Lifting type continuous blanking battery pole block forming method
By using a lifting continuous punching method, and utilizing a translational feeding device and a lifting gripper structure, the problems of material waste and precision in the production of battery terminal blocks are solved, and efficient and low-waste battery terminal block production is achieved.
Patent Information
- Application Number
- CN202511326782.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-17
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2045-09-17
AI Technical Summary
The current production of battery terminal blocks suffers from problems such as large material waste, poor lower surface precision, and low production efficiency, especially in the continuous punching process of the material strip, which results in a lot of waste, scratches on the lower surface, and difficulties in manual material handling.
The lifting continuous punching method is adopted, which uses a translational feeding device and a lifting gripper structure to transport the block blank through lifting continuous feeding, avoiding friction with the surface of the lower die, and optimizing the material dropping channel design to ensure that the battery terminal block faces upward.
This improved the flatness accuracy of the lower surface of the battery terminal block, reduced waste, decreased material waste, increased production efficiency, and reduced material handling error rate.
Smart Images

Figure CN120828085A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of battery pole block production of new energy vehicle battery, and particularly relates to a lifting type continuous blanking battery pole block forming method. BACKGROUND
[0002] The battery pole block is a relatively important part of the new energy vehicle battery, but with the development of new energy vehicles, the use amount of new energy batteries increases sharply, so it is necessary to produce the parts of the new energy vehicle battery in a high-speed production mode, and therefore people develop a step-by-step continuous blanking mode to blank and form the battery pole block by using a material belt, which generally adopts the mode of putting the material belt into a progressive die to form the battery pole block by step-by-step blanking. 1. The remaining part of the battery pole block blanked and formed on the material belt becomes waste, so the mode of blanking and forming the battery pole block by cooperation between the material belt and the progressive die causes great material waste, resulting in high production cost of enterprises; 2. The material belt is in a continuous motion state during the forming process, so the lower surface of the material belt is always rubbed against the upper surface of the lower die of the progressive die, so that the lower surface of the formed battery pole block is scratched, so that the surface precision of the lower surface of the battery pole block is very poor and cannot meet the production requirements of high-precision battery pole blocks; 3. The blanking die falls from the blanking channel to the conveying surface of the belt conveyor after the finished product is blanked, but the distance between the conveying surface of the belt conveyor and the lower end of the blanking channel is far, so that the blanking die is prone to turn over when falling, so that more manual material sorting (the front surface of the battery pole block needs to face upward for subsequent production) is required when blanking and collecting, thereby affecting the production efficiency and having a relatively high error rate. SUMMARY
[0003] The present application aims to solve the above technical problems and provides a lifting type continuous blanking battery pole block forming method.
[0004] The lifting type continuous blanking battery pole block forming method comprises the following steps: S1, the block-shaped blank in the feeding channel is pressed and falls into the feeding station of the continuous blanking die; S2, the block-shaped blank in the feeding station is conveyed to the first blanking station of the continuous blanking die in a lifting type continuous feeding mode, so that the block-shaped blank is blanked and formed with a small annular step at the outer periphery of the lower end; S3, the block-shaped blank in the first blanking station is conveyed to the second blanking station of the continuous blanking die in a lifting type continuous feeding mode, so that the block-shaped blank is blanked and formed with a large annular step at the outer periphery of the lower end, and a protrusion and a recess hole at the upper end surface and the lower end surface, respectively. S4, the block-shaped blank in the second blanking station is transported to the blanking and blanking station of the continuous blanking die in a lifting continuous feeding mode to blank the middle part of the block-shaped blank to form a battery pole block and fall into the blanking channel; The lifting continuous feeding mode is that the lifting clamping jaw structure is driven by the translation feeding device to clamp the block-shaped blank so that the block-shaped blank is in a lifting state, and the block-shaped blank in the lifting state is translated by the translation feeding device to above the predetermined blank positioning area, and then the lifting clamping jaw structure is released by the translation feeding device to drive the clamping force, so that the clamped block-shaped blank is lowered and placed in the predetermined blank positioning area.
[0005] According to the above-mentioned lifting continuous blanking battery pole block forming method, the translation feeding device includes two moving bars arranged along the feeding direction of the continuous blanking die, and a driving mechanism for driving the two moving bars to move linearly and reciprocally along the feeding direction of the continuous blanking die while moving relatively close to or away from each other, and lifting clamping jaw structures are arranged on the opposite sides of the blank positioning areas of the feeding station, the first blanking station, the second blanking station and the blanking and blanking station. All lifting clamping jaw structures on one side of the blank positioning areas of the feeding station, the first blanking station, the second blanking station and the blanking and blanking station are mounted on one moving bar, and all lifting clamping jaw structures on the other side are mounted on the other moving bar.
[0006] According to the above-mentioned lifting continuous blanking battery pole block forming method, the lifting clamping jaw structure includes a clamping jaw seat, a jaw part and an elastic return member, the clamping jaw seat is provided with a sliding table, and the sliding table is provided with an inclined guide part inclined relative to the clamping jaw seat; one end of the jaw part is provided with a clamping groove for positioning the block-shaped blank, and the other end is provided with a sliding part inclined relative to the clamping jaw seat, so that the sliding part is connected to the inclined guide part; the elastic return member is located between the first abutting part of the sliding table and the second abutting part of the sliding part, and the two ends thereof are respectively in contact with the first abutting part of the sliding table and the second abutting part of the sliding part; when the lifting clamping jaw structures on the opposite sides are relatively close to each other, the inner wall of the clamping groove of the lifting clamping jaw structure is in contact with the outer wall of the block-shaped blank, so that the sliding part moves along the inclined axis of the inclined guide part in the first direction, the jaw part is lifted, and the elastic return member is in a compressed state; when the lifting clamping jaw structures on the opposite sides are relatively separated, the sliding part moves along the inclined axis of the inclined guide part in the second direction, the jaw part is lowered, and the elastic return member is in an expanded state.
[0007] According to the battery pole block forming method of the above-mentioned lifting type continuous blanking, the driving mechanism comprises a first motor, a second motor, a first screw rod arranged along the feeding direction, two first cross beams and two first linear guides, and a second screw rod, a second cross beam and two second linear guides arranged along the width direction of the continuous blanking die, the first screw rod and the second screw rod are arranged in a cross shape, and the first screw rod is located above the second screw rod, the two threaded segments on the second screw rod are oppositely arranged in a spiral direction, the two threaded segments are respectively screwed with ball sleeves, the two first cross beams are respectively installed on the ball sleeves of the second screw rod, the first linear guides are respectively fixedly installed on the two first cross beams, the two moving strips are respectively fixedly installed on the sliding blocks of the first linear guides, the second cross beam is fixedly installed on the ball sleeve of the first screw rod, the two second linear guides are fixedly installed on the second cross beam, the sliding blocks on the second linear guides are respectively fixedly connected with the ends of the two moving strips, the rotating shaft of the first motor is in transmission connection with the end of the first screw rod through a transmission mechanism, and the rotating shaft of the second motor is in transmission connection with the end of the second screw rod through a transmission mechanism.
[0008] According to the battery pole block forming method of the above-mentioned lifting type continuous blanking, in step S2, the first blanking station comprises a top pressing structure and a forming concave die, and the top pressing structure and the forming concave die are arranged in an up-down distribution and are respectively installed on the upper die and the lower die.
[0009] According to the battery pole block forming method of the above-mentioned lifting type continuous blanking, the forming concave die comprises a second movable block and a second concave die plate, the second concave die plate is installed in the second concave die groove of the lower die, the second movable block is arranged in the second concave die hole of the second concave die plate, the second support spring and the second ejector pin are arranged in the lower die, the lower end of the second ejector pin is in abutment with the upper end of the second support spring, the upper end of the second ejector pin is in abutment with the bottom surface of the second movable block, and the height of the second movable block is less than the depth of the second concave die hole of the second concave die plate.
[0010] According to the battery pole block forming method of the above-mentioned lifting type continuous blanking, the top pressing structure comprises a second installation base body, a second pushing rod and two second top pressing columns, the second installation base body is installed in the second installation groove of the upper die, the lower end of the second installation base body extends out of the bottom surface of the upper die, the second pushing rod is installed in the arrangement hole of the second installation base body, and the lower end of the second pushing rod extends out of the lower end of the second installation base body, the top pressing spring installed in the arrangement hole of the second installation base body is in abutment with the top end of the second pushing rod, the upper ends of the two second top pressing columns are arranged in the upper die, and the two second springs in the upper die are respectively in abutment with the upper ends of the two second top pressing columns, the lower ends of the two second top pressing columns extend out after passing through the second installation base body, and the inner sides of the lower ends of the two second top pressing columns are formed with second recesses.
[0011] According to the lifting type continuous blanking battery pole block forming method, in step S3, the second blanking station comprises a convex forming structure and a concave hole forming punch, which are arranged on the upper die and the lower die in a top-bottom distribution and correspond to each other.
[0012] According to the lifting type continuous blanking battery pole block forming method, the concave hole forming punch comprises a first movable block, a forming convex column, a first concave die plate and a concave die backing plate, the first concave die plate and the concave die backing plate are arranged in a top-bottom stacking manner in the first concave die groove of the lower die, the lower section of the forming convex column is fixed on the concave die backing plate, the forming section of the upper section of the forming convex column is located in the first concave die hole of the first concave die plate, the first movable block is arranged in the first concave die hole of the first concave die plate and covers the forming section of the forming convex column, the first support spring and the first ejector pin are arranged in the lower die, the lower end of the first ejector pin is in contact with the upper end of the first support spring, the upper end of the first ejector pin is in contact with the bottom surface of the first movable block after penetrating the concave die backing plate, and the height of the first movable block is less than the depth of the first concave die hole of the first concave die plate.
[0013] According to the lifting type continuous blanking battery pole block forming method, the convex forming structure comprises a first pushing rod, a first mounting base, a pressing rod, two first pressing columns and three first springs, the first mounting base is arranged in the first mounting groove of the upper die, the first pushing rod and the first pressing column are both T-shaped structures, so that the first pushing rod is matched with the T-shaped hole of the first mounting base, and the first pushing rod extends from the bottom surface of the upper die, the pressing rod, the upper ends of the two first pressing columns and the three first springs are arranged in corresponding holes in the upper die, the lower end of the pressing rod is in contact with the upper end of the first pushing rod, the lower ends of the two first pressing columns extend after penetrating the first mounting base, the inner side of the lower end of the two first pressing columns is provided with a first recess, the three first springs are in contact with the upper ends of the pressing rod and the two first pressing columns, and the forming convex column is coaxially arranged in the convex forming hole of the T-shaped hole of the first mounting base.
[0014] According to the lifting type continuous blanking battery pole block forming method, in step S4, the blanking and blanking station comprises a blanking punch, a blanking channel, a third spring, a third pushing rod, and an upper backing plate, an upper clamping plate, a stop plate and an upper stripper arranged in a top-bottom sequence, the blanking punch and the blanking channel are arranged in a top-bottom distribution and coaxially, there is a gap between the upper clamping plate and the stop plate, the upper section of the blanking punch is fixed with the upper clamping plate, the lower section of the blanking punch is arranged in the blanking hole of the stop plate and the upper stripper, and the blanking hole of the stop plate and the upper stripper is coaxially arranged with the blanking channel. According to the above-described lifting continuous punching battery pole block forming method, the third pusher rod is inserted into the blanking punch, the third spring is inserted into the upper die, and the third spring abuts against the upper end of the third pusher rod.
[0015] According to the above-described method for forming a battery pole block by lifting continuous punching, a horizontal blanking conveyor belt is provided below the blanking channel, and the distance between the conveying surface of the blanking conveyor belt and the horizontal plane at the lower end of the blanking channel is less than the width and length, or diameter, of the battery pole block, and the blanking channel and the battery pole block are square, and the distance between each two relative corners of the blanking channel is equal to the distance between each two relative corners of the battery pole block.
[0016] The battery terminal block forming method of the lifting continuous punching method described in the present invention has the following beneficial effects: 1. It utilizes a method of lifting and continuously feeding the block-shaped blanks to be formed and punching and forming them, so that the block-shaped blanks do not rub against the upper surface of the lower die of the continuous punching die during the conveying process, thereby making the plane accuracy of the lower surface of the produced battery terminal block higher, thereby meeting the production requirements of high-precision battery terminal blocks.
[0017] 2. It utilizes the method of lifting and continuously feeding the block-shaped blanks to be formed and punching and forming them, so that less waste is generated and material waste is reduced.
[0018] 3. The distance between the conveying surface of the blanking conveyor belt and the horizontal plane at the lower end of the blanking channel is less than the width and length, or diameter, of the battery terminal block, and the distance between each two relative corners of the blanking channel is equal to the distance between each two relative corners of the battery terminal block, so that the battery terminal block is not easily flipped when it falls onto the blanking conveyor belt, so that the battery terminal block that falls onto the blanking conveyor belt is always facing up, without the need for manual material sorting, and at the same time reducing the error rate of material sorting. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a structural diagram of the continuous punching die for battery terminal blocks.
[0020] Figure 2 It is a schematic diagram of the partial structure of the blanking die in the continuous punching die.
[0021] Figure 3 It is a structural diagram of the first punching station.
[0022] Figure 4 It is a structural diagram of the second punching station.
[0023] Figure 5 It is a structural diagram of the blanking and punching station.
[0024] Figure 6 is a schematic diagram of the process flow of battery pole block forming (I).
[0025] Figure 7 is a schematic diagram of the process flow of battery pole block forming (II).
[0026] Figure 8 is a schematic diagram of the structure of the translational feeding device installed on the top surface of the module (I).
[0027] Figure 9 is a schematic diagram of the driving mechanism of the translational feeding device (I).
[0028] Figure 10 is a schematic diagram of the driving mechanism of the translational feeding device (II).
[0029] Figure 11 is a schematic diagram of the structure of the lifting type clamp jaw (I).
[0030] Figure 12 is a schematic diagram of the structure of the lifting type clamp jaw (II).
[0031] Figure 13 is a schematic diagram of the structure of the lifting type clamp jaw (III).
[0032] Figure 14 is a schematic diagram of the structure of the lifting type clamp jaw (IV).
[0033] Figure 15 is a schematic diagram of the structure of the lifting type clamp jaw (V).
[0034] Figure 16 is a schematic diagram of the structure of the translational feeding device installed on the top surface of the module (II).
[0035] Reference numerals: 1, upper die; 2, lower die; 21, module; 22, blank positioning area; 20, feeding station; 201, feeding rod; 202, feeding channel; 203, feeding placement table; 30, second blanking station; 31, protrusion forming structure; 311, first pushing rod; 312, first pressing column; 313, first mounting base; 314, first mounting groove; 315, pressing rod; 316, first recess; 317, first spring; 318, T-shaped hole; 32, concave hole forming punch; 321, first recess plate; 322, first movable block; 323, forming convex column; 324, recess pad plate; 325, first top rod; 326, first support spring; 327, T-shaped column; 328, first recess hole; 40, first punching station; 41, pressing structure; 410, ball sliding sleeve; 411, second mounting base body; 412, second pushing rod; 413, second pressing column; 414, second spring; 415, pressing spring; 416, second recess; 417, second mounting groove; 42, forming concave die; 421, second die plate; 422, second movable block; 423, second top rod; 424, auxiliary block; 425, second supporting spring; 426, second die hole; 50, blanking punching station; 51, blanking punch; 511, clamping groove; 52, blanking channel; 53, limiting block; 54, third pushing rod; 55, third spring; 56, upper pad plate; 57, upper clamping plate; 58, stop plate; 59, upper stripper plate; 61, fastening bolt; 62, avoiding groove; 6, blanking conveying belt; 60, conveying surface; 63, pushing spring; 64, T-shaped pushing rod; 65, limiting plate; 651, stroke groove; 652, lower limiting surface; 100, block-shaped blank; 101, small annular step; 102, large annular step; 103, protrusion; 104, recess hole; 200, plug; 300, battery pole block; 8, moving strip; 9, lifting type clamping jaw structure; 90, clamping groove; 91, clamping jaw seat; 911, sliding table; 9111, base; 9112, cover plate; 9113, first abutting portion; 9114, inclined sliding way; 9115, threaded hole; 9116, inclined surface; 9117, inclined guide groove; 9118, extension; 92, jaw portion; 93, sliding portion; 931, limiting protrusion; 932, connecting portion; 933, second abutting portion; 94, elastic reset member; 95, positioning recess; 96, limiting protrusion; 961, limiting bolt; 400, driving mechanism; 401, rack; 402, first motor; 403, first lead screw; 404, first cross beam; 405, first linear guide rail; 406, second lead screw; 407, second cross beam; 408, second linear guide rail; 409, second motor. DETAILED DESCRIPTION
[0036] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art belong to the scope of protection of the present application.
[0037] Embodiment: As Figure 1As shown, the battery pole block forming method designed by the application described in the embodiment is mainly realized by a continuous punching die. The continuous punching die is composed of an upper die 1 and a lower die 2, and has three feeding stations 20, three first punching stations 40, three second punching stations 30, three blanking punching stations 50 and a translation feeding device between the upper die 1 and the lower die 2. The translation feeding device is installed on the top surface of the lower die 2. The feeding station 20, the first punching station 40, the second punching station 30 and the blanking punching station 50 are arranged in sequence from the feeding direction to the blanking direction. The translation feeding device feeds the block-shaped blank 100 in the feeding station 20 to the second punching station 30, the first punching station 40 and the blanking punching station 50 in a step-by-step manner, so as to punch and form the battery pole block 300 by the continuous punching die. The steps are as follows: S1, the block-shaped blank 100 in the feeding channel 202 is pressed and falls into the feeding station 20 of the continuous punching die; as Figure 1 shown, the feeding station 20 includes a feeding placement table 203, a feeding channel 202 located above the feeding placement table 203, and a feeding rod 201 located above the feeding channel 202. The feeding placement table 203 is formed with a blank positioning area 22 corresponding to the position of the feeding channel 202, and the feeding rod 201 is coaxially arranged with the feeding channel 202. The feeding rod 201 is fixedly installed on the upper die 1, and the upper end of the feeding channel 202 is connected with the flow guide channel of the belt feeder, so that the block-shaped blank 100 continuously conveyed by the belt feeder enters the feeding channel 202 for storage. The inner wall of the feeding channel 202 locks the outer peripheral wall of the block-shaped blank 100 to achieve storage. When the upper die 1 and the lower die 2 are closed, the feeding rod 201 is inserted into the feeding channel 202 for blanking, so that the block-shaped blank 100 located at the lower end of the feeding channel 202 is pressed out and falls onto the feeding placement table 203. When the upper die 1 and the lower die 2 are opened, the feeding rod 201 moves out of the feeding channel 202. Under the action of the continuous conveying of the belt feeder, the block-shaped blank 100 is replenished, so as to be ready for the next feeding when the mold is closed. Then, the above steps are continuously fed.
[0038] S2, the block-shaped blank 100 in the feeding station 20 is fed to the first punching station 40 of the continuous punching die in a lifting continuous feeding manner, so as to punch and form a small annular step 101 at the lower end of the block-shaped blank 100; as Figure 3 shown, the first punching station 40 includes a top pressing structure 41 and a forming concave die 42, and the top pressing structure 41 and the forming concave die 42 are arranged in a top-down manner and are respectively installed on the upper die 1 and the lower die 2.
[0039] The forming concave die 42 comprises a second movable block 422 and a second die plate 421, the second die plate 421 is installed in a second die groove of the lower die 2, the second movable block 422 is placed in a second die hole 426 of the second die plate 421, a second supporting spring 425 and a second ejector pin 423 are arranged in the lower die 2, the upper end of the second supporting spring 425 is provided with an auxiliary block 424, the auxiliary block 424 and the second supporting spring 425 are installed in a spring installation hole of the lower die 2, the lower end of the spring installation hole is provided with a plug 200 and abuts against the lower end of the second supporting spring 425, the lower end of the second ejector pin 423 abuts against the auxiliary block 424 at the upper end of the second supporting spring 425, the upper end of the second ejector pin 423 abuts against the bottom surface of the second movable block 422, and the height of the second movable block 422 is less than the depth of the second die hole 426 of the second die plate 421.
[0040] The top pressing structure 41 comprises a second installation base 411, a second pushing rod 412 and two second top pressing columns 413, the second installation base 411 is installed in a second installation groove 417 of the upper die 1, the lower end of the second installation base 411 extends out of the bottom surface of the upper die 1, the second pushing rod 412 is installed in a placement hole of the second installation base 411, and the lower end of the second pushing rod 412 extends out of the lower end of the second installation base 411, a top pressing spring 415 installed in the placement hole of the second installation base 411 abuts against the top end of the second pushing rod 412, the upper ends of the two second top pressing columns 413 extend through the upper die 1, and two second springs 414 in the upper die 1 abut against the upper ends of the second top pressing columns 413 respectively, the lower ends of the two second top pressing columns 413 extend out after passing through the second installation base 411, the inner side of the lower end of the second top pressing column 413 is formed with a second recess 416, the second spring 414 is installed in a hole coaxially arranged with the second top pressing column 413 in the upper die 1, the upper end of the hole is provided with the plug 200 and abuts against the upper end of the second spring 414, the second pushing rod 412 is also T-shaped, and the inner wall of the placement hole of the second installation base 411 is provided with a limiting portion for limiting the lower side of the transverse portion of the second pushing rod 412, so as to prevent the second pushing rod 412 from being pulled out of the installation hole.
[0041] When the first blanking station 40 is in the forming state, the upper die 1 and the lower die 2 are combined with each other, so that the two second pressing columns 413 press on the opposite sides of the upper end face of the block-shaped blank 100, and the opposite sides of the upper end of the block-shaped blank 100 are inserted into the second recesses 416 of the two second pressing columns 413, so that the block-shaped blank 100 is positioned. At this time, the second pushing rod 412 presses on the middle part of the top surface of the block-shaped blank 100, and the lower end part of the block-shaped blank 100 is partially inserted into the second die hole 426 of the second die plate 421, so that the second movable block 422 sinks, the second supporting spring 425 is compressed, the second pushing rod 412 moves upward, and the pressing spring 415 is also in the compressed state. Since the lower end part of the block-shaped blank 100 is partially inserted into the second die hole 426 of the second die plate 421, a small annular step 101 is formed on the outer periphery of the lower end part of the block-shaped blank 100, which is formed to prepare for the formation of a subsequent large annular step 102. After the mold is opened, the above-mentioned parts are reset under the action of the corresponding springs.
[0042] S3, the block-shaped blank 100 in the first blanking station 40 is conveyed to the second blanking station 30 of the continuous blanking die in the form of lifting continuous feeding, so that the block-shaped blank 100 is blanked and formed into a large annular step 102 on the outer periphery of the lower end, and a protrusion 103 and a recess 104 on the upper end surface and the lower end surface, respectively. The large annular step 102 is formed based on the small annular step 101; wherein, as shown in Figure 4 The second blanking station 30 includes a protrusion forming structure 31 and a recess forming punch 32, which are arranged on the upper die 1 and the lower die 2, respectively, and correspond to each other, for blanking and forming the protrusion 103 and the recess 104 of the battery pole block 300.
[0043] The concave hole forming punch 32 comprises a first movable block 322, a forming convex column 323, a first concave die plate 321 and a concave die backing plate 324, the first concave die plate 321 and the concave die backing plate 324 are installed in the first concave die groove of the lower die 2 in a top-down stacking manner, the lower section of the forming convex column 323 is fixed on the concave die backing plate 324, the forming section of the upper section of the forming convex column 323 is located in the first concave hole 328 of the first concave die plate 321, the first movable block 322 is placed in the first concave hole 328 of the first concave die plate 321 and is sleeved on the forming section of the forming convex column 323, the first supporting spring 326 and the first ejector pin 325 are provided in the lower die 2, the first supporting spring 326 is composed of a plurality of stacked butterfly springs and is installed in the spring installation hole of the lower die 2, the T-shaped column 327 is provided in the first supporting spring 326, the horizontal section of the T-shaped column 327 abuts against the upper end of the first supporting spring 326, thus the lower end of the first ejector pin 325 abuts against the horizontal section of the T-shaped column 327 on the first supporting spring 326, the lower end of the spring installation hole of the lower die 2 is provided with the plug 200 and abuts against the lower end of the first supporting spring 326 to prevent the first supporting spring 326 from falling out, the upper end of the first ejector pin 325 abuts against the bottom surface of the first movable block 322 after passing through the concave die backing plate 324, and the height of the first movable block 322 is less than the depth of the first concave hole 328 of the first concave die plate 321.
[0044] The convex forming structure 31 comprises a first pushing rod 311, a first installation base 313, a pressing rod 315, two first pressing columns 312 and three first springs 317, the first installation base 313 is installed in the first installation groove 314 of the upper die 1, the first pushing rod 311 and the first pressing column 312 are both T-shaped structures, so that the first pushing rod 311 is fitted in the T-shaped hole 318 of the first installation base 313, and the first pushing rod 311 extends from the bottom surface of the upper die 1, the pressing rod 315, the upper ends of the two first pressing columns 312 and the three first springs 317 are respectively provided in corresponding holes in the upper die 1, the upper ends of the corresponding holes in the upper die 1 are blocked by the plug 200 and abut against the upper ends of the first springs 317, the lower end of the pressing rod 315 abuts against the upper end of the first pushing rod 311, the lower ends of the two first pressing columns 312 extend out after passing through the first installation base 313, the inner sides of the lower ends of the two first pressing columns 312 are formed with first recesses 316, the three first springs 317 respectively abut against the pressing rod 315 and the upper ends of the two first pressing columns 312, the forming convex column 323 is coaxially arranged in the convex forming hole on the T-shaped hole 318 of the first installation base 313, and the convex forming hole is a longitudinal hole of the T-shaped hole 318.
[0045] When the second punching station 30 is in the forming state, the upper die 1 and the lower die 2 are combined with each other, the two first pressing columns 312 are pressed on the opposite sides of the upper end surface of the block-shaped blank 100, and the opposite sides of the upper end of the block-shaped blank 100 are sunk into the first recesses 316 of the two first pressing columns 312, so that the block-shaped blank 100 is positioned. At this time, the pressing rod 315 is pressed on the middle part of the top surface of the block-shaped blank 100, and the lower end part of the block-shaped blank 100 is partially sunk into the first recess die hole 328 of the first recess die plate 321, so that the first movable block 322 is sunk, the first supporting spring 326 is compressed, then the forming convex column 323 is exposed and pressed into the lower end of the block-shaped blank 100 to form a recess hole in the middle part of the lower end of the block-shaped blank 100. At this time, the upper end surface of the block-shaped blank 100 is pressed out by the protrusion 103, and the protrusion 103 makes the pressing rod 315 move upward, and the first spring 317 at the middle part of the pressing rod 315 is in a compressed state. The lower end part of the block-shaped blank 100 is partially sunk into the first recess die hole 328 of the first recess die plate 321, so that the lower end part of the block-shaped blank 100 is punched and formed into a large annular step 102 on the basis of the small annular step 101 of the lower end part of the block-shaped blank 100. The formation of the large annular step 102 makes the material on the outer periphery of the block-shaped blank 100 thin, so that the material on the outer periphery of the block-shaped blank 100 is separated from the part of the block-shaped blank 100 that needs to be formed into the battery pole column block 300 after the subsequent blanking and forming. After the mold is opened, the above-mentioned parts are reset under the action of the corresponding springs.
[0046] S4, the block-shaped blank 100 in the second punching station 30 is conveyed to the blanking and punching station 50 of the continuous punching die in the form of lifting continuous feeding, so as to punch and form the battery pole column block 300 in the middle part of the block-shaped blank 100 and fall into the blanking channel 52. Figure 6 and Figure 7 As shown in the figure, the formed battery pole column block 300 is composed of a pole column body, a protrusion 103 formed on the top surface of the pole column body, and a recess hole 104 formed on the bottom surface of the pole column body, and the protrusion 103 and the recess hole 104 are located in the middle part of the pole column body.
[0047] As shown in the figure, Figure 5As shown, the blanking and punching station 50 comprises a blanking punch 51, a blanking channel 52, and an upper pad plate 56, an upper clamping plate 57, a stop plate 58 and an upper stripper plate 59 arranged in sequence from top to bottom, the blanking punch 51 and the blanking channel 52 are coaxially arranged in a vertical distribution; there is a spacing between the upper clamping plate 57 and the stop plate 58, the upper section of the blanking punch 51 is fixed with the upper clamping plate 57, the bottom surface of the upper clamping plate 57 is fixed with a limiting block 53 through a fastening bolt 61, the limiting block 53 is at least partially arranged in a clamping groove 511 to fix the blanking punch 51 on the upper clamping plate 57, the top surface of the stop plate 58 is provided with an avoiding groove 62 for avoiding the head of the fastening bolt 61 fixing the limiting block 53, so as to make the spacing between the upper clamping plate 57 and the stop plate 58 smaller when the mold is closed, and the head of the fastening bolt 61 is inserted into the avoiding groove 62 after the spacing is smaller; the lower section of the blanking punch 51 is arranged in the punching hole of the stop plate 58 and the upper stripper plate 59, and the punching hole of the stop plate 58 and the upper stripper plate 59 is coaxially arranged with the blanking channel 52.
[0048] Preferably, the blanking and punching station 50 further comprises a third spring 55 and a third pushing rod 54, the third pushing rod 54 is arranged in the blanking punch 51, the third spring 55 is arranged in the upper mold 1, and the third spring 55 is in contact with the upper end of the third pushing rod 54.
[0049] Preferably, as shown in the drawings, Figure 2 The upper mold 1 is further provided with a pushing spring 63 and a T-shaped pushing rod 64, the transverse part of the T-shaped pushing rod 64 is limited on the top surface of the upper pad plate 56, the longitudinal part of the T-shaped pushing rod 64 is sequentially arranged through the upper pad plate 56 and the upper clamping plate 57 and is in contact with the top surface of the stop plate 58, the side of the upper clamping plate 57 is fixed with a limiting plate 65, the inner side of the limiting plate 65 forms a stroke groove 651, the circumferential part of the stop plate 58 is arranged in the stroke groove 651, when the limiting plate 65 is in contact with the lower limiting surface 652 of the stroke groove 651, the spacing between the stop plate 58 and the upper clamping plate 57 is larger, when the limiting plate 65 is away from the lower limiting surface 652 of the stroke groove 651, the spacing between the stop plate 58 and the upper clamping plate 57 is smaller, so that after the blanking and punching is completed, the stop plate 58 is reset by the action of the pushing spring 63 and the T-shaped pushing rod 64, and the spacing between the stop plate 58 and the upper clamping plate 57 is larger, generally the number of the limiting plate 65 and the number of the pushing spring 63 and the T-shaped pushing rod 64 are multiple, so as to make the mold structure operate stably.
[0050] Preferably, as shown in the drawings, Figure 1 , Figures 5-7 The blanking channel 52 and the battery pole block 300 are preferably square, so the distance between every two opposite corners of the blanking channel 52 is equal to the distance between every two opposite corners of the battery pole block 300, so as to lock the blanked battery pole block 300 and prevent it from falling instantly, to realize that the battery pole block 300 is stacked in the blanking channel 52 after forming and is output from the lower end of the blanking channel 52 one by one.
[0051] When each of the blanking and punching stations 50 performs blanking, the upper die 1 and the lower die 2 are closed, so that the block-shaped blank 100 is clamped between the lower die 2 and the upper stripper plate 59, the lower end of the third pushing rod 54 abuts against the top surface of the block-shaped blank 100 and moves upward, so that the third spring 55 is in a compressed state, and the upper die 1 continuously moves downward to drive the upper pad plate 56 and the upper clamp plate 57 to move downward, so that the distance between the upper clamp plate 57 and the stop plate 58 becomes smaller, which promotes the blanking punch 51 and the upper end of the blanking channel 52 to perform blanking on the middle part of the block-shaped blank 100 along the mutual blanking fit, so that the battery pole block 300 is formed and enters the blanking channel 52, and after the blanking is completed, the upper die 1 and the lower die 2 are opened, the third pushing rod 54 is reset, and the distance between the upper clamp plate 57 and the stop plate 58 becomes larger under the action of the pushing spring 63 and the T-shaped pushing rod 64 in the upper die 1, so that the upper clamp plate 57 and the stop plate 58 are reset, and the lower limiting surface 652 supports the position of the stop plate 58.
[0052] In the embodiment, as shown in Figures 8-16 , the lifting type continuous feeding mode is that the block-shaped blank 100 is clamped by the lifting type clamp jaw structure 9 driven by the translation feeding device, so that the block-shaped blank 100 is in a lifting state, and the block-shaped blank 100 in the lifting state is translated and conveyed to above the predetermined blank positioning area 22 by the translation feeding device, and then the block-shaped blank 100 clamped is lowered and placed in the predetermined blank positioning area 22 in the process of releasing the clamping force of the lifting type clamp jaw structure 9 driven by the translation feeding device.
[0053] As shown in Figures 8-10 , Figure 16 , the translation feeding device includes two movement bars 8 arranged along the continuous blanking die feeding direction and a driving mechanism 400 for driving the two movement bars 8 to synchronously linear reciprocate along the continuous blanking die feeding direction while relatively approaching or moving away from each other, the two movement bars 8 are both installed on the driving part of the driving mechanism 400, and the lifting type clamp jaw structures 9 are respectively arranged on the opposite sides of the blank positioning areas 22 of the feeding station 20, the first blanking station 40, the second blanking station 30 and the blanking and punching station 50; the lifting type clamp jaw structures 9 on one side of the blank positioning areas 22 in the feeding station 20, the first blanking station 40, the second blanking station 30 and the blanking and punching station 50 for positioning the block-shaped blank 100 are all installed on one movement bar 8, and the lifting type clamp jaw structures 9 on the other side thereof are all installed on the other movement bar 8, that is, the clamp jaw seats 91 of all the lifting type clamp jaw structures 9 on the opposite sides are respectively fixedly installed on the two movement bars 8, and the two movement bars 8 are respectively located on the two sides of the die block 21 in the width direction of the lower die 2, wherein the shape of the clamping groove 90 is adapted to part of the shape of the battery pole block 300, so that part of the position of the battery pole block 300 can be positioned in the clamping groove 90, and generally the clamping groove 90 of each lifting type clamp jaw structure 9 is a triangular structure.
[0054] Further, the driving mechanism 400 comprises a first motor 402, a second motor 409, a first screw rod 403 arranged along the feeding direction, two first cross beams 404 and two first linear guides 405, and a second screw rod 406, a second cross beam 407 and two second linear guides 408 arranged along the continuous blanking die width direction of the battery pole block 300, the first screw rod 403 and the second screw rod 406 are arranged in a cross shape, and the first screw rod 403 is above the second screw rod 406, the two threaded segments on the second screw rod 406 are oppositely arranged, and the two threaded segments are respectively screwed with a ball sleeve 410, the two first cross beams 404 are respectively mounted on the ball sleeves 410 of the second screw rod 406, each first linear guide 405 is fixedly mounted on the two first cross beams 404, and the two moving strips 8 are respectively fixedly mounted on the sliding blocks of each first linear guide 405, the second cross beam 407 is fixedly mounted on the ball sleeve 410 of the first screw rod 403, the two second linear guides 408 are fixedly mounted on the second cross beam 407, and the sliding blocks on each second linear guide 408 are respectively fixedly connected with the ends of the two moving strips 8, the rotating shaft of the first motor 402 is drivingly connected with the end of the first screw rod 403 through a transmission mechanism, the rotating shaft of the second motor 409 is drivingly connected with the end of the second screw rod 406 through a transmission mechanism, and the transmission mechanism is generally a chain transmission, wherein the fixed mounting is fixed by fixed bolts, and the first motor 402 controls the first screw rod 403 to rotate forward or reversely in a forward-reverse rotation driving mode, so that the first screw rod 403 drives the ball sleeve 410 to move linearly reciprocatingly along the feeding direction, and the two moving strips 8 move linearly reciprocatingly along the feeding direction, the second motor 409 controls the second screw rod 406 to rotate forward or reversely in a forward-reverse rotation driving mode, so that the two ball sleeves 410 on the second screw rod 406 move linearly reciprocatingly relative to each other, and the two moving strips 8 approach or move away from each other, and the lifting clamp structure 9 on each moving strip 8 is further realized to approach each other to clamp the block-shaped blank 100 at the corresponding position, and then the block-shaped blank 100 is conveyed to the rear blank positioning area 22, i.e., the block-shaped blank 100 at the blank positioning area 22 of the feeding station 20 is conveyed to the blank positioning area 22 of the first blanking station 40, the block-shaped blank 100 originally at the blank positioning area 22 of the first blanking station 40 is conveyed to the blank positioning area 22 of the second blanking station 30, the block-shaped blank 100 originally at the blank positioning area 22 of the second blanking station 30 is conveyed to the blank positioning area 22 at the blanking station 50, and after the first conveying is completed, the lifting clamp structure 9 on the two moving strips 8 moves away from each other and moves linearly in the opposite direction of the feeding direction, and then retreats to the original position, so that the continuous blanking die of the battery pole block 300 moves linearly step by step according to the above steps during blanking.
[0055] Preferably, the two first cross beams 404 are fixed on the rack 401, and the first screw rod 403 and the second screw rod 406 are rotatably installed on the rack 401 through bearing seats.
[0056] As shown in Figures 11-15 The lifting jaw structure 9 comprises a jaw base 91, a jaw part 92 and an elastic reset member 94; the jaw base 91 and the jaw part 92 are both of metal material, generally steel block structure, and the elastic reset member 94 is generally a spring, and the number of the spring can be set according to actual conditions, and preferably two springs are adopted to make the reset stable.
[0057] The jaw base 91 is provided with a sliding table 911, and the sliding table 911 is provided with an inclined guide part which is inclined relative to the jaw base 91; one end of the jaw part 92 is provided with a clamping groove 90 for positioning the block-shaped blank 100, and the other end is provided with a sliding part 93 which is inclined relative to the jaw base 91, so that the sliding part 93 is slidingly connected to the inclined guide part; the elastic reset member 94 is located between a first abutting part 9113 of the sliding table 911 and a second abutting part 933 of the sliding part 93, and the two ends thereof respectively abut against the first abutting part 9113 of the sliding table 911 and the second abutting part 933 of the sliding part 93; when the sliding part 93 translates along the inclined axis of the inclined guide part in the first direction, the jaw part 92 is lifted, so that the elastic reset member 94 is in a compressed state; when the sliding part 93 translates along the inclined axis of the inclined guide part in the second direction, the jaw part 92 is lowered, so that the elastic reset member 94 is in an unfolded state. The included angle between the inclined guide part and the sliding part 93 and the jaw base 91 is a, and the angle range of a is 30°-45°, and preferably 35°.
[0058] In the embodiment, the inclined guide part comprises an inclined slide 9114 which is inclined relative to the jaw base 91, the inclined slide 9114 is linearly arranged along the length direction of the sliding table 911, the sliding part 93 is slidingly fitted in the inclined slide 9114, so that the sliding part 93 linearly slides in the inclined slide 9114 to realize the lifting and lowering of the jaw part 92; or the inclined guide part comprises an inclined convex part which is inclined relative to the jaw base 91, and one side surface of the sliding part 93 towards the sliding table 911 is provided with an inclined concave part which is inclined relative to the jaw base 91, the inclined concave part is linearly arranged along the length direction of the sliding part 93, and the inclined convex part is inserted into the inclined concave part; or the inclined guide part comprises an inclined concave part which is inclined relative to the jaw base 91, the inclined concave part is linearly arranged along the length direction of the sliding table 911, and one side surface of the sliding part 93 towards the sliding table 911 is provided with an inclined convex part which is inclined relative to the jaw base 91, and the inclined convex part is inserted into the inclined concave part; the mutual matching of the inclined convex part and the inclined concave part makes the sliding part 93 slide with positioning and guiding, so as to realize the purpose of linear sliding, and the inclined convex part and the inclined concave part can respectively be a convex part and a concave part with dovetail-shaped cross section.
[0059] Preferably, the sliding base 911 comprises a base 9111 and a cover plate 9112, the base 9111 is provided with an inclined surface 9116 arranged obliquely relative to the jaw base 91, the inclined surface 9116 is provided with an inclined guide groove 9117 matched with the sliding part 93, so that the sliding part 93 is obliquely slidably matched in the inclined guide groove 9117, the cover plate 9112 is fixed on the inclined surface 9116 by the limiting bolt 961, so as to at least partially cover the sliding part 93, and the cover plate 9112 and the inclined guide groove 9117 are combined to form an inclined sliding channel 9114. The structure is convenient for the sliding part 93 to be installed in the inclined sliding channel 9114, and the structure design is reasonable.
[0060] Preferably, the cover plate 9112 is formed with an extension 9118 away from one end of the claw part 92, the first abutting part 9113 is arranged on the extension 9118 of the cover plate 9112, the cover plate 9112 and the extension 9118 are of an integrated structure, and the first abutting part 9113 is protruded towards the direction of the jaw base 91, so as to facilitate the abutting of the spring end.
[0061] In the embodiment, the sliding part 93 is formed with a limiting protrusion 931 away from one end of the claw part 92, when the claw part 92 is lifted, there is a gap between the inner side surface of the limiting protrusion 931 and the end surface of the sliding base 911 away from the claw part 92, when the claw part 92 is lifted, the inner side surface of the limiting protrusion 931 abuts against the end surface of the sliding base 911 away from the claw part 92, the structure limits the position of the sliding part 93 after descending, and prevents the sliding part 93 from being pulled out of the inclined sliding channel 9114.
[0062] Further, the first abutting part 9113 is provided with a limiting protrusion 96 inside, the limiting protrusion 96 is the limiting bolt 961, the middle part of the first abutting part 9113 is provided with a threaded hole 9115, and the limiting bolt 961 is threadedly connected in the threaded hole 9115, so as to adjust the limiting position after rotating the limiting bolt 961, when the claw part 92 is lifted, the limiting end of the limiting protrusion 96 abuts against the second abutting part 933 of the sliding part 93, when the claw part 92 is lifted, there is a gap between the limiting end of the limiting protrusion 96 and the second abutting part 933 of the sliding part 93.
[0063] In the embodiment, the sliding part 93 is provided with a connecting part 932 away from the spring, the other end of the claw part 92 is fixedly connected with the connecting part 932, and the other end of the claw part 92 and the connecting part 932 are fixedly connected by the limiting bolt 961, and the included angle between the claw part 92 and the sliding part 93 is obtuse.
[0064] In the embodiment, the inner side of the first abutting portion 9113 and the second abutting portion 933 are both provided with a corresponding positioning recess 95, and the two ends of the elastic reset member 94 are positioned in the two positioning recesses 95 respectively. The structure makes the spring positioning reliable, and the number of the positioning recesses 95 at each position corresponds to the number of the springs.
[0065] When the block-shaped blank 100 is lifted and clamped, the two lifting clamping jaw structures 9 on the opposite sides are synchronously translated towards each other to make the inner walls of the clamping grooves 90 of the two lifting clamping jaw structures 9 abut against the outer wall of the block-shaped blank 100. When the lifting clamping jaw structures 9 continue to translate to provide clamping force to the block-shaped blank 100, the jaw portions 92 and the sliding portions 93 are translated along the inclined axes of the inclined guide portions towards the first direction under the action of the reverse force, so that the elastic reset members 94 are compressed, and the jaw portions 92 are lifted to lift the block-shaped blank 100 clamped by the two lifting clamping jaw structures 9, so that the block-shaped blank 100 is not in contact with the top surface of the die 21. Therefore, when the block-shaped blank 100 is transferred to the next station by the two lifting clamping jaw structures 9, the bottom surface of the block-shaped blank 100 is not easily scratched.
[0066] When the clamped block-shaped blank 100 is transferred to the subsequent blanking station, the two lifting clamping jaw structures 9 on the opposite sides are translated away from each other to make the sliding portions 93 translate along the inclined axes of the inclined guide portions towards the second direction, and the jaw portions 92 are lowered, so that the elastic reset members 94 are in an unfolded state.
[0067] The first direction in the above is an inclined upward straight line direction, and the second direction is an inclined downward straight line direction.
[0068] In the embodiment, the blank conveying belt 6 is horizontally located below the blank passage 52, the distance between the conveying surface 60 of the blank conveying belt 6 and the horizontal surface at the lower end of the blank passage 52 is less than the width, length or diameter of the battery pole block 300, and the blank passage 52 and the battery pole block 300 are both square, the distance between every two opposite corners of the blank passage 52 is equal to the distance between every two opposite corners of the battery pole block 300, so as to tightly lock the battery pole block 300 at the opposite corners of the blank passage 52. The blank conveying belt 6 is a belt conveyor, so that the pole blocks falling on the conveying surface 60 of the belt conveyor are not easily turned over. Since the battery pole blocks 300 in the blank passage 52 are stacked and locked in the blank passage 52, when a battery pole block 300 is punched and formed and enters the upper end of the blank passage 52, the battery pole block 300 at the lower end of the blank passage 52 is extruded and falls on the belt conveyor, and at the same time, the lowermost battery pole block 300 in the blank passage 52 moves to the position of the lower end of the blank passage 52.
[0069] As Figure 1 , Figure 6 and Figure 7 shown, when the continuous blanking die is continuously blanking on the punch machine, the PLC controller controls the second motor 409 to move, so as to make the lifting clamping jaw structures 9 of the two motion bars 8 close to each other to clamp the block-shaped blank 100 in the corresponding blank positioning area 22, and the block-shaped blank 100 is clamped in the opposite two clamping grooves 90, the outer peripheral wall of the block-shaped blank 100 abuts against the inner wall of the clamping groove 90, the PLC controller controls the first motor 402 to move, so as to make the lifting clamping jaw structures 9 of the two motion bars 8 translate along the feeding direction, so as to transport the block-shaped blank 100 at the blank positioning area 22 of the feeding station 20 to the blank positioning area 22 of the first blanking station 40, transport the block-shaped blank 100 originally at the blank positioning area 22 of the first blanking station 40 to the blank positioning area 22 of the second blanking station 30, transport the block-shaped blank 100 originally at the blank positioning area 22 of the second blanking station 30 to the blank positioning area 22 at the blanking and falling station 50, when the time that the PLC controller controls the first motor 402 to run reaches the preset time, the first motor 402 stops working, then the PLC controller controls the punch machine to work, so as to make the upper die 1 and the lower die 2 close, so that the block-shaped blank 100 at each blank positioning area 22 is blanked to form corresponding features, so as to realize that the first blanking station 40 forms the small annular step 101 at the lower end of the block-shaped blank 100, the second blanking station 30 blanks the small annular step 101 at the lower end of the block-shaped blank 100 to form the large annular step 102, the blanking and falling station 50 blanks the middle part of the block-shaped blank 100 to separate the large annular step 102 part from the middle part, so as to form the battery pole block 300 and fall into the falling channel 52. At the same time, the PLC controller controls the first motor 402 and the second motor 409 to move again, so as to make the lifting clamping jaw structures 9 on the two motion bars 8 move away from each other and move linearly in the opposite direction of the feeding direction, so as to retreat to the original position, in preparation for the next feeding and blanking.
[0070] Finally, the block-shaped blank 100 adopts aluminum block or copper-aluminum composite block, so as to form the battery pole block 300 made of aluminum material or the battery pole block 300 made of copper-aluminum composite material.
Claims
1. A method of forming battery pole block by lift-off continuous blanking, characterized by, The application comprises the following steps: S1, the block-shaped blank (100) in the feeding channel (202) is pressed and falls into the feeding station (20) of the continuous punching die; S2, the block-shaped blank (100) in the feeding station (20) is conveyed into the first punching station (40) of the continuous punching die in the form of lifting continuous feeding, so that the block-shaped blank (100) is punched to form a small annular step (101) at the lower end of the blank; S3, the block-shaped blank (100) in the first punching station (40) is conveyed into the second punching station (30) of the continuous punching die in the form of lifting continuous feeding, so that the block-shaped blank (100) is punched to form a large annular step (102) at the lower end of the blank, and a protrusion (103) and a recess (104) at the upper end and the lower end of the blank, respectively; S4, the block-shaped blank (100) in the second punching station (30) is conveyed into the blanking punching station (50) of the continuous punching die in the form of lifting continuous feeding, so that the block-shaped blank (100) is punched to form a battery pole block (300) at the middle of the blank, and falls into the blanking channel (52); The lifting continuous feeding mode is that the block-shaped blank (100) is clamped by the lifting clamping jaw structure (9) driven by the translational feeding device, so that the block-shaped blank (100) is in a lifting state, and the block-shaped blank (100) in the lifting state is translational conveyed to above the predetermined blank positioning area (22) by the translational feeding device, and then the block-shaped blank (100) clamped is released and placed in the predetermined blank positioning area (22) during the process that the lifting clamping jaw structure (9) is driven by the translational feeding device to release the clamping force.
2. The method of claim 1, wherein the method is a method of forming a battery tab block by a lift-up continuous blanking, and The translational feeding device comprises two movement bars (8) arranged along the feeding direction of the continuous punching die, and a driving mechanism (400) for driving the two movement bars (8) to move linearly and reciprocally along the feeding direction of the continuous punching die while relatively approaching or moving away from each other, the two movement bars (8) are both mounted on the driving part of the driving mechanism (400), lifting clamping jaw structures (9) are arranged on the opposite sides of the blank positioning areas (22) of the feeding station (20), the first punching station (40), the second punching station (30) and the blanking punching station (50), respectively; all the lifting clamping jaw structures (9) on one side of the blank positioning areas (22) of the feeding station (20), the first punching station (40), the second punching station (30) and the blanking punching station (50) are mounted on one movement bar (8), and all the lifting clamping jaw structures (9) on the other side are mounted on the other movement bar (8). The lifting type clamp jaw structure (9) comprises a clamp jaw base (91), a jaw part (92) and an elastic reset part (94), the clamp jaw base (91) is provided with a sliding table (911), the sliding table (911) is provided with an inclined guide part which is arranged obliquely relative to the clamp jaw base (91); one end of the jaw part (92) is provided with a clamping groove (90) for positioning the block-shaped blank (100), and the other end is provided with a sliding part (93) which is arranged obliquely relative to the clamp jaw base (91), so that the sliding part (93) is slidingly connected to the inclined guide part; the elastic reset part (94) is located between the first abutting part (9113) of the sliding table (911) and the second abutting part (933) of the sliding part (93), and the two ends thereof are respectively in abutment with the first abutting part (9113) of the sliding table (911) and the second abutting part (933) of the sliding part (93); when the relative two sides of the lifting type clamp jaw structure (9) are relatively moved closer to each other, the inner wall of the clamping groove (90) of the lifting type clamp jaw structure (9) abuts against the outer wall of the block-shaped blank (100), so that the sliding part (93) moves along the inclined axis of the inclined guide part in a first direction, the jaw part (92) is lifted, and the elastic reset part (94) is in a compressed state; when the relative two sides of the lifting type clamp jaw structure (9) are relatively moved away from each other, so that the sliding part (93) moves along the inclined axis of the inclined guide part in a second direction, the jaw part (92) is lowered, and the elastic reset part (94) is in an unfolded state.
3. The method for forming a battery pole block by lifting continuous punching according to claim 2, characterized in that: The driving mechanism (400) comprises a first motor (402), a second motor (409), a first screw (403) arranged along a feeding direction, two first cross beams (404) and two first linear guides (405), and a second screw (406), a second cross beam (407) and two second linear guides (408) arranged along a width direction of the continuous blanking die, the first screw (403) and the second screw (406) are arranged in a cross shape, and the first screw (403) is located above the second screw (406), two thread segments on the second screw (406) are oppositely arranged in a spiral direction, and a ball sliding sleeve (410) is respectively screwed on the two thread segments, the two first cross beams (404) are respectively mounted on the ball sliding sleeves (410) of the second screw (406), each first linear guide (405) is fixedly mounted on the two first cross beams (404), two movement strips (8) are respectively fixedly mounted on the sliding blocks of each first linear guide (405), the second cross beam (407) is fixedly mounted on the ball sliding sleeve (410) of the first screw (403), the two second linear guides (408) are fixedly mounted on the second cross beam (407), the sliding blocks on each second linear guide (408) are respectively fixedly connected with the end portions of the two movement strips (8), the rotating shaft of the first motor (402) is in transmission connection with the end portion of the first screw (403) through a transmission mechanism, and the rotating shaft of the second motor (409) is in transmission connection with the end portion of the second screw (406) through a transmission mechanism.
4. The method of claim 1, wherein the method is a method of forming a battery tab block by a lift-up continuous blanking, and In step S2, the first punching station (40) includes a top pressing structure (41) and a forming die (42), and the top pressing structure (41) and the forming die (42) are distributed up and down and are respectively installed on the upper die (1) and the lower die (2).
5. The method of claim 4, wherein the method is a method of forming a battery tab block by a lift-up continuous blanking, and The forming die (42) comprises a second movable block (422) and a second die plate (421), wherein the second die plate (421) is installed in the second die groove of the lower die (2), and the second movable block (422) is placed in the second die hole (426) of the second die plate (421). A second support spring (425) and a second push rod (423) are passed through the lower die (2), the lower end of the second push rod (423) contacts the upper end of the second support spring (425), and the upper end of the second push rod (423) contacts the bottom surface of the second movable block (422), and the height of the second movable block (422) is less than the depth of the second die hole (426) of the second die plate (421).
6. The method of claim 5, wherein the method is a method of forming a battery tab block by a lift-up continuous blanking, and The pressing structure (41) includes a second mounting base (411), a second push rod (412) and two second pressing columns (413), wherein the second mounting base (411) is mounted in a second mounting groove (417) of the upper mold (1), the lower end of the second mounting base (411) extends out of the bottom surface of the upper mold (1), the second push rod (412) is mounted in a mounting hole of the second mounting base (411), and the lower end of the second push rod (412) extends out of the lower end of the second mounting base (411). The upper end of the two second pressing columns (413) is inserted into the upper mold (1), and the two second springs (414) in the upper mold (1) are respectively in contact with the upper end of each second pressing column (413). The lower ends of the two second pressing columns (413) extend through the second mounting base (411), and a second recess (416) is formed on the inner side of the lower end of the two second pressing columns (413).
7. The method for forming a battery pole block by lifting continuous punching according to claim 1, characterized in that: In step S3, the second punching station (30) includes a protrusion forming structure (31) and a recessed hole forming punch (32), and the protrusion forming structure (31) and the recessed hole forming punch (32) are distributed up and down and are respectively arranged on the upper die (1) and the lower die (2), and are arranged corresponding to each other.
8. The method of claim 7, wherein the method is a method of forming a battery tab block by a lift-up continuous blanking, and The concave hole forming punch (32) comprises a first movable block (322), a forming convex column (323), a first die plate (321) and a die cushion plate (324), the first die plate (321) and the die cushion plate (324) are installed in a first die groove of the lower die (2) in a top-down stacking manner, a lower section of the forming convex column (323) is fixed on the die cushion plate (324), a forming part of an upper section of the forming convex column (323) is located in a first die hole (328) of the first die plate (321), the first movable block (322) is placed in the first die hole (328) of the first die plate (321) and is sleeved on the forming part of the forming convex column (323), the first support spring (326) and the first ejector rod (325) are arranged in the lower die (2), a lower end of the first ejector rod (325) abuts against an upper end of the first support spring (326), an upper end of the first ejector rod (325) abuts against a bottom surface of the first movable block (322) after penetrating through the die cushion plate (324), and a height of the first movable block (322) is less than a depth of the first die hole (328) of the first die plate (321).
9. The method of claim 8, wherein the method is a method of forming a battery tab block by a lift-up continuous blanking, and The convex forming structure (31) comprises a first pushing rod (311), a first mounting base (313), a pressing rod (315), two first pressing columns (312) and three first springs (317), the first mounting base (313) is installed in a first mounting groove (314) of the upper die (1), the first pushing rod (311) and the first pressing column (312) are both T-shaped structures, so that the first pushing rod (311) is matched in a T-shaped hole (318) of the first mounting base (313), and the first pushing rod (311) extends from a bottom surface of the upper die (1), the pressing rod (315), upper ends of the two first pressing columns (312) and the three first springs (317) are respectively arranged in corresponding holes in the upper die (1), a lower end of the pressing rod (315) abuts against an upper end of the first pushing rod (311), lower ends of the two first pressing columns (312) both extend after penetrating through the first mounting base (313), first recesses (316) are formed in inner sides of the lower ends of the two first pressing columns (312), the three first springs (317) respectively abut against the pressing rod (315) and the upper ends of the two first pressing columns (312), and the forming convex column (323) is coaxially arranged in a convex forming hole in the T-shaped hole (318) of the first mounting base (313).
10. A method for forming a battery pole block by lifting continuous punching according to claim 4 or 7, characterized in that: In step S4, the blanking and punching station (50) comprises a blanking punch (51), a blanking channel (52), a third spring (55), a third pushing rod (54), and an upper pad plate (56), an upper clamping plate (57), a stop plate (58), and an upper stripper plate (59) arranged in sequence from top to bottom; the blanking punch (51) and the blanking channel (52) are coaxially arranged in an up-down distribution; there is a gap between the upper clamping plate (57) and the stop plate (58); the upper section of the blanking punch (51) is fixed with the upper clamping plate (57), and the lower section of the blanking punch (51) is arranged in a punching hole of the stop plate (58) and the upper stripper plate (59); the punching hole of the stop plate (58) and the upper stripper plate (59) is coaxially arranged with the blanking channel (52); The third pushing rod (54) is arranged in the blanking punch (51), the third spring (55) is arranged in the upper die (1), and the third spring (55) is in contact with the upper end of the third pushing rod (54); A horizontal blanking conveying belt (6) is arranged below the blanking channel (52), the distance between the conveying surface (60) of the blanking conveying belt (6) and the horizontal surface at the lower end of the blanking channel (52) is less than the width and length or diameter of the battery pole block (300), the blanking channel (52) and the battery pole block (300) are square, and the distance between every two opposite corners of the blanking channel (52) is equal to the distance between every two opposite corners of the battery pole block (300).
Citation Information
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