Sensor fixing device convenient to use during sampling and detection

By designing a sensor fixing device that is easy to install and prevents falling off, the problems of inconvenient installation and unstable fixation of sensors in complex underground environments are solved, rapid installation and stable fixation are achieved, and construction efficiency and safety are improved.

CN120820187APending Publication Date: 2025-10-21RES INST OF COAL GEOPHYSICAL EXPLORATION +1
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Patent Information

Application Number
CN202510858712.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-25
Publication Date
2025-10-21

AI Technical Summary

Technical Problem

The existing fixing devices for detection sensors during mining are inconvenient to install in the complex environment underground, are not firmly fixed, are prone to loosening and falling off, affecting the continuity of monitoring data and mining safety, and have low installation and disassembly efficiency.

Method used

A sensor fixing device including an installation part, an anti-detachment part and an unlocking part is designed. Through the combination of a limit assembly, a transmission assembly, an anti-reversal assembly and an unlocking component, the sensor can be quickly installed and firmly fixed, preventing loosening and simplifying the disassembly process.

Benefits of technology

The sensor can be quickly installed and firmly fixed, which reduces labor costs, ensures construction progress and safety, and improves the reliability of the sensor in complex environments.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of sampling detection, and discloses a sensor fixing device convenient for sampling detection, comprising an outer box in which a sensor is arranged, and a mounting part mounted in the outer box and used for mounting the sensor; the number of the anti-falling parts is two, the two anti-falling parts are both located in the outer box, and the tops of the two anti-falling parts extend out of the outer box; the unlocking part is mounted at the top of the outer box; wherein the two anti-falling parts are arranged in a mirror image mode and are distributed left and right, and the anti-falling parts are used for preventing the sensor from loosening after the sensor is installed on the installation part. By arranging the mounting part, the problems that in the using process of an existing mining detection sensor fixing device, the sensor is inconvenient to quickly mount, workers need to spend a lot of time to carry out complex operation on the sensor when the sensor is mounted, the labor cost is increased, and the construction progress is delayed are solved.
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Description

Technical Field

[0001] The present invention relates to the technical field of on-the-spot detection, and in particular to a sensor fixing device that is convenient for on-the-spot detection. Background Art

[0002] With the advancement of intelligent coal mining technology, sensors, as core data acquisition equipment, play a key role in gas concentration monitoring, roof pressure detection, equipment operation status perception and other aspects. However, the current underground working environment is complex and changeable, the tunnel section is irregular, and the equipment moves frequently. Traditional sensor fixing devices generally have poor adaptability and low installation efficiency. The bolt fixing method takes a long time to install and is difficult to meet the needs of mining and measuring at any time; magnetic or snap-on fixing is easily disturbed in humid and high-dust environments, and is easy to loosen and fall off under vibration conditions, resulting in interruption or distortion of monitoring data, and even causing damage to the sensor, seriously affecting the safety and efficiency of mining operations. In addition, the existing device lacks a flexible adjustment structure and cannot adapt to sensors of different specifications and complex installation surfaces. Therefore, the development of a sensor fixing device that is easy to install, stable and can be quickly adjusted is of great significance to ensuring intelligent and safe coal mining.

[0003] However, the existing on-site detection sensor fixing device is not convenient for quick installation of the sensor during use. When installing the sensor, the staff needs to spend a lot of time to perform complex operations, which not only increases labor costs but also delays the construction progress. Summary of the Invention

[0004] The purpose of the present invention is to provide a sensor fixing device that is convenient for use in on-the-spot detection. By setting up a mounting part, the problem that the existing on-the-spot detection sensor fixing device is not convenient for quick installation of the sensor during use is solved. When installing the sensor, the staff needs to spend a lot of time to perform complex operations, which not only increases labor costs but also delays the construction progress.

[0005] To solve the above technical problems, the present invention is achieved through the following technical solutions: The present invention is a sensor fixing device that is convenient for use in on-the-spot detection, comprising an outer box with one side open and the other side closed, a notch provided at the bottom center of the outer box, support parts provided on the inner walls of the outer box on both sides of the notch, a sensor provided in the space enclosed by the support parts, the notch and the inner wall of the outer box, and further comprising: a mounting part, the mounting part being mounted on the support part and used for mounting the sensor; an anti-slip part, the anti-slip part being provided with two, both of which are located in the outer box, the tops of the two anti-slip parts extending to the outside of the outer box, the anti-slip part being used to prevent the sensor from loosening after the mounting part has mounted the sensor; an unlocking part, the unlocking part being mounted on the top of the outer box, the unlocking part being located between the two anti-slip parts, and the unlocking part being used to unlock the anti-slip part when the sensor is disassembled.

[0006] Furthermore, the mounting portion includes a limiting assembly, which includes two brackets fixedly connected to the two supporting portions, one side of the two brackets being fixedly connected to one side of the closed surface of the outer box with two inverted L-shaped connecting portions, an extension portion being fixedly connected to the inner wall of the closed surface of the outer box, a gap being formed between the extension portion and the horizontal ends of the two inverted L-shaped connecting portions, and a spring being fixedly connected to the inner wall of the closed surface of the outer box; a transmission assembly, which includes two racks slidably connected in the gap, a rotating shaft being rotatably connected between the inner walls of both sides of the outer box, and two gears meshing with the racks being sleeved on the rotating shaft.

[0007] The top of the second spring is fixedly connected to the top of the inner wall of the slide groove, and the bottom of the second spring is fixedly connected to the block second.

[0008] Furthermore, the unlocking portion includes two door-shaped brackets three fixedly connected to the top of the outer box, the inner walls of the two door-shaped brackets three are slidably connected with sliders, and a rotating member is rotatably connected between the two sliders. The rotating member includes a rotating shaft two rotatably connected in the slider, and the outer wall of the rotating shaft two is fixedly connected with a protective plate located between the two door-shaped brackets three, and the two ends of the rotating shaft two are fixedly connected to two cams located on the outside of the door-shaped bracket three, and the two ends of the rotating shaft two are rotatably connected to two connecting blocks respectively.

[0009] Furthermore, it also includes a limiting member, which includes a bracket 2 slidably connected between two brackets 1, and the bracket 2 is in a dam type that surrounds the sensor. The top of the bracket 2 is fixedly connected to two racks, and the end of the spring 1 is fixedly connected to the bracket 2. Windows are opened on both side walls of the bracket 2, and a card block 1 is hinged in the window. The side of the card block 1 facing the sensor is plugged into the sensor.

[0010] The present invention has the following beneficial effects: (1) The present invention provides a mounting portion. When the sensor needs to be installed in the outer box, the sensor can be placed in the groove of the bracket 2, and then the two clamping blocks 1 are buckled so that the side close to the sensor can clamp the protrusion on the sensor. Then the bracket 2 can be pushed to slide into the outer box under the action of the bracket 1, and pressure is applied to the spring 1 to cause it to undergo elastic deformation and generate elastic force. When the bracket 2 slides, the gear and the shaft 1 will rotate through the rack. When the bracket 2 slides into the outer box, the movement of the clamping block 1 will be restricted under the action of the bracket 1, thereby clamping the sensor in the bracket 2. Then the protective plate cover is covered. The sensor can be installed in the outer box through simple operations, without the need for staff to spend a lot of time on its installation. This not only reduces labor costs but also ensures construction progress.

[0011] (2) The present invention sets an anti-slip portion. When the rotating shaft 1 rotates, it drives the ratchet gear to rotate. When the ratchet gear rotates, it causes the clamping block 2 to slide into the slide groove, and at the same time, the spring 2 undergoes elastic deformation and generates elastic force. When the clamping block 2 rises, the connecting rod slides into the connecting block. When the sensor is installed, the ratchet gear stops rotating, and the clamping block 2 will clamp the ratchet gear under the action of the elastic force of the spring 2, which can not only clamp the installation part to prevent it from resetting under the action of the elastic force of the spring 1, but also can confine the sensor in the outer box after it is installed in the outer box to prevent the sensor from popping out of the outer box under the action of the elastic force of the spring 1, thereby ensuring that the installation part can operate stably.

[0012] (3) The present invention sets an unlocking part. When the sensor needs to be disassembled, the protective plate can be opened and rotated upward 180 degrees. During this process, the protective plate will drive the cam to rotate through the rotating shaft 2. When the rotation angle is greater than 90 degrees, the slider will be lifted under the action of the cam, and the lifted slider will slide under the restriction of the bracket 3. At the same time, the rotating shaft 2 will also be lifted, and the lifted rotating shaft 2 will drive the connecting block to be lifted. At this time, under the action of the limit block, the card block 2 will be driven to slide into the slide groove through the connecting rod, thereby unlocking the ratchet gear. At this time, under the action of the elastic force of the spring 1, the bracket 2 without restriction will be ejected from the bracket 1, and then the sensor can be removed. When the sensor needs to be disassembled, the anti-slip part can be unlocked, so that the installation part can be quickly reset, thereby improving the disassembly efficiency.

[0013] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0015] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 Schematic diagram of the overall structure of the first bracket of the present invention; Figure 3 Schematic diagram of the overall structure of the sensor of the present invention; Figure 4 Schematic diagram of the overall structure of the spring 1 of the present invention; Figure 5 Schematic diagram of the overall structure of the transmission assembly of the present invention; Figure 6 For the present invention Figure 5 Schematic diagram of the enlarged structure of A in the middle; Figure 7 It is a partial cross-sectional structural schematic diagram of the anti-slip portion of the present invention; Figure 8 For the present invention Figure 7 Schematic diagram of the enlarged structure of B; Figure 9 It is a schematic diagram of the partial cross-sectional structure of the unlocking part of the present invention.

[0016] In the accompanying drawings, the components represented by the reference numerals are as follows: In the figure: 101, outer box; 102, sensor; 2, mounting part; 21, limit assembly; 211, bracket one; 212, spring one; 213, bracket two; 214, clamping block one; 22, transmission assembly; 221, rack; 222, rotating shaft one; 223, gear; 3, anti-slip part; 31, anti-reverse assembly; 311, slide groove; 312, clamping block two; 313, ratchet gear; 32, reset assembly; 321, connecting rod; 322, spring two; 323, connecting block; 324, limit block; 4, unlocking part; 401, bracket three; 402, slider; 403, rotating shaft two; 404, protection plate; 405, cam. DETAILED DESCRIPTION

[0017] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0018] See also Figures 1-9 As shown, the present invention is a sensor fixing device that is convenient for use in on-the-spot detection, including an outer box 101 with one side open and the other side closed, a notch is provided in the center of the bottom of the outer box, and support parts are provided on the inner walls of the outer box on both sides of the notch, and a sensor 102 is provided in the space surrounded by the support part, the notch and the inner wall of the outer box, and further includes: a mounting part 2, the mounting part 2 is mounted on the support part and is used to mount the sensor 102; an anti-slip part 3, two anti-slip parts 3 are provided, both of the two anti-slip parts 3 are located in the outer box 101, and the tops of the two anti-slip parts 3 extend to the outside of the outer box 101, and the anti-slip part 3 is used to prevent the sensor 102 from loosening after the mounting part 2 mounts the sensor 102; an unlocking part 4, the unlocking part 4 is mounted on the top of the outer box 101, and the unlocking part 4 is located between the two anti-slip parts 3, and the unlocking part 4 is used to unlock the anti-slip part 3 when the sensor 102 is disassembled.

[0019] The mounting portion 2 includes a limiting component 21, which includes two brackets 211 fixedly connected to the two supporting portions, and two inverted L-shaped connecting portions are fixedly connected to one side of the closed surface of the outer box on one side of the two brackets. An extension portion is fixedly connected to the inner wall of the closed surface of the outer box 101, and a gap is formed between the extension portion and the horizontal ends of the two inverted L-shaped connecting portions. A spring 212 is fixedly connected to the inner wall of the closed surface of the outer box 101; a transmission component 22, which includes two racks 221 slidingly connected in the gap, and a rotating shaft 222 is rotatably connected between the inner walls of both sides of the outer box 101, and two gears 223 meshing with the racks are sleeved on the rotating shaft; wherein, after the sensor 102 is installed, the spring 212 is in a compressed state and accumulates elastic force, and the sensor 102 is installed It is installed in the limiting member, which includes a bracket 213 slidably connected to the inner wall of the bracket 1 211, the top of the bracket 213 is fixedly connected to the two racks 221, the front side of the spring 1 212 is fixedly connected to the bracket 213, and the inner wall of the bracket 213 is hingedly provided with two clamping blocks 1 214; wherein, a groove is provided on the bracket 213, and this groove is used to accommodate the sensor 102, and the shape is adapted to the sensor 102, and the two clamping blocks 1 214 are provided with blocks adapted to the sensor 102 on the side close to each other. When the two clamping blocks 1 214 are buckled, the sensor 102 will be restricted in the bracket 213. By providing the installation part 2, the sensor 102 can be installed in the outer box 101 through simple operation, and the staff does not need to spend a lot of time on its installation, which not only reduces the labor cost but also ensures the construction progress.

[0020] The anti-slip portion 3 includes an anti-reversal component 31, and the anti-reversal component 31 includes a sliding groove 311 vertically opened on the inner wall of the top of the outer box 101, and the inner wall of the sliding groove 311 is slidably connected to a second block 312, and the bottom of the second block extends above the rotating shaft 1, and the rotating shaft 1 222 is fixedly connected to a ratchet gear 313, and the ratchet gear 313 is adapted to the bottom of the second block; a reset component 32, and the reset component 32 includes a connecting rod 321 fixedly connected to the top of the second block 312, and the outer wall of the connecting rod 321 is slidably connected to the outer box 101, and the outer wall of the connecting rod 321 is sleeved with a second spring 322, and the top of the connecting rod 321 extends to the outside of the outer box 101, and a limiting member is provided on the top of the connecting rod 321, and the limiting member includes a connecting block 32 arranged above the outer box 101 3. The top of the connecting rod 321 extends into the connecting block 323, and the top of the connecting rod 321 is fixedly connected to the limiting block 324, and the limiting block 324 is located in the connecting block 323; the top of the spring 2 322 is fixedly connected to the top of the inner wall of the slide groove 311, and the bottom of the spring 2 322 is fixedly connected to the blocking block 2 312; wherein, the force transmitted by the transmission assembly 22 will drive the anti-reversal assembly 31 to operate, and after installation, the operation of the mounting part 2 will be limited by the anti-reversal assembly 31 under the action of the reset assembly 32. By setting the anti-slip part 3, the sensor 102 can be restricted in the outer box 101 after it is installed in the outer box 101, so as to prevent the sensor 102 from popping out of the outer box 101 under the action of the elastic force of the spring 1 212, thereby ensuring that the mounting part 2 can operate stably.

[0021] The unlocking portion 4 includes two door-shaped brackets three 401 fixedly connected to the top of the outer box 101, the inner walls of the two door-shaped brackets three 401 are slidably connected with sliders 402, and a rotating member is rotatably connected between the two sliders 402, and the rotating member includes a rotating shaft two 403 rotatably connected in the slider 402, and the outer wall of the rotating shaft two 403 is fixedly connected with a protective plate 404 located between the two door-shaped brackets three, and two ends of the rotating shaft two 403 are fixedly connected to two cams 405 located on the outside of the door-shaped bracket three, and the two ends of the rotating shaft two 403 are rotatably connected to the two connecting blocks 323 respectively. When the protective plate 404 is closed, the two cams 405 rotate upward. By providing the unlocking portion 4, the anti-detachment portion 3 can be unlocked when the sensor 102 needs to be disassembled, so that the mounting portion 2 can be quickly reset, thereby improving the disassembly efficiency. It also includes a limiting member, which includes a bracket 213 slidably connected between two brackets 1 211, and the bracket 2 is in the form of a dam that surrounds the sensor. The top of the bracket 213 is fixedly connected to two racks 221, and the end of the spring 1 212 is fixedly connected to the bracket 213. Windows are provided on both side walls of the bracket 213, and a block 1 214 is hinged in the window. The side of the block 1 214 facing the sensor is plugged into the sensor 102.

[0022] When in use, when the sensor 102 needs to be installed in the outer box 101, the sensor 102 can be placed in the slot of the bracket 213. The sensor 102 is a KGJ16B gas sensor. Its working principle is that when air containing gas enters the working chamber of the sensor, the gas catalytically burns on the surface of the detection element, causing the temperature of the detection element to rise and the resistance value to change. The change in the resistance value of the detection element will cause the bridge to be unbalanced, generating a voltage signal proportional to the gas concentration. After amplification, filtering and other processing, this voltage signal is converted into a digital signal, which is further processed and calculated by the microprocessor, and finally the calculated gas concentration is converted into a digital signal. The value is displayed and an early warning is issued, and then the two card blocks 1 214 are buckled on both sides of the sensor. The card block 1 is connected to the sensor through a connector, and then the bracket 213 can be pushed to slide into the outer box 101 under the guidance of the bracket 1 211, and pressure is applied to the spring 1 212 to cause it to elastically deform and generate elastic force. While the bracket 213 slides, the gear 223 and the shaft 1 222 are driven to rotate through the rack 221. When the bracket 213 slides into the outer box 101, the sensor 102 is stuck in the bracket 213 through the card block 1 214. When the shaft 1 222 rotates, it drives the ratchet gear 313 to rotate, and the ratchet gear 313 is driven to rotate. When the gear 313 rotates, it pushes the second block 312 to slide upward in the slide groove 311, and at the same time, the second spring 322 is elastically deformed and generates elastic force. When the second block 312 rises, the connecting rod 321 moves in the connecting block 323. When the sensor 102 is installed, the ratchet gear 313 stops rotating, and the second block 312 will jam the ratchet gear 313 under the action of the elastic force of the second spring 322, which can jam the installation part 2 to prevent it from resetting under the action of the elastic force of the first spring 212. When the sensor 102 needs to be disassembled, the protective plate 404 can be opened and rotated to rotate upward. In this process, the protective plate 404 04 will drive the cam 405 to rotate through the rotating shaft 2 403. When the rotation angle is greater than 90 degrees, the slider 402 will be lifted under the action of the cam 405, and the lifted slider 402 will slide upward under the constraint of the bracket 3 401. At the same time, the rotating shaft 2 403 will also be lifted, and the lifted rotating shaft 2 403 will drive the connecting block 323 to be lifted. At this time, under the action of the limit block 324, the card block 2 312 will be driven to rise in the slide groove 311 through the connecting rod 321, thereby unlocking the ratchet gear 313. At this time, under the action of the elastic force of the spring 1 212, the bracket 2 213 that has lost its restriction will be ejected from the bracket 1 211, and then the sensor 102 can be removed.

[0023] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations are possible based on the content of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A sensor fixing device convenient for use in on-site detection, comprising an outer box (101) with one side open and the other side closed, a notch being provided at the center of the bottom of the outer box, support portions being provided on the inner walls of the outer box on both sides of the notch, a sensor (102) being provided in the space enclosed by the support portions, the notch and the inner wall of the outer box, and characterized in that: Also includes: A mounting portion (2), the mounting portion (2) being mounted on the supporting portion and being used for mounting the sensor (102); an anti-slip portion (3), two anti-slip portions (3) being provided, both of which being located inside the outer box (101), with the tops of the two anti-slip portions (3) extending outside the outer box (101), and the anti-slip portions (3) being used for preventing the sensor (102) from loosening after the mounting portion (2) has mounted the sensor (102); and an unlocking portion (4), the unlocking portion (4) being mounted on the top of the outer box (101), the unlocking portion (4) being located between the two anti-slip portions (3), and the unlocking portion (4) being used for unlocking the anti-slip portion (3) when disassembling the sensor (102).

2. A sensor fixing device convenient for use in on-the-spot detection according to claim 1, characterized in that: The mounting portion (2) includes a limiting assembly (21), the limiting assembly (21) includes two brackets (211) fixedly connected to the two supporting portions, one side of the two brackets is fixedly connected to one side of the closed surface of the outer box with two inverted L-shaped connecting portions, the inner wall of the closed surface of the outer box (101) is fixedly connected with an extension portion, a gap is formed between the extension portion and the horizontal ends of the two inverted L-shaped connecting portions, and the inner wall of the closed surface of the outer box (101) is fixedly connected with a spring (212); a transmission assembly (22), the transmission assembly (22) includes two racks (221) slidably connected in the gap, a rotating shaft (222) is rotatably connected between the inner walls of the two sides of the outer box (101), and two gears (223) meshing with the racks are sleeved on the rotating shaft.

3. A sensor fixing device for use in on-the-spot detection according to claim 2, characterized in that: The anti-slip portion (3) includes an anti-reversal component (31), the anti-reversal component (31) includes a chute (311) vertically opened on the inner wall of the top of the outer box (101), the inner wall of the chute (311) is slidably connected to a second card block (312), the bottom of the second card block extends above the first rotating shaft, the first rotating shaft (222) is fixedly connected to a ratchet gear (313), the ratchet gear (313) is adapted to the bottom of the second card block; a reset component (32), the reset component (32) includes a connecting rod (321) fixedly connected to the top of the second card block (312), the outer wall of the connecting rod (321) is slidably connected to the outer box (101), and the connecting rod ( The outer wall of the connecting rod (321) is provided with a spring 2 (322), the top of the connecting rod (321) extends to the outside of the outer box (101), the top of the connecting rod (321) is provided with a limit member, and the limit member includes a connecting block (323) arranged above the outer box (101), the top of the connecting rod (321) extends into the connecting block (323), the top of the connecting rod (321) is fixedly connected to the limit block (324), and the limit block (324) is located in the connecting block (323); the top of the spring 2 (322) is fixedly connected to the top of the inner wall of the slide groove (311), and the bottom of the spring 2 (322) is fixedly connected to the clamping block 2 (312).

4. A sensor fixing device for use in on-the-spot detection according to claim 3, characterized in that: The unlocking portion (4) includes two door-shaped brackets (401) fixedly connected to the top of the outer box (101), the inner walls of the two door-shaped brackets (401) are slidably connected to sliders (402), a rotating member is rotatably connected between the two sliders (402), the rotating member includes a rotating shaft (403) rotatably connected in the slider (402), the outer wall of the rotating shaft (403) is fixedly connected to a protective plate (404) located between the two door-shaped brackets (401), two cams (405) located outside the door-shaped brackets (401) are fixedly connected at both ends of the rotating shaft (403), and the two ends of the rotating shaft (403) are rotatably connected to two connecting blocks (323).

5. A sensor fixing device for use in on-the-spot detection according to claim 4, characterized in that: The invention also includes a limiting member, which includes a bracket 2 (213) slidably connected between two brackets 1 (211), the bracket 2 is in the form of a dam surrounding the sensor, the top of the bracket 2 (213) is fixedly connected to the two racks (221), the end of the spring 1 (212) is fixedly connected to the bracket 2 (213), and windows are provided on both side walls of the bracket 2 (213), a clamping block 1 (214) is hinged in the window, and the side of the clamping block 1 (214) facing the sensor is plugged into the sensor (102).