Flocculant filling point determination method and device, electronic equipment and storage medium
By determining the mapping relationship between the depth and distance of the flocculant feed pipe in the thickener and adopting the curve fitting method, the problem of unsatisfactory mixing of flocculant and slurry was solved, and the efficient use of flocculant and improvement of production efficiency were achieved.
Patent Information
- Application Number
- CN202480010158.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Priority Date
- 2024-10-14
- Filing Date
- 2024-10-23
- Publication Date
- 2025-10-21
AI Technical Summary
In the prior art, unsatisfactory mixing of flocculants and slurries results in high production costs, and it is difficult to reduce flocculant consumption while ensuring mixing effects.
By determining the mapping relationship between the depth and distance of the flocculant feed pipe in the thickener, the curve fitting method is used to combine the initial slurry velocity and slurry concentration to determine the flocculant addition point and achieve sufficient mixing of the flocculant and slurry.
The method reduces the consumption of flocculant while ensuring the mixing effect of flocculant and slurry, thereby improving production efficiency.
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Figure CN120826263A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of flocculant addition in CCD countercurrent washing, and in particular to a method, device, electronic device and computer-readable storage medium for determining a flocculant filling point. Background Art
[0002] Currently, nickel extraction is generally achieved through a wet nickel smelting production process. In existing solutions, the flocculant addition process generally utilizes a CCD reverse washing process. However, in the specific production process, the production cost accounts for a large proportion due to the unsatisfactory mixing of the flocculant and the slurry. In order to effectively reduce the production cost, it is generally solved by reducing the flocculant consumption. However, reducing the flocculant consumption makes it difficult to ensure the mixing ratio and mixing effect of the flocculant and the slurry.
[0003] Therefore, it is necessary to design a quantitative analysis scheme to estimate the input of flocculant based on the input of slurry, so as to ensure the best matching effect, reduce the consumption of flocculant and ensure the mixing reaction effect of flocculant and slurry. Summary of the Invention
[0004] In view of this, it is necessary to provide a method, device, electronic equipment and storage medium for determining the flocculant filling point, which can reduce the flocculant consumption while ensuring the mixing reaction effect of the flocculant and the slurry.
[0005] In a first aspect, to achieve the above-mentioned objectives, the present application provides a method for determining a flocculant filling point, comprising: Determine the depth of the flocculant feed pipe into the thickener and the distance between the flocculant feed pipe and the slurry feed port at different slurry initial velocities, and perform curve fitting to obtain a first mapping relationship between the slurry initial velocity and the depth of the flocculant feed pipe into the thickener, and a second mapping relationship between the slurry initial velocity and the distance between the flocculant feed pipe and the slurry feed port; Determine the depth of the flocculant feed pipe inserted into the thickener and the distance between the flocculant feed pipe and the slurry feed port at different slurry concentrations, and perform curve fitting to obtain a third mapping relationship between the slurry concentration and the depth of the flocculant feed pipe inserted into the thickener, and a fourth mapping relationship between the slurry concentration and the distance between the flocculant feed pipe and the slurry feed port; A flocculant filling point is determined based on the first mapping relationship, the second mapping relationship, the third mapping relationship, and the fourth mapping relationship.
[0006] In a possible implementation, the flocculant feeding pipe includes a first flocculation pipe, a second flocculation pipe, and a third flocculation pipe located at a triangular point; Determine the depth of the flocculant feed pipe into the thickener and the distance between the flocculant feed pipe and the slurry feed port at different slurry initial velocities, including: Determining a first depth value of the first flocculation tube extending into the thickener, a second depth value of the second flocculation tube extending into the thickener, and a third depth value of the third flocculation tube extending into the thickener at different slurry initial velocities; A first distance value between the first flocculation tube and the slurry feed port, a second distance value between the second flocculation tube and the slurry feed port, and a third distance value between the third flocculation tube and the slurry feed port are determined at different slurry initial velocities.
[0007] In a possible implementation, performing curve fitting to obtain a first mapping relationship between the initial velocity of the slurry and the depth of the flocculant feed pipe extending into the thickener includes: According to the initial velocity of the slurry, the first depth value, the second depth value, and the third depth value, curve fitting is performed based on the B-spline curve fitting method to obtain an expression for the first mapping relationship; The expression of the first mapping relationship is:
[0008] in, represents the initial velocity of the slurry, represents the first depth value, represents the second depth value, Indicates the third depth value, 、 、 、 、 、 、 、 represents the fitting parameters, which are all constants.
[0009] In a possible implementation, performing curve fitting to obtain a second mapping relationship between the initial velocity of the slurry and the distance between the flocculant feed pipe and the slurry feed port includes: According to the initial velocity of the slurry, the first distance value, the second distance value, and the third distance value, curve fitting is performed based on a B-spline curve fitting method to obtain an expression for the second mapping relationship; The expression of the second mapping relationship is:
[0010] in, represents the initial velocity of the slurry, represents the first distance value, represents the second distance value, represents the third distance value, 、 、 Respectively represent the horizontal angles between the first flocculation tube, the second flocculation tube, and the third flocculation tube and the slurry feed port, 、 、 、 、 、 、 、 、 represents the fitting parameters, which are all constants.
[0011] In a possible implementation, the flocculant feeding pipe includes a first flocculation pipe, a second flocculation pipe, and a third flocculation pipe located at a triangular point; Determine the depth of the flocculant feed pipe into the thickener and the distance between the flocculant feed pipe and the slurry feed port at different slurry concentrations, including: Determining a fourth depth value of the first flocculation tube extending into the thickener, a fifth depth value of the second flocculation tube extending into the thickener, and a sixth depth value of the third flocculation tube extending into the thickener at different slurry concentrations; The fourth distance value between the first flocculation tube and the slurry feed port, the fifth distance value between the second flocculation tube and the slurry feed port, and the sixth distance value between the third flocculation tube and the slurry feed port are determined at different slurry concentrations.
[0012] In one possible implementation, curve fitting is performed to obtain a third mapping relationship between the slurry concentration and the depth of the flocculant feed pipe extending into the thickener, including: According to the slurry concentration, the fourth depth value, the fifth depth value, and the sixth depth value, curve fitting is performed based on the least squares method to obtain an expression for the third mapping relationship; The expression of the third mapping relationship is:
[0013] in, Indicates the slurry concentration, represents the fourth depth value, represents the fifth depth value, represents the sixth depth value, 、 、 、 、 、 、 、 represents the fitting parameters, which are all constants.
[0014] In a possible implementation, curve fitting is performed to obtain a fourth mapping relationship between the slurry concentration and the distance between the flocculant feed pipe and the slurry feed port, including: Performing curve fitting based on the least squares method according to the slurry concentration, the fourth distance value, the fifth distance value, and the sixth distance value to obtain an expression for the fourth mapping relationship; The expression of the fourth mapping relationship is:
[0015] in, Indicates the slurry concentration, represents the fourth depth value, represents the fifth depth value, represents the sixth depth value, 、 、 、 、 、 、 、 represents the fitting parameters, which are all constants.
[0016] In a possible implementation, determining the flocculant filling point based on the first mapping relationship, the second mapping relationship, the third mapping relationship, and the fourth mapping relationship includes: Based on the influence relationship between the initial slurry velocity and the slurry concentration on the degree of mixing between the slurry and the flocculant, a weight distribution ratio of the initial slurry velocity and the slurry concentration under the first mapping relationship and the second mapping relationship is established, and the flocculant injection distribution relationship is determined according to the first mapping relationship, the second mapping relationship and the weight distribution ratio; The actual initial material velocity and slurry concentration are obtained, and based on the injection distribution relationship, the depth of the flocculant feed pipe extending into the thickener and the distance between the flocculant feed pipe and the slurry feed port are adjusted.
[0017] In a second aspect, the present application further provides a flocculant filling point determination device, comprising: A velocity mapping module is used to determine the depth of the flocculant feed pipe inserted into the thickener and the distance between the flocculant feed pipe and the slurry feed port at different slurry initial velocities, and to perform curve fitting to obtain a first mapping relationship between the slurry initial velocity and the depth of the flocculant feed pipe inserted into the thickener, and a second mapping relationship between the slurry initial velocity and the distance between the flocculant feed pipe and the slurry feed port; a concentration mapping module for determining the depth of the flocculant feed pipe extending into the thickener and the distance between the flocculant feed pipe and the slurry feed port at different slurry concentrations, and performing curve fitting to obtain a third mapping relationship between slurry concentration and the depth of the flocculant feed pipe extending into the thickener, and a fourth mapping relationship between slurry concentration and the distance between the flocculant feed pipe and the slurry feed port; The filling point determination module is configured to determine a filling point of the flocculant based on the first mapping relationship, the second mapping relationship, the third mapping relationship, and the fourth mapping relationship.
[0018] In a third aspect, the present application further provides an electronic device, including a memory and a processor, wherein: The memory is used to store programs; The processor is coupled to the memory and is configured to execute the program stored in the memory to implement the steps of the method for determining the flocculant filling point described in any one of the possible implementations above.
[0019] In a fourth aspect, the present application further provides a computer-readable storage medium having a program or instruction stored thereon, which, when executed by a processor, implements the steps in the method for determining a flocculant filling point described in any one of the possible implementations described above.
[0020] The beneficial effects of the present application are as follows: the method provided by the present application first determines the depth of the flocculant feed pipe extending into the thickener and the distance between the flocculant feed pipe and the slurry feed port at different slurry initial velocities and different slurry concentrations, then performs curve fitting to obtain corresponding mapping relationships, and finally determines the flocculant filling point based on the mapping relationship. The present application uses experimental means to determine the depth and distance of the flocculant feed pipe extending into the thickener under the condition of quantitative analysis of the slurry initial velocity and slurry concentration, analyzes its inherent correlation by curve fitting, and finally determines the filling point at different concentrations and different feed speeds by correlation calculation, thereby achieving sufficient mixing of the slurry and flocculant while also improving efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following is a brief introduction to the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without creative work.
[0022] Figure 1 A schematic flow chart of an embodiment of the method for determining the flocculant filling point provided in this application; Figure 2 A schematic diagram of the structure of an embodiment of the present application in which slurry and flocculant are separately added to a thickener; Figure 3 This is a schematic structural diagram of an embodiment of a flocculant filling point determination device provided in this application; Figure 4 This is a schematic diagram of the structure of an embodiment of the electronic device provided in this application. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the embodiments described are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without making creative efforts are within the scope of protection of this application.
[0024] It should be understood that the schematic drawings are not drawn to scale. The flowcharts used in this application illustrate operations implemented according to some embodiments of the present application. It should be understood that the operations of the flowcharts may be implemented out of sequence, and steps that do not have a logical contextual relationship may be reversed in order or implemented simultaneously. In addition, those skilled in the art, guided by the contents of this application, may add one or more other operations to the flowcharts or remove one or more operations from the flowcharts. Some of the block diagrams shown in the accompanying drawings are functional entities and do not necessarily correspond to physically or logically independent entities. These functional entities may be implemented in software form, or in one or more hardware modules or integrated circuits, or in different networks and / or processor systems and / or microcontroller systems.
[0025] References to "embodiments" herein mean that a particular feature, structure, or characteristic described in connection with the embodiment may be included in at least one embodiment of the present application. The appearance of this phrase in various places in the specification does not necessarily refer to the same embodiment, nor does it constitute an independent or alternative embodiment that is mutually exclusive of other embodiments. It is understood, both explicitly and implicitly, by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0026] The present application provides a method, device, electronic device and storage medium for determining a flocculant filling point, which are described below respectively.
[0027] Figure 1 This is a flow chart of an embodiment of the method for determining the flocculant filling point provided in this application, as shown in FIG. Figure 1 As shown in the figure, the method for determining the flocculant filling point includes: S101. Determine the depth of the flocculant feed pipe extending into the thickener and the distance between the flocculant feed pipe and the slurry feed port at different slurry initial velocities, and perform curve fitting to obtain a first mapping relationship between the slurry initial velocity and the depth of the flocculant feed pipe extending into the thickener, and a second mapping relationship between the slurry initial velocity and the distance between the flocculant feed pipe and the slurry feed port; Determine the depth of the flocculant feed pipe inserted into the thickener and the distance between the flocculant feed pipe and the slurry feed port at different slurry concentrations, and perform curve fitting to obtain a third mapping relationship between the slurry concentration and the depth of the flocculant feed pipe inserted into the thickener, and a fourth mapping relationship between the slurry concentration and the distance between the flocculant feed pipe and the slurry feed port; A flocculant filling point is determined based on the first mapping relationship, the second mapping relationship, the third mapping relationship, and the fourth mapping relationship.
[0028] It should be noted that, when executing the embodiments of the present application, it is necessary to conduct a single variable experimental analysis under different slurry initial velocities and slurry concentrations. Through the accumulation of big data, a curve fitting analysis is performed on the nonlinear functional relationship between the collected slurry initial velocity and the depth value of the flocculant feed pipe extending into the thickener, as well as the distance value between the flocculant feed pipe and the slurry feed port, so as to analyze the intrinsic correlation between each other from a quantitative perspective. At the same time, a similar scheme is adopted to also perform a curve fitting analysis on the nonlinear functional relationship between the collected slurry concentration and the depth value of the flocculant feed pipe extending into the thickener, as well as the distance value between the flocculant feed pipe and the slurry feed port, so as to analyze the intrinsic correlation between each other from a quantitative perspective. Finally, after analyzing the intrinsic correlation, under the actual slurry initial velocity and slurry concentration, the above-mentioned depth value and distance value can be determined according to these mapping relationships, thereby achieving precise positioning, which is equivalent to achieving the positioning of the flocculant filling point.
[0029] It should be noted that the first mapping relationship, the second mapping relationship, the third mapping relationship and the fourth mapping relationship are all dimensionless mapping relationships.
[0030] Compared with the prior art, the method provided by the present application first determines the depth of the flocculant feed pipe extending into the thickener and the distance between the flocculant feed pipe and the slurry feed port at different slurry initial velocities and different slurry concentrations, then performs curve fitting to obtain corresponding mapping relationships, and finally determines the flocculant filling point based on the mapping relationship. The present application uses experimental means to determine the depth and distance of the flocculant feed pipe extending into the thickener under the condition of quantitative analysis of the slurry initial velocity and slurry concentration, analyzes its inherent correlation by curve fitting, and finally determines the filling point at different concentrations and different feed speeds by correlation calculation, thereby achieving sufficient mixing of the slurry and flocculant while also improving efficiency.
[0031] In some embodiments of the present application, the flocculant feeding pipe includes a first flocculation pipe, a second flocculation pipe and a third flocculation pipe at a triangular point. Specifically, a three-point addition method is generally adopted, such as Figure 2 As shown, starting from the point where the underflow and overflow of the forced dilution pump outlet mix, the three flocculation tubes are added according to a distribution of triangular points within the central cylinder circle, and the depths of insertion of the three different flocculation tubes into the mixed liquid are gradually decreasing. Generally speaking, the flocculation tube inserted at the forced dilution pump outlet is: the first flocculation tube. The upper edge of the first flocculation tube is downward to a first depth, which allows the flocculant to mix with a large amount of material. The first depth is preferably 15 cm. When inserting the second flocculation tube, it is necessary to appropriately reduce the insertion depth. The second flocculation tube is inserted a certain distance shorter than the first flocculation tube, and this distance is preferably 10 cm. The third flocculation tube is inserted a certain distance shorter than the second flocculation tube, and this distance is preferably 5 cm.
[0032] It should be noted that the principle behind the triangular arrangement of the first, second, and third flocculation tubes is that after the first flocculation tube is added, the slurry begins to flocculate and settle. Under the action of thrust, the slurry mixes with the flocculant and rotates within the stabilizing tube. After flocculation, large particles rotate and sink, while relatively small particles continue to rotate within the stabilizing tube due to the thrust. During this rotation, the sinking of heavy particles creates an upward buoyancy force for the slurry. When the weight of the small particles is less than their buoyancy, they float upward. The second flocculation tube, then added at the second point, can then further add flocculant to mix and flocculate, causing the fine particles to flocculate and sink due to gravity. Finally, the third flocculation tube, added at the third point, further flocculates the remaining very fine particles, further flocculating them and causing them to sink due to gravity. Therefore, the design of the three flocculation tubes at different points allows slurry to be flocculated at different particle sizes, accelerating flocculation efficiency while also saving flocculant usage.
[0033] In the embodiment of the present application, determining the depth of the flocculant feed pipe extending into the thickener and the distance between the flocculant feed pipe and the slurry feed port at different slurry initial velocities includes: Determining a first depth value of the first flocculation tube extending into the thickener, a second depth value of the second flocculation tube extending into the thickener, and a third depth value of the third flocculation tube extending into the thickener at different slurry initial velocities; A first distance value between the first flocculation tube and the slurry feed port, a second distance value between the second flocculation tube and the slurry feed port, and a third distance value between the third flocculation tube and the slurry feed port are determined at different slurry initial velocities.
[0034] As a preferred embodiment, the first depth value is greater than the second depth value, and the second depth value is greater than the third depth value.
[0035] In an embodiment of the present application, the curve fitting to obtain a first mapping relationship between the initial velocity of the slurry and the depth of the flocculant feed pipe extending into the thickener includes: According to the initial velocity of the slurry, the first depth value, the second depth value, and the third depth value, curve fitting is performed based on the B-spline curve fitting method to obtain an expression for the first mapping relationship; The expression of the first mapping relationship is:
[0036] in, represents the initial velocity of the slurry, represents the first depth value, represents the second depth value, Indicates the third depth value, 、 、 、 、 、 、 、 represents the fitting parameters, which are all constants.
[0037] It should be noted that, through experimental demonstration and curve fitting analysis, the following conclusions can be verified: there is a nonlinear relationship between the initial velocity of the slurry and the depth of the flocculant feed pipe inserted into the thickener, which is positively correlated, and the correlation (degree of influence) between the initial velocity of the slurry and the first depth value is greater than the correlation between the initial velocity of the slurry and the second depth value, while the correlation between the initial velocity of the slurry and the second depth value is slightly greater than the correlation between the initial velocity of the slurry and the third depth value.
[0038] It is understandable that the fitting parameters 、 、 、 、 、 、 、 These are constants calculated based on geometric points such as intersection points and tangent points in the curve during the curve fitting process. In the actual implementation process, these constants can be fine-tuned.
[0039] In an embodiment of the present application, the curve fitting to obtain a second mapping relationship between the initial velocity of the slurry and the distance between the flocculant feed pipe and the slurry feed port includes: According to the initial velocity of the slurry, the first distance value, the second distance value, and the third distance value, curve fitting is performed based on a B-spline curve fitting method to obtain an expression for the second mapping relationship; The expression of the second mapping relationship is:
[0040] in, represents the initial velocity of the slurry, represents the first distance value, represents the second distance value, represents the third distance value, 、 、 Respectively represent the horizontal angles between the first flocculation tube, the second flocculation tube, and the third flocculation tube and the slurry feed port, 、 、 、 、 、 、 、 、 represents the fitting parameters, which are all constants.
[0041] It should be noted that, through experimental demonstration and curve fitting analysis, the following conclusions can be verified: the initial velocity of the slurry and the distance between the flocculant feed pipe and the slurry feed port have an inversely correlated nonlinear relationship, and the correlation (degree of influence) between the initial velocity of the slurry and the first distance value, the correlation between the initial velocity of the slurry and the second distance value, and the correlation between the initial velocity of the slurry and the third distance value are not much different.
[0042] It should also be noted that the angles between the first flocculation tube, the second flocculation tube and the third flocculation tube and the slurry feed port in the horizontal direction are 、 、 This is an influencing factor discovered during the experiment. Under different initial slurry velocities, when the angle between the slurry outlet and the lowest end of the flocculant feed pipe is different, it has a certain impact on the mixing effect of the slurry and flocculant. In specific implementations, the first distance value is generally greater than the second and third distance values.
[0043] It is understandable that the fitting parameters 、 、 、 、 、 、 、 、 These are constants calculated based on geometric points such as intersection points and tangent points in the curve during the curve fitting process. In the actual implementation process, these constants can be fine-tuned.
[0044] In the embodiment of the present application, determining the depth of the flocculant feed pipe extending into the thickener and the distance between the flocculant feed pipe and the slurry feed port at different slurry concentrations includes: Determining a fourth depth value of the first flocculation tube extending into the thickener, a fifth depth value of the second flocculation tube extending into the thickener, and a sixth depth value of the third flocculation tube extending into the thickener at different slurry concentrations; The fourth distance value between the first flocculation tube and the slurry feed port, the fifth distance value between the second flocculation tube and the slurry feed port, and the sixth distance value between the third flocculation tube and the slurry feed port are determined at different slurry concentrations.
[0045] In an embodiment of the present application, curve fitting is performed to obtain a third mapping relationship between slurry concentration and the depth of the flocculant feed pipe extending into the thickener, including: According to the slurry concentration, the fourth depth value, the fifth depth value, and the sixth depth value, curve fitting is performed based on the least squares method to obtain an expression for the third mapping relationship; The expression of the third mapping relationship is:
[0046] in, Indicates the slurry concentration, represents the fourth depth value, represents the fifth depth value, represents the sixth depth value, 、 、 、 、 、 、 、 represents the fitting parameters, which are all constants.
[0047] It should be noted that, through experimental demonstration and curve fitting analysis, the following conclusions can be verified: there is a nonlinear relationship between the slurry concentration and the depth of the flocculant feed pipe inserted into the thickener, which is positively correlated, and the correlation (degree of influence) between the slurry concentration and the fourth depth value is smaller than the correlation between the slurry concentration and the fifth depth value, while the correlation between the slurry concentration and the fifth depth value is slightly greater than the correlation between the slurry initial velocity and the sixth depth value.
[0048] It is understandable that the fitting parameters 、 、 、 、 、 、 、 These are constants calculated based on geometric points such as intersection points and tangent points in the curve during the curve fitting process. In the actual implementation process, these constants can be fine-tuned.
[0049] In some embodiments of the present application, curve fitting is performed to obtain a fourth mapping relationship between the slurry concentration and the distance between the flocculant feed pipe and the slurry feed port, including: Performing curve fitting based on the least squares method according to the slurry concentration, the fourth distance value, the fifth distance value, and the sixth distance value to obtain an expression for the fourth mapping relationship; The expression of the fourth mapping relationship is:
[0050] in, Indicates the slurry concentration, represents the fourth depth value, represents the fifth depth value, represents the sixth depth value, 、 、 、 、 、 、 、 represents the fitting parameters, which are all constants.
[0051] It should be noted that, through experimental demonstration and curve fitting analysis, the following conclusions can be verified: there is a nonlinear relationship between the slurry concentration and the distance between the flocculant feed pipe and the slurry feed port, which is positively correlated, and the correlation (degree of influence) between the slurry concentration and the fourth distance value is greater than the correlation between the slurry concentration and the fifth distance value, while the correlation between the slurry concentration and the fourth depth value is slightly smaller than the correlation between the slurry initial velocity and the sixth distance value.
[0052] It is understandable that the fitting parameters 、 、 、 、 、 、 、 These are constants calculated based on geometric points such as intersection points and tangent points in the curve during the curve fitting process. In the actual implementation process, these constants can be fine-tuned.
[0053] In some embodiments of the present application, determining the flocculant filling point based on the first mapping relationship, the second mapping relationship, the third mapping relationship, and the fourth mapping relationship includes: Based on the influence relationship between the initial slurry velocity and the slurry concentration on the degree of mixing between the slurry and the flocculant, a weight distribution ratio of the initial slurry velocity and the slurry concentration under the first mapping relationship and the second mapping relationship is established, and the flocculant injection distribution relationship is determined according to the first mapping relationship, the second mapping relationship and the weight distribution ratio; The actual initial slurry velocity and slurry concentration are obtained, and based on the injection distribution relationship, the depth of the flocculant feed pipe extending into the thickener and the distance between the flocculant feed pipe and the slurry feed port are adjusted.
[0054] Specifically, the flocculant injection distribution relationship is expressed by the following formula:
[0055] Where S represents the flocculant filling point, which is a two-dimensional data used to characterize the depth of the flocculant feed pipe extending into the thickener and the distance between the flocculant feed pipe and the slurry feed port. 、 represent the weight distribution ratio of the initial slurry velocity and slurry concentration respectively.
[0056] It should be noted that the formula for the flocculant injection distribution relationship is a dimensionless mapping relationship.
[0057] It is understandable that when the depth values determined by the first mapping relationship and the third mapping relationship may differ, then in the case of a difference, the weight distribution ratio is used to make fine adjustments to achieve a more reasonable depth. Similarly, when the distance values determined by the second mapping relationship and the fourth mapping relationship may differ, then in the case of a difference, the weight distribution ratio is used to make fine adjustments to achieve a more reasonable depth. It is necessary to explain here that the depth values determined by the first mapping relationship and the third mapping relationship will have a small difference, which has been related to experimental analysis and demonstration during the quantitative analysis. Similarly, the distance values determined by the second mapping relationship and the fourth mapping relationship will also have a small difference.
[0058] In summary, the method for determining the flocculant filling point provided in the embodiment of the present application determines the depth and distance of the flocculant feed pipe extending into the thickener by experimental means when the initial velocity and slurry concentration are quantitatively analyzed respectively, and analyzes its internal correlation by curve fitting. Finally, the filling point conditions at different concentrations and different feed rates are determined by correlation calculation, thereby achieving sufficient mixing of the slurry and flocculant while also improving efficiency.
[0059] In order to better implement the flocculant filling point determination method in the embodiment of the present application, based on the flocculant filling point determination method, the embodiment of the present application also provides a flocculant filling point determination device, such as Figure 3 As shown, the flocculant filling point determination device 300 includes: The velocity mapping module 301 is used to determine the depth of the flocculant feed pipe extending into the thickener and the distance between the flocculant feed pipe and the slurry feed port at different slurry initial velocities, and to perform curve fitting to obtain a first mapping relationship between the slurry initial velocity and the depth of the flocculant feed pipe extending into the thickener, and a second mapping relationship between the slurry initial velocity and the distance between the flocculant feed pipe and the slurry feed port; A concentration mapping module 302 is configured to determine the depth of the flocculant feed pipe extending into the thickener and the distance between the flocculant feed pipe and the slurry feed port at different slurry concentrations, and to perform curve fitting to obtain a third mapping relationship between the slurry concentration and the depth of the flocculant feed pipe extending into the thickener, and a fourth mapping relationship between the slurry concentration and the distance between the flocculant feed pipe and the slurry feed port; The filling point determination module 303 is configured to determine a filling point of the flocculant based on the first mapping relationship, the second mapping relationship, the third mapping relationship, and the fourth mapping relationship.
[0060] The flocculant filling point determination device 300 provided in the above embodiment can implement the technical solution described in the above flocculant filling point determination method embodiment. The specific implementation principles of the above modules or units can refer to the corresponding contents in the above flocculant filling point determination method embodiment, which will not be repeated here.
[0061] like Figure 4 As shown, the present application also provides an electronic device 400. The electronic device 400 includes a processor 401, a memory 402 and a display 403. Figure 4 Only some of the components of the electronic device 400 are shown, but it should be understood that implementing all of the shown components is not a requirement, and more or fewer components may alternatively be implemented.
[0062] In some embodiments, the processor 401 may be a central processing unit (CPU), a microprocessor, or other data processing chip, configured to execute program codes or process data stored in the memory 402 , such as the flocculant filling point determination method in the present application.
[0063] In some embodiments of the present application, processor 401 may be a single server or a server group. The server group may be centralized or distributed. In some embodiments, processor 401 may be local or remote. In some embodiments, processor 401 may be implemented on a cloud platform. In one embodiment, the cloud platform may include a private cloud, a public cloud, a hybrid cloud, a community cloud, a distributed cloud, an internal cloud, multiple clouds, or any combination thereof.
[0064] In some embodiments, the memory 402 may be an internal storage unit of the electronic device 400 , such as a hard disk or memory of the electronic device 400 .
[0065] Furthermore, the memory 402 may include both an internal storage unit of the electronic device 400 and an external storage device. The memory 402 is used to store application software installed in the electronic device 400 and various data.
[0066] In some embodiments, display 403 can be an LED display, a liquid crystal display, a touch-sensitive liquid crystal display, or an OLED (Organic Light-Emitting Diode) touchscreen. Display 403 is used to display information about electronic device 400 and to display a visual user interface. Components 401-403 of electronic device 400 communicate with each other via a system bus.
[0067] In some embodiments of the present application, when the processor 401 executes the flocculant filling point determination program in the memory 402, the following steps may be implemented: Determine the depth of the flocculant feed pipe into the thickener and the distance between the flocculant feed pipe and the slurry feed port at different slurry initial velocities, and perform curve fitting to obtain a first mapping relationship between the slurry initial velocity and the depth of the flocculant feed pipe into the thickener, and a second mapping relationship between the slurry initial velocity and the distance between the flocculant feed pipe and the slurry feed port; Determine the depth of the flocculant feed pipe inserted into the thickener and the distance between the flocculant feed pipe and the slurry feed port at different slurry concentrations, and perform curve fitting to obtain a third mapping relationship between the slurry concentration and the depth of the flocculant feed pipe inserted into the thickener, and a fourth mapping relationship between the slurry concentration and the distance between the flocculant feed pipe and the slurry feed port; A flocculant filling point is determined based on the first mapping relationship, the second mapping relationship, the third mapping relationship, and the fourth mapping relationship.
[0068] It should be understood that, when the processor 401 executes the flocculant filling point determination program in the memory 402 , in addition to the above functions, it can also implement other functions. For details, please refer to the description of the corresponding method embodiment above.
[0069] Accordingly, an embodiment of the present application also provides a computer-readable storage medium, which is used to store computer-readable programs or instructions. When the program or instructions are executed by a processor, it can implement the steps or functions of the flocculant filling point determination method provided in the above-mentioned method embodiments.
[0070] It should be noted that the computer-readable medium shown in the embodiments of the present application may be a computer-readable signal medium or a computer-readable storage medium or any combination thereof. The computer-readable storage medium may, for example, be an electrical, magnetic, optical, electromagnetic, infrared or semiconductor system, device or component, or any combination thereof. More specific examples of computer-readable storage media may include, but are not limited to: an electrical connection having one or more wires, a portable computer disk, a hard disk, a random access memory (RAM), a read-only memory (ROM), an erasable programmable read-only memory (EPROM), a flash memory, an optical fiber, a portable compact disc read-only memory (CD-ROM), an optical storage device, a magnetic storage device, or any suitable combination thereof.
[0071] Those skilled in the art will appreciate that all or part of the process flow of the above-described method embodiment can be implemented by instructing related hardware (such as a processor, controller, etc.) through a computer program, and the computer program can be stored in a computer-readable storage medium. The computer-readable storage medium may be a magnetic disk, an optical disk, a read-only memory, or a random access memory.
[0072] The above is a detailed introduction to the method, device, electronic device and storage medium for determining the flocculant filling point provided by the present application. Specific examples are used in this article to illustrate the principles and implementation methods of the present application. The description of the above embodiments is only used to help understand the method of the present application and its core idea; at the same time, for technical personnel in this field, based on the ideas of the present application, there will be changes in the specific implementation methods and application scope. In summary, the content of this specification should not be understood as a limitation on the present application.
Claims
1. A method for determining a flocculant filling point, characterized in that: include: Determine the depth of the flocculant feed pipe into the thickener and the distance between the flocculant feed pipe and the slurry feed port at different slurry initial velocities, and perform curve fitting to obtain a first mapping relationship between the slurry initial velocity and the depth of the flocculant feed pipe into the thickener, and a second mapping relationship between the slurry initial velocity and the distance between the flocculant feed pipe and the slurry feed port; Determine the depth of the flocculant feed pipe inserted into the thickener and the distance between the flocculant feed pipe and the slurry feed port at different slurry concentrations, and perform curve fitting to obtain a third mapping relationship between the slurry concentration and the depth of the flocculant feed pipe inserted into the thickener, and a fourth mapping relationship between the slurry concentration and the distance between the flocculant feed pipe and the slurry feed port; A flocculant filling point is determined based on the first mapping relationship, the second mapping relationship, the third mapping relationship, and the fourth mapping relationship.
2. The method for determining the flocculant filling point according to claim 1, characterized in that: The flocculant feeding pipe includes a first flocculation pipe, a second flocculation pipe and a third flocculation pipe located at a triangular point; Determine the depth of the flocculant feed pipe into the thickener and the distance between the flocculant feed pipe and the slurry feed port at different slurry initial velocities, including: Determining a first depth value of the first flocculation tube extending into the thickener, a second depth value of the second flocculation tube extending into the thickener, and a third depth value of the third flocculation tube extending into the thickener at different slurry initial velocities; A first distance value between the first flocculation tube and the slurry feed port, a second distance value between the second flocculation tube and the slurry feed port, and a third distance value between the third flocculation tube and the slurry feed port are determined at different slurry initial velocities.
3. The method for determining the flocculant filling point according to claim 2, characterized in that: The curve fitting to obtain a first mapping relationship between the initial velocity of the slurry and the depth of the flocculant feed pipe extending into the thickener includes: According to the initial velocity of the slurry, the first depth value, the second depth value, and the third depth value, curve fitting is performed based on the B-spline curve fitting method to obtain an expression for the first mapping relationship; The expression of the first mapping relationship is: in, represents the initial velocity of the slurry, represents the first depth value, represents the second depth value, Indicates the third depth value, 、 、 、 、 、 、 、 represents the fitting parameters, which are all constants.
4. The method for determining the flocculant filling point according to claim 2, characterized in that: The curve fitting to obtain a second mapping relationship between the initial velocity of the slurry and the distance between the flocculant feed pipe and the slurry feed port includes: According to the initial velocity of the slurry, the first distance value, the second distance value, and the third distance value, curve fitting is performed based on a B-spline curve fitting method to obtain an expression for the second mapping relationship; The expression of the second mapping relationship is: in, represents the initial velocity of the slurry, represents the first distance value, represents the second distance value, represents the third distance value, 、 、 Respectively represent the horizontal angles between the first flocculation tube, the second flocculation tube, and the third flocculation tube and the slurry feed port, 、 、 、 、 、 、 、 、 represents the fitting parameters, which are all constants.
5. The method for determining the flocculant filling point according to claim 1, characterized in that: The flocculant feeding pipe includes a first flocculation pipe, a second flocculation pipe and a third flocculation pipe located at a triangular point; Determine the depth of the flocculant feed pipe into the thickener and the distance between the flocculant feed pipe and the slurry feed port at different slurry concentrations, including: Determining a fourth depth value of the first flocculation tube extending into the thickener, a fifth depth value of the second flocculation tube extending into the thickener, and a sixth depth value of the third flocculation tube extending into the thickener at different slurry concentrations; The fourth distance value between the first flocculation tube and the slurry feed port, the fifth distance value between the second flocculation tube and the slurry feed port, and the sixth distance value between the third flocculation tube and the slurry feed port are determined at different slurry concentrations.
6. The method for determining the flocculant filling point according to claim 5, characterized in that: The third mapping relationship between the slurry concentration and the depth of the flocculant feed pipe extending into the thickener is obtained by curve fitting, including: According to the slurry concentration, the fourth depth value, the fifth depth value, and the sixth depth value, curve fitting is performed based on the least squares method to obtain an expression for the third mapping relationship; The expression of the third mapping relationship is: in, Indicates the slurry concentration, represents the fourth depth value, represents the fifth depth value, represents the sixth depth value, 、 、 、 、 、 、 、 represents the fitting parameters, which are all constants.
7. The method for determining the flocculant filling point according to claim 5, characterized in that: The fourth mapping relationship between the slurry concentration and the distance between the flocculant feed pipe and the slurry feed port is obtained by curve fitting, including: Performing curve fitting based on the least squares method according to the slurry concentration, the fourth distance value, the fifth distance value, and the sixth distance value to obtain an expression for the fourth mapping relationship; The expression of the fourth mapping relationship is: in, Indicates the slurry concentration, represents the fourth depth value, represents the fifth depth value, represents the sixth depth value, 、 、 、 、 、 、 、 represents the fitting parameters, which are all constants.
8. The method for determining the flocculant filling point according to claim 1, characterized in that: Determining a flocculant filling point based on the first mapping relationship, the second mapping relationship, the third mapping relationship, and the fourth mapping relationship includes: Based on the influence relationship between the initial slurry velocity and the slurry concentration on the degree of mixing between the slurry and the flocculant, a weight distribution ratio of the initial slurry velocity and the slurry concentration under the first mapping relationship and the second mapping relationship is established, and the flocculant injection distribution relationship is determined according to the first mapping relationship, the second mapping relationship and the weight distribution ratio; The actual initial material velocity and slurry concentration are obtained, and based on the injection distribution relationship, the depth of the flocculant feed pipe extending into the thickener and the distance between the flocculant feed pipe and the slurry feed port are adjusted.
9. A flocculant filling point determination device, characterized in that: include: A velocity mapping module is used to determine the depth of the flocculant feed pipe inserted into the thickener and the distance between the flocculant feed pipe and the slurry feed port at different slurry initial velocities, and to perform curve fitting to obtain a first mapping relationship between the slurry initial velocity and the depth of the flocculant feed pipe inserted into the thickener, and a second mapping relationship between the slurry initial velocity and the distance between the flocculant feed pipe and the slurry feed port; a concentration mapping module for determining the depth of the flocculant feed pipe extending into the thickener and the distance between the flocculant feed pipe and the slurry feed port at different slurry concentrations, and performing curve fitting to obtain a third mapping relationship between slurry concentration and the depth of the flocculant feed pipe extending into the thickener, and a fourth mapping relationship between slurry concentration and the distance between the flocculant feed pipe and the slurry feed port; The filling point determination module is configured to determine a filling point of the flocculant based on the first mapping relationship, the second mapping relationship, the third mapping relationship, and the fourth mapping relationship.
10. An electronic device, characterized in that: comprising a memory and a processor, wherein, The memory is used to store programs; The processor is coupled to the memory and is configured to execute the program stored in the memory to implement the steps of the flocculant filling point determination method according to any one of claims 1 to 8.