A method for treating a high pressure fracturing valve body

By pre-treating the valve body with supersonic particle bombardment and applying a functional coating, a high-temperature and high-pressure corrosion-resistant protective layer is formed, which solves the problem of short service life of the valve body in high-temperature, high-pressure and corrosive media environments, and improves the durability and economic benefits of the valve body.

CN120842947BActive Publication Date: 2025-11-21ANHUI JULI PETROLEUM DRILLING EQUIP TECH CO LTD
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Patent Information

Application Number
CN202511368871.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-09-24
Publication Date
2025-11-21
Estimated Expiration
2045-09-24

AI Technical Summary

Technical Problem

Existing valve bodies have a short service life under high temperature, high pressure, and corrosive media environments, resulting in high mining costs and impacting economic benefits.

Method used

The surface of the valve body substrate is pretreated using supersonic particle bombardment technology to form a functional coating. The coating materials include graphene/polyethersulfone modified phenolic epoxy resin, glass flakes, boron carbide, molybdenum disulfide, cerium fluoride, titanium dioxide, talc, polyether modified siloxane, and pH-sensitive corrosion inhibitor microspheres, forming a high-temperature, high-pressure resistant and corrosion-resistant protective layer.

Benefits of technology

It significantly improves the valve body's resistance to high temperature and pressure, as well as its corrosion resistance, extends its service life, reduces mining costs, and enhances economic benefits.

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Abstract

The application discloses a high-pressure-resistant fracturing valve body processing method and relates to the technical field of surface treatment. The processing method comprises sequentially performing substrate pretreatment and functional coating treatment on a valve body substrate, and specifically comprises the following steps: after polishing and cleaning the surface of the valve body substrate, performing supersonic particle bombardment test on the surface of the substrate by adopting alumina pellets to obtain a pretreated substrate; glass flake, boron carbide, molybdenum disulfide, cerium fluoride, titanium white powder, talc powder, polyether modified siloxane, silicon powder, pH sensitive corrosion inhibitor microspheres are sequentially added into graphene / polyether sulfone modified phenolic epoxy resin and mixed, and after uniform stirring, a curing agent is added, and after continuing to stir and add oil, the mixture is coated on the surface of the pretreated substrate, and after drying, a high-pressure-resistant fracturing valve body is obtained. The valve body processing method provided by the application can significantly improve the high-temperature and high-pressure resistance and oil field sewage corrosion resistance of the valve body.
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Description

TECHNICAL FIELD

[0001] The application relates to the field of surface treatment technology, in particular to a treatment method of a high-pressure-resistant fracturing valve body. BACKGROUND

[0002] In the process of oil and gas exploitation, the underground environment is extremely complex, and the geological conditions and corrosion environment pose a severe challenge to the durability of equipment. Because of the high-temperature and high-pressure steam (temperature range 80-150℃, pressure ≥20 MPa) in the underground thousands of meters deep, the equipment is subjected to strong penetration; at the same time, the crude oil and sewage are rich in various corrosive media such as sulfate ions , chloride ions , nitrate ions , cyanide ions and calcium ions , etc., which cause serious damage to the valve body of the oil and gas well exploitation equipment. Such damage not only significantly shortens the service life of the valve body, but also increases the exploitation cost, thereby having a major impact on the economic benefits of enterprises. Therefore, how to effectively treat the valve body material and improve its corrosion resistance and high-temperature and high-pressure resistance is of great importance to improve the efficiency of oil and gas exploitation and reduce the exploitation cost. SUMMARY

[0003] In order to improve the high-pressure impact resistance of the valve body, the application provides a treatment method of a high-pressure-resistant fracturing valve body.

[0004] The treatment method of the high-pressure-resistant fracturing valve body provided by the application adopts the following technical scheme:

[0005] A treatment method of a high-pressure-resistant fracturing valve body, which sequentially performs substrate pretreatment and functional coating treatment on a valve body substrate; the functional coating treatment raw materials include, by weight fraction, graphene / polyether sulfone modified phenolic epoxy resin 120-160 parts, glass flake 15-25 parts, boron carbide 10-22 parts, molybdenum disulfide 3-8 parts, cerium fluoride 3-8 parts, titanium white powder 2-6 parts, talc powder 2-6 parts, polyether modified siloxane 2-5 parts, silicon powder 3-9 parts, pH-sensitive corrosion inhibitor microspheres 4-10 parts, and curing agent 40-50 parts.

[0006] Preferably, the functional coating treatment raw materials include, by weight fraction, graphene / polyether sulfone modified phenolic epoxy resin 140 parts, glass flake 20 parts, boron carbide 16 parts, molybdenum disulfide 5.5 parts, cerium fluoride 5.5 parts, titanium white powder 4 parts, talc powder 4 parts, polyether modified siloxane 3.5 parts, silicon powder 6 parts, pH-sensitive corrosion inhibitor microspheres 7 parts, and curing agent 45 parts.

[0007] Preferably, the graphene / polyether sulfone modified phenolic epoxy resin is made of the following raw materials by weight: 0.1-0.3 parts of reduced graphene oxide, 12-36 parts of ethanol, 5-15 parts of polyether sulfone powder, 25-75 parts of N,N-dimethylformamide, and 50-150 parts of liquid phenolic epoxy resin.

[0008] Preferably, the method for preparing the graphene / polyether sulfone modified phenolic epoxy resin comprises the following steps:

[0009] S1. Add the polyether sulfone powder into the N,N-dimethylformamide, heat to 60-100℃, and stir until completely dissolved to obtain a polyether sulfone solution;

[0010] Add the reduced graphene oxide into the ethanol, stir until completely dissolved, and ultrasonically treat for 10-20 min in an ice bath environment to obtain a dispersion of reduced graphene oxide;

[0011] S2. Add the liquid phenolic epoxy resin into the polyether sulfone solution, stir at 60-100℃ for 40-60 min; then cool to 40-50℃, add the dispersion of reduced graphene oxide, and stir at 1000-1400 rpm for 1-2 h; vacuum degas the obtained composite in an oven at 110-130℃ for 5-10 min to obtain the graphene / polyether sulfone modified phenolic epoxy resin.

[0012] Preferably, the method for preparing the pH-sensitive corrosion inhibitor microspheres comprises the following steps:

[0013] S1. Add the corrosion inhibitor and the polyacrylic acid resin into dichloromethane, stir until completely dissolved to obtain a mixed solution;

[0014] S2. Mix the mixed solution obtained in S1 with a 2% polyvinyl alcohol aqueous solution by volume ratio 1:23-27, continuously stir for 25-35 h, after the reaction is completed, add water for dilution, centrifugally separate, and dry at room temperature for 3-5 d to obtain the pH-sensitive corrosion inhibitor microspheres.

[0015] Preferably, the corrosion inhibitor is an imidazoline corrosion inhibitor.

[0016] Preferably, the mass ratio of the corrosion inhibitor, the polyacrylic acid resin, and dichloromethane is 1:1-1.5:12-14.

[0017] Preferably, the method for treating the valve body comprises the following steps:

[0018] S1. Base body pretreatment: polish and clean the surface of the valve body base body, and perform ultrasonic particle bombardment test on the surface of the base body using alumina pellets to obtain a pretreated base body;

[0019] S2. Functional coating treatment: glass flake, boron carbide, molybdenum disulfide, cerium fluoride, titanium dioxide, talc powder, polyether modified siloxane, silicon powder, pH sensitive corrosion inhibitor microspheres are added into graphene / polyether sulfone modified phenolic epoxy resin in turn, mixed and magnetically stirred for 10-20 min, then curing agent is added, continue to stir for 20-30 min, then coated on the pretreated substrate surface, dried at 50-60℃ for 2-3d, to obtain high pressure resistant fracturing valve body.

[0020] Preferably, the gas pressure of the supersonic particle bombardment test is 1.1-1.3MPa; the spray angle is 80-85°; the bombardment time is 90-120s.

[0021] Preferably, the particle size of the alumina pellets is 20-60μm.

[0022] In summary, the present application includes at least one of the following beneficial technical effects:

[0023] 1. The present application uses supersonic particle bombardment technology to pretreat the valve body substrate surface with alumina pellets, which can not only significantly improve the substrate surface hardness, enhance its fatigue resistance and deformation resistance, but also effectively clean the surface and increase the roughness, thereby providing a better bonding basis for the subsequent adhesion of the functional coating; then graphene / polyether sulfone modified phenolic epoxy resin is used as the main material, and glass flake, boron carbide, molybdenum disulfide, cerium fluoride, titanium dioxide, talc powder, polyether modified siloxane, silicon powder, pH sensitive corrosion inhibitor microspheres, etc. are used as functional fillers, which are coated on the pretreated valve body surface to form a protective layer with excellent high temperature and high pressure resistance and corrosion resistance, thereby effectively improving the high temperature and high pressure resistance and corrosion resistance; the present application significantly improves the service life of the valve body, reduces the mining cost and improves the economic benefit of the enterprise through the dual action of surface pretreatment and functional coating.

[0024] 2. The present application modifies the liquid phenolic epoxy resin with graphene and polyether sulfone, which significantly improves its high temperature resistance and wear resistance, thereby effectively improving the service life of the functional coating in high temperature and high pressure environment and effectively improving the protection effect on the valve body.

[0025] 3. The pH sensitive corrosion inhibitor microspheres provided by the present application have a polyacrylic acid resin shell, which will protonate in an acidic environment with pH<4 , the molecular chain shrinks and breaks, releasing the internal corrosion inhibitor; the imidazoline corrosion inhibitor has excellent protection effect under complex conditions of high temperature, high pressure, high salinity and acidic gas. DETAILED DESCRIPTION

[0026] The present application is further described in detail below in conjunction with examples.

[0027] The chemical reagents used in the preparation examples, embodiments, and comparative examples provided in this invention are all commercially available products, and their brands and manufacturers are as follows:

[0028] Polyethersulfone powder, Guangdong Wengjiang Chemical Reagent Co., Ltd.;

[0029] Reduced graphene oxide, Shanghai Aladdin Biochemical Technology Co., Ltd., R485331;

[0030] Liquid phenolic epoxy resin F-44, Hubei Tuobang Chemical Co., Ltd.;

[0031] Naphthenic acid imidazoline corrosion inhibitor, Wuhan Jiyesheng Chemical Co., Ltd.;

[0032] Polyacrylic acid resin, Shanghai Yuanye Biotechnology Co., Ltd.;

[0033] Polyvinyl alcohol IV, Shanghai Aladdin Biochemical Technology Co., Ltd., Polyvinyl alcohol 5-88, P434362;

[0034] Polyether-modified siloxane SH101, Wuhan Huaxiang Kejie Biotechnology Co., Ltd.;

[0035] Cashew phenol modified phenolic amine curing agent, Wuhan Camick Technology Co., Ltd.

[0036] Preparation Example 1: Preparation of Graphene / Polyethersulfone Modified Phenolic Epoxy Resin

[0037] Preparation Example 1.1

[0038] S1. Add 5g of polyethersulfone powder to 25g of N,N-dimethylformamide, heat to 60℃, and stir until completely dissolved to obtain a polyethersulfone solution;

[0039] 0.1g of reduced graphene oxide was added to 12g of ethanol and stirred until completely dissolved. The mixture was then sonicated for 10 minutes in an ice bath to obtain a dispersion of reduced graphene oxide.

[0040] S2. Add 50g of liquid phenolic epoxy resin F-44 to the polyethersulfone solution and stir at 60℃ for 40min; then cool to 40℃, add the dispersion of reduced graphene oxide, and stir at 1000rpm for 1h; the resulting composite material is subjected to vacuum degassing treatment in an oven at 110℃ for 5min to obtain graphene / polyethersulfone modified phenolic epoxy resin.

[0041] Preparation Example 1.2

[0042] S1. Add 10g of polyethersulfone powder to 50g of N,N-dimethylformamide, heat to 80℃, and stir until completely dissolved to obtain a polyethersulfone solution;

[0043] 0.2g of reduced graphene oxide was added to 24g of ethanol and stirred until completely dissolved. The mixture was then sonicated for 15 minutes in an ice bath to obtain a dispersion of reduced graphene oxide.

[0044] S2. Add 100g of liquid phenolic epoxy resin F-44 to the polyethersulfone solution and stir at 80℃ for 50min; then cool to 45℃, add the dispersion of reduced graphene oxide, and stir at 1200rpm for 1.5h; subject the resulting composite material to vacuum degassing in an oven at 120℃ for 7.5min to obtain graphene / polyethersulfone modified phenolic epoxy resin.

[0045] Preparation Example 1.3

[0046] S1. Add 15g of polyethersulfone powder to 75g of N,N-dimethylformamide, heat to 100℃, and stir until completely dissolved to obtain a polyethersulfone solution;

[0047] 0.3g of reduced graphene oxide was added to 36g of ethanol and stirred until completely dissolved. The mixture was then sonicated for 20 minutes in an ice bath to obtain a dispersion of reduced graphene oxide.

[0048] S2. Add 150g of liquid phenolic epoxy resin F-44 to the polyethersulfone solution and stir at 100℃ for 60min; then cool to 50℃, add the dispersion of reduced graphene oxide, and stir at 1400rpm for 2h; the resulting composite material is subjected to vacuum degassing in an oven at 130℃ for 10min to obtain graphene / polyethersulfone modified phenolic epoxy resin.

[0049] Preparation Example 2: Preparation of pH-sensitive corrosion inhibitor microspheres

[0050] Preparation Example 2.1

[0051] S1. Add 1g of naphthenic acid imidazoline corrosion inhibitor and 1g of polyacrylic acid resin IV to 12g of dichloromethane, stir until completely dissolved, and obtain a mixed solution;

[0052] S2. Mix 2 mL of the mixed solution obtained in S1 with 46 mL of 2% polyvinyl alcohol aqueous solution and stir continuously for 25 h. After the reaction is completed, add 100 mL of water for dilution, centrifuge, and dry at room temperature for 3 days to obtain pH-sensitive corrosion inhibitor microspheres.

[0053] Preparation Example 2.2

[0054] S1. Add 1g of naphthenic acid imidazoline corrosion inhibitor and 1.25g of polyacrylic acid resin IV to 13g of dichloromethane, stir until completely dissolved, and obtain a mixed solution;

[0055] S2. Mix 2 mL of the mixed solution obtained in S1 with 50 mL of 2% polyvinyl alcohol aqueous solution and stir continuously for 30 h. After the reaction is completed, add 100 mL of water for dilution, centrifuge, and dry at room temperature for 4 days to obtain pH-sensitive corrosion inhibitor microspheres.

[0056] Preparation Example 2.3

[0057] S1. Add 1g of naphthenic acid imidazoline corrosion inhibitor and 1.5g of polyacrylic acid resin IV to 14g of dichloromethane, stir until completely dissolved, and obtain a mixed solution;

[0058] S2. Mix 2 mL of the mixed solution obtained in S1 with 54 mL of 2% polyvinyl alcohol aqueous solution and stir continuously for 35 h. After the reaction is completed, add 100 mL of water for dilution, centrifuge, and dry at room temperature for 4 days to obtain pH-sensitive corrosion inhibitor microspheres.

[0059] Example 1

[0060] S1. Substrate pretreatment: AISI 4130 alloy valve body was used as the substrate. After polishing the surface of the valve body substrate and cleaning it with alcohol, the substrate surface was subjected to a supersonic particle bombardment test using 20μm alumina pellets. The gas pressure of the supersonic particle bombardment test was 1.1MPa, the jet angle was 80°, and the bombardment time was 90s, thus obtaining the pretreated substrate.

[0061] S2. Functional coating treatment: 15g of glass flakes, 10g of boron carbide, 3g of molybdenum disulfide, 3g of cerium fluoride, 2g of titanium dioxide, 2g of talc, 2g of polyether-modified siloxane SH101, 3g of silica powder, and 4g of pH-sensitive corrosion inhibitor microspheres prepared in Preparation Example 2.1 were successively added to 120g of graphene / polyethersulfone-modified phenolic epoxy resin prepared in Preparation Example 1.1 and mixed. The mixture was magnetically stirred at 400rpm for 10min, and then 40g of cashew phenol-modified phenolic amine curing agent was added. After stirring for another 20min, the mixture was coated onto the pretreated substrate surface with a coating thickness of 300μm. The coating was dried at 50℃ for 2d to obtain a high-pressure fracturing valve body.

[0062] Example 2

[0063] S1. Substrate pretreatment: AISI 4130 alloy valve body was used as the substrate. After polishing the surface of the valve body substrate and cleaning it with alcohol, the substrate surface was subjected to a supersonic particle bombardment test using 20μm alumina pellets. The gas pressure of the supersonic particle bombardment test was 1.1MPa, the jet angle was 80°, and the bombardment time was 90s, thus obtaining the pretreated substrate.

[0064] S2. Functional Coating Treatment: 20g of glass flakes, 16g of boron carbide, 5.5g of molybdenum disulfide, 5.5g of cerium fluoride, 4g of titanium dioxide, 4g of talc, 3.5g of polyether-modified siloxane SH101, 6g of silica powder, and 7g of pH-sensitive corrosion inhibitor microspheres prepared in Preparation Example 2.1 were successively added to 140g of graphene / polyethersulfone-modified phenolic epoxy resin prepared in Preparation Example 1.1 and mixed. The mixture was magnetically stirred at 500rpm for 15min, and then 45g of cashew phenol-modified phenolic amine curing agent was added. After stirring for another 25min, the mixture was coated onto the pretreated substrate surface with a coating thickness of 300μm. The coating was dried at 55℃ for 2.5d to obtain a high-pressure fracturing valve body.

[0065] Example 3

[0066] S1. Substrate pretreatment: AISI 4130 alloy valve body was used as the substrate. After polishing the surface of the valve body substrate and cleaning it with alcohol, the substrate surface was subjected to a supersonic particle bombardment test using 20μm alumina pellets. The gas pressure of the supersonic particle bombardment test was 1.1MPa, the jet angle was 80°, and the bombardment time was 90s, thus obtaining the pretreated substrate.

[0067] S2. Functional Coating Treatment: 25g of glass flakes, 22g of boron carbide, 8g of molybdenum disulfide, 8g of cerium fluoride, 6g of titanium dioxide, 6g of talc, 5g of polyether-modified siloxane SH101, 9g of silica powder, and 10g of pH-sensitive corrosion inhibitor microspheres prepared in Preparation Example 2.1 were successively added to 120g of graphene / polyethersulfone-modified phenolic epoxy resin prepared in Preparation Example 1.1 and mixed. The mixture was magnetically stirred at 600rpm for 20min, and then 50g of cashew phenol-modified phenolic amine curing agent was added. After stirring for another 30min, the mixture was coated onto the pretreated substrate surface with a coating thickness of 300μm. The coating was dried at 60℃ for 3d to obtain a high-pressure fracturing valve body.

[0068] Example 4

[0069] S1. Substrate Pretreatment: AISI 4130 alloy valve body was used as the substrate. After polishing the surface of the valve body substrate and cleaning it with alcohol, the substrate surface was subjected to a supersonic particle bombardment test using 40μm alumina pellets. The gas pressure of the supersonic particle bombardment test was 1.2MPa, the jet angle was 82.5°, and the bombardment time was 105s, thus obtaining the pretreated substrate.

[0070] S2. Functional coating treatment: 15g of glass flakes, 10g of boron carbide, 3g of molybdenum disulfide, 3g of cerium fluoride, 2g of titanium dioxide, 2g of talc, 2g of polyether-modified siloxane SH101, 3g of silica powder, and 4g of pH-sensitive corrosion inhibitor microspheres prepared in Preparation Example 2.1 were successively added to 120g of graphene / polyethersulfone-modified phenolic epoxy resin prepared in Preparation Example 1.1 and mixed. The mixture was magnetically stirred at 400rpm for 10min, and then 40g of cashew phenol-modified phenolic amine curing agent was added. After stirring for another 20min, the mixture was coated onto the pretreated substrate surface with a coating thickness of 300μm. The coating was dried at 50℃ for 2d to obtain a high-pressure fracturing valve body.

[0071] Example 5

[0072] S1. Substrate pretreatment: AISI 4130 alloy valve body was used as the substrate. After polishing the surface of the valve body substrate and cleaning it with alcohol, the substrate surface was subjected to a supersonic particle bombardment test using 60μm alumina pellets. The gas pressure of the supersonic particle bombardment test was 1.3MPa, the jet angle was 85°, and the bombardment time was 120s, thus obtaining the pretreated substrate.

[0073] S2. Functional coating treatment: 15g of glass flakes, 10g of boron carbide, 3g of molybdenum disulfide, 3g of cerium fluoride, 2g of titanium dioxide, 2g of talc, 2g of polyether-modified siloxane SH101, 3g of silica powder, and 4g of pH-sensitive corrosion inhibitor microspheres prepared in Preparation Example 2.1 were successively added to 120g of graphene / polyethersulfone-modified phenolic epoxy resin prepared in Preparation Example 1.1 and mixed. The mixture was magnetically stirred at 400rpm for 10min, and then 40g of cashew phenol-modified phenolic amine curing agent was added. After stirring for another 20min, the mixture was coated onto the pretreated substrate surface with a coating thickness of 300μm. The coating was dried at 50℃ for 2d to obtain a high-pressure fracturing valve body.

[0074] Example 6

[0075] The difference between Example 6 and Example 1 is that the graphene / polyethersulfone modified phenolic epoxy resin used in Example 6 was prepared by Example 1.2.

[0076] Example 7

[0077] The difference between Example 7 and Example 1 is that the graphene / polyethersulfone modified phenolic epoxy resin used in Example 7 was prepared from Preparation Example 1.3.

[0078] Example 8

[0079] The difference between Example 8 and Example 1 is that the pH-sensitive corrosion inhibitor microspheres used in Example 8 were prepared from Preparation Example 2.2.

[0080] Example 9

[0081] The difference between Example 9 and Example 1 is that the pH-sensitive corrosion inhibitor microspheres used in Example 9 were prepared from Preparation Example 2.3.

[0082] Comparative Example 1

[0083] The difference between Comparative Example 1 and Example 1 is that the substrate surface was not pretreated in Comparative Example 1, and the functional coating was applied directly.

[0084] Comparative Example 2

[0085] The difference between Comparative Example 2 and Example 1 is that Comparative Example 2 did not perform functional coating treatment on the substrate, but only pretreatment.

[0086] Comparative Example 3

[0087] The difference between Comparative Example 3 and Example 1 is that the functional coating used in Comparative Example 3 uses unmodified liquid phenolic epoxy resin F-44 instead of graphene / polyethersulfone modified phenolic epoxy resin.

[0088] Comparative Example 4

[0089] The difference between Comparative Example 4 and Example 1 is that the functional coating used in Comparative Example 4 did not contain pH-sensitive corrosion inhibitor microspheres.

[0090] Performance testing

[0091] I. Adhesion grade test: The coating adhesion of the valve body was determined according to the method in Appendix G of SY / T0315-2013. The results are shown in Table 1.

[0092] II. Impact resistance test: The impact resistance of the valve body was tested according to the method in Appendix E of SY / T0315-2013. The maximum impact strength value that the valve body can withstand was recorded. The results are shown in Table 1.

[0093] III. High Temperature and High Pressure Resistance: The valve bodies obtained in Examples 1-9 were placed in a high temperature and high pressure reactor, 3% sodium chloride brine was added, the temperature was adjusted to 150°C, and nitrogen gas was introduced to a pressure of 20 MPa. After 168 hours, the test pieces were taken out, cooled to room temperature, and the coating surface was observed to see if there were any blistering, cracking, or peeling phenomena. The results are shown in Table 1.

[0094] IV. Resistance to oilfield wastewater: The valve bodies obtained in Examples 1-9 were placed in a specimen bottle, and oilfield wastewater was poured in until the specimen was 2 / 3 full. The specimen bottle was placed in an 80℃ oven. After 30 days, the specimen was taken out, rinsed with distilled water, and the coating surface was observed to see if there was any blistering, cracking, or peeling. The results are shown in Table 1.

[0095] The specific test results are as follows:

[0096] Table 1 Performance Test Results

[0097]

[0098] As can be seen from the test results of Examples 1-9 in Table 1, the valve body treatment method provided in this application significantly improves the high temperature and high pressure resistance of the valve body after supersonic particle bombardment test pretreatment and functional coating treatment, and also significantly enhances the corrosion resistance of oilfield sewage; the maximum impact strength value that the valve body can withstand reaches 20J and above, indicating that the valve body treatment method provided in this application can significantly improve the high pressure impact resistance of the valve body.

[0099] This specific embodiment is merely an explanation of this application and is not intended to limit it. After reading this specification, those skilled in the art can make modifications to this embodiment without contributing any inventive step, but such modifications are protected by patent law as long as they fall within the scope of the claims of this application.

Claims

1. A method for treating a high-pressure fracturing valve body, characterized in that: The valve body substrate is subjected to substrate pretreatment and functional coating treatment in sequence; The raw materials for the functional coating treatment include, by weight: 120-160 parts of graphene / polyethersulfone modified phenolic epoxy resin, 15-25 parts of glass flakes, 10-22 parts of boron carbide, 3-8 parts of molybdenum disulfide, 3-8 parts of cerium fluoride, 2-6 parts of titanium dioxide, 2-6 parts of talc, 2-5 parts of polyether modified siloxane, 3-9 parts of silica powder, 4-10 parts of pH-sensitive corrosion inhibitor microspheres, and 40-50 parts of curing agent. The preparation method of the pH-sensitive corrosion inhibitor microspheres includes the following steps: S1. Add the corrosion inhibitor and polyacrylic acid resin to dichloromethane and stir until completely dissolved to obtain a mixed solution; S2. Mix the mixed solution obtained in S1 with a 2% (w / w) polyvinyl alcohol aqueous solution at a volume ratio of 1:23-27 and stir continuously for 25-35 hours. After the reaction is complete, add water to dilute, centrifuge, and dry at room temperature for 3-5 days to obtain pH-sensitive corrosion inhibitor microspheres.

2. The method for processing a high-pressure fracturing valve body according to claim 1, characterized in that: The raw materials for the functional coating treatment include, by weight: 140 parts graphene / polyethersulfone modified phenolic epoxy resin, 20 parts glass flakes, 16 parts boron carbide, 5.5 parts molybdenum disulfide, 5.5 parts cerium fluoride, 4 parts titanium dioxide, 4 parts talc, 3.5 parts polyether modified siloxane, 6 parts silica powder, 7 parts pH-sensitive corrosion inhibitor microspheres, and 45 parts curing agent.

3. The method for processing a high-pressure fracturing valve body according to claim 1 or 2, characterized in that: The graphene / polyethersulfone modified phenolic epoxy resin is made from the following raw materials in parts by weight: 0.1-0.3 parts reduced graphene oxide, 12-36 parts ethanol, 5-15 parts polyethersulfone powder, 25-75 parts N,N-dimethylformamide, and 50-150 parts liquid phenolic epoxy resin.

4. The method for processing a high-pressure fracturing valve body according to claim 3, characterized in that: The preparation method of the graphene / polyethersulfone modified phenolic epoxy resin includes the following steps: S1. Add polyethersulfone powder to N,N-dimethylformamide, heat to 60-100℃, and stir until completely dissolved to obtain a polyethersulfone solution; Reduced graphene oxide was added to ethanol and stirred until completely dissolved. The solution was then sonicated for 10-20 minutes in an ice bath to obtain a dispersion of reduced graphene oxide. S2. Add liquid phenolic epoxy resin to polyethersulfone solution and stir at 60-100℃ for 40-60 min; then cool to 40-50℃, add dispersion of reduced graphene oxide, and stir at 1000-1400 rpm for 1-2 h; subject the obtained composite material to vacuum degassing in an oven at 110-130℃ for 5-10 min to obtain graphene / polyethersulfone modified phenolic epoxy resin.

5. The method for processing a high-pressure fracturing valve body according to claim 1, characterized in that: The corrosion inhibitor is an imidazoline-based corrosion inhibitor.

6. The method for processing a high-pressure fracturing valve body according to claim 1, characterized in that: The mass ratio of the corrosion inhibitor, polyacrylic acid resin, and dichloromethane is 1:1-1.5:12-14.

7. The method for processing a high-pressure fracturing valve body according to claim 1, characterized in that: The method for processing the valve body includes the following steps: S1. Substrate pretreatment: After polishing and cleaning the surface of the valve body substrate, the substrate surface is subjected to a supersonic particle bombardment test using alumina pellets to obtain a pretreated substrate. S2. Functional Coating Treatment: Glass flakes, boron carbide, molybdenum disulfide, cerium fluoride, titanium dioxide, talc, polyether-modified siloxane, silica powder, and pH-sensitive corrosion inhibitor microspheres are successively added to graphene / polyethersulfone-modified phenolic epoxy resin and mixed. The mixture is then magnetically stirred for 10-20 minutes. After adding the curing agent and stirring for another 20-30 minutes, the mixture is coated onto the pretreated substrate surface and dried at 50-60℃ for 2-3 days to obtain a high-pressure fracturing valve body.

8. The method for processing a high-pressure fracturing valve body according to claim 7, characterized in that: The gas pressure for the supersonic particle bombardment test was 1.1-1.3 MPa; the injection angle was 80-85°; and the bombardment time was 90-120 s.

9. The method for processing a high-pressure fracturing valve body according to claim 7, characterized in that: The alumina pellets have a particle size of 20-60 μm.

Citation Information

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