A method for separating and recycling copper, indium, gallium and selenium from waste solar thin-film cells
By combining oxidative calcination and deep eutectic reagents with P204 and Lix84 extractants, the problem of difficult separation of indium gallium from waste solar thin-film batteries has been solved, achieving efficient and environmentally friendly indium gallium recycling, which is applicable to semiconductor, photovoltaic, aerospace and military fields.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- BEIJING UNIV OF TECH
- Filing Date
- 2025-07-23
- Publication Date
- 2026-05-08
AI Technical Summary
Existing technologies for separating and recovering copper, indium, gallium, and selenium from waste solar thin-film batteries suffer from serious environmental pollution, high production costs, and low indium and gallium recovery rates. In particular, traditional methods use large amounts of acidic reagents, leading to acid gas pollution and difficulties in separating indium and gallium.
Selenium is recovered using an oxidative roasting process, leaching is performed using a deep eutectic reagent, and efficient separation of indium and gallium is achieved by combining P204 and Lix84 extractants, avoiding the use of acids and alkalis and reducing production costs.
It achieves efficient separation and recycling of indium and gallium, reduces environmental pollution, and improves product purity and recovery rate, making it suitable for semiconductor, photovoltaic, aerospace and military fields.
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Figure CN120843822B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of resource recycling, specifically relating to a method for separating and recovering copper, indium, gallium and selenium from waste solar thin-film batteries. Background Technology
[0002] CIGS (CuInGaSe2), as a core material for next-generation thin-film solar cells, has attracted widespread attention due to its advantages such as strong light absorption, good power generation stability, high conversion efficiency, long daytime power generation time, high power output, low production cost, and short energy payback period. With the first batch of commercially available CIGS modules entering their typical end-of-life period (8-12 years), the amount of waste batteries generated is growing exponentially. However, indium and gallium, both belonging to Group IIIA elements, have highly similar ionic radii and charge densities, leading to three major technical bottlenecks in traditional separation processes: selectivity, high co-extraction rate, and mutually exclusive indium-gallium recovery rates, severely restricting resource utilization efficiency. Therefore, breakthroughs in indium-gallium deep separation technology are urgently needed to achieve efficient CIGS recycling.
[0003] Chinese patent application CN102296178A discloses a method for recovering copper indium gallium selenide (CIGS). This method mainly utilizes a mixed solution of hydrochloric acid and hydrogen peroxide to dissolve the metal powder containing CIGS. After separating selenium using hydrazine, copper is replaced by indium metal. Finally, indium and gallium are separated using a supported liquid film combined with a dispersed back-extraction solution. Chinese patent application CN103184388A discloses another method for recovering CIGS. This method first breaks a CIGS thin-film solar panel into fragments, then places these fragments in a mixed solution of sulfuric acid and hydrogen peroxide at a specific temperature for a predetermined time to obtain a leachate. Subsequently, indium, gallium, and selenium are recovered from the leachate through extraction, back-extraction, and electrolysis processes.
[0004] US Patent No. 5779877 discloses a method for recycling copper indium gallium selenide (CIGS) solar cell waste. The method mainly includes crushing, nitric acid leaching, two-electrode electrolytic separation of copper, selenium, and indium, followed by evaporation and decomposition to obtain a mixture of indium and zinc oxides, and oxidative distillation to separate copper and selenium. Patent CN201610039562 discloses a method for recycling CIGS, which mainly includes sulfation roasting, sulfuric acid dissolution, extraction electrolysis of metallic copper, production of gallium hydroxide precipitate, and indium replacement. In the above-mentioned prior art, the use of large amounts of acidic reagents in the roasting and leaching stages easily causes acid gas pollution. Simultaneously, the extractant used in indium extraction causes co-extraction of gallium, making indium and gallium separation difficult, thus reducing the recovery rate of indium and gallium. Furthermore, the indium-copper replacement method is too costly. To overcome the above-mentioned deficiencies in the prior art, the purpose of this invention is to provide a method for recycling CIGS that can reduce environmental pollution, achieve a high recovery rate, and have a low production cost. Summary of the Invention
[0005] To address the aforementioned problems, this invention proposes a method for separating and recovering copper, indium, gallium, and selenium from spent solar thin-film batteries. This method first recovers selenium through an oxidative roasting process, which eliminates the need for acid or alkali addition, effectively solving the problems of selenide volatilization and acidic waste gas emissions inherent in traditional recovery methods. Subsequently, leaching is performed using a recyclable deep eutectic reagent, which offers excellent leaching performance at a low cost. In the leachate treatment stage, the selectivity of P2O4 successfully achieves efficient separation of indium and gallium, resolving the co-extraction problem in the extraction process and significantly improving the recovery rates of indium and gallium. The recovered high-purity indium oxide, gallium oxide, selenium oxide, and copper oxide products can be widely applied in strategic emerging industries such as semiconductors, photovoltaics, aerospace, and military. This process boasts significant advantages such as simplicity, high efficiency in indium and gallium separation, and excellent product purity.
[0006] This invention provides a method for separating and recovering copper, indium, gallium, and selenium from waste solar thin-film batteries, comprising the following steps:
[0007] (1) Oxidative roasting: Waste solar thin-film batteries are roasted in a tube furnace to obtain roasting residue. The roasting temperature is 800-1000℃ and the roasting time is 2-4 hours.
[0008] (2) Deep eutectic configuration: Hydrogen bond acceptor, hydrogen bond ligand and deionized water are mixed evenly to obtain deep eutectic solvent;
[0009] (3) Wet leaching: The deep eutectic solvent obtained in step (2) is used to wet leach the roasted residue obtained in step (1) to obtain a deep eutectic leachate;
[0010] (4) Indium extraction: The leachate of the deep eutectic solution obtained in step (3) is extracted to obtain a deep eutectic extract containing copper and gallium and an indium-loaded organic phase;
[0011] (5) Indium back-extraction: The loaded indium organic phase obtained in step (4) is back-extracted to obtain an empty indium organic phase and an indium chloride solution. The empty indium organic phase is returned to the indium extraction process. Hydrochloric acid is used as the back-extraction agent with a concentration of 3.0 mol / L. The O / A ratio of back-extraction is 1:1. The back-extraction temperature is 25℃, the extraction time is 5 min, and the number of back-extraction stages is 1.
[0012] (6) Copper extraction: The deep eutectic extract containing copper and gallium obtained in step (4) is extracted to obtain a gallium-containing deep eutectic extract and a copper-loaded organic phase;
[0013] (7) Copper back-extraction: The copper-loaded organic phase obtained in step (6) is back-extracted to obtain an empty copper organic phase and a copper sulfate solution. The empty copper organic phase is returned to the copper extraction process. Sulfuric acid is used as the back-extraction agent with a concentration of 2.0 mol / L. The O / A ratio of back-extraction is 1:1. The back-extraction temperature is 25℃, the extraction time is 5 min, and the number of back-extraction stages is 1.
[0014] (8) Precipitation and calcination: The gallium-containing deep eutectic extraction residue obtained in step (6) is precipitated to obtain precipitate and precipitate residue. The precipitate is centrally processed and the precipitate residue is calcined to obtain gallium oxide products. The indium chloride solution and copper sulfate solution obtained in steps (5) and (7) are pH adjusted to obtain different precipitates. After calcination, indium oxide and copper oxide products are obtained respectively.
[0015] Furthermore, in step (2), the hydrogen bond acceptor is choline chloride or polyethylene glycol, the hydrogen bond donor is oxalic acid, formic acid, lactic acid, citric acid or tartaric acid, the molar ratio of hydrogen bond acceptor to hydrogen bond donor is 3:1-1:3, the water content is 20% to 60%, the temperature is 50-90℃, the stirring speed is 400 r / min, and the stirring time is 30 min.
[0016] Furthermore, the leaching time in step (3) is 6-10 h, the leaching temperature is 50-90 °C, and the leaching liquid-to-solid ratio is 40-80 mL / g.
[0017] Furthermore, in step (4), the extractant is P204, kerosene is used as the diluent, the volume ratio of P204 to kerosene is 1:1-1:5, the O / A ratio is 1:1-1:4, the extraction temperature is 20-40℃, the extraction time is 3-5 min, and the extraction stage is 1-4.
[0018] Furthermore, in step (6), the extractant is Lix84, the diluent is kerosene, the volume ratio of Lix84 to kerosene is 1:1-1:5, the O / A ratio is 1:1-1:4, the extraction temperature is 20-40℃, the extraction time is 5-10 min, and the extraction stage is 1-5.
[0019] The present invention has the following beneficial effects:
[0020] (1) The oxidative roasting process recovers selenium. This process does not require the addition of acids or alkalis, thus reducing the volatilization of selenium compounds and the emission of acidic waste gas;
[0021] (2) The calcined residue was treated with a deep eutectic reagent to achieve effective leaching of copper, indium and gallium;
[0022] (3) The problem of indium gallium co-extraction was solved by coupling deep eutectic solvent with extractant P204. Attached Figure Description
[0023] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0024] Figure 1 A flowchart for separating and recovering copper, indium, gallium, and selenium from waste solar thin-film batteries. Detailed Implementation
[0025] Various exemplary embodiments of the present invention are now described in detail. Unless otherwise specified, the methods used in the embodiments are conventional methods, and the reagents used are commercially available reagents or reagents prepared using conventional methods. This detailed description should not be considered as a limitation of the present invention, but rather as a more detailed description of certain aspects, characteristics, and embodiments of the present invention.
[0026] It should be understood that the terminology used in this invention is merely for describing particular embodiments and is not intended to limit the invention. Furthermore, with respect to numerical ranges in this invention, it should be understood that each intermediate value between the upper and lower limits of the range is also specifically disclosed. Any stated value or intermediate value within a stated range, as well as each smaller range between any other stated value or intermediate value within said range, is also included in this invention. The upper and lower limits of these smaller ranges may be independently included or excluded from the range.
[0027] Unless otherwise stated, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art. While only preferred methods and materials have been described herein, any methods and materials similar or equivalent to those described herein may be used in the implementation or testing of this invention. All references to this specification are incorporated by way of citation to disclose and describe methods and / or materials associated with those references. In the event of any conflict with any incorporated reference, the content of this specification shall prevail.
[0028] Various modifications and variations can be made to the specific embodiments described in this specification without departing from the scope or spirit of the invention, as will be apparent to those skilled in the art. Other embodiments derived from this specification will also be readily apparent to those skilled in the art. This specification and embodiments are merely exemplary.
[0029] The terms “include,” “including,” “have,” “contain,” etc., used in this article are all open-ended terms, meaning that they include but are not limited to.
[0030] Example 1
[0031] (1) Oxidative roasting: Waste solar thin-film batteries are roasted in a tube furnace to obtain roasting residue and volatile gas condensation product selenium oxide. The roasting temperature is 950℃ and the roasting time is 4 hours.
[0032] (2) Deep eutectic configuration: Hydrogen bond acceptor, hydrogen bond ligand and deionized water are mixed evenly in a certain proportion to prepare deep eutectic solvent, wherein the hydrogen bond acceptor is choline chloride, the hydrogen bond donor is oxalic acid, the molar ratio of hydrogen bond acceptor to hydrogen bond donor is 2:1, the water content is 20%, the temperature is 90℃, the stirring speed is 400r / min, and the stirring time is 30min.
[0033] (3) Wet leaching: The deep eutectic solvent obtained in step (2) is used to wet leach the roasted residue obtained in step (1) to obtain a deep eutectic leachate. The leaching temperature is 90℃, the leaching time is 8h, and the liquid-solid ratio is 60 mL / g to obtain a deep eutectic solution leachate.
[0034] (4) Indium extraction: The deep eutectic solution leachate was extracted to obtain a deep eutectic extract containing copper and gallium and an indium-loaded organic phase. P204 was used as the extractant and kerosene was used as the diluent. The volume ratio of P204 to kerosene was 1:2, the O / A ratio was 1:2, the extraction temperature was 25℃, the extraction time was 5min, and the extraction stage was 1.
[0035] (5) Indium back-extraction: The obtained indium-loaded organic phase is back-extracted to obtain an empty indium-loaded organic phase and an indium chloride solution. The empty indium-loaded organic phase is returned to the indium extraction process. Hydrochloric acid is used as the back-extraction agent with a concentration of 3.0 mol / L. The O / A ratio of back-extraction is 1:1. The back-extraction temperature is 25℃, the extraction time is 5 min, and the number of back-extraction stages is 1.
[0036] (6) Copper extraction: The deep eutectic raffinate containing copper and gallium was subjected to copper extraction to obtain gallium-rich raffinate and copper-loaded organic phase. Lix84 was used as the extractant and kerosene was used as the diluent. The volume ratio of Lix84 to kerosene was 1:3, the O / A ratio was 1:1, the extraction temperature was 25℃, the extraction time was 5 min, and the extraction stage was 3.
[0037] (7) Copper back-extraction: The copper-loaded organic phase obtained in step (6) is back-extracted to obtain an empty copper organic phase and a copper sulfate solution. The empty copper organic phase is returned to the copper extraction process. Sulfuric acid is used as the back-extraction agent with a concentration of 2.0 mol / L. The O / A ratio of back-extraction is 1:1. The back-extraction temperature is 25℃, the extraction time is 5 min, and the number of back-extraction stages is 1.
[0038] (8) Precipitation and calcination: The gallium-containing deep eutectic extraction residue obtained in step (6) is precipitated to obtain precipitate and precipitate residue. The precipitate is centrally processed and the precipitate residue is calcined to obtain gallium oxide products. The indium chloride solution and copper sulfate solution obtained in steps (5) and (7) are pH adjusted to obtain different precipitates. After calcination, indium oxide and copper oxide products are obtained respectively.
[0039] In this embodiment, the recovery rates of copper, indium, gallium, and selenium were 99.15%, 99.51%, 99.22%, and 99.52%, respectively, and the purities of copper oxide, indium oxide, gallium oxide, and selenium oxide were 98.77%, 99.23%, 99.33%, and 97.28%, respectively.
[0040] Example 2
[0041] (1) Oxidative roasting: Waste solar thin-film batteries are roasted in a tubular furnace to obtain roasting residue and volatile gas condensation product selenium oxide. The roasting temperature is 950℃ and the roasting time is 2 hours.
[0042] (2) Deep eutectic configuration: Hydrogen bond acceptor, hydrogen bond ligand and deionized water are mixed evenly in a certain proportion to prepare deep eutectic solvent, wherein the hydrogen bond acceptor is choline chloride, the hydrogen bond donor is formic acid, the molar ratio of hydrogen bond acceptor and hydrogen bond donor is 1:1, the water content is 25%, the temperature is 70℃, the stirring speed is 400r / min, and the stirring time is 30min.
[0043] (3) Wet leaching: The deep eutectic solvent obtained in step (2) is used to wet leach the roasted residue obtained in step (1) to obtain a deep eutectic leachate. The leaching temperature is 70℃, the leaching time is 6h, and the liquid-solid ratio is 50 mL / g to obtain a deep eutectic solution leachate.
[0044] (4) Indium extraction: The deep eutectic solution leachate was extracted to obtain a deep eutectic extract containing copper and gallium and an indium-loaded organic phase. P204 was used as the extractant and kerosene was used as the diluent. The volume ratio of P204 to kerosene was 1:3, the O / A ratio was 1:1, the extraction temperature was 20℃, the extraction time was 3 min, and the extraction stage was 2.
[0045] (5) Indium back-extraction: The obtained indium-loaded organic phase is back-extracted to obtain an empty indium-loaded organic phase and an indium chloride solution. The empty indium-loaded organic phase is returned to the indium extraction process. Hydrochloric acid is used as the back-extraction agent with a concentration of 3.0 mol / L. The O / A ratio of back-extraction is 1:1. The back-extraction temperature is 25℃, the extraction time is 5 min, and the number of back-extraction stages is 1.
[0046] (6) Copper extraction: The deep eutectic raffinate containing copper and gallium was subjected to copper extraction to obtain gallium-rich raffinate and copper-loaded organic phase. Lix84 was used as the extractant and kerosene was used as the diluent. The volume ratio of Lix84 to kerosene was 1:4, the O / A ratio was 1:2, the extraction temperature was 25℃, the extraction time was 8 min, and the extraction stage was 1.
[0047] (7) Copper back-extraction: The copper-loaded organic phase obtained in step (6) is back-extracted to obtain an empty copper organic phase and a copper sulfate solution. The empty copper organic phase is returned to the copper extraction process. Sulfuric acid is used as the back-extraction agent with a concentration of 2.0 mol / L. The O / A ratio of back-extraction is 1:1. The back-extraction temperature is 25℃, the extraction time is 5 min, and the number of back-extraction stages is 1.
[0048] (8) Precipitation and calcination: The gallium-containing deep eutectic extraction residue obtained in step (6) is precipitated to obtain precipitate and precipitate residue. The precipitate is centrally processed and the precipitate residue is calcined to obtain gallium oxide products. The indium chloride solution and copper sulfate solution obtained in steps (5) and (7) are pH adjusted to obtain different precipitates. After calcination, indium oxide and copper oxide products are obtained respectively.
[0049] In this embodiment, the recovery rates of copper, indium, gallium, and selenium were 85.45%, 89.32%, 93.23%, and 99.34%, respectively, and the purities of copper oxide, indium oxide, gallium oxide, and selenium oxide were 98.68%, 99.45%, 99.01%, and 98.99%, respectively.
[0050] Example 3
[0051] (1) Oxidative roasting: Waste solar thin-film batteries are roasted in a tubular furnace to obtain roasting residue and volatile gas condensation product selenium oxide. The roasting temperature is 850℃ and the roasting time is 4 hours.
[0052] (2) Deep eutectic configuration: Hydrogen bond acceptor, hydrogen bond ligand and deionized water are mixed evenly in a certain proportion to prepare deep eutectic solvent, wherein the hydrogen bond acceptor is polyethylene glycol, the hydrogen bond donor is tartaric acid, the molar ratio of hydrogen bond acceptor to hydrogen bond donor is 3:1, the water content is 35%, the temperature is 80℃, the stirring speed is 400r / min, and the stirring time is 30min;
[0053] (3) Wet leaching: The deep eutectic solvent obtained in step (2) is used to wet leach the roasted residue obtained in step (1) to obtain a deep eutectic leachate. The leaching temperature is 80℃, the leaching time is 8h, and the liquid-solid ratio is 60 mL / g to obtain a deep eutectic solution leachate.
[0054] (4) Indium extraction: The deep eutectic solution leachate was extracted to obtain a deep eutectic extract containing copper and gallium and an indium-loaded organic phase. P204 was used as the extractant and kerosene was used as the diluent. The volume ratio of P204 to kerosene was 1:2, the O / A ratio was 1:1, the extraction temperature was 30℃, the extraction time was 4 min, and the extraction stage was 4.
[0055] (5) Indium back-extraction: The obtained indium-loaded organic phase is back-extracted to obtain an empty indium-loaded organic phase and an indium chloride solution. The empty indium-loaded organic phase is returned to the indium extraction process. Hydrochloric acid is used as the back-extraction agent with a concentration of 3.0 mol / L. The O / A ratio of back-extraction is 1:1. The back-extraction temperature is 25℃, the extraction time is 5 min, and the number of back-extraction stages is 1.
[0056] (6) Copper extraction: The deep eutectic raffinate containing copper and gallium was subjected to copper extraction to obtain gallium-rich raffinate and copper-loaded organic phase. Lix84 was used as the extractant and kerosene was used as the diluent. The volume ratio of Lix84 to kerosene was 1:5, the O / A ratio was 1:4, the extraction temperature was 25℃, the extraction time was 10 min, and the extraction stage was 4.
[0057] (7) Copper back-extraction: The copper-loaded organic phase obtained in step (6) is back-extracted to obtain an empty copper organic phase and a copper sulfate solution. The empty copper organic phase is returned to the copper extraction process. Sulfuric acid is used as the back-extraction agent with a concentration of 2.0 mol / L. The O / A ratio of back-extraction is 1:1. The back-extraction temperature is 25℃, the extraction time is 5 min, and the number of back-extraction stages is 1.
[0058] (8) Precipitation and calcination: The gallium-containing deep eutectic extraction residue obtained in step (5) is precipitated to obtain precipitate and precipitate residue. The precipitate is centrally processed and the precipitate residue is calcined to obtain gallium oxide products. The indium chloride solution and copper sulfate solution obtained in steps (5) and (7) are pH adjusted to obtain different precipitates. After calcination, indium oxide and copper oxide products are obtained respectively.
[0059] In this embodiment, the recovery rates of copper, indium, gallium, and selenium were 90.23%, 93.23%, 96.45%, and 89.12%, respectively, and the purities of copper oxide, indium oxide, gallium oxide, and selenium oxide were 98.45%, 99.78%, 99.12%, and 98.12%, respectively.
[0060] Example 4
[0061] (1) Oxidative roasting: Waste solar thin-film batteries are roasted in a tube furnace to obtain roasting residue and volatile gas condensation product selenium oxide. The roasting temperature is 900℃ and the roasting time is 3 hours.
[0062] (2) Deep eutectic configuration: Hydrogen bond acceptor, hydrogen bond ligand and deionized water are mixed evenly in a certain proportion to prepare deep eutectic solvent, wherein the hydrogen bond acceptor is choline chloride, the hydrogen bond donor is citric acid, the molar ratio of hydrogen bond acceptor and hydrogen bond donor is 1:1, the water content is 40%, the temperature is 90℃, the stirring speed is 400r / min, and the stirring time is 30min.
[0063] (3) Wet leaching: The deep eutectic solvent obtained in step (2) is used to wet leach the roasted residue obtained in step (1) to obtain a deep eutectic leachate. The leaching temperature is 90℃, the leaching time is 10h, and the liquid-solid ratio is 60 mL / g to obtain a deep eutectic solution leachate.
[0064] (4) Indium extraction: The deep eutectic solution leachate was extracted to obtain a deep eutectic extract containing copper and gallium and an indium-loaded organic phase. P204 was used as the extractant and kerosene was used as the diluent. The volume ratio of P204 to kerosene was 1:3, the O / A ratio was 1:1, the extraction temperature was 35℃, the extraction time was 4 min, and the number of extraction stages was 2.
[0065] (5) Indium back-extraction: The obtained indium-loaded organic phase is back-extracted to obtain an empty indium-loaded organic phase and an indium chloride solution. The empty indium-loaded organic phase is returned to the indium extraction process. Hydrochloric acid is used as the back-extraction agent with a concentration of 3.0 mol / L. The O / A ratio of back-extraction is 1:1. The back-extraction temperature is 25℃, the extraction time is 5 min, and the number of back-extraction stages is 1.
[0066] (6) Copper extraction: The deep eutectic raffinate containing copper and gallium was subjected to copper extraction to obtain gallium-rich raffinate and copper-loaded organic phase. Lix84 was used as the extractant and kerosene was used as the diluent. The volume ratio of Lix84 to kerosene was 1:3, the O / A ratio was 1:1, the extraction temperature was 25℃, the extraction time was 7 min, and the number of extraction stages was 2.
[0067] (7) Copper back-extraction: The copper-loaded organic phase obtained in step (6) is back-extracted to obtain an empty copper organic phase and a copper sulfate solution. The empty copper organic phase is returned to the copper extraction process. Sulfuric acid is used as the back-extraction agent with a concentration of 2.0 mol / L. The O / A ratio of back-extraction is 1:1. The back-extraction temperature is 25℃, the extraction time is 5 min, and the number of back-extraction stages is 1.
[0068] (8) Precipitation and calcination: The gallium-containing deep eutectic extraction residue obtained in step (6) is precipitated to obtain precipitate and precipitate residue. The precipitate is centrally processed and the precipitate residue is calcined to obtain gallium oxide products. The indium chloride solution and copper sulfate solution obtained in steps (5) and (7) are pH adjusted to obtain different precipitates. After calcination, indium oxide and copper oxide products are obtained respectively.
[0069] In this embodiment, the recovery rates of copper, indium, gallium, and selenium were 85.34%, 89.31%, 93.12%, and 99.32%, respectively, and the purities of copper oxide, indium oxide, gallium oxide, and selenium oxide were 99.03%, 99.51%, 99.12%, and 99.23%, respectively.
[0070] Example 5
[0071] (1) Oxidative roasting: Waste solar thin-film batteries are roasted in a tubular furnace to obtain roasting residue and volatile gas condensation product selenium oxide. The roasting temperature is 700℃ and the roasting time is 1 hour.
[0072] (2) Deep eutectic configuration: Hydrogen bond acceptor, hydrogen bond ligand and deionized water are mixed evenly in a certain proportion to prepare deep eutectic solvent, wherein the hydrogen bond acceptor is polyethylene glycol, the hydrogen bond donor is lactic acid, the molar ratio of hydrogen bond acceptor and hydrogen bond donor is 1:2, the water content is 30%, the temperature is 50℃, the stirring speed is 400r / min, and the stirring time is 30min;
[0073] (3) Wet leaching: The deep eutectic solvent obtained in step (2) is used to wet leach the calcined residue obtained in step (1) to obtain a deep eutectic leachate. The leaching temperature is 50℃, the leaching time is 6h, and the liquid-solid ratio is 40 mL / g to obtain a deep eutectic solution leachate.
[0074] (4) Indium extraction: The deep eutectic solution leachate was extracted to obtain a deep eutectic extract containing copper and gallium and an indium-loaded organic phase. P204 was used as the extractant and kerosene was used as the diluent. The volume ratio of P204 to kerosene was 1:5, the O / A ratio was 1:3, the extraction temperature was 40℃, the extraction time was 5 min, and the extraction stage was 1.
[0075] (5) Indium back-extraction: The obtained indium-loaded organic phase is back-extracted to obtain an empty indium-loaded organic phase and an indium chloride solution. The empty indium-loaded organic phase is returned to the indium extraction process. Hydrochloric acid is used as the back-extraction agent with a concentration of 3.0 mol / L. The O / A ratio of back-extraction is 1:1. The back-extraction temperature is 25℃, the extraction time is 5 min, and the number of back-extraction stages is 1.
[0076] (6) Copper extraction: The deep eutectic raffinate containing copper and gallium was subjected to copper extraction to obtain gallium-rich raffinate and copper-loaded organic phase. Lix84 was used as the extractant and kerosene was used as the diluent. The volume ratio of Lix84 to kerosene was 1:4, the O / A ratio was 1:3, the extraction temperature was 25℃, the extraction time was 6 min, and the extraction stage was 1.
[0077] (7) Copper back-extraction: The copper-loaded organic phase obtained in step (6) is back-extracted to obtain an empty copper organic phase and a copper sulfate solution. The empty copper organic phase is returned to the copper extraction process. Sulfuric acid is used as the back-extraction agent with a concentration of 2.0 mol / L. The O / A ratio of back-extraction is 1:1. The back-extraction temperature is 25℃, the extraction time is 5 min, and the number of back-extraction stages is 1.
[0078] (8) Precipitation and calcination: The gallium-containing deep eutectic extraction residue obtained in step (6) is precipitated to obtain precipitate and precipitate residue. The precipitate is centrally processed and the precipitate residue is calcined to obtain gallium oxide products. The indium chloride solution and copper sulfate solution obtained in steps (5) and (7) are pH adjusted to obtain different precipitates. After calcination, indium oxide and copper oxide products are obtained respectively.
[0079] In this embodiment, the recovery rates of copper, indium, gallium, and selenium were 53.33%, 65.33%, 70.02%, and 50.23%, respectively, and the purities of copper oxide, indium oxide, gallium oxide, and selenium oxide were 99.03%, 99.03%, 99.21%, and 97.88%, respectively.
[0080] The embodiments described above are merely preferred embodiments of the present invention and are not intended to limit the scope of the present invention. Various modifications and improvements made by those skilled in the art to the technical solutions of the present invention without departing from the spirit of the present invention should fall within the protection scope defined by the claims of the present invention.
Claims
1. A method for separating and recovering copper, indium, gallium, and selenium from waste solar thin-film batteries, characterized in that, Includes the following steps: (1) Oxidative roasting: Waste solar thin-film batteries are roasted in a tube furnace to obtain roasting residue and volatile gas condensation product selenium oxide. The roasting temperature is 800-1000℃ and the roasting time is 2-4 hours. (2) Deep eutectic configuration: Hydrogen bond acceptor, hydrogen bond donor and deionized water are mixed evenly to obtain deep eutectic solvent; (3) Wet leaching: The deep eutectic solvent obtained in step (2) is used to wet leach the roasted residue obtained in step (1) to obtain a deep eutectic leachate; (4) Indium extraction: The deep eutectic leachate obtained in step (3) is extracted to obtain a deep eutectic leachate containing copper and gallium and an indium-loaded organic phase; (5) Indium back-extraction: The loaded indium organic phase obtained in step (4) is back-extracted to obtain an empty indium organic phase and an indium chloride solution. The empty indium organic phase is returned to the indium extraction process. Hydrochloric acid is used as the back-extraction agent with a concentration of 3.0 mol / L. The O / A ratio of back-extraction is 1:
1. The back-extraction temperature is 25℃. The back-extraction time is 5 min. The number of back-extraction stages is 1. (6) Copper extraction: The deep eutectic extract containing copper and gallium obtained in step (4) is extracted to obtain a gallium-containing deep eutectic extract and a copper-loaded organic phase; (7) Copper back-extraction: The copper-loaded organic phase obtained in step (6) is back-extracted to obtain an empty copper organic phase and a copper sulfate solution. The empty copper organic phase is returned to the copper extraction process. Sulfuric acid is used as the back-extraction agent with a concentration of 2.0 mol / L. The O / A ratio of back-extraction is 1:
1. The back-extraction temperature is 25℃. The back-extraction time is 5 min. The number of back-extraction stages is 1. (8) Precipitation and calcination: The gallium-containing deep eutectic extraction residue obtained in step (6) is precipitated to obtain precipitate and precipitate residue. The precipitate is centrally processed and the precipitate residue is calcined to obtain gallium oxide products. The indium chloride solution and copper sulfate solution obtained in steps (5) and (7) are pH adjusted to obtain different precipitates. After calcination, indium oxide and copper oxide products are obtained respectively. The hydrogen bond acceptor in step (2) is choline chloride or polyethylene glycol, the hydrogen bond donor is oxalic acid, formic acid, lactic acid, citric acid or tartaric acid, the molar ratio of hydrogen bond acceptor to hydrogen bond donor is 3:1-1:3, the water content is 20% to 60%, the temperature is 50-90℃, the stirring speed is 400 r / min, and the stirring time is 30 min.
2. The method according to claim 1, characterized in that, In step (3), the leaching time is 6-10 hours, the leaching temperature is 50-90℃, and the leaching liquid-to-solid ratio is 40-80 mL / g.
3. The method according to claim 1, characterized in that, In step (4), the extractant is P204, kerosene is used as the diluent, the volume ratio of P204 to kerosene is 1:1-1:5, the O / A ratio is 1:1-1:4, the extraction temperature is 20-40℃, the extraction time is 3-5 min, and the extraction stage is 1-4.
4. The method according to claim 1, characterized in that, In step (6), the extractant is Lix84, the diluent is kerosene, the volume ratio of Lix84 to kerosene is 1:1-1:5, the O / A ratio is 1:1-1:4, the extraction temperature is 20-40℃, the extraction time is 5-10 min, and the extraction stage is 1-5.
Citation Information
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