Elevator vibration detection method and system

By installing a position indicator device on the top of the elevator car, and using vibration data and encoder pulse count to control elevator operation, the system can accurately locate and indicate vibration failure points, solving the accuracy and efficiency problems of elevator vibration detection in existing technologies, and improving the comfort of elevator installation and the efficiency of commissioning.

CN120841332AActive Publication Date: 2025-10-28GUANGZHOU GUANGRI ELEVATOR IND
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Patent Information

Application Number
CN202511063365.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-07-31
Publication Date
2025-10-28
Estimated Expiration
2045-07-31

AI Technical Summary

Technical Problem

Existing elevator vibration testing methods rely on vibration meter data collection and manual adjustment, which leads to errors in the judgment of vibration non-compliance points, is time-consuming and labor-intensive, makes it difficult to accurately determine the rectification location, and affects the comfort of elevator installation and adjustment efficiency.

Method used

A position indicator device installed on the car top guardrail is used, including a fixed base, a clamping mechanism and a position indicator needle. By acquiring vibration data, the target rectification point is calculated. The elevator operation is controlled by the pulse count of the traction sheave encoder, the vibration non-compliance point is accurately located, and the non-compliance direction is indicated by the information indicator light.

Benefits of technology

It enables accurate location and rapid rectification of elevator vibration defects, improves inspection efficiency, reduces human error, and enhances elevator installation comfort and adjustment efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to an elevator vibration detection method and system. The method comprises the steps that an initial operation point of an elevator car is determined; vibration data during operation of the elevator car is obtained, and a plurality of vibration unqualified points are determined according to the vibration data; obtaining a preset height value, calculating a distance value between each vibration disqualified point and the initial operation point, obtaining a target value based on the height value and the distance value, and determining a target rectification point of the vibration disqualified points according to the target value; converting the target value into a target pulse number to obtain a target pulse number corresponding to the target rectification point; the elevator car is controlled to start running from the starting running point, and the accumulated pulse number of the elevator car during running is obtained; for each target rectification point, judging whether a difference value between the accumulated pulse number and a target pulse number corresponding to the target rectification point is within a preset threshold range or not; and if yes, it is judged that the elevator car reaches the target rectification point, elevator operation is stopped, the position indicating pointer is pushed, and the vibration disqualification point corresponding to the target rectification point is indicated by the position indicating pointer.
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Description

Technical Field

[0001] This invention belongs to the field of elevator technology, and in particular relates to an elevator vibration detection method and system. Background Technology

[0002] With the continuous emergence of high-rise buildings, elevators, as vertical transportation tools within internal structures, have become an indispensable part of people's daily lives. The safety and comfort of elevator use have become crucial technical performance requirements for elevator operation. Currently, elevator vibration testing mainly relies on vibration meters for data collection, followed by adjustments made by testing personnel based on the vibration data. However, vibration meters typically collect data from the elevator car floor, while testing personnel work from the top of the elevator car. Therefore, testing personnel can only roughly navigate the elevator to the location of the vibration issue and then painstakingly pinpoint the exact location. This method has significant errors in identifying vibration issues, is time-consuming and labor-intensive, and heavily relies on the testing personnel's installation and testing experience. It often leads to incorrect or unsuccessful identification of vibration issues, resulting in poor overall elevator comfort and low efficiency in comfort adjustments. Therefore, there is an urgent need for an elevator vibration testing method that allows testing personnel to accurately reach the rectification location and accurately determine the vibration issues. Summary of the Invention

[0003] The purpose of this invention is to provide an elevator vibration detection method and system that enables inspection personnel to accurately reach the rectification location and accurately determine the vibration non-compliance point, saving time and effort, and solving problems such as poor overall elevator installation comfort and low efficiency of elevator comfort adjustment due to incorrect or undetectable vibration non-compliance points.

[0004] This invention is achieved through the following technical solution:

[0005] An elevator vibration detection method includes a position indicator device installed on the car top guardrail. The position indicator device includes a fixed base, a clamping mechanism, and a position indicator needle. The clamping mechanism is disposed on the fixed base and is used to clamp or release the car top guardrail. The position indicator needle is slidably disposed on the top of the fixed base.

[0006] The method includes the following steps:

[0007] Determine the starting point of the elevator car;

[0008] Obtain vibration data during elevator car operation, and identify several vibration non-compliance points based on the vibration data;

[0009] Obtain the preset height value. For each vibration non-compliance point, calculate the distance between the vibration non-compliance point and the starting operation point. Based on the height value and the distance value, obtain the target value. Determine the target rectification point of the vibration non-compliance point based on the target value.

[0010] Convert the target value into the target pulse count to obtain the target pulse count corresponding to the target rectification point;

[0011] The system controls the elevator car to start running from the initial operating point and obtains the cumulative number of pulses during the elevator car's operation based on the encoder installed on the traction sheave.

[0012] For each target rectification point, determine whether the difference between the cumulative number of pulses and the target number of pulses corresponding to the target rectification point is within the preset threshold range;

[0013] If so, the elevator car is judged to have reached the target rectification point, the elevator operation is stopped, the position indicator is pushed, and the position indicator is used to indicate the vibration non-compliance point corresponding to the target rectification point.

[0014] Furthermore, three information indicator lights displaying different colors are installed on the top of the fixed base, namely the first information indicator light, the second information indicator light, and the third information indicator light;

[0015] The steps for obtaining vibration data of the elevator car during operation and determining several vibration non-compliance points based on the vibration data include:

[0016] Acquire the first vibration data in the X direction, the second vibration data in the Y direction, and the third vibration data in the Z direction during elevator car operation;

[0017] Based on the first vibration data, several vibration non-compliance points are determined, and the vibration information of each vibration non-compliance point is recorded as the X direction.

[0018] Based on the second vibration data, several vibration non-compliance points are determined, and the vibration information of each vibration non-compliance point is recorded in the Y direction.

[0019] Based on the third vibration data, several vibration non-compliance points are determined, and the vibration information of each vibration non-compliance point is recorded in the Z direction.

[0020] After determining that the elevator car has reached the target rectification point and suspending elevator operation, the method also includes:

[0021] Obtain vibration information of the non-compliant vibration points corresponding to the target rectification points reached by the elevator car;

[0022] Determine whether the vibration information is in the X, Y, or Z direction. If the vibration information is in the X direction, turn on the first information indicator light; if the vibration information is in the Y direction, turn on the second information indicator light; and if the vibration information is in the Z direction, turn on the third information indicator light.

[0023] Furthermore, the fixed platform is U-shaped and includes a top plate, a bottom plate, and a vertical plate connecting the top plate and the bottom plate. The clamping mechanism includes a push seat and a first screw. The push seat is U-shaped and includes a first side plate, a second side plate, and a first horizontal plate connecting the first side plate and the second side plate. A first threaded hole and two first through holes are provided on the top. The first side plate and the second side plate are respectively inserted into the two first through holes. The first horizontal plate is located below the top plate. The first screw is threadedly connected to the first threaded hole, and the bottom end of the first screw is rotatably connected to the first horizontal plate. A first anti-slip block is provided at the bottom of the first horizontal plate, and a second rubber block is provided at the top of the bottom plate corresponding to the position of the first rubber block.

[0024] Furthermore, anti-slip textures are provided on the opposing surfaces of both the first and second rubber blocks.

[0025] Furthermore, the first rubber block has a plurality of first arc holes spaced apart vertically, the length of which decreases sequentially from top to bottom; the second rubber block has a plurality of second arc holes spaced apart vertically, the length of which decreases sequentially from bottom to top.

[0026] Furthermore, the top of the first horizontal plate is provided with two support plates spaced apart, and a limit plate is connected between the two support plates. A rotating hole is provided on the limit plate, and a rotating rod is provided at the bottom of the first screw. The rotating rod is rotatably set in the rotating hole, and a rotating plate is provided at the bottom of the rotating rod that abuts against the first horizontal plate.

[0027] Furthermore, it also includes a pressure seat and a second screw. A groove is provided on the position indicator needle along its length. The position indicator needle is sleeved on the outside of the first side plate through the groove. A second threaded hole and two second through holes are provided on the top plate located on one side of the first side plate. The pressure seat is U-shaped and includes a third side plate, a fourth side plate, and a second horizontal plate connecting the third side plate and the fourth side plate. A third through hole is provided on the second horizontal plate. The third side plate and the fourth side plate are respectively inserted into the two second through holes, and the second horizontal plate is located above the position indicator needle. The first screw passes through the third through hole and the groove in sequence and is threadedly connected to the second threaded hole.

[0028] Furthermore, one end of the position indicator needle is a pointed tip, and the other end is bent upwards to form a baffle.

[0029] Furthermore, an information box is provided on the top of the fixed base, and the information indicator light is L-shaped, including a horizontal part and a vertical part. The horizontal part of the information indicator light is located on the top of the information box, and the vertical part of the information indicator light is located on one side of the information box.

[0030] The present invention also provides an elevator vibration detection system, including a position indicator device installed on the car top guardrail. The position indicator device includes a fixed base, a clamping mechanism and a position indicator needle. The clamping mechanism is disposed on the fixed base and is used to clamp or release the car top guardrail. The position indicator needle is slidably disposed on the top of the fixed base.

[0031] The system includes:

[0032] The determination module is used to determine the starting point of the elevator car.

[0033] The first acquisition module is used to acquire vibration data during elevator car operation and determine several vibration non-compliance points based on the vibration data.

[0034] The calculation module is used to obtain the preset height value. For each vibration non-conforming point, it calculates the distance between the vibration non-conforming point and the starting point. Based on the height value and the distance value, the target value is obtained, and the target rectification point of the vibration non-conforming point is determined by the target value.

[0035] The conversion module is used to convert the target value into the target pulse count, thereby obtaining the target pulse count corresponding to the target rectification point;

[0036] The control module is used to control the elevator car to start running from the initial running point and to obtain the cumulative number of pulses during the operation of the elevator car based on the encoder installed on the traction sheave.

[0037] The first judgment module is used to determine whether the difference between the cumulative number of pulses and the target number of pulses corresponding to the target rectification point is within a preset threshold range for each target rectification point.

[0038] The pause module is used to determine that the elevator car has reached the target rectification point and to pause the elevator operation if the judgment of the first judgment module is yes.

[0039] Compared to existing technologies, the advantages of this invention are as follows: During use, a clamping mechanism is used to install the fixed platform on the car top guardrail. Vibration failure points are determined based on the vibration data from elevator operation, and these failure points are converted into target rectification points for the inspectors. By comparing the target pulse count at the target rectification point with the cumulative pulse count of the encoder on the traction sheave, the elevator is moved to the target rectification point, enabling the inspectors to accurately reach the rectification position. Then, the position indicator needle points to the specific location of the vibration failure on the vertical guide rail, facilitating the inspectors' determination of the failure location, saving time and effort, and solving problems such as poor overall elevator installation comfort and low efficiency in elevator comfort adjustment due to incorrect or undetectable vibration failure points. Attached Figure Description

[0040] Figure 1 This is a schematic flowchart of the elevator vibration detection method of the present invention;

[0041] Figure 2 This is a schematic diagram of the position indicator device in the elevator vibration detection method of the present invention;

[0042] Figure 3 This is a side view of the position indicator device in the elevator vibration detection method of the present invention;

[0043] Figure 4 This is a front view of the position indicator device in the elevator vibration detection method of the present invention;

[0044] Figure 5 This is a top view of the position indication device in the elevator vibration detection method of the present invention;

[0045] Figure 6 This is a schematic diagram of the position indicator device installed on the car top guardrail in the elevator vibration detection method of the present invention.

[0046] In the diagram, 1-fixed base, 11-top plate, 12-bottom plate, 13-vertical plate, 14-second rubber block, 15-second arc hole, 2-clamping mechanism, 21-first screw, 22-first side plate, 23-second side plate, 24-first horizontal plate, 25-first rubber block, 26-first arc hole, 27-rotating rod, 28-rotating plate, 29-support plate, 210-limiting plate, 3-position indicator needle, 31-slide groove, 32-baffle, 4-anti-slip texture, 5-pressure seat, 51-third side plate, 52-fourth side plate, 53-second horizontal plate, 6-second screw, 7-information indicator light, 71-horizontal part, 72-vertical part, 8-information box, 9-car roof guardrail. Detailed Implementation

[0047] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. The components of the embodiments of the present invention described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0048] Therefore, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the invention without inventive effort are within the scope of protection of the invention.

[0049] It should be noted that similar reference numerals and letters in the following figures indicate similar items; therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures. Furthermore, in the description of this invention, terms such as "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0050] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0051] In the description of this invention, it should be noted that the terms "upper," "lower," "inner," "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship in which the product of this invention is usually placed when in use. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting this invention.

[0052] Please see Figure 2 and Figure 6 , Figure 2 This is a schematic diagram of the position indicator device in the elevator vibration detection method of the present invention. Figure 6 This is a schematic diagram of the position indicator device installed on the car top guardrail in the elevator vibration detection method of the present invention. An elevator vibration detection method includes a position indicator device installed on the car top guardrail 9. The position indicator device includes a fixed base 1, a clamping mechanism 2, and a position indicator needle 3. The clamping mechanism 2 is disposed on the fixed base 1 and is used to clamp or release the car top guardrail 9. The position indicator needle 3 is slidably disposed on the top of the fixed base 1 and is used to indicate the position where vibration is unqualified.

[0053] Please refer to the following: Figure 3 , Figure 4 and Figure 5 , Figure 3 This is a side view of the position indication device in the elevator vibration detection method of the present invention. Figure 4 This is a front view of the position indicating device in the elevator vibration detection method of the present invention. Figure 5 This is a top view of the position indicating device in the elevator vibration detection method of the present invention. In one embodiment, the fixed base 1 is U-shaped and includes a top plate 11, a bottom plate 12, and a vertical plate 13 connecting the top plate 11 and the bottom plate 12. The clamping mechanism 2 includes a push seat and a first screw 21. The push seat is U-shaped and includes a first side plate 22, a second side plate 23, and a first horizontal plate 24 connecting the first side plate 22 and the second side plate 23. A first threaded hole and two first through holes are provided on the top. The first side plate 222 and the second side plate 23 are respectively inserted into the two first through holes. The first horizontal plate 24 is located below the top plate 11. The first screw 21 is threadedly connected to the first threaded hole, and the bottom end of the first screw 21 is rotatably connected to the first horizontal plate 24. A first rubber block 25 is provided at the bottom of the first horizontal plate 24, and a second rubber block 14 is provided at the top of the bottom plate 12 corresponding to the position of the first rubber block 25. By rotating the first screw 21, the first horizontal plate 24 is moved vertically, controlling the first rubber block 25 to move up and down. This, in turn, clamps the car roof guardrail 9 with the first rubber block 25 and the second rubber block 14, securing the fixing base 1 to the car roof guardrail 9. The first side plate 22 and the second side plate 23 cooperate with the two first through holes, serving as guides to ensure that the first rubber block 25 can only move up and down and cannot detach from the fixing base 1.

[0054] In one embodiment, anti-slip textures 4 are provided on the opposing surfaces of the first rubber block 25 and the second rubber block 14. The anti-slip textures 4 consist of multiple toothed grooves and are used to prevent slippage and avoid slippage when the first rubber block 25 and the second rubber block 14 clamp the car roof guardrail 9.

[0055] In one embodiment, a plurality of first arc-shaped holes 26 are vertically spaced on the first rubber block 25, with the length of the plurality of first arc-shaped holes 26 decreasing sequentially from top to bottom. A plurality of second arc-shaped holes 15 are vertically spaced on the second rubber block 14, with the length of the plurality of second arc-shaped holes 15 decreasing sequentially from bottom to top. Considering that the car roof guardrail 9 may be cylindrical, a plurality of first arc-shaped holes 26 of different lengths are provided on the first rubber block 25, with the arc center of the first arc-shaped holes 26 facing downwards. A plurality of second arc-shaped holes 15 of different lengths are provided on the second rubber block 14, with the arc center of the second arc-shaped holes 15 facing upwards. Both the first arc-shaped holes 26 and the second arc-shaped holes 15 extend along the length direction of the car roof guardrail 9. When the first rubber block 25 and the second rubber block 14 clamp the cylindrical car roof guardrail 9, the first arc hole 26 and the second arc hole 15 of different lengths will be recessed and deformed inward, increasing the contact area between the first rubber block 25 and the second rubber block 14 and the cylindrical car roof guardrail 9, thereby firmly fixing the fixing base 1 to the car roof guardrail 9.

[0056] In one embodiment, two support plates 29 are spaced apart at the top of the first horizontal plate 24, and a limiting plate 210 is connected between the two support plates 29. The limiting plate 210 has a rotating hole, and a rotating rod 27 is provided at the bottom of the first screw 21. The rotating rod 27 is rotatably disposed in the rotating hole, and a rotating plate 28 is provided at the bottom of the rotating rod 27 that abuts against the first horizontal plate 24. The rotating plate 28 can prevent the first screw 21 from disengaging, realizing the rotational connection between the first screw 21 and the first horizontal plate 24.

[0057] In one embodiment, the position indicating device of the present invention further includes a pressure seat 5 and a second screw 6. A groove 31 is provided on the position indicating needle 3 along its length direction. The position indicating needle 3 is sleeved on the outside of the first side plate 22 through the groove 31. A second threaded hole and two second through holes are provided on the top plate 11 at one side of the first side plate 22. The pressure seat 5 is U-shaped and includes a third side plate 51, a fourth side plate 52 and a second horizontal plate 53 connecting the third side plate 51 and the fourth side plate 52. A third through hole is provided on the second horizontal plate 53. The third side plate 51 and the fourth side plate 52 are respectively inserted into the two second through holes, and the second horizontal plate 53 is located above the position indicating needle 3. The first screw 21 passes through the third through hole and the groove 31 in sequence and is threadedly connected to the second threaded hole. The second screw 6, the first side plate 22, and the slide groove 31 work together to guide and restrict the movement of the position indicator needle 3. When the position indicator needle 3 is in position, rotating the second screw 6 moves the second horizontal plate 53 downward, pressing the position indicator needle 3 and fixing its position. The third side plate 51 and the fourth side plate 52 work with the two second through holes to guide and ensure that the pressure seat 5 can only move up and down.

[0058] In one embodiment, one end of the position indicator needle 3 is a pointed tip, and the other end is bent upward to form a baffle 32. The baffle 32 on the position indicator needle 3 facilitates pushing the position indicator light and prevents the position indicator needle 3 from sliding out of the pressure seat 5.

[0059] The elevator vibration detection method of the present invention includes the following steps:

[0060] S1. Determine the starting point of the elevator car;

[0061] S2. Obtain vibration data during elevator car operation and determine several vibration non-compliance points based on the vibration data;

[0062] S3. Obtain the preset height value. For each vibration non-conforming point, calculate the distance between the vibration non-conforming point and the starting point. Based on the height value and the distance value, obtain the target value. Determine the target rectification point of the vibration non-conforming point based on the target value.

[0063] S4. Convert the target value into the target pulse count to obtain the target pulse count corresponding to the target rectification point;

[0064] S5. Control the elevator car to start running from the starting point and obtain the cumulative number of pulses during the operation of the elevator car based on the encoder installed on the traction sheave;

[0065] S6. For each target rectification point, determine whether the difference between the cumulative number of pulses and the target number of pulses corresponding to the target rectification point is within the preset threshold range.

[0066] S7. If so, determine that the elevator car has reached the target rectification point, stop the elevator operation, push the position indicator, and indicate the vibration non-compliance point corresponding to the target rectification point through the position indicator.

[0067] In step S1 above, the elevator car generally runs along the vertical guide rail in the shaft. Therefore, the highest or lowest point of the elevator car running in the shaft can be set as the starting point of the elevator car.

[0068] In step S2 above, a vibration meter is installed on the elevator car floor to acquire vibration data of the elevator car running on the vertical guide rail. This vibration data forms a vibration curve. An EVA vibration meter can be used, which acquires vibration data of the elevator car running on the vertical guide rail in the XYZ three dimensions. The vibration curve formed by the vibration data is compared with a preset standard vibration curve. If the vibration data at a certain point exceeds the vibration data on the standard vibration curve, then that point is a vibration non-compliance point, thus identifying several vibration non-compliance points.

[0069] In step S3 above, the preset height value is the distance from the vibrator to the position indicator. Since the vibrator typically collects data from the elevator car floor, and the inspector's working plane is the top of the elevator car, after determining the non-compliant vibration location based on the vibration data, for each non-compliant vibration point, the distance between the non-compliant vibration point and the starting operating point is calculated. If the highest point of the elevator car in the hoistway is taken as the starting operating point, the height value and the distance value are added together to obtain the target value. The target rectification point for the non-compliant vibration point is determined by the target value. This target rectification point is the distance that the inspector needs to control the elevator car to descend, thereby converting the non-compliant vibration point into the inspector's target rectification point.

[0070] In step S4 above, since the distance the elevator car moves is fixed for each degree the traction sheave rotates, the target value can be converted into a corresponding number of pulses. Therefore, the set pulse count of the encoder on the traction sheave connected to the elevator car is obtained; the set pulse count is the movement value of the elevator car when the traction sheave rotates by a unit angle. Therefore, the rotation angle of the traction sheave is obtained by dividing the target value by the movement value, thus obtaining the number of times the encoder records data, i.e., the target pulse count corresponding to each target rectification point.

[0071] In step S5 above, the elevator car is moved to the starting point and controlled to start running from the starting point. At this time, the encoder starts recording the number of pulses, thereby obtaining the cumulative number of pulses during the operation of the elevator car.

[0072] In steps S6 and S7 above, the cumulative pulse count represents the distance the elevator car has traveled, and the target pulse count represents the distance the elevator car needs to travel. Therefore, for each target rectification point, it is determined whether the difference between the cumulative pulse count and the target pulse count corresponding to the target rectification point is within a preset threshold range. When the cumulative pulse count is close to the target pulse count corresponding to the corresponding target rectification point, it indicates that the top of the elevator car has reached the target rectification point. The elevator is then temporarily put into operation. At this time, the inspector accurately arrives at the rectification position and then uses the moving position indicator to indicate the specific location of the vibration non-compliance on the vertical guide rail. This facilitates the inspector in quickly identifying the vibration non-compliance location, making it easier for the inspector to rectify the elevator, saving time and effort, and solving problems such as poor overall elevator installation comfort and low efficiency in elevator comfort adjustment caused by incorrectly finding or failing to find the vibration non-compliance point. After the inspector completes the rectification, the "continue running" button can be pressed again.

[0073] Specifically, several target rectification points can be numbered. The elevator car starts running from the initial running point and checks whether the difference between the cumulative pulse count and the target pulse count corresponding to the first target rectification point is within a preset threshold range. If it is within the threshold range, the elevator car is considered to have reached the target rectification point, the elevator operation is stopped, and the position indicator is pushed to indicate the vibration non-compliance point corresponding to the target rectification point. It then checks whether a continue running signal is received. If a continue running signal is received, it checks whether the elevator car has reached the last target rectification point. If it has not reached the last target rectification point, the elevator car continues running and checks whether the difference between the cumulative pulse count and the target pulse count corresponding to the next target rectification point is within a preset threshold range. If it is within the threshold range, the elevator car is considered to have reached the target rectification point, the elevator operation is stopped, and the position indicator is pushed to indicate the vibration non-compliance point corresponding to the target rectification point. If the last target rectification point is reached, the elevator stops running. This process is repeated until all target rectification points are reached.

[0074] Furthermore, three information indicator lights 7 displaying different colors are installed on the top of the fixed base 1, namely the first information indicator light, the second information indicator light, and the third information indicator light. The three information indicator lights 7 correspond to the X, Y, and Z directions, respectively, and the different colors of the three information indicator lights 7 facilitate the adjustment personnel to intuitively determine the direction of vibration non-compliance. The information indicator lights 7 can be connected to the elevator control system and controlled to turn on or off through the elevator control system.

[0075] In step S2, the steps of acquiring vibration data during elevator car operation and determining several vibration non-compliance points based on the vibration data include:

[0076] S21. Obtain the first vibration data in the X direction, the second vibration data in the Y direction, and the third vibration data in the Z direction during elevator car operation;

[0077] S22. Based on the first vibration data, determine several vibration non-conforming points and record the vibration information of each vibration non-conforming point as the X direction;

[0078] S23. Based on the second vibration data, determine several vibration non-compliance points and record the vibration information of each vibration non-compliance point as the Y direction;

[0079] S24. Based on the third vibration data, determine several vibration non-compliance points and record the vibration information of each vibration non-compliance point as the Z direction.

[0080] After step S7, which determines that the elevator car has reached the target rectification point and suspends elevator operation, the method further includes:

[0081] S8. Obtain vibration information of the vibration non-compliance points corresponding to the target rectification points reached by the elevator car;

[0082] S9. Determine whether the vibration information is in the X, Y, or Z direction. If the vibration information is in the X direction, turn on the first information indicator light. If the vibration information is in the Y direction, turn on the second information indicator light. If the vibration information is in the Z direction, turn on the third information indicator light.

[0083] In steps S21 to S24 above, vibration data of the elevator car in the X, Y, and Z directions are acquired using an EVA vibration meter and recorded as the first vibration data, the second vibration data, and the third vibration data, respectively. This data is used to obtain the vibration non-compliance dimension of each vibration non-compliance point, indicating whether the non-compliance point is caused by a non-compliance in the X, Y, or Z direction. If the non-compliance point is caused by a non-compliance in the X direction, the vibration information of that point is recorded as the X direction; if it is caused by a non-compliance in the Y direction, the vibration information is recorded as the Y direction; and if it is caused by a non-compliance in the Z direction, the vibration information is recorded as the Z direction.

[0084] In steps S8 and S9 above, different information indicator lights are turned on according to the direction of the non-compliance of the vibration non-compliance point. Specifically, if the vibration non-compliance point is caused by the non-compliance in the X direction, the first information indicator light is turned on; if the vibration non-compliance point is caused by the non-compliance in the Y direction, the second information indicator light is turned on; and if the vibration non-compliance point is caused by the non-compliance in the Z direction, the third information indicator light is turned on. In this way, by turning the three information indicator lights on and off, the direction of the non-compliance of the current vibration non-compliance point is indicated, so that the inspection personnel can intuitively view the vibration information and carry out corresponding inspections.

[0085] In one embodiment, an information box 8 is provided on the top of the fixed base 1, and the information indicator light 7 is L-shaped, including a horizontal part 71 and a vertical part 72. The horizontal part 71 of the information indicator light 7 is located on the top of the information box 8, and the vertical part 72 of the information indicator light 7 is located on one side of the information box 8. This arrangement makes it convenient for the inspectors to observe the information indicator light 7 whether looking down or at eye level.

[0086] Corresponding to the aforementioned embodiments of the elevator vibration detection method of the present invention, the present invention also provides an elevator vibration detection system, including a position indicator device installed on the car top guardrail. The position indicator device includes a fixed base, a clamping mechanism and a position indicator needle. The clamping mechanism is disposed on the fixed base and is used to clamp or loosen the car top guardrail. The position indicator needle is slidably disposed on the top of the fixed base.

[0087] The system includes:

[0088] The determination module is used to determine the starting point of the elevator car.

[0089] The first acquisition module is used to acquire vibration data during elevator car operation and determine several vibration non-compliance points based on the vibration data.

[0090] The calculation module is used to obtain the preset height value. For each vibration non-conforming point, it calculates the distance between the vibration non-conforming point and the starting point. Based on the height value and the distance value, the target value is obtained, and the target rectification point of the vibration non-conforming point is determined by the target value.

[0091] The conversion module is used to convert the target value into the target pulse count, thereby obtaining the target pulse count corresponding to the target rectification point;

[0092] The control module is used to control the elevator car to start running from the initial running point and to obtain the cumulative number of pulses during the operation of the elevator car based on the encoder installed on the traction sheave.

[0093] The first judgment module is used to determine whether the difference between the cumulative number of pulses and the target number of pulses corresponding to the target rectification point is within a preset threshold range for each target rectification point.

[0094] The pause module is used to determine that the elevator car has reached the target rectification point and to pause the elevator operation if the judgment of the first judgment module is yes.

[0095] Furthermore, three information indicator lights displaying different colors are installed on the top of the fixed base, namely the first information indicator light, the second information indicator light, and the third information indicator light;

[0096] The first acquisition module includes:

[0097] The acquisition submodule is used to acquire the first vibration data in the X direction, the second vibration data in the Y direction, and the third vibration data in the Z direction during the operation of the elevator car.

[0098] The first determination submodule is used to determine several vibration non-conforming points based on the first vibration data, and to record the vibration information of each vibration non-conforming point as the X direction.

[0099] The second determination submodule is used to determine several vibration non-conforming points based on the second vibration data, and to record the vibration information of each vibration non-conforming point as the Y direction.

[0100] The third determination submodule is used to determine several vibration non-compliance points based on the third vibration data, and to record the vibration information of each vibration non-compliance point as the Z direction.

[0101] The system also includes:

[0102] The second acquisition module is used to acquire vibration information of the vibration non-compliance points corresponding to the target rectification points reached by the elevator car.

[0103] The second judgment module is used to determine whether the vibration information is in the X, Y, or Z direction. If the vibration information is in the X direction, the first information indicator light is turned on; if the vibration information is in the Y direction, the second information indicator light is turned on; and if the vibration information is in the Z direction, the third information indicator light is turned on.

[0104] The implementation process of the functions and roles of each module and submodule in the above system is detailed in the implementation process of the corresponding steps in the above method. The specific structure of the position indicator device is described in the corresponding position indicator device in the above method, and will not be repeated here. For the system embodiment, since it basically corresponds to the method embodiment, relevant parts can be referred to in the description of the method embodiment. The system embodiment described above is merely illustrative, and the units described as separate components may or may not be physically separate, and the components shown as units may or may not be physical units.

[0105] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention in any way. Therefore, any simple modifications, equivalent changes, and alterations made to the above embodiments based on the technical essence of the present invention without departing from the scope of the present invention shall still fall within the scope of the present invention.

Claims

1. A method for detecting elevator vibration, characterized in that, The device includes a position indicator installed on the car roof guardrail. The position indicator includes a fixed base, a clamping mechanism, and a position indicator needle. The clamping mechanism is disposed on the fixed base and is used to clamp or release the car roof guardrail. The position indicator needle is slidably disposed on the top of the fixed base. The method comprises the following steps: Determine the starting point of the elevator car; Obtain vibration data during elevator car operation, and determine several vibration non-compliance points based on the vibration data; Obtain a preset height value. For each vibration non-compliance point, calculate the distance between the vibration non-compliance point and the starting point. Based on the height value and the distance value, obtain a target value. Determine the target rectification point of the vibration non-compliance point based on the target value. The target value is converted into a target pulse count to obtain the target pulse count corresponding to the target rectification point; The system controls the elevator car to start running from the initial operating point and obtains the cumulative number of pulses during the elevator car's operation based on the encoder installed on the traction sheave. For each target rectification point, determine whether the difference between the cumulative pulse count and the target pulse count corresponding to the target rectification point is within a preset threshold range; If so, it is determined that the elevator car has reached the target rectification point, the elevator operation is stopped, the position indicator is pushed, and the position indicator is used to indicate the vibration non-compliance point corresponding to the target rectification point.

2. The elevator vibration detection method according to claim 1, characterized in that, The top of the fixed base is equipped with three information indicator lights that display different colors, namely the first information indicator light, the second information indicator light, and the third information indicator light. The step of acquiring vibration data during elevator car operation and determining several vibration non-compliance points based on the vibration data includes: Acquire the first vibration data in the X direction, the second vibration data in the Y direction, and the third vibration data in the Z direction during elevator car operation; Based on the first vibration data, several vibration non-compliance points are determined, and the vibration information of each vibration non-compliance point is recorded as the X direction. Based on the second vibration data, several vibration failure points are determined, and the vibration information of each vibration failure point is recorded as the Y direction. Based on the third vibration data, several vibration non-compliance points are determined, and the vibration information of each vibration non-compliance point is recorded as the Z direction. After the step of determining that the elevator car has reached the target rectification point and suspending elevator operation, the method further includes: Obtain vibration information of the vibration non-compliance points corresponding to the target rectification points reached by the elevator car; Determine whether the vibration information is in the X, Y, or Z direction. If the vibration information is in the X direction, turn on the first information indicator light; if the vibration information is in the Y direction, turn on the second information indicator light; and if the vibration information is in the Z direction, turn on the third information indicator light.

3. The elevator vibration detection method according to claim 1, characterized in that, The fixed base is U-shaped and includes a top plate, a bottom plate, and a vertical plate connecting the top plate and the bottom plate. The clamping mechanism includes a push base and a first screw. The push base is U-shaped and includes a first side plate, a second side plate, and a first horizontal plate connecting the first side plate and the second side plate. A first threaded hole and two first through holes are provided on the top. The first side plate and the second side plate are respectively inserted into the two first through holes. The first horizontal plate is located below the top plate. The first screw is threadedly connected to the first threaded hole, and the bottom end of the first screw is rotatably connected to the first horizontal plate. A first anti-slip block is provided at the bottom of the first horizontal plate. A second rubber block is provided at the top of the bottom plate corresponding to the position of the first rubber block.

4. The elevator vibration detection method according to claim 3, characterized in that, The first and second rubber blocks are both provided with anti-slip textures on their opposing surfaces.

5. The elevator vibration detection method according to claim 3, characterized in that, The first rubber block has a plurality of first arc holes spaced apart vertically, the length of which decreases sequentially from top to bottom. The second rubber block has a plurality of second arc holes spaced apart vertically, the length of which decreases sequentially from bottom to top.

6. The elevator vibration detection method according to claim 3, characterized in that, The top of the first horizontal plate is provided with two support plates spaced apart, and a limiting plate is connected between the two support plates. A rotating hole is provided on the limiting plate. A rotating rod is provided at the bottom of the first screw. The rotating rod is rotatably disposed in the rotating hole. A rotating plate is provided at the bottom of the rotating rod that abuts against the first horizontal plate.

7. The elevator vibration detection method according to claim 3, characterized in that, It also includes a pressure seat and a second screw. The position indicator needle has a groove along its length. The position indicator needle is sleeved on the outside of the first side plate through the groove. The top plate has a second threaded hole and two second through holes at a position on one side of the first side plate. The pressure seat is U-shaped and includes a third side plate, a fourth side plate, and a second horizontal plate connecting the third side plate and the fourth side plate. The second horizontal plate has a third through hole. The third side plate and the fourth side plate are respectively inserted into the two second through holes, and the second horizontal plate is located above the position indicator needle. The first screw passes through the third through hole and the groove in sequence and is threadedly connected to the second threaded hole.

8. The elevator vibration detection method according to claim 7, characterized in that, One end of the position indicator needle is a sharp point, and the other end is bent upward to form a baffle.

9. The elevator vibration detection method according to claim 3, characterized in that, The fixed base is equipped with an information box on its top. The information indicator light is L-shaped and includes a horizontal part and a vertical part. The horizontal part of the information indicator light is located on the top of the information box, and the vertical part of the information indicator light is located on one side of the information box.

10. An elevator vibration detection system, characterized in that, The device includes a position indicator installed on the car roof guardrail. The position indicator includes a fixed base, a clamping mechanism, and a position indicator needle. The clamping mechanism is disposed on the fixed base and is used to clamp or release the car roof guardrail. The position indicator needle is slidably disposed on the top of the fixed base. The system includes: The determination module is used to determine the starting point of the elevator car. The first acquisition module is used to acquire vibration data during elevator car operation and determine several vibration non-compliance points based on the vibration data. The calculation module is used to obtain a preset height value, calculate the distance between the vibration failure point and the starting point for each vibration failure point, obtain a target value based on the height value and the distance value, and determine the target rectification point of the vibration failure point based on the target value. The conversion module is used to convert the target value into a target pulse count to obtain the target pulse count corresponding to the target rectification point; The control module is used to control the elevator car to start running from the initial running point and to obtain the cumulative number of pulses during the operation of the elevator car based on the encoder installed on the traction sheave. The first judgment module is used to determine, for each target rectification point, whether the difference between the cumulative pulse count and the target pulse count corresponding to the target rectification point is within a preset threshold range. The pause module is used to determine that the elevator car has reached the target rectification point and to pause the elevator operation if the judgment of the first judgment module is yes.

Citation Information

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