Cable arrangement deviation rectifying device
Through the coordination of components such as the adjustment plate, limit roller, sensor plate and proximity switch, the cable inclination angle is monitored in real time and the running speed is adjusted, which solves the problem of inaccurate deviation correction in existing devices and achieves efficient deviation correction of the cable and convenience of the device.
Patent Information
- Application Number
- CN202511247311.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-03
- Publication Date
- 2025-10-28
AI Technical Summary
The existing cable arrangement device cannot monitor the cable inclination angle in real time during the correction process, resulting in poor correction effect, and the contact between the sensing block and the sensor is not accurate, affecting the correction accuracy.
The adjustment plate, limit roller, sensor plate, proximity switch and servo motor are coordinated to generate a sensor signal through the rotation of the sensor plate. The control unit adjusts the operating speed of the cable arrangement device after processing to achieve cable angle correction.
The accuracy of cable correction and the practicality of the device are improved, the disassembly and assembly of components are convenient for maintenance, the roller position can be fine-tuned more stably, and the adjustment of the correction device is adapted, thereby improving the correction effect and the convenience of the device.
Smart Images

Figure CN120841307A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of cable alignment technology, and more specifically, to a cable alignment device. Background Technology
[0002] Cable arrangement devices are core equipment used in fields such as power, communications, and marine engineering for the orderly arrangement, organization, and fixation of cables (electric cables, optical cables, optical fibers, etc.). Their core function is to arrange scattered or disordered cables according to set rules (such as direction, spacing, and number of layers) through mechanical or electronic control, preventing tangling, twisting, or interference with other components, thus ensuring the stability and safety of cable transmission.
[0003] However, existing cable laying devices may experience cable deflection during use, requiring correction based on the angle of the cable's tilt. However, the angle of the cable's tilt cannot be tracked and monitored in real time during the correction process, resulting in poor cable correction effect. Furthermore, existing cable laying correction devices typically rely on the proximity of the sensing block and the sensor for effective sensing. Due to the influence of the sensing block's area, the sensing block and the sensor may not make contact, leading to inaccurate sensing of the cable's tilt angle. Therefore, in order to solve the above-mentioned technical problems, this application proposes a cable alignment and correction device and method. Summary of the Invention
[0004] In view of the shortcomings of the existing technology, the purpose of this invention is to provide a cable alignment and correction device.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a cable routing and correction device, comprising: a cable routing main board, an adjusting plate slidably connected to the right side of the cable routing main board, a first limiting roller in the horizontal direction provided on the adjusting plate, a connecting support plate assembled and connected to the rear end of the cable routing main board, the connecting support plate being L-shaped, a connecting arc panel assembled at the other end of the connecting support plate, the connecting arc panel being arc-shaped, and a correction component rotatably connected to the front end of the connecting arc panel; The correction assembly includes a sensing plate, which is rotatably connected to the front end of the connecting arc panel. A second limiting roller is provided at the front end of the sensing plate. Cables pass through the first limiting roller and the second limiting roller in sequence. A sensing touch plate is protruding from the right side of the sensing plate. Two sets of proximity switches are provided on the connecting arc panel.
[0006] As a further step of this solution, the sensing contact plate protruding from the right side of the sensing plate is positioned between the two sets of proximity switches, and the sensing contact plate can touch the proximity switches when the sensing plate rotates.
[0007] As a further improvement of this solution, the right side of the sensing plate is configured in a semi-fan shape, and the protruding sensing touch plate on the right side of the sensing plate is configured in a semi-circular arc shape.
[0008] As a further step of this solution, a rotating rod is rotatably provided on the connecting support plate. The rotating rod is disposed inside the connecting arc panel and is rotatably connected to the sensing plate.
[0009] As a further step of this solution, a first fastening bolt is installed inside the connecting support plate, and the first fastening bolt is installed inside the connecting arc panel.
[0010] As a further step of this solution, a connecting fixing plate is provided on the upper end of the cable tray main board, and a second limiting bolt is installed inside the connecting fixing plate. The second limiting bolt is installed on the mounting surface.
[0011] As a further step of this solution, a third limiting bolt is installed inside the connecting support plate, and the third limiting bolt is installed inside the cable tray main board.
[0012] As a further step of this solution, a servo motor is fixedly installed at the rear end of the cable laying main board. The output end of the servo motor is fixedly connected to a threaded rod through a coupling. The threaded rod is installed inside the cable laying main board and the adjustment plate, and the surface of the threaded rod is connected to the adjustment plate through threads.
[0013] As a further step of this solution, a limiting slide rod is fixedly connected to the main cable tray, and the limiting slide rod is disposed inside the adjustment plate.
[0014] As a further step of this solution, a limiting screw is provided inside the sensing plate. One end of the limiting screw is connected to a nut by a thread, and the other end of the limiting screw is locked inside a limiting groove, which is opened inside the connecting arc panel.
[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. In this invention, through the cooperation of the adjusting plate, the first limiting roller, the connecting support plate, the connecting arc panel, the sensing plate, the second limiting roller, the proximity switch, and the rotating rod, the cable laying device slides left and right during cable laying. The cable passes between the first and second limiting rollers. When the cable deviates, it drives the sensing plate to rotate. At this time, the sensing plate deviates, and during the rotation of the sensing plate, the sensing contact plate on its right side rotates synchronously. The sensing contact plate on the right side of the connecting arc panel touches the proximity switches on both sides. The proximity switches generate a sensing signal reflecting the magnitude of the cable laying deviance angle. The sensing signal is transmitted to the control unit of the cable laying device to control... The unit processes the signal and outputs control information to the drive unit, thereby adjusting the operation of the cable laying device. By adjusting the running speed of the cable laying device, the cable angle is corrected. The cable laying correction device detects the positional deviation of the object through sensors and transmits these signals to the controller. The controller calculates the correction measures to be taken based on the received signals and adjusts the object through the actuator to return it to the correct position. This allows for timely adjustment after the cable deviates. The contact sensing edge of the sensing plate with the proximity switch further improves the accuracy of cable correction, enhancing the practicality and functionality of the device.
[0016] 2. In this invention, by cooperating with the adjusting plate, connecting support plate, connecting arc panel, sensing plate, rotating rod, first fastening bolt, connecting fixing plate, second limiting bolt, and third limiting bolt, the cable alignment device allows for convenient assembly of the alignment components. The cable main board is assembled onto the cable alignment device using the connecting fixing plate and the second limiting bolt. One end of the L-shaped connecting support plate is assembled to the rear end of the cable main board using the third limiting bolt, and the other end extends to the rear end of the connecting arc panel. The connecting support plate and the connecting arc panel are fastened together using the first fastening bolt. At the same time, a rotating rod is installed on the connecting support plate and the connecting arc panel, allowing them to be rotatably connected to the sensing plate. This facilitates the convenient assembly of each component of the alignment device, making it easy to disassemble, repair, and replace the components. This enables convenient disassembly and assembly of the internal components of the cable alignment device, avoiding situations where damage cannot be easily replaced, thus affecting operation and improving the practicality and convenience of the device. 3. In this invention, the servo motor, threaded rod, and limiting slide bar work together. Starting the servo motor drives the threaded rod to rotate, which in turn drives the limiting slide bar to adjust synchronously. This, in turn, causes the adjusting plate to move horizontally. The first limiting roller moves synchronously with the limiting slide bar, allowing for convenient fine-tuning of the position between the first and second limiting rollers, facilitating the operation of the cable laying device. When the adjusting plate moves, it slides on the surface of the limiting slide bar, limiting its movement and preventing it from rotating synchronously with the limiting slide bar, thus making its movement more stable. This cable laying correction device allows for fine-tuning of the position between the first and second limiting rollers, and the guide wheel position can be adjusted along the X-axis to adapt to the adjustment of the correction device. This adjusts the accuracy of the correction device, improving its practicality and adjustability. Attached Figure Description
[0017] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings: Figure 1 This is a frontal perspective three-dimensional schematic diagram of the overall structure of the present invention; Figure 2 This is a side-view perspective of the structure of the present invention; Figure 3 This is a rear-view perspective view of the main structure of the present invention; Figure 4 This is a frontal perspective three-dimensional schematic diagram of a partial structure of the correction component of the present invention; Figure 5 This is a side-view perspective of a partial structure of the correction component of the present invention. Figure 6 This is a frontal three-dimensional schematic diagram of a partial structure of the fine-tuning component of the present invention. Figure 7 This is a front view of the overall structure of the present invention. Figure 8 For the present invention Figure 4 Enlarged schematic diagram of the structure at point A in the middle.
[0018] In the diagram: 111, Cable management main board; 211, Adjustment plate; 212, First limit roller; 213, Connecting support plate; 214, Connecting arc panel; 215, Sensing plate; 216, Second limit roller; 217, Proximity switch; 218, Rotating rod; 219, First fastening bolt; 220, Connecting fixing plate; 221, Second limit bolt; 222, Third limit bolt; 223, Servo motor; 224, Threaded rod; 225, Limiting slide bar; 226, Limiting screw; 227, Limiting groove; 228, Nut. Detailed Implementation
[0019] like Figure 1-8 As shown, the present invention provides a cable alignment device and method. An embodiment: A cable alignment device includes: a cable main board 111, an adjusting plate 211 slidably connected to the right side of the cable main board 111, a first horizontal limiting roller 212 provided on the adjusting plate 211, a connecting support plate 213 assembled and connected to the rear end of the cable main board 111, the connecting support plate 213 being L-shaped, a connecting arc panel 214 assembled at the other end of the connecting support plate 213, the connecting arc panel 214 being arc-shaped, and an alignment component rotatably connected to the front end of the connecting arc panel 214. The correction assembly includes a sensing plate 215, which is rotatably connected to the front end of the connecting arc panel 214. A second limiting roller 216 is provided at the front end of the sensing plate 215. Cables are sequentially passed between the first limiting roller 212 and the second limiting roller 216. A sensing touch plate is protruding from the right side of the sensing plate 215. Two sets of proximity switches 217 are provided on the connecting arc panel 214. Using this cable alignment device, during the left and right sliding cable alignment process, the cable passes between the first limiting roller 212 and the second limiting roller 216. When the cable deviates, it drives the sensing plate 215 to rotate. At this time, the sensing plate 215 deviates. During the rotation of the sensing plate 215, the sensing contact plate on its right side rotates synchronously. The sensing contact plate on the right side of the connecting arc panel 214 touches the proximity switches 217 on both sides. The proximity switches 217 generate a sensing signal reflecting the magnitude of the cable alignment deviance angle. The sensing signal is sent to the control unit of the cable alignment device. The control unit processes the signal and outputs control information to the drive unit to realize the operation adjustment of the cable alignment device. By adjusting the running speed of the cable alignment device, the cable angle is corrected.
[0020] As a further step of this solution, the sensing contact plate protruding from the right side of the sensing plate 215 is positioned between the two sets of proximity switches 217. When the sensing plate 215 rotates, the sensing contact plate can touch the proximity switches 217. When the cable deviates, it will cause the sensing plate 215 to rotate. At this time, the sensing plate 215 deviates. The sensing contact plate protruding on the right side of the sensing plate 215 is positioned between the two sets of proximity switches 217. The cable causes the sensing plate 215 to deviate in any direction, and the sensing contact plate protruding on the right side of the sensing plate 215 can touch the corresponding proximity switch 217.
[0021] As a further step of this solution, the right side of the sensor plate 215 is set in a semi-fan shape, and the sensor touch plate protruding from the right side of the sensor plate 215 is set in a semi-circular arc shape. The right side of the sensor plate 215 is set in a semi-fan shape, and the protruding sensor contact plate on the right side of the sensor plate 215 is set in a semi-circular arc shape. The semi-circular arc shape is adapted to the circular trajectory generated when the sensor plate 215 rotates, and is adapted to connect the two sets of proximity switches 217 set on the arc panel 214. The connection angle between the two sets of proximity switches 217 is also arc-shaped. Therefore, the protruding sensor contact plate on the right side of the sensor plate 215 can more conveniently touch the proximity switches 217.
[0022] As a further step of this solution, a rotating rod 218 is rotatably provided on the connecting support plate 213. The rotating rod 218 is disposed inside the connecting arc panel 214 and is rotatably connected to the sensing plate 215. The sensing plate 215 is rotatably mounted on the connecting support plate 213 via the rotating rod 218 and the connecting arc panel 214. The sensing plate 215 can be rotated and adjusted along the direction of the rotating rod 218 by using the rotating rod 218.
[0023] As a further step of this solution, a first fastening bolt 219 is installed inside the connecting support plate 213, and the first fastening bolt 219 is installed inside the connecting arc panel 214. The L-shaped connecting support plate 213 is assembled and connected to the connecting arc panel 214 on one side by the first fastening bolt 219. The assembly and connection using the first fastening bolt 219 is simple to operate and the connection is firm. It is convenient to disassemble and assemble, and can be quickly disassembled and assembled when the correction component needs to be replaced or repaired, thus improving the practicality and efficiency of the device.
[0024] As a further step of this solution, a connecting fixing plate 220 is provided on the upper end of the cable main board 111, and a second limiting bolt 221 is installed inside the connecting fixing plate 220. The second limiting bolt 221 is installed on the mounting surface. The cable laying main board 111 and the correction unit set on the cable laying main board 111 are all assembled and connected to the mounting surface by the connecting fixing plate 220 through the second limit bolt 221. The cable laying device uses the second limit bolt 221 to fasten the connecting fixing plate 220 and the cable laying main board 111. The operation is simple and the connection is tight, making it convenient to disassemble and assemble.
[0025] As a further step of this solution, a third limiting bolt 222 is installed inside the connecting support plate 213, and the third limiting bolt 222 is installed inside the cable tray main board 111. One end of the L-shaped connecting support plate 213 is assembled and connected to the connecting arc panel 214, and the other end of the connecting support plate 213 is assembled and connected to the cable laying main board 111. The connecting support plate 213 and the cable laying main board 111 are fastened together by the third limiting bolt 222. The connecting support plate 213 and the cable laying main board 111 are provided with two sets of mounting grooves for the third limiting bolt 222 to be installed, so as to facilitate the matching and installation between the connecting support plate 213 and the cable laying main board 111. The position between the first limiting roller 212 and the second limiting roller 216 can be adjusted to facilitate the use of the cable laying device.
[0026] As a further step of this solution, a servo motor 223 is fixedly installed at the rear end of the cable laying main board 111. The output end of the servo motor 223 is fixedly connected to a threaded rod 224 through a coupling. The threaded rod 224 passes through the cable laying main board 111 and the adjustment plate 211. The surface of the threaded rod 224 is connected to the adjustment plate 211 through threads. When the servo motor 223 is started, the threaded rod 224 can be rotated. Under the action of the thread, the limit slide rod 225 is adjusted synchronously, which in turn drives the adjustment plate 211 to move horizontally. The first limit roller 212 moves synchronously with it, and the position between the first limit roller 212 and the second limit roller 216 can be easily and finely adjusted, which facilitates the operation of the cable laying device.
[0027] As a further step of this solution, a limiting slide bar 225 is fixedly connected to the cable main board 111, and the limiting slide bar 225 is installed inside the adjusting plate 211. When the adjusting plate 211 moves, it slides on the surface of the limiting slide bar 225 to limit the movement of the adjusting plate 211 and prevent it from rotating synchronously with the limiting slide bar 225, thus making its movement more stable.
[0028] As a further step of this solution, a limiting screw 226 is provided inside the sensing plate 215. One end of the limiting screw 226 is connected to a nut 228 by a thread, and the other end of the limiting screw 226 is locked inside the limiting groove 227. The limiting groove 227 is opened inside the connecting arc panel 214. When the cable deviates, it will drive the sensor plate 215 to rotate. At this time, the sensor plate 215 deviates, and the limiting screw 226 rotates synchronously inside the limiting groove 227 to limit the sensor plate 215, making its rotation more stable. This allows the sensor contact plate on the right side of the sensor plate 215 to easily touch the proximity switch 217.
[0029] Working principle: Using this cable alignment device, the alignment components can be easily assembled. The cable main board 111 is assembled onto the cable alignment device using the connecting fixing plate 220 and the second limiting bolt 221. One end of the L-shaped connecting support plate 213 is assembled to the rear end of the cable main board 111 using the third limiting bolt 222, and the other end extends to the rear end of the connecting arc panel 214. The connecting support plate 213 and the connecting arc panel 214 are fastened together using the first fastening bolt 219. At the same time, a rotating rod 218 is installed on the connecting support plate 213 and the connecting arc panel 214, so that it is rotatably connected to the sensing plate 215 through the rotating rod 218. This allows for easy assembly of the various components of the alignment device, facilitating the disassembly, repair, and replacement of its components.
[0030] Using this cable alignment device, during the left and right sliding cable alignment process, the cable passes between the first limiting roller 212 and the second limiting roller 216. When the cable deviates, it drives the sensing plate 215 to rotate. At this time, the sensing plate 215 deviates. During the rotation of the sensing plate 215, the sensing contact plate on its right side rotates synchronously. The sensing contact plate on the right side of the connecting arc panel 214 touches the proximity switches 217 on both sides. The proximity switches 217 generate a sensing signal reflecting the magnitude of the cable alignment deviance angle. The sensing signal is sent to the control unit of the cable alignment device. The control unit processes the signal and outputs control information to the drive unit to realize the operation adjustment of the cable alignment device. By adjusting the running speed of the cable alignment device, the cable angle is corrected.
[0031] Using this cable alignment device, starting the servo motor 223 drives the threaded rod 224 to rotate. Under the action of the thread, the limiting slide rod 225 is adjusted synchronously, which in turn causes the adjusting plate 211 to move horizontally. The first limiting roller 212 moves synchronously with it, allowing for convenient fine adjustment of the position between the first limiting roller 212 and the second limiting roller 216, facilitating the operation of the cable alignment device. When the adjusting plate 211 moves, it slides on the surface of the limiting slide rod 225, thus limiting the movement of the adjusting plate 211 and preventing it from rotating synchronously with the limiting slide rod 225, making its movement more stable. The operation is then complete.
[0032] The above are merely preferred embodiments of the present invention and are not intended to limit the present invention in any way. Those skilled in the art can readily implement the present invention based on the accompanying drawings and the description above. However, any modifications, alterations, or variations made by those skilled in the art without departing from the scope of the present invention, using the disclosed technical content, are equivalent embodiments of the present invention. Furthermore, any modifications, alterations, or variations made to the above embodiments based on the essential technology of the present invention are still within the protection scope of the present invention.
Claims
1. A cable alignment and correction device, comprising: The cable laying main board (111) is characterized in that: an adjustment plate (211) is slidably connected to the right side of the cable laying main board (111), and a first limiting roller (212) in the horizontal direction is provided on the adjustment plate (211). A connecting support plate (213) is assembled and connected to the rear end of the cable laying main board (111). The connecting support plate (213) is L-shaped. A connecting arc panel (214) is assembled at the other end of the connecting support plate (213). The connecting arc panel (214) is arc-shaped. A correction component is rotatably connected to the front end of the connecting arc panel (214). The correction assembly includes a sensing plate (215), which is rotatably connected to the front end of the connecting arc panel (214). A second limiting roller (216) is provided at the front end of the sensing plate (215). Cables pass through the first limiting roller (212) and the second limiting roller (216) in sequence. A sensing touch plate is protruding on the right side of the sensing plate (215). Two sets of proximity switches (217) are provided on the connecting arc panel (214).
2. The cable alignment and correction device according to claim 1, characterized in that: The sensor plate (215) is positioned between two sets of proximity switches (217) with a protruding sensor plate on the right side. When the sensor plate (215) rotates, the sensor plate can touch the proximity switches (217).
3. The cable alignment and correction device according to claim 1, characterized in that: The right side of the sensor plate (215) is set in a semi-fan shape, and the sensor touch plate protruding from the right side of the sensor plate (215) is set in a semi-circular arc shape.
4. The cable alignment and correction device according to claim 1, characterized in that: A rotating rod (218) is rotatably mounted on the connecting support plate (213). The rotating rod (218) is disposed inside the connecting arc panel (214) and is rotatably connected to the sensing plate (215).
5. The cable alignment and correction device according to claim 1, characterized in that: The connecting support plate (213) is equipped with a first fastening bolt (219), which is installed inside the connecting arc panel (214).
6. The cable alignment and correction device according to claim 1, characterized in that: The upper end of the cable main board (111) is provided with a connecting fixing plate (220), and a second limiting bolt (221) is installed inside the connecting fixing plate (220). The second limiting bolt (221) is installed on the mounting surface.
7. The cable alignment and correction device according to claim 1, characterized in that: The connecting support plate (213) is equipped with a third limiting bolt (222), which is installed inside the cable main board (111).
8. The cable alignment and correction device according to claim 1, characterized in that: A servo motor (223) is fixedly installed at the rear end of the cable laying main board (111). The output end of the servo motor (223) is fixedly connected to a threaded rod (224) through a coupling. The threaded rod (224) is installed through the cable laying main board (111) and the adjustment plate (211). The surface of the threaded rod (224) is connected to the adjustment plate (211) through threads.
9. A cable alignment and correction device according to claim 1, characterized in that: A limiting slide rod (225) is fixedly connected to the main cable board (111), and the limiting slide rod (225) is disposed inside the adjusting plate (211).
10. A cable alignment and correction device according to claim 1, characterized in that: The sensing plate (215) is provided with a limiting screw (226). One end of the limiting screw (226) is connected to a nut (228) by a thread, and the other end of the limiting screw (226) is locked inside the limiting groove (227). The limiting groove (227) is opened inside the connecting arc panel (214).