Positioning structure for laying floor support plate

By using a combination structure of a central reference block, a spacing adjustment block, and a lightweight metal square tube in the construction of floor decking, combined with an electro-permanent magnet chuck and positioning support components, efficient positioning and stable welding of floor decking and steel structure beams were achieved. This solved the problems of cumbersome operation and inconsistent quality in existing technologies and improved the crushing efficiency of ceramic rings.

CN120844804AActive Publication Date: 2025-10-28THE FIRST COMPARY OF CHINA EIGHTH ENG BUREAU LTD
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Patent Information

Application Number
CN202511149381.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-08-18
Publication Date
2025-10-28
Estimated Expiration
2045-08-18

AI Technical Summary

Technical Problem

The existing welding operation between floor decking and steel structure beams is cumbersome, the welding quality of studs is inconsistent, and the cleaning efficiency of the bottom ceramic ring is low.

Method used

A central reference block and a spacing adjustment block are used in conjunction with lightweight metal square tubes, which are fixed to the steel structure beams by electro-permanent magnet chucks. The floor deck is positioned and supported by positioning support components, and the ceramic rings are quickly broken by a breaking push-pull screw.

Benefits of technology

It improves welding efficiency, ensures the quality and uniformity of vertical welding of studs, and enhances the efficiency of ceramic ring cleaning.

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Abstract

The invention relates to the technical field of building construction, in particular to a positioning structure for laying a floor support plate, which comprises two central reference blocks and a positioning support assembly, the two sides of the two central reference blocks are movably provided with spacing adjusting blocks, and the central reference blocks are provided with an electric permanent magnetic chuck which can be adsorbed and fixed on a steel structural beam. Secondly, initial positioning is conducted on the position where the floor support plate is in lap joint with the steel structure beam through two distance adjusting blocks with the positions capable of being adjusted, and then a light metal square pipe with a positioning and supporting assembly is arranged between the two center reference blocks so that a bottom ceramic ring and a welding stud which are welded to the floor support plate and the steel structure beam can be positioned and supported; the welding operation efficiency of operators is improved, meanwhile, the vertical welding quality of the welding studs is improved, the intervals of the multiple welding studs are uniform, finally, under the dislocation movement effect of the light metal square pipes, the multiple bottom ceramic rings can be broken at the same time, and the breaking treatment efficiency of the bottom ceramic rings is improved.
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Description

Technical Field

[0001] This invention relates to the field of building construction technology, specifically to a positioning structure for laying floor decking. Background Technology

[0002] Floor decking is a type of metal sheet that serves both load-bearing and formwork functions. It is usually made of profiled steel sheet. In the construction of steel structure or reinforced concrete frame buildings, floor decking needs to be laid, fixed, and connected according to design requirements. The main steps include the transportation and hoisting of floor decking, positioning and laying according to the layout drawing, fixing and connecting it to structural components such as steel beams by welding or bolts, and treating the lap joints between the slabs. In some cases, it is also necessary to tie steel bars on the slabs and pour concrete to finally form a floor load-bearing system. It serves as both a temporary formwork support and a permanent load-bearing component and is widely used in the floor slab construction of industrial plants, high-rise buildings, warehouses, logistics and other buildings.

[0003] During the construction of steel structure floor decking, it needs to be equidistantly overlapped on the steel structure beams on both sides, and then the floor decking is welded to the steel structure beams using studs. Currently, when welding the floor decking and the steel structure using studs, it is mainly done manually by hand holding the welding equipment, inserting the stud into the welding equipment interface, then placing a ceramic ring at the welding position on the floor decking, passing the stud through the ceramic ring and pressing it for welding. After welding, the ceramic rings need to be broken and cleaned one by one, which is a cumbersome operation, and the welding quality of the studs is inconsistent. Summary of the Invention

[0004] The purpose of this invention is to provide a positioning structure for laying floor decking to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a positioning structure for laying floor decking, comprising:

[0006] Two central reference blocks are provided, and a spacing adjustment block is movably provided on both sides of the two central reference blocks. A lightweight metal square tube is horizontally provided between the two spacing adjustment blocks on the same side of the two central reference blocks. Several U-shaped mounting brackets are provided on the lightweight metal square tube through a sliding connection assembly. The sliding connection assembly includes a combined slide rail and two connecting sliders.

[0007] The positioning support assembly is located on one side of the U-shaped mounting bracket. The positioning support assembly includes a positioning sleeve, a aligning collar, and two clamping positioning blocks. A bottom ceramic ring is inserted into the lower end of the positioning sleeve, and a welded stud is vertically inserted into the bottom ceramic ring. One side of each of the two clamping positioning blocks is in contact with the side of the welded stud.

[0008] Preferably, each of the central reference blocks is vertically inserted with an electro-permanent magnet chuck, the upper end of which is in contact with the upper surface of the building steel structure, and a control button is provided at the upper end of the electro-permanent magnet chuck.

[0009] Preferably, two support plates are horizontally symmetrically arranged on both sides of the central reference block. The upper and lower ends of the spacing adjustment block are respectively horizontally through-holes with sleeve grooves. The spacing adjustment block is horizontally movably sleeved with the two support plates through the two sleeves. The upper center of the spacing adjustment block is vertically inserted with a first fixing bolt through a thread. The lower end of the first fixing bolt is inserted into the sleeve groove and abuts against the upper end of the support plate.

[0010] Preferably, the upper end of the support plate near the first fixing bolt is provided with scale lines, and the lower end of the spacing adjustment block away from the central reference block is provided with an L-shaped limiting plate.

[0011] Preferably, each of the spacing adjustment blocks is provided with a guide combination rod on one side, and the two sides of the lightweight metal square tube are respectively movably sleeved with the guide combination rods on one side of the two central reference blocks. A threaded connecting plate is vertically provided on one side inside the lightweight metal square tube, and a breaking push-pull screw is horizontally rotated at the center of the spacing adjustment block near the threaded connecting plate. One side of the breaking push-pull screw is inserted into the lightweight metal square tube and passes through the threaded connecting plate through the thread.

[0012] Preferably, the upper end of the lightweight metal square tube is provided with a combined slide rail, and the two sides of the combined slide rail are provided with guide grooves. The U-shaped mounting bracket is slidably sleeved on the combined slide rail. The upper center of the U-shaped mounting bracket is provided with a second fixing bolt inserted vertically by a thread. The lower end of the second fixing bolt abuts against the upper end of the combined slide rail. The connecting slider is provided on the side of the U-shaped mounting bracket near the guide groove, and the connecting slider is horizontally inserted into the guide groove.

[0013] Preferably, one side of the U-shaped mounting bracket is in contact with the side of the lightweight metal square tube, the positioning sleeve is vertically disposed on the side of the U-shaped mounting bracket away from the central reference block, the bottom ceramic ring is inserted into the lower end of the positioning sleeve, and the inner diameter of the positioning sleeve is equal to the diameter of the bottom ceramic ring.

[0014] Preferably, the lower end of the positioning sleeve is provided with a concave annular groove, and a plurality of crushing cones are symmetrically arranged in the concave annular groove. The tips of the plurality of crushing cones are in contact with the outer surface of the bottom ceramic ring. The lower end of the welding stud is inserted into the inner circumference of the bottom ceramic ring, and the upper end of the welding stud passes through the positioning sleeve.

[0015] Preferably, a aligning collar is installed at the upper end of the positioning sleeve. The inner diameter of the aligning collar is equal to the inner diameter of the positioning sleeve. Two telescopic grooves are horizontally opened on the inner circumference of the aligning collar, and two clamping positioning blocks are respectively horizontally movably inserted into the two telescopic grooves.

[0016] Preferably, each of the clamping and positioning blocks has a spring rod horizontally provided on one side of the telescopic groove. The spring rod is movably connected through the alignment collar. Each of the spring rods is fitted with a clamping and positioning spring on one side of the telescopic groove. One side of the clamping and positioning block extends out of the telescopic groove and has an arc-shaped groove. The arc-shaped groove of the clamping and positioning block contacts the outer periphery of the welding stud. The upper end of the clamping and positioning block near the welding stud has a pushing slope.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] An electro-permanent magnet chuck is installed on the central reference block to adhere to the steel structure beam. Then, the position of the floor deck lapped onto the steel structure beam is initially positioned by two adjustable spacing blocks. A lightweight metal square tube with positioning support components is then installed between the two central reference blocks to position and support the bottom ceramic rings and welding studs welded between the floor deck and the steel structure beam. This improves the efficiency of the welding operation, enhances the vertical welding quality of the welding studs, and ensures uniform spacing between multiple welding studs. Finally, the staggered movement of the lightweight metal square tube can simultaneously break multiple bottom ceramic rings, improving the efficiency of bottom ceramic ring breaking. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the structure of the present invention;

[0020] Figure 2 For the present invention Figure 1 Schematic diagram of part A;

[0021] Figure 3 This is a partial structural diagram of the present invention;

[0022] Figure 4 This is a schematic diagram illustrating the connection and control between the guide assembly rod and the lightweight metal square tube of the present invention.

[0023] Figure 5 This is a side sectional view of the combined structure of the positioning sleeve and the lightweight metal square tube of the present invention;

[0024] Figure 6 For the present invention Figure 5 Schematic diagram of part B;

[0025] Figure 7 For the present invention Figure 6 Schematic diagram of part C;

[0026] Figure 8 This is a schematic diagram of the positioning sleeve structure of the present invention;

[0027] Figure 9 This is a schematic diagram of the clamping and positioning block structure of the present invention.

[0028] In the diagram: 1. Center reference block; 2. Support plate; 3. Spacing adjustment block; 4. First fixing bolt; 5. Guide combination rod; 6. Lightweight metal square tube; 7. Threaded connecting plate; 8. Crushing push-pull screw; 9. Electro-permanent magnet chuck; 10. Combination slide rail; 11. Guide slide groove; 12. U-shaped mounting bracket; 13. Connecting slider; 14. Positioning sleeve; 15. Concave annular groove; 16. Crushing cone; 17. Bottom ceramic ring; 18. Welded stud; 19. Alignment collar; 20. Telescopic groove; 21. Clamping positioning block; 22. Spring rod; 23. Clamping positioning spring; 24. Pushing inclined surface; 25. L-shaped limiting plate; 26. Scale line; 27. Second fixing bolt. Detailed Implementation

[0029] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0030] Please see the appendix Figure 1-9 This application provides the following technical solutions.

[0031] A positioning structure for laying floor decking includes two central reference blocks 1. Spacing adjustment blocks 3 are movably installed on both sides of each central reference block 1. An electro-permanent magnetic chuck 9 is vertically inserted into the center of each central reference block 1. The upper end of the electro-permanent magnetic chuck 9 contacts the upper surface of the building's steel structure, and a control button is provided at the upper end of the electro-permanent magnetic chuck 9. When the electro-permanent magnetic chuck 9 is energized, it can attract the steel structure beam; then, the power can be turned off. After laying is completed, the electro-permanent magnetic chuck 9 can be energized again to release its attraction from the steel structure beam, allowing the central reference block 1 to be removed. The electro-permanent magnetic chuck 9 uses a common suction strength found in existing technologies.

[0032] Two horizontally symmetrical support plates 2 are provided on both sides of the central reference block 1. The upper and lower ends of the spacing adjustment block 3 are horizontally perforated with sleeve grooves. The spacing adjustment block 3 is horizontally movably fitted with the two support plates 2 via the two sleeve grooves. A first fixing bolt 4 is vertically inserted into the upper center of the spacing adjustment block 3 via a thread. The lower end of the first fixing bolt 4 is inserted into the sleeve groove and abuts against the upper end of the support plate 2. A scale line 26 is provided on the upper end of the support plate 2 near the first fixing bolt 4. The lower ends of the spacing adjustment block 3 away from the central reference block 1 are all provided with... With an L-shaped limiting plate 25, the spacing adjustment block 3 can be adjusted in position via the scale line 26 on the support plate 2. When the center reference block 1 is used alone, first place the center reference block 1 horizontally at the center of the upper end of the steel structure beam where the floor decking needs to be overlapped. Then, adjust the distance between the spacing adjustment block 3 and the center reference block 1 according to the overlap length of the floor decking. Then, when the floor decking is laid, the end of the first block abuts against the side of the L-shaped limiting plate 25 to quickly position the floor decking. Subsequent floor deckings can be aligned with the first block.

[0033] Lightweight metal square tubes 6 are horizontally installed between two spacing adjustment blocks 3 on the same side of the two central reference blocks 1. Each spacing adjustment block 3 has a guide rod 5 on one side. The two sides of the lightweight metal square tube 6 are movably connected to the guide rods 5 on one side of the two central reference blocks 1. A threaded connecting plate 7 is vertically installed on one side inside the lightweight metal square tube 6. A breaking push-pull screw 8 is horizontally rotated at the center of the spacing adjustment block 3 near the threaded connecting plate 7. One side of the breaking push-pull screw 8 is inserted into the lightweight metal square tube 6 and passes through the threaded connecting plate 7 through the thread. When the central reference block 1 and the lightweight metal square tube 6 are used in combination, the two lightweight metal square tubes 6 are horizontally overlapped on the steel structure beam, and then horizontally guided by the two guide rods 5. The movement of the lightweight metal square tube 6 can be controlled by the breaking push-pull screw 8 installed on one side. When the breaking push-pull screw 8 rotates, the threaded connecting plate 7 connected by the thread can drive the lightweight metal square tube 6 to move.

[0034] Several U-shaped mounting brackets 12 are provided on the lightweight metal square tube 6 via a sliding connection assembly. The sliding connection assembly includes a combined slide rail 10 and two connecting sliders 13. The combined slide rail 10 is horizontally provided at the upper end of the lightweight metal square tube 6. Guide grooves 11 are horizontally provided on both sides of the combined slide rail 10. The U-shaped mounting brackets 12 are slidably sleeved on the combined slide rail 10. A second fixing bolt 27 is vertically inserted into the upper center of the U-shaped mounting bracket 12 via a thread. The lower end of the second fixing bolt 27 abuts against the upper end of the combined slide rail 10. The connecting sliders 13 are located on the side of the U-shaped mounting bracket 12 near the guide grooves 11 and are horizontally inserted into the guide grooves 11. Several U-shaped mounting brackets 12 can be provided on the combined slide rail 10. The several U-shaped mounting brackets 12 can be spaced apart from the steel reinforcement frame of the floor deck slab.

[0035] A positioning support assembly is provided to assist in positioning the bottom ceramic ring 17 and the welded stud 18. The positioning support assembly is located on one side of the U-shaped mounting bracket 12 and includes a positioning sleeve 14, a aligning collar 19, and two clamping positioning blocks 21. The bottom ceramic ring 17 is inserted into the lower end of the positioning sleeve 14, and the welded stud 18 is vertically inserted into the bottom ceramic ring 17. One side of each of the two clamping positioning blocks 21 contacts the side of the welded stud 18. One side of the U-shaped mounting bracket 12 contacts the side of the lightweight metal square tube 6. The positioning sleeve 14 is vertically positioned on the side of the U-shaped mounting bracket 12 away from the central reference block 1. The bottom ceramic ring 17 is inserted into the lower end of the positioning sleeve 14, and the inner diameter of the positioning sleeve 14 is equal to the diameter of the bottom ceramic ring 17. A concave annular groove is formed at the lower end of the positioning sleeve 14. 15. A number of crushing cones 16 are symmetrically arranged in the concave annular groove 15. The tips of the crushing cones 16 are in contact with the outer surface of the bottom ceramic ring 17. The lower end of the welding stud 18 is inserted into the inner circumference of the bottom ceramic ring 17, and the upper end of the welding stud 18 passes through the positioning sleeve 14. After the initial laying of the floor deck is completed, the positions of several U-shaped mounting brackets 12 on the combined slide rail 10 are adjusted according to the actual spacing of the floor deck. Similarly, the positioning sleeve 14 will have corresponding positions. At this time, as the two central reference blocks 1 are attracted and fixed to the steel structure beam, the lower ends of several positioning sleeves 14 press down on the positions of the floor deck overlapping the steel structure beam. Then, the bottom ceramic ring 17 and welding stud 18 are inserted from the upper end of the positioning sleeve 14 to fix the positions of the bottom ceramic ring 17 and welding stud 18.

[0036] A aligning collar 19 is installed at the upper end of the positioning sleeve 14. The inner diameter of the aligning collar 19 is equal to the inner diameter of the positioning sleeve 14. Two horizontal expansion grooves 20 are opened on the inner circumference of the aligning collar 19. Two clamping positioning blocks 21 are horizontally inserted into the two expansion grooves 20 respectively. A spring rod 22 is horizontally provided on the side of the clamping positioning block 21 located in the expansion groove 20. The spring rod 22 is movably inserted through the aligning collar 19. A clamping positioning spring 23 is sleeved on the side of the spring rod 22 located in the expansion groove 20. One side of the clamping positioning block 21 extends out of the expansion groove 20 and has an arc-shaped groove. The arc-shaped groove of the clamping positioning block 21 contacts the outer circumference of the weld stud 18. The upper end of the clamping positioning block 21 near the weld stud 18 has a pushing inclined surface 24. Under the elastic support of block 21, the welding studs 18 maintain a vertical posture, ensuring that the welding studs 18 maintain a stable vertical posture when welding the floor deck to the steel structure beam. After the welding is completed, the wrench controls the rotation of the breaking push-pull screw 8, which controls the lightweight metal square tube 6 to move horizontally. At this time, the lightweight metal square tube 6 is connected to the positioning sleeves 14 of several U-shaped mounting brackets 12 to move synchronously. The positioning sleeves 14 squeeze the side of the bottom ceramic ring 17 through several breaking cones 16, so that the bottom ceramic rings 17 under several welding studs 18 are broken at the same time. Then, the combined frame of the central reference block 1 and the lightweight metal square tube 6 is lifted, so that the positioning sleeves 14 are separated from the welding studs 18 and the positioning operation of the next position of paving and welding can be carried out.

[0037] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A positioning structure for laying floor decking, characterized in that, include: Two central reference blocks (1) are provided, and two spacing adjustment blocks (3) are movably provided on both sides of the two central reference blocks (1). Lightweight metal square tubes (6) are horizontally provided between the two spacing adjustment blocks (3) on the same side of the two central reference blocks (1). Several U-shaped mounting brackets (12) are provided on the lightweight metal square tubes (6) through sliding connection components. The sliding connection components include combined slide rails (10) and two connecting sliders (13). The positioning support assembly is located on one side of the U-shaped mounting bracket (12). The positioning support assembly includes a positioning sleeve (14), a straightening collar (19), and two clamping positioning blocks (21). A bottom ceramic ring (17) is inserted into the lower end of the positioning sleeve (14). A welding stud (18) is vertically inserted into the bottom ceramic ring (17). One side of each of the two clamping positioning blocks (21) is in contact with the side of the welding stud (18).

2. The positioning structure for laying floor decking according to claim 1, characterized in that: Each of the central reference blocks (1) is vertically inserted with an electro-permanent magnet chuck (9). The upper end of the electro-permanent magnet chuck (9) is in contact with the upper surface of the building steel structure, and a control button is provided on the upper end of the electro-permanent magnet chuck (9).

3. The positioning structure for laying floor decking according to claim 2, characterized in that: The central reference block (1) has two horizontally symmetrical support plates (2) on both sides. The upper and lower ends of the spacing adjustment block (3) are respectively horizontally through slots. The spacing adjustment block (3) is horizontally movably sleeved with the two support plates (2) through the two slots. The upper center of the spacing adjustment block (3) is vertically inserted with a first fixing bolt (4) through a thread. The lower end of the first fixing bolt (4) is inserted into the slot and abuts against the upper end of the support plate (2).

4. The positioning structure for laying floor decking according to claim 3, characterized in that: The upper end of the support plate (2) near the first fixing bolt (4) is provided with a scale line (26), and the lower end of the spacing adjustment block (3) away from the center reference block (1) is provided with an L-shaped limiting plate (25).

5. A positioning structure for laying floor decking according to claim 4, characterized in that: One side of each of the spacing adjustment blocks (3) is provided with a guide combination rod (5). The two sides of the lightweight metal square tube (6) are respectively movably connected to the guide combination rods (5) on one side of the two central reference blocks (1). A threaded connecting plate (7) is vertically provided on one side inside the lightweight metal square tube (6). A crushing push-pull screw (8) is horizontally rotated at the center of the spacing adjustment block (3) near the threaded connecting plate (7). One side of the crushing push-pull screw (8) is inserted into the lightweight metal square tube (6) and passes through the threaded connecting plate (7) through the thread.

6. A positioning structure for laying floor decking according to claim 5, characterized in that: The upper end of the lightweight metal square tube (6) is provided with a combined slide rail (10) horizontally. Guide grooves (11) are provided on both sides of the combined slide rail (10) horizontally. The U-shaped mounting bracket (12) is slidably sleeved on the combined slide rail (10). The upper center of the U-shaped mounting bracket (12) is vertically inserted with a second fixing bolt (27) through a thread. The lower end of the second fixing bolt (27) abuts against the upper end of the combined slide rail (10). The connecting slider (13) is located on the side of the U-shaped mounting bracket (12) close to the guide groove (11), and the connecting slider (13) is horizontally inserted into the guide groove (11).

7. A positioning structure for laying floor decking according to claim 6, characterized in that: One side of the U-shaped mounting bracket (12) is in contact with the side of the lightweight metal square tube (6). The positioning sleeve (14) is vertically positioned on the side of the U-shaped mounting bracket (12) away from the central reference block (1). The bottom ceramic ring (17) is inserted into the lower end of the positioning sleeve (14), and the inner diameter of the positioning sleeve (14) is equal to the diameter of the bottom ceramic ring (17).

8. A positioning structure for laying floor decking according to claim 7, characterized in that: The lower end of the positioning sleeve (14) is provided with an inwardly concave annular groove (15), and a number of crushing cones (16) are symmetrically arranged in the inwardly concave annular groove (15). The tips of the crushing cones (16) are in contact with the outer side of the bottom ceramic ring (17). The lower end of the welding stud (18) is inserted into the inner circumference of the bottom ceramic ring (17), and the upper end of the welding stud (18) passes through the positioning sleeve (14).

9. A positioning structure for laying floor decking according to claim 8, characterized in that: The upper end of the positioning sleeve (14) is provided with a straightening collar (19). The inner diameter of the straightening collar (19) is equal to the inner diameter of the positioning sleeve (14). Two telescopic grooves (20) are horizontally opened on the inner circumference of the straightening collar (19). Two clamping positioning blocks (21) are horizontally inserted into the two telescopic grooves (20).

10. A positioning structure for laying floor decking according to claim 9, characterized in that: Each clamping positioning block (21) has a spring rod (22) horizontally arranged on one side of the telescopic groove (20). The spring rod (22) is movably connected through the alignment collar (19). Each side of the spring rod (22) is fitted with a clamping positioning spring (23). One side of the clamping positioning block (21) extends out of the telescopic groove (20) and has an arc-shaped groove. The arc-shaped groove of the clamping positioning block (21) contacts the outer periphery of the welding stud (18). The upper end of the clamping positioning block (21) near the welding stud (18) has a pushing inclined surface (24).

Citation Information

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