move through the connecting rod 29. When the connecting rod 29 on the ring chain 21 is in an upward movement, the lifting block 23 drives the circular movable plate 22 to achieve synchronous upward movement in the fixed column 25. When the connecting rod 29 of the ring chain 21 is in a horizontal movement, the lifting block 23 will move horizontally in the circular movable plate 22. When the connecting rod 29 of the ring chain 21 is in a downward movement, the lifting block 23 drives the circular movable plate 22 to achieve synchronous downward movement in the fixed column 25. When the lifting block 23 and the circular movable plate 22 move downward synchronously, the lifting block 23 lowers the lifting frame 70 to the lifting ring of the heavy-duty truck battery body 11 through the lifting plate 71. During the lowering process, the circular movable plate 22 lowers the piston cleaning rod 32 through the first connecting plate 31. The piston cleaning rod 32 will bring the piston cleaning plate 34 to generate positive pressure inside the cleaning cylinder 30. The compressed air inside the cleaning cylinder 30 enters the arc-shaped cleaning seat 33 through the air outlet pipe 37, and then blows and cleans the debris on the top of the heavy-duty truck battery body 11 through the cleaning nozzle 35 on the arc-shaped cleaning seat 33. The descending lifting frame 70 cleans the top of the heavy-duty truck battery body 11 in time, which is convenient for the subsequent cascade utilization detection of the heavy-duty truck battery body 11 and the clear detection of the top appearance of the heavy-duty truck battery body 11, thereby improving the accuracy of the appearance detection. When the lifting block 23 moves horizontally in the circular movable plate 22, the lifting block 23 will carry the heavy-duty truck battery body 11 horizontally into the interior of the battery swap station body 10. At this time, the arc-shaped scraping plate in the swinging scraping assembly swings and cleans the side of the heavy-duty truck battery body 11, and drives the fixed rotating rod 64 to rotate through the fixed gear 24. The fixed rotating rod 64 drives the third bevel gear 65 to rotate, and the third bevel gear 65 engages with the fourth bevel gear 66 to drive the rotating rod 67 to rotate synchronously. The rotating rod 67 drives the bottom rotating cylinder 63 to rotate stably. During the rotation process, the rotating cylinder 63 drives the rack plate 61 on the arc motion rod 83 to move up and down in the arc limit plate 80 through the S-shaped rotating groove 68. During the reciprocating lifting process, the rack plate 61 engages with the rotating rod during the lifting process. The driving gear 62 on the shaft 69 rotates, and the driving gear 62 will carry the arc-shaped scraping brush 60 to perform side cleaning movement on the heavy-duty truck battery body 11. In addition, when the heavy-duty truck battery body 11 descends in the battery swap station body 10, the arc-shaped scraping brush 60 is also scraping the descending heavy-duty truck battery body 11. During the whole process, the arc-shaped scraping brush 60 is used to scrape and clean the heavy-duty truck battery body 11 that moves horizontally and vertically. The scraping and cleaning of multiple groups of motion combinations greatly improves the cleaning effect, expands the contact area and contact time between the heavy-duty truck battery body 11 and the arc-shaped scraping brush 60, and greatly improves the scraping effect on the heavy-duty truck battery body 11, so that the heavy-duty truck battery body 11 after entering the battery swap station body 10 is thoroughly and comprehensively scraped and cleaned, which is convenient for the subsequent cascade utilization detection effect of the heavy-duty truck battery body 11.

[0036] When the lifting block 23 and the circular movable plate 22 move upward synchronously, the cleaning cylinder 30 is filled with air through the air inlet pipe 36, and the heavy-duty truck battery body 11 after entering the battery swap station body 10 moves downward again along the ring chain 21. Similarly, the cleaning rod cooperates with the cleaning nozzle 35 to clean the top of the heavy-duty truck battery body 11 again. After the heavy-duty truck battery body 11 enters the specified position of the battery swap station body 10, the metal port of the heavy-duty truck battery body 11 enters the cleaning hole 12. After insertion, the lifting frame 70 contacts the limit support of the hanging ring on the top of the heavy-duty truck battery body 11, cleans the metal port through the interface sweeping assembly, and drives the first bevel gear on the rotating shaft 53 through the rotating motor 50. The wheel 54 rotates, the first bevel gear 54 engages with the second bevel gear 56 to drive the support shaft 55 to rotate, the support shaft 55 drives the rotating disk 51 to rotate synchronously, the rotating disk 51 drives the Z-type connecting rod 52 to rotate, and the rotation of the Z-type connecting rod 52 drives the swing rods 57 on both sides to swing synchronously, and the swing rods 57 will drive the L-shaped cleaning brush 15 to swing back and forth in the cleaning hole 12, and the L-shaped cleaning brush 15 swings back and forth to clean the metal port, and discharges the fine sand and impurities on the metal port, so as to facilitate the subsequent operation and inspection of the metal port of the heavy-duty truck battery body 11, and facilitate accurate detection of the voltage, resistance, etc. inside the heavy-duty truck battery body 11.

[0037] The lifting frame 70 resets along with the circular chain 21. At this time, the lifting block 23 and the circular movable plate 22 rise synchronously, and the second connecting plate 41 cooperates with the piston cleaning rod 42 and the piston cleaning plate to generate positive pressure inside the cleaning cylinder 40. The compressed air in the cleaning cylinder 40 enters the blast cleaning seat 43 through the exhaust pipe 46, and then the inside of the metal port is cleaned through the cleaning nozzle on the blast cleaning seat 43. The metal port after brushing is cleaned by blasting. When the lifting block 23 moves down again along with the circular movable plate 22, the inside of the cleaning cylinder 40 is filled with gas through the inflation pipe 45, waiting for the next step of cleaning the metal port.

[0038] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited thereto. Various changes can be made within the scope of knowledge possessed by those skilled in the art without departing from the spirit of the present invention.

Claims

1. A heavy truck battery swap station with the function of cascade utilization of batteries, comprising a battery swap station body and a heavy truck battery body, characterized in that: The top of the battery swap station is provided with a disassembly lifting assembly, which is used to disassemble the heavy-duty truck battery body on the heavy truck and transport it to the inside of the battery swap station body. The disassembly lifting assembly includes a ring chain, a circular movable plate and a lifting block. The ring chain drives the lifting block to move, which drives the circular movable plate to move up and down. A lifting and cleaning assembly is provided at one end of the circular movable plate. When the lifting block drives the bottom lifting frame to move down to the top of the heavy-duty truck battery body, the cleaning cylinder provided in the lifting and cleaning assembly cooperates with the lifting frame to clean the debris on the top of the heavy-duty truck battery body. The other end of the circular movable plate is provided with an interface cleaning assembly, and an interface sweeping assembly is provided at the bottom of the battery swap station body. The cleaning cylinder provided in the interface cleaning assembly cooperates with the L-shaped cleaning brush in the interface sweeping assembly to clean the metal port of the heavy-duty truck battery body; Swinging scraping assemblies are also provided on both sides of the battery swap station body. The arc-shaped scraping brushes provided in the swinging scraping assemblies are used to clean the dust on the outside of the heavy-duty truck battery body. An expansion locking assembly is provided inside the lifting frame. The expansion column provided in the expansion locking assembly is used to support and limit the lifting ring on the top of the heavy-duty truck battery body. The expansion locking assembly includes an expansion plate and a hydraulic telescopic rod.

2. The heavy truck battery swap station with the function of cascade utilization of batteries according to claim 1 is characterized in that: The disassembly lifting assembly also includes a fixed frame fixedly mounted on the top of the battery swap station body, and a fixed gear is connected to the four sides of one side of the fixed frame by a rotating shaft. The ring chain is movably connected to the outer periphery of the four fixed gears, and fixed columns are fixedly mounted on both ends of the fixed frame. The two ends of the circular movable plate movably pass through the fixed column. A T-shaped slide groove is provided inside the circular movable plate, and a T-shaped slider is slidably connected in the T-shaped slide groove, and the lifting block is fixedly mounted between the T-shaped sliders. The fixed frame is fixedly mounted with a servo motor at the top of the end away from the arc-shaped scraping brush, and the output end of the servo motor is fixedly mounted on the rotating shaft of the fixed gear. The bottom of the lifting block is fixedly mounted with the lifting frame through the lifting plate, and the lifting plate movably passes through the lifting groove provided at the bottom of the fixed frame, and the lifting frame moves on the outside of the bottom of the fixed frame. The ring chain is fixedly mounted with a connecting rod, and the connecting rod is movably connected to the lifting block.

3. The heavy truck battery swap station with the function of cascade utilization of batteries according to claim 1 is characterized in that: The material lifting and cleaning assembly also includes a first connecting plate, a piston cleaning rod and an arc-shaped cleaning seat. A cleaning cylinder is fixedly installed at one end of the battery swap station body away from the arc-shaped scraping brush. A piston cleaning plate is movably provided inside the cleaning cylinder. The top of the piston cleaning plate is fixedly installed with a piston cleaning rod. The circular movable plate is fixedly installed with the first connecting plate. The top of the piston cleaning rod passes through the cleaning cylinder and is fixedly installed at the bottom of the first connecting plate. The arc-shaped cleaning seat is fixedly installed at the top of the lifting frame. A cleaning nozzle is fixedly installed at the bottom of the arc-shaped cleaning seat. An air inlet pipe and an air outlet pipe are fixedly installed at the bottom of the cleaning cylinder, and the air outlet pipe is connected to the arc-shaped cleaning seat.

4. The heavy truck battery swap station with the function of cascade utilization of batteries according to claim 3 is characterized in that: The interface cleaning assembly also includes a second connecting plate, a piston cleaning rod and a blast cleaning seat. The piston cleaning rod is fixedly installed at one end of the battery swap station body near the arc-shaped scraping brush and has a cleaning cylinder. A piston cleaning plate is movably arranged inside the cleaning cylinder. The piston cleaning rod is fixedly installed at the top center of the piston cleaning plate, and the circular movable plate is fixedly installed with the second connecting plate. The top of the piston cleaning rod is installed at the bottom of the second connecting plate. A cleaning hole matching the metal interface at the bottom of the heavy-duty truck battery body is provided at the bottom of the battery swap station body. The blast cleaning seat is installed inside the cleaning hole. An inflation pipe and an exhaust pipe are fixedly installed on the top of the cleaning cylinder, and the exhaust pipe is connected to the blast cleaning seat. The blast cleaning seat is evenly installed with several cleaning nozzles with upward outlets. Fixed grooves are provided at both ends of the fixed frame, and the first connecting plate and the second connecting plate are both movable through the fixed grooves.

5. The heavy truck battery swap station with the function of cascade utilization of batteries according to claim 4 is characterized in that: The interface sweeping assembly also includes a rotating motor, a rotating disk and a Z-shaped connecting rod. A sweeping cavity is opened at the bottom of the battery swap station body, and an L-shaped cleaning brush is movably connected to the inside of the cleaning hole through a hinge. A rotating motor is fixedly installed at the bottom of the battery swap station body, and the output end of the rotating motor is connected to the first bevel gear through a rotating shaft. The top of the sweeping cavity is movably connected to the rotating disk through a support shaft, and a second bevel gear is fixedly installed on the support shaft. The second bevel gear is movably meshed with the first bevel gear, and a Z-shaped connecting rod is movably connected between the bottom of the sweeping cavity and the rotating disk. Both ends of the Z-shaped connecting rod are movably connected to a swing rod, and the swing rod is movably connected to the L-shaped cleaning brush. The first bevel gear, the second bevel gear, the rotating disk and the Z-shaped connecting rod move in the sweeping cavity, and the L-shaped cleaning brush moves in the cleaning hole, and the L-shaped cleaning brush contacts the metal port at the bottom of the heavy-duty truck battery body.

6. The heavy truck battery swap station with the function of cascade utilization of batteries according to claim 2, characterized in that: The swinging scraping assembly also includes a rack plate, a driving gear and a rotating cylinder. The fixed frame is movably connected to a fixed rotating rod at the bottom of the end away from the servo motor, and the fixed rotating rod is connected to the rotating shaft of the fixed gear. The third bevel gear is fixedly installed on the fixed rotating rod, and the fourth bevel gear is meshed and connected at the bottom of the third bevel gear. The rotating rod is fixedly installed at the center of the bottom of the fourth bevel gear, and the rotating cylinder is fixedly installed at the bottom end of the rotating rod. An arc-shaped limit plate is fixedly installed on the inside of the battery swap station body, and a limit slot is provided on the arc-shaped limit plate. A limit slider is slidably connected in the limit slot, and the rack plate is fixedly installed on the limit slider.

7. The heavy truck battery swap station with the function of cascade utilization of batteries according to claim 6, characterized in that: The battery swap station body is movably connected to drive gears on both sides of the arc-shaped limit plate through connecting rotating shafts, and the drive gears are movably engaged with the rack plate. An S-shaped rotating groove is opened on the outer periphery of the rotating cylinder, and an arc-shaped moving rod is movably arranged in the S-shaped rotating groove. The arc-shaped moving rod is fixedly mounted on the rack plate, and the arc-shaped scraping brush is fixedly mounted on the driving gear. The arc-shaped scraping brush is used to scrape and clean the side of the heavy truck battery body.

8. The heavy truck battery swap station with the function of cascade utilization of batteries according to claim 1 is characterized in that: The expansion locking assembly also includes a support base and a pushing block. The support base is fixedly installed at the bottom of both ends of the lifting frame, and the support base is provided with a support slide groove. Both ends of the support slide groove are slidably connected with a support slider. The pushing block is fixedly installed at the top of the support slider. The expansion column is fixedly installed on the pushing block, and the expansion column movably runs through the outside of the lifting frame. A hydraulic telescopic rod is fixedly installed at the center of the lifting frame, and the output ends of the hydraulic telescopic rod are fixedly installed with an expansion plate, which movably runs through the U-shaped support plate. The expansion plate is provided with an arc-shaped expansion groove, and an arc-shaped expansion rod is provided in the arc-shaped expansion groove, and the bottom end of the arc-shaped expansion rod is fixedly installed at the top of the pushing block.

Citation Information

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