Equipment installation method for reinforced concrete high-rise industrial building
By using modular design and BIM-optimized installation methods, the challenges of installing heavy-duty equipment in reinforced concrete high-rise industrial buildings were solved. This approach enabled efficient, safe, and low-cost equipment installation, protected the structural integrity of the building, and optimized the construction period and floor height.
Patent Information
- Application Number
- CN202511187107.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-25
- Publication Date
- 2025-10-28
AI Technical Summary
In the prior art, the installation of heavy-duty equipment in reinforced concrete high-rise industrial buildings has problems such as conventional lifting equipment not meeting installation requirements, construction site limitations, high installation costs, high risk of structural damage during construction, and building height restrictions.
The modular design breaks down the equipment into small modules, using pre-embedded tracks and hoisting components for vertical and horizontal transportation. The transportation path is optimized by combining BIM models to avoid damaging the structure by opening holes, and the equipment can be quickly moved in and out through detachable lightweight panels.
It reduces reliance on large hoisting equipment, lowers construction costs and risks, improves installation efficiency, protects the integrity of the building structure, shortens the construction period, optimizes floor height, and saves on civil engineering costs.
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Figure CN120844797A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of industrial building construction technology, and more specifically, to a method for equipment installation in reinforced concrete high-rise industrial buildings. Background Technology
[0002] With the acceleration of urbanization, the expansion of industrial production scale, and the increasing scarcity of land resources, reinforced concrete high-rise industrial buildings have gradually become an important choice for the efficient utilization and functional integration of modern industrial space.
[0003] The characteristics of reinforced concrete high-rise industrial buildings include: (1) Densely loaded equipment: The roof needs to support a large number of heavy-duty process equipment, and the operation of the equipment is accompanied by vibration effects; (2) Complex material flow: The production process relies on gravity to achieve the flow of materials from top to bottom, which requires high structural stability and durability; (3) Environmental enclosure requirements: The equipment generates noise, dust and other pollution during operation, so an enclosed building structure is required; (4) Space limitations: The building area is large and the number of equipment on each floor is large and the layout is compact. The floor installation space is small and the construction conditions meet the requirements for the use of conventional lifting equipment.
[0004] Installation and construction of heavy-duty equipment in industrial buildings includes: (1) Traditional installation method: After the main structure of the building is completed, conventional lifting equipment is used to hoist the equipment in layers and protect it after installation. That is, after the main structure is completed, the equipment is installed layer by layer. Equipment stacking and assembly: A temporary area is set up outside the building for equipment stacking and pre-assembly; Crane operation site: Multiple crane operation areas are set up around the building, and the foundation is treated to meet the load-bearing requirements for crane operations; Vertical hoisting: Relying on large mobile cranes to hoist equipment to a designated location on a designated floor; Structural openings and repairs: During installation, numerous temporary openings need to be made in the floor slabs and walls, which will then be repaired.
[0005] Existing technical problems: (1) Conventional lifting equipment does not meet the installation requirements: heavy-duty equipment between floors of multi-story buildings cannot be directly hoisted into place using conventional lifting equipment; when the building plan size is too large, if the building construction and equipment installation are carried out in a layered manner, the crane operating radius is large, the crane capacity requirement is high, the lifting operation occupies a large area, the crane layout and selection need to consider covering the entire installation area, and the total construction cycle is long, the continuity of construction of each profession is poor, and the equipment protection is difficult. (2) Construction site limitations: Due to the limited surrounding environment, it is impossible to arrange a sufficient number of hoisting equipment, resulting in low installation efficiency; (3) High installation costs: The rental cost of large cranes is high and they occupy a large area of the site, which increases construction costs and affects the progress of other processes in the project; (4) Risk of structural damage during construction: Frequent openings weaken the building structure, and subsequent repairs require a large amount of work and affect durability; (5) Building height restriction: In order to meet the hoisting height requirements, the building height needs to be increased, which leads to an increase in civil engineering costs. Summary of the Invention
[0006] The present invention aims to provide a method for equipment installation in reinforced concrete high-rise industrial buildings, in order to solve the problems in the prior art where conventional lifting equipment does not meet the installation requirements, is limited by the construction site, has high installation costs, poses a high risk of structural damage during construction, and is limited by the building's floor height.
[0007] This invention is achieved using the following technical solution: This invention provides a method for equipment installation in reinforced concrete high-rise industrial buildings, comprising the following steps: S1: Pre-installed interfaces for equipment transportation and hoisting on the building; S1 specifically includes pre-embedding track components and equipment fixing components on the structural slab of this layer, installing horizontal transport tracks on the structural slab of this layer, fixing the horizontal transport tracks through the track components, and installing mobile trolleys on the horizontal transport tracks; it also includes reserving multiple hoisting holes on the upper structural slab, installing hoisting components at the hoisting holes, using the building as a hoisting load-bearing component, and using the hoisting components to lift the equipment so that it can move vertically or horizontally; S2: Disassemble the equipment and then transport it; S2 includes: S201: Modular design of the equipment; S202: Transport and install the disassembled equipment modules; First, the modules are assembled at a temporary site. Then, using vertical lifting equipment, one module is lifted to the target floor and transported horizontally to the target location inside the building using a mobile trolley and horizontal transport rails. The module is then positioned and fixedly connected to the equipment's embedded parts. Next, another module is transported to the equipment's location using vertical lifting equipment and a mobile trolley. Finally, the other module is vertically lifted and moved horizontally using lifting components installed on the upper structural slab, allowing the modular equipment to be assembled and installed at its designated location. S3: Install each piece of equipment on each floor; S4: Seal the reserved holes.
[0008] This invention modularizes heavy-duty equipment, reducing the use of large hoisting equipment, lowering rental costs, and saving on construction costs. It eliminates the need for excessive vertical lifting equipment for transporting and installing heavy-duty equipment. The combination of vertical hoisting equipment, mobile trolleys, and hoisting components ensures high installation efficiency and is suitable for installing numerous pre-assembled heavy-duty process equipment in reinforced concrete high-rise industrial buildings, particularly in scenarios with limited space, dense equipment, and where conventional hoisting equipment is not feasible. By pre-drilling hoisting holes and installing hoisting components at these holes, this invention avoids destructive drilling into floors and walls during construction, protecting the structural integrity of the building, preventing destructive construction later, and reducing repair work. Furthermore, eliminating the need for large equipment hoisting reduces floor height and saves on civil engineering costs.
[0009] As a preferred technical solution: S1 was preceded by: Pre-construction preparations; Create BIM models of buildings and equipment, and integrate the building and equipment models; Based on the building's location in the site plan and the surrounding environment, a preliminary plan is made for the equipment's transportation channels, transportation direction, and installation sequence on the building's floors. Optimize the layout of the equipment so that multiple pieces of equipment are arranged in a row along the direction of equipment placement; Design interfaces for equipment transportation and hoisting on buildings; The wall design features removable, lightweight, prefabricated panels with pre-drilled openings to serve as temporary access points for equipment transport.
[0010] As a preferred technical solution: This also includes: designing temporary sites outside the building and the location of vertical lifting equipment.
[0011] As a preferred technical solution: It also includes: simulating equipment transportation routes and installation sequences through BIM models, and optimizing equipment layout and transportation routes based on the loads on buildings, the loads on hoisting components, equipment weight, and the lifting capacity of vertical hoisting equipment during the simulation process, so that the design meets the dual requirements of the construction and use periods.
[0012] As a preferred technical solution: This also includes optimizing the location of reserved hoisting holes through conflict detection to avoid conflicts with pipelines and structural components.
[0013] As a preferred technical solution: When disassembling the equipment, the weight of a single module is ≤10 tons, and the size is adapted to the transportation channel; the module interface is standardized to ensure the accuracy of module assembly.
[0014] As a preferred technical solution: When installing equipment on each floor, equipment on the same floor should be installed from the inside out, while equipment on different floors should be installed from top to bottom or bottom to top, in order to reduce cross-operations.
[0015] As a preferred technical solution: When disassembling, transporting, and installing equipment with outriggers, it is divided into two modules: the upper part of the equipment and the lower part of the equipment. The lower part of the equipment has outriggers. First, the lower part of the equipment is lifted by hydraulic jacks on a mobile trolley so that the outriggers are higher than the floor level, so as to facilitate horizontal transport on the floor. Then, the lower part of the equipment is horizontally transported to the equipment's positioning position on the floor by the mobile trolley. The lower part of the equipment is then lowered onto the equipment's fixed embedded parts by hydraulic jacks, and the equipment's outriggers are fixedly connected to the equipment's fixed embedded parts. The upper half of the equipment is moved to its designated position by a mobile trolley, next to the lower half of the equipment that is already in place. The upper half of the equipment is then vertically lifted by a hoisting assembly installed on the upper structure and moved horizontally to the designed position of the equipment. The two parts of the equipment are then assembled on site.
[0016] As a preferred technical solution: The detachable device can be disassembled into multiple modules, and each module can be transported and connected according to the installation method described above, thus enabling the installation of larger devices.
[0017] As a preferred technical solution: S4 includes: S401: Select sealing material; S402: Remove the hoisting components installed at the opening; S403: Grind the surface of the iron parts embedded around the hole smooth and apply anti-rust paint to the surface of the exposed iron parts; S404: Fill the hole with sealing material and compact it with vibration; S405: After curing, apply a waterproof coating to the surface of the sealing material.
[0018] As a preferred technical solution: The sealing material is C40 micro-expansion concrete with added waterproofing agent, and the waterproof coating is polyurethane waterproof coating.
[0019] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are: This invention is applicable to the installation of a large number of heavy-duty process equipment supplied as complete units in reinforced concrete high-rise industrial buildings, especially for installation scenarios where building space is limited, equipment is densely packed, and conventional lifting equipment cannot be used for hoisting.
[0020] This invention modularizes large equipment and then transports and installs each module separately, reducing reliance on cranes, reducing the use of large hoisting equipment, reducing large equipment rental costs, and saving 20%-25% of construction costs; it also reduces the requirements for crane operation sites, reduces the amount of crane operation sites, and reduces the requirements for crane capacity, ensuring the construction and equipment installation needs of this building while allowing surrounding buildings to be constructed simultaneously. This invention reduces unconventional hoisting and horizontal movement operations, lowers the safety risks of hoisting operations and high-altitude operations, reduces construction costs and risks, enhances construction safety, and reduces the accident rate by 50%. This invention enables efficient equipment transportation by reserving passageways and temporary measures (such as temporary entrances for equipment transportation) in building structures. Through BIM-based end-to-end collaboration, digital management from design to construction, and multi-disciplinary collaboration, this invention optimizes equipment layout and transportation routes, shortens the construction period by approximately 30%, and significantly improves construction efficiency. Based on BIM-based installation path optimization, the feasibility of equipment transportation and installation is verified in advance through 3D simulation. This invention avoids destructive openings to the floor slabs and walls during construction by pre-setting hoisting holes, embedded parts, and hoisting components, thus protecting the integrity of the building structure, avoiding destructive construction later, and reducing repair work by 60%. This invention employs a compatibility design to ensure that the installation scheme matches the building's floor height and load distribution (production load and construction load); This invention can optimize the construction period, allowing equipment installation to begin after the main structure is completed, avoiding cross-disciplinary interference and significantly reducing the total construction period; The wall panel of this invention is made of a detachable lightweight panel, and the lightweight prefabricated structure enables the equipment to move in and out quickly. This invention adopts a layered progressive installation strategy, advancing layer by layer from the top to the bottom or from the bottom to the top. The structure of this layer is used as the planar transportation support structure and installation platform for the equipment in this layer, and the structure of the layer above is used as the vertical lifting support structure for the equipment in this layer. This invention employs an in-plane installation and delivery strategy. Within the floor plan, equipment transportation proceeds from the outside to the inside, while equipment installation proceeds from the inside to the outside. This invention adopts a multi-channel synchronous installation strategy, making full use of the building layout and arranging multiple equipment transport channels on the same floor plan to achieve simultaneous operation of equipment installation at multiple points, thereby reducing the construction period. This invention eliminates the need for hoisting large equipment, reduces building floor height by 0.5-1 meter, optimizes floor height, and saves on civil engineering costs. Attached Figure Description
[0021] Figure 1 This is a layout diagram of the construction site.
[0022] Figure 2 This is a floor plan for the construction of the building.
[0023] Figure 3 This is a construction elevation drawing.
[0024] Figure 4 This is a schematic diagram showing the disassembly of the dust collector.
[0025] Figure 5 This is a schematic diagram of the equipment being positioned and lifted.
[0026] Figure 6 A schematic diagram for sealing the pre-reserved hoisting holes on the structural slab.
[0027] Figure 7 A schematic diagram showing the sealing of the pre-reserved hoisting holes near the structural beam.
[0028] Figure 8 This is a flowchart of the equipment installation method for reinforced concrete high-rise industrial buildings according to the present invention.
[0029] Icons: 1: Factory road; 2: Proposed building; 3: Adjacent building; 4: Temporary construction site; 5: Equipment entry point into the building; 6: Vertical lifting equipment; 7: Floor embedded parts; 8: Steel beam; 9: Mobile trolley; 10: Equipment outrigger; 11: Equipment; 12: Dust collector; 131: Upper part of equipment components; 132: Lower part of equipment components; 14: Lifting components; 15: Structural beam; 16: Structural frame column; 17: Structural slab; 18: Lifting hole; 19: Sealing material; 20: Hydraulic jack; 21: Iron parts; 22: Equipment fixing embedded parts. Detailed Implementation
[0030] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0031] Example 1 like Figures 1-8 As shown in the figure, this embodiment proposes a method for equipment installation in reinforced concrete high-rise industrial buildings, including the following steps: S1: Pre-construction preparations; S101: Create BIM models of buildings and equipment, and integrate the building and equipment models; S102: Based on the building's location in the site plan and the surrounding environment, make a preliminary plan for the equipment's transportation channels, transportation direction, installation sequence, etc. on the building's floors; Figure 2 In the diagram, arrows indicate the direction of equipment transportation and the order of installation; dashed lines indicate the dividing lines for the installation sequence. S103: Optimize the layout of the equipment so that multiple pieces of equipment are arranged in a row along the equipment placement direction; S104: Design interfaces for equipment transportation and hoisting on the civil structure (i.e., building) of the equipment transportation channel, provide load-bearing areas, and meet the equipment transportation requirements; For example, hoisting holes 18 and hoisting components 14 (such as hoisting ropes, zippers, hand chain hoists, electric hoists, etc.) are reserved on the upper structural slab 17 to use the building as a hoisting load-bearing component; track embedded parts (i.e. floor embedded parts 7) and equipment fixing embedded parts 22 are pre-embedded on the structural slab 17 of this floor. The track embedded parts are used to fix the temporary horizontal transport structure, which can use a horizontal transport track (e.g., a steel beam 8). The equipment fixing embedded parts 22 are used to fix the equipment. S105: The wall design features a detachable, lightweight, prefabricated panel with pre-drilled openings for temporary equipment transport access. S106: Design temporary sites and locations for vertical lifting equipment 6 outside the building to reduce the frequency of equipment movement; Figure 1 In the diagram, label 1 represents the factory road; label 2 represents the proposed building; label 3 represents the adjacent building; label 4 represents the temporary construction site; label 5 represents the internal location of the equipment entering the building; and label 6 represents the vertical lifting equipment. Among these, the temporary construction site 4 needs to reserve an area for equipment disassembly, team assembly, and material storage; and the vertical lifting equipment 6 is arranged on both sides of the proposed building 2 to cover the maximum lifting range. S2: Simulate and optimize using a BIM model; By simulating the equipment transportation path and installation sequence through BIM model, the equipment layout and transportation path are optimized based on the load on the building, the load on the hoisting component 14, the weight of the equipment, and the hoisting capacity of the vertical hoisting equipment 6 (such as a mobile crane) during the simulation, so that the design meets the dual requirements of the construction period and the service period. The location of the reserved hoisting hole 18 was optimized through conflict detection to avoid conflicts with pipelines and structural components. S3: Construction of interfaces for equipment transportation and hoisting on the civil engineering structure (i.e., building) of the equipment transportation channel; This includes pre-embedded track components (i.e., floor embedded components 7) and equipment fixing embedded components 22 on the structural slab 17 of this floor. Horizontal transport tracks are installed on the structural slab 17 of this floor and fixed by the track embedded components. The floor embedded components 7 are welded and fixed to the steel beams 8, which are used for horizontal transport. Figure 2 As shown, a mobile trolley 9 is installed on a horizontal transport track; It also includes installing lifting components 14 (such as lifting ropes, zippers, hand chain hoists, electric hoists, etc.) at multiple lifting holes 18. The lifting components 14 are used to lift the equipment and move it vertically or horizontally so that the equipment can be assembled as a whole. During the lifting process, multiple zippers are connected to the equipment. By adjusting the length of multiple zippers, the horizontal movement of the equipment can be achieved. Figure 3 In the diagram, arrows indicate the direction of equipment transportation and the order of installation; dashed lines indicate the dividing lines for the installation sequence. S4: Disassemble the equipment and then transport it; S401: Modular design of the equipment; Splitting principles: The weight of a single module is ≤10 tons, and the size is adapted to the transportation channel (e.g., width ≤4 meters, height ≤3 meters). The module interface is standardized, using flange bolt connections and pre-drilled positioning pin holes to ensure module assembly accuracy; S402: Transport and install the disassembled equipment modules; Modules will be assembled at a temporary site: Pre-assembly of equipment modules will be completed at temporary construction site 4; Vertical transport: A module is lifted to the target floor using vertical lifting equipment 6 (such as a mobile crane); Horizontal transport: The module is horizontally transported to the target location inside the building by means of the mobile trolley 9 and the horizontal transport track, so that the module is in place; the mobile trolley 9 can move along the horizontal transport track, the module is placed in the mobile trolley 9, and then transferred by the mobile trolley 9; another module is transported to the equipment placement position by means of the vertical lifting equipment 6 and the mobile trolley 9. Overall assembly: The other module is vertically lifted by the hoisting assembly 14 installed on the upper structural plate 17, and the segmented equipment is assembled and installed in the equipment positioning position; the hoisting assembly 14 can lift and move the equipment horizontally to facilitate the overall assembly of the equipment; S5: Install each piece of equipment on each floor; Equipment should be installed from the inside out on the same floor, and from top to bottom on different floors to reduce cross-operations. When site conditions permit, a staggered, multi-level simultaneous installation sequence can be adopted. Taking dust collector 12 as an example: like Figure 4As shown, the dust collector 12 is a device with outriggers, which is divided into two modules: the upper part of the device 131 and the lower part of the device 132. The lower part of the device 132 has outriggers (i.e., outriggers 10). First, the lower part of the device 132 is lifted by the hydraulic jack 20 on the mobile trolley 9 so that the outriggers are slightly higher than the floor (i.e., the surface of the structural slab 17). The hydraulic jack 20 is used to achieve a small range of vertical lifting and lowering of the device to facilitate horizontal transportation on the floor. Then, the lower part of the device 132 is horizontally transported to the device positioning position on the floor by the mobile trolley 9. The hydraulic jack 20 is used to lower the lower part of the device 132 onto the device fixing part 22, and the outriggers of the dust collector 12 are welded and fixed to the device fixing part 22. The upper half of the equipment component 131 is moved to the vicinity of the equipment's positioning position by the mobile trolley 9, adjacent to the already positioned lower half of the equipment component 132. The upper half of the equipment component 131 is then vertically lifted by the hoisting assembly 14 installed on the upper structural plate 17 and moved horizontally to the designed position of the equipment (e.g., above the lower half of the equipment component 132). After this, the two parts of the equipment 11 are assembled on-site, completing the installation of the dust collector 12. Figure 5 As shown; Figure 5 In the diagram, number 15 is a structural beam and number 16 is a structural frame column. Structural beam 15 is used as the load-bearing component for hoisting. S6: Hole sealing and structural restoration; S601: Select sealing material 19 and waterproof material; The sealing material 19 uses C40 micro-expansion concrete with added waterproofing agent to ensure seamless connection with the original structure and restore the structural load-bearing capacity; The surface is coated with polyurethane waterproof coating with a thickness of ≥2mm; S602: As Figure 6 and Figure 7 As shown, the hoisting assembly 14 installed at the hole is removed, wherein an iron part 21 is pre-embedded at the edge of the hole at S1; S603: Grind the surface of the iron part 21 embedded in the hole to smooth it, and apply anti-rust paint to the surface of the exposed iron part 21. S604: Pour concrete into the hole and compact it with vibration; S605: Apply polyurethane waterproof coating to the concrete surface after 7 days of curing.
[0032] The hole is shaped like a larger top and a smaller bottom, and the iron parts 21 embedded around the hole are adapted to it.
[0033] This invention is applicable to the installation of a large number of heavy-duty process equipment supplied as complete units in reinforced concrete high-rise industrial buildings, especially for installation scenarios where building space is limited, equipment is densely packed, and conventional lifting equipment cannot be used for hoisting.
[0034] This invention modularizes large equipment and then transports and installs each module separately, reducing reliance on cranes, reducing the use of large hoisting equipment, reducing large equipment rental costs, and saving 20%-25% of construction costs; it also reduces the requirements for crane operation sites, reduces the amount of crane operation sites, and reduces the requirements for crane capacity, ensuring the construction and equipment installation needs of this building while allowing surrounding buildings to be constructed simultaneously. This invention reduces unconventional hoisting and horizontal movement operations, lowers the safety risks of hoisting operations and high-altitude operations, reduces construction costs and risks, enhances construction safety, and reduces the accident rate by 50%. This invention enables efficient equipment transportation by reserving passageways and temporary measures (such as temporary entrances for equipment transportation) in building structures. Through BIM-based end-to-end collaboration, digital management from design to construction, and multi-disciplinary collaboration, this invention optimizes equipment layout and transportation routes, shortens the construction period by approximately 30%, and significantly improves construction efficiency. Based on BIM-based installation path optimization, the feasibility of equipment transportation and installation is verified in advance through 3D simulation. This invention avoids destructive openings to the floor slabs and walls during construction by pre-setting hoisting holes, embedded parts, and hoisting components, thus protecting the integrity of the building structure, avoiding destructive construction later, and reducing repair work by 60%. This invention employs a compatibility design to ensure that the installation scheme matches the building's floor height and load distribution (production load and construction load); This invention can optimize the construction period, allowing equipment installation to begin after the main structure is completed, avoiding cross-disciplinary interference and significantly reducing the total construction period; The wall panel of this invention is made of a detachable lightweight panel, and the lightweight prefabricated structure enables the equipment to move in and out quickly. This invention adopts a layered progressive installation strategy, advancing layer by layer from the top to the bottom or from the bottom to the top. The structure of this layer is used as the planar transportation support structure and installation platform for the equipment in this layer, and the structure of the layer above is used as the vertical lifting support structure for the equipment in this layer. This invention employs an in-plane installation and delivery strategy. Within the floor plan, equipment transportation proceeds from the outside to the inside, while equipment installation proceeds from the inside to the outside. This invention adopts a multi-channel synchronous installation strategy, making full use of the building layout and arranging multiple equipment transport channels on the same floor plan to achieve simultaneous operation of equipment installation at multiple points, thereby reducing the construction period. This invention eliminates the need for hoisting large equipment, reduces building floor height by 0.5-1 meter, optimizes floor height, and saves on civil engineering costs.
[0035] The foregoing description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art will readily appreciate that various modifications and variations of the present invention are possible. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention are intended to be within the scope of protection of the present invention.
Claims
1. A method for equipment installation in reinforced concrete high-rise industrial buildings, characterized in that: Includes the following steps: S1: Pre-installed interfaces for equipment transportation and hoisting on the building; S1 specifically includes pre-embedding track components and equipment fixing components on the structural slab of this layer, installing horizontal transport tracks on the structural slab of this layer, fixing the horizontal transport tracks through the track components, and installing mobile trolleys on the horizontal transport tracks; it also includes reserving multiple hoisting holes on the upper structural slab, installing hoisting components at the hoisting holes, using the building as a hoisting load-bearing component, and using the hoisting components to lift the equipment so that it can move vertically or horizontally; S2: Disassemble the equipment and then transport it; S2 includes: S201: Modular design of the equipment; S202: Transport and install the disassembled equipment modules; First, the modules are assembled at a temporary site. Then, using vertical lifting equipment, one module is lifted to the target floor and transported horizontally to the target location inside the building using a mobile trolley and horizontal transport rails. The module is then positioned and fixedly connected to the equipment's embedded parts. Next, another module is transported to the equipment's location using vertical lifting equipment and a mobile trolley. Finally, the other module is vertically lifted and moved horizontally using lifting components installed on the upper structural slab, allowing the modular equipment to be assembled and installed at its designated location. S3: Install each piece of equipment on each floor; S4: Seal the reserved holes.
2. The equipment installation method for reinforced concrete high-rise industrial buildings according to claim 1, characterized in that: S1 was preceded by: Pre-construction preparations; Create BIM models of buildings and equipment, and integrate the building and equipment models; Based on the building's location in the site plan and the surrounding environment, a preliminary plan is made for the equipment's transportation channels, transportation direction, and installation sequence on the building's floors. Optimize the layout of the equipment so that multiple pieces of equipment are arranged in a row along the direction of equipment placement; Design interfaces for equipment transportation and hoisting on buildings; The wall design features removable, lightweight, prefabricated panels with pre-drilled openings to serve as temporary access points for equipment transport.
3. The equipment installation method for reinforced concrete high-rise industrial buildings according to claim 2, characterized in that: Also includes: Design temporary sites and locations for vertical lifting equipment outside the building.
4. The equipment installation method for reinforced concrete high-rise industrial buildings according to claim 3, characterized in that: It also includes: simulating equipment transportation routes and installation sequences through BIM models, and optimizing equipment layout and transportation routes based on the loads on buildings, the loads on hoisting components, equipment weight, and the lifting capacity of vertical hoisting equipment during the simulation process, so that the design meets the dual requirements of the construction and use periods.
5. The equipment installation method for reinforced concrete high-rise industrial buildings according to claim 4, characterized in that: This also includes optimizing the location of reserved hoisting holes through conflict detection to avoid conflicts with pipelines and structural components.
6. The equipment installation method for reinforced concrete high-rise industrial buildings according to claim 1, characterized in that: When disassembling the equipment, the weight of a single module is ≤10 tons, and the size is adapted to the transportation channel; the module interface is standardized to ensure the accuracy of module assembly.
7. The equipment installation method for reinforced concrete high-rise industrial buildings according to claim 1, characterized in that: When installing equipment on each floor, equipment on the same floor should be installed from the inside out, while equipment on different floors should be installed from top to bottom or bottom to top, in order to reduce cross-operations.
8. The equipment installation method for reinforced concrete high-rise industrial buildings according to claim 1, characterized in that: When disassembling, transporting, and installing equipment with outriggers, it is divided into two modules: the upper part of the equipment and the lower part of the equipment. The lower part of the equipment has outriggers. First, the lower part of the equipment is lifted by hydraulic jacks on a mobile trolley so that the outriggers are higher than the floor level, so as to facilitate horizontal transport on the floor. Then, the lower part of the equipment is horizontally transported to the equipment's positioning position on the floor by the mobile trolley. The lower part of the equipment is then lowered onto the equipment's fixed embedded parts by hydraulic jacks, and the equipment's outriggers are fixedly connected to the equipment's fixed embedded parts. The upper half of the equipment is moved to its designated position by a mobile trolley, next to the lower half of the equipment that is already in place. The upper half of the equipment is then vertically lifted by a hoisting assembly installed on the upper structure and moved horizontally to the designed position of the equipment. The two parts of the equipment are then assembled on site.
9. The equipment installation method for reinforced concrete high-rise industrial buildings according to claim 1, characterized in that: S4 includes: S401: Select sealing material; S402: Remove the hoisting components installed at the opening; S403: Grind the surface of the iron parts embedded around the hole smooth and apply anti-rust paint to the surface of the exposed iron parts; S404: Fill the hole with sealing material and compact it with vibration; S405: After curing, apply a waterproof coating to the surface of the sealing material.
10. The equipment installation method for reinforced concrete high-rise industrial buildings according to claim 9, characterized in that: The sealing material is C40 micro-expansion concrete with added waterproofing agent, and the waterproof coating is polyurethane waterproof coating.
Citation Information
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