A high-speed guide and guide wheel dynamic amplitude laser detection device
By linking the laser detection module with the mounting base, and combining it with a servo push rod and a pneumatic sensor, high-precision non-contact detection of the high-speed guide wheel is achieved. This solves the interference and wear problems of existing detection methods and improves the stability and applicability of the detection.
Patent Information
- Application Number
- CN202511366010.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-24
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2045-09-24
AI Technical Summary
Existing methods for detecting the dynamic amplitude of guide wheels have limitations: contact detection methods interfere with the operation of the guide wheels and are prone to damage, while non-contact detection methods have low accuracy and are easily affected by environmental interference, making it difficult to meet the high-precision detection requirements of high-speed guide wheels.
The laser detection module is linked with the mounting base and sleeve assembly. Through non-contact laser detection, combined with servo push rods, scraper assemblies and air pressure sensors, multi-dimensional linkage is achieved to ensure detection accuracy and stability.
It avoids interference from contact testing on the guide rollers, reduces wear on the testing device, improves testing accuracy and reliability, adapts to the testing needs of rolled steel parts of different specifications, and ensures the consistency of testing data.
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Figure CN120846484B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of mechanical detection, in particular to a high-speed guide and guide wheel dynamic amplitude laser detection device. BACKGROUND
[0002] In the rolling production process of the steel and metallurgical industry, the high-speed guide and guide wheel plays an important role in guiding and supporting the rolled piece, and its working state directly affects the quality and production efficiency of the rolled piece. The guide wheel will produce dynamic amplitude during high-speed rotation. If the amplitude is too large, it will cause the rolled piece to deviate, vibration to intensify, and even cause equipment damage and production accidents. Therefore, it is crucial to accurately detect the dynamic amplitude of the high-speed guide and guide wheel.
[0003] In the prior art, such as Chinese patent publication No. CN117600925A, a control method and device for controlling amplitude stability of brittle material ultrasonic auxiliary machining are disclosed, which includes a machining device including a transducer, an amplitude changing rod and a machining tool; an ultrasonic amplitude detection feedback system including a high-speed response laser displacement sensor, the ultrasonic amplitude data measured by the high-speed response laser displacement sensor is processed and analyzed by a high-speed response computer, the amplitude attenuation is converted into an ultrasonic power increment, and the signal is transmitted to a high-speed response ultrasonic power supply to compensate for the amplitude attenuation under the action of the load, and constant output of the ultrasonic amplitude in the machining process is realized; an acoustic emission sensor amplitude measuring device including an acoustic emission sensor, which transmits data to a high-speed response computer in real time, and is used to verify whether the amplitude output by the ultrasonic amplitude detection feedback system is constant. The present application can solve the problem of amplitude attenuation under the action of force load in the existing brittle material ultrasonic auxiliary machining process, and can realize stable amplitude ultrasonic machining test.
[0004] In the prior art, the commonly used guide wheel dynamic amplitude detection methods mainly include contact detection and non-contact detection. The contact detection method such as using a dial gauge and a displacement sensor needs to be in direct contact with the guide wheel, which not only interferes with the normal operation of the guide wheel, but also causes wear and damage to the detection device under high-speed rotation, and the detection precision is difficult to guarantee. The non-contact detection method such as ultrasonic detection and infrared detection avoids direct contact with the guide wheel, but has the problems of low detection precision and large environmental interference, which is difficult to meet the demand of high-precision detection of the dynamic amplitude of the high-speed guide and guide wheel.
[0005] Therefore, we propose a high-speed guide and guide wheel dynamic amplitude laser detection device to solve the problems in the background art. SUMMARY
[0006] The purpose of the present application is to provide a high-speed guide and guide wheel dynamic amplitude laser detection device to solve the problems of the commonly used guide wheel dynamic amplitude detection methods in the background art, which mainly include contact detection and non-contact detection. The contact detection method, such as using a dial gauge and a displacement sensor, needs to be in direct contact with the guide wheel, which not only interferes with the normal operation of the guide wheel, but also causes wear and damage to the detection device under high-speed rotation, and the detection precision is difficult to guarantee. The non-contact detection method, such as ultrasonic detection and infrared detection, avoids direct contact with the guide wheel, but has the problems of low detection precision and large environmental interference, which is difficult to meet the needs of high-precision detection of high-speed guide and guide wheel dynamic amplitude.
[0007] To achieve the above purpose, the present application provides the following technical scheme: a high-speed guide and guide wheel dynamic amplitude laser detection device, comprising: a mounting base, a sleeve assembly is fixedly connected to the center position of the top surface of the mounting base, an internal thread is formed on the inner wall of the sleeve assembly, and a through hole is formed in an annular array on the outer peripheral surface of the sleeve assembly, the through hole is a threading hole, and a threaded joint is screwed into the inside of the sleeve assembly, an end cover assembly is fixedly connected to the top end surface of the threaded joint;
[0008] A laser detection module is fixedly connected to the top end surface of the end cover assembly, and a wiring assembly is fixedly connected to the bottom end of the threaded joint, the wiring assembly is led out through the threading hole, a guide support is fixedly connected to the top end surface of the mounting base, the guide support is provided in two places, the two guide supports are fixedly connected to the front and rear sides of the top end surface of the mounting base in a longitudinal array, a longitudinal slot is formed in the inside of each guide support, an adjusting push rod is fixedly connected to the inside of the longitudinal slot, a sleeve assembly is also fixedly connected to the inside of the longitudinal slot, the sleeve assembly has a hollow structure, a first piston plate is mounted on the inside of the sleeve assembly, a first sealing ring is fixedly connected to the outer peripheral surface of the first piston plate, a through hole is formed in the bottom end of the sleeve assembly, the top end output end of the adjusting push rod passes through the through hole, and the top end of the adjusting push rod is connected to the bottom end of the first piston plate.
[0009] Preferably, an installation hole is formed in the inside of the mounting base, the installation hole is provided in four places, the four installation holes are formed at the four corner positions in the inside of the mounting base, and a guide slot is formed in the left and right sides of the guide support in a longitudinal direction.
[0010] Preferably, a servo push rod is fixedly connected to the inside of the guide slot, the servo push rod is arranged in a longitudinal direction, a moving assembly is fixedly connected to the top end of the servo push rod, a sliding block assembly is fixedly connected to the outside of the moving assembly, two sliding block assemblies with protruding structures are fixedly connected to the outside of each moving assembly in an opposite direction, and a connecting arm is fixedly connected to the side of the moving assembly away from the guide support.
[0011] Preferably, the connecting branch is provided with four positions, each two longitudinally adjacent connecting branches form a group, and the two groups of connecting branches are oppositely arranged, and the inside of the two groups of connecting branches is provided with a transverse slot, the inside of the transverse slot is provided with a driving push rod, the side of the driving push rod away from the connecting branch is fixedly connected with a displacement assembly, the outside of the displacement assembly is fixedly connected with a guide sliding block, and the guide sliding block is protruded from the displacement assembly.
[0012] Preferably, the displacement assembly is slidably connected in the connecting branch through the guide sliding block, and each two longitudinally adjacent displacement assemblies form a group, and the inside of each group of displacement assemblies is further rotatably connected with a rotating shaft mechanism, the front end of the rotating shaft mechanism is coaxially fixedly connected with a bevel gear A, and the side of the displacement assembly away from the connecting branch is further fixedly connected with a side plate assembly.
[0013] Preferably, the top end surface of the side plate assembly is fixedly connected with a servo motor, the bottom end of the servo motor is provided with an output shaft, the output shaft is connected with the side plate assembly through a bearing seat, the bottom end output shaft of the servo motor is provided with a bevel gear B, the bevel gear B is engaged with the bevel gear A for transmission, and the outside of the rotating shaft mechanism is fixedly connected with a scraper assembly.
[0014] Preferably, the outer circumferential surface of the sleeve assembly is fixedly connected with a display assembly at the front end, the rear side of the display assembly is fixedly connected with an air pressure sensor, the air pressure sensor is located on the inside of the sleeve assembly and is used for detecting the gas pressure in the sleeve assembly, and the inside of the sleeve assembly is inserted with a guide rod mechanism.
[0015] Preferably, the main body of the guide rod mechanism is a cylindrical structure, the guide rod mechanism passes through the sleeve assembly upwardly, the bottom end surface of the guide rod mechanism is fixedly connected with a second piston plate, and the outer circumferential surface of the second piston plate is further fixedly connected with a second sealing ring, and the second piston plate and the first piston plate together form a compression structure for the gas in the sleeve assembly.
[0016] Preferably, the outer circumferential surface of the guide rod mechanism is fixedly connected with a blocking plate assembly, the main body of the blocking plate assembly is a cylindrical structure, the diameter of the blocking plate assembly is greater than the diameter of the guide rod mechanism, the outer circumferential surface of the guide rod mechanism is further provided with an external thread at the top end, and the outside of the external thread is screwed with a nut assembly.
[0017] Preferably, the inside of the longitudinal sliding groove provided at the front end of the guide and guard support is provided with a mounting support, the mounting support is sleeved on the outside of the guide rod mechanism and is located above the blocking plate assembly, the mounting support is limited by the nut assembly, the mounting support is provided with two positions, and the inside of the two mounting supports is further fixedly connected with a mounting plate, the inside of the mounting support and the mounting plate is provided with a through hole, the inside of the through hole is inserted with a guide shaft assembly, the inside of the guide shaft assembly is provided with a through hole matched with the guide rod mechanism, and the guide shaft assembly is provided with two positions, the inside of the two guide shaft assemblies is rotatably connected with a guide wheel assembly, and the outside of the guide wheel assembly passes through a rolled steel piece.
[0018] Compared with the prior art, the present application has the following advantages:
[0019] 1、The present application uses the linkage of various mechanical parts to achieve multi-dimensional technical breakthroughs, effectively solving the pain points of existing detection technology. The linkage of the laser detection module, mounting base, sleeve assembly and other structures realizes stable fixation of the device through the mounting hole. The precise positioning of the laser detection module is ensured through the screw joint and the screw joint of the sleeve assembly, so that the laser beam can stably irradiate on the surface of the guide wheel assembly, avoiding the interference of contact detection on the guide wheel operation. At the same time, the non-contact laser detection method reduces the wear of the detection device under high-speed rotation, ensuring the stability and continuity of the detection process from the structural basis, and greatly improving the reliability of the detection.
[0020] 2、The present application uses the linkage of the scraper assembly, servo push rod, connecting arm, guide push rod and other components to form an efficient cleaning mechanism. The servo push rod drives the moving assembly and the connecting arm to adjust the position longitudinally, and the guide push rod pushes the displacement assembly to move horizontally. The rotation of the scraper assembly is realized by cooperating with the servo motor driving bevel gear transmission. The working range of the scraper can be flexibly adjusted according to the position of the guide wheel assembly, and the impurities on the surface of the guide wheel can be removed in time to avoid affecting the laser reflection accuracy. This linkage design allows the cleaning operation and the detection process to be carried out simultaneously, reducing the interference of environmental factors on the detection results from the source, and further improving the accuracy of dynamic amplitude detection.
[0021] 3、The present application uses the linkage of the guide rod mechanism, adjustment push rod, sleeve assembly, erection support and other components to build an adaptive height adjustment system. The adjustment push rod pushes the first piston plate to compress the gas, which drives the second piston plate and the guide rod mechanism to rise and fall through the gas pressure transmission. Combined with the limiting fixation of the nut assembly, the height of the guide wheel assembly can be accurately adjusted to adapt to the passing needs of different specifications of rolled steel pieces. At the same time, the linkage of the gas pressure sensor and the display assembly can monitor the gas pressure change in real time during the adjustment process, ensuring that the guide wheel assembly is always in a stable support state. This linkage design not only expands the application range of the device, but also ensures the consistency of the detection data through a stable support environment, allowing the device to maintain high detection performance in complex rolling scenarios. BRIEF DESCRIPTION OF DRAWINGS
[0022] Figure 1 It is a front side view of the present application after splitting and cutting of a high-speed guide and guide wheel dynamic amplitude laser detection device;
[0023] Figure 2 It is a whole shaft side view of the present application of a high-speed guide and guide wheel dynamic amplitude laser detection device;
[0024] Figure 3It is a left perspective view of a high-speed guide and guard roller dynamic amplitude laser detection device of the application;
[0025] Figure 4 It is a sleeve assembly and threading hole combined perspective view of a high-speed guide and guard roller dynamic amplitude laser detection device of the application;
[0026] Figure 5 It is a sleeve assembly and first piston plate combined perspective view of a high-speed guide and guard roller dynamic amplitude laser detection device of the application;
[0027] Figure 6 It is a rotating shaft mechanism and scraper assembly combined perspective view of a high-speed guide and guard roller dynamic amplitude laser detection device of the application;
[0028] Figure 7 It is a top perspective view of a high-speed guide and guard roller dynamic amplitude laser detection device of the application;
[0029] Figure 8 It is a high-speed guide and guard roller dynamic amplitude laser detection device of the application Figure 2 It is an enlarged perspective view of A in the figure;
[0030] In the figure: 1, mounting base; 101, mounting hole; 1011, sleeve assembly; 1012, threading hole; 1013, threaded joint; 1014, wiring assembly; 1015, end cover assembly; 1016, laser detection module; 2, guide and guard support; 201, guide groove; 2011, servo push rod; 2012, moving assembly; 2013, sliding block assembly; 3, connecting branch; 301, guide push rod; 3011, displacement assembly; 3012, guide sliding block; 4, rotating shaft mechanism; 401, bevel gear A; 4011, side plate assembly; 4012, servo motor; 4013, bevel gear B; 4014, scraper assembly; 5, adjusting push rod; 501, sleeve assembly; 5011, first piston plate; 5012, first sealing ring; 5013, display assembly; 5014, air pressure sensor; 6, guide rod mechanism; 601, second piston plate; 6011, second sealing ring; 6012, blocking plate assembly; 6013, nut assembly; 7, erecting support; 701, limiting block; 7011, mounting support plate; 7012, guide shaft assembly; 7013, guide roller assembly; 7014, rolled steel piece. DETAILED DESCRIPTION
[0031] The technical solutions in the embodiments of the application will be described clearly and completely below with reference to the drawings in the embodiments of the application. Obviously, the described embodiments are only part of the embodiments of the application, rather than all the embodiments. Based on the embodiments in the application, all other embodiments obtained by those skilled in the art without creative work fall within the protection scope of the application.
[0032] Embodiment one: please refer to Figures 1-8 As shown in the figure, the present application provides a technical solution: a kind of high-speed guide and guide wheel dynamic amplitude laser detection device, including installation base 1, the top end surface center position of installation base 1 is fixedly connected with sleeve assembly 1011, internal thread is opened on the inner wall of sleeve assembly 1011, and the outer circumferential surface of sleeve assembly 1011 is opened with through hole in annular array, the through hole is threading hole 1012, and the inside of sleeve assembly 1011 is screwed with threaded joint 1013, and the top end surface of threaded joint 1013 is fixedly connected with end cover assembly 1015;
[0033] The top end surface of end cover assembly 1015 is fixedly connected with laser detection module 1016, and the bottom of threaded joint 1013 is fixedly connected with wiring assembly 1014, wiring assembly 1014 is led out through threading hole 1012, and the top end surface of installation base 1 is fixedly connected with guide support 2, guide support 2 is provided with two, two guide supports 2 are fixedly connected in vertical array on the front and back of the top end surface of installation base 1, the inside of two guide supports 2 is opened with vertical slot, the inside of the vertical slot is fixedly connected with adjusting push rod 5, the inside of the vertical slot is also fixedly connected with sleeve assembly 501, sleeve assembly 501 is internally hollow structure, first piston plate 5011 is installed on the inner side of sleeve assembly 501, first sealing ring 5012 is fixedly connected on the outer circumferential surface of first piston plate 5011, and the bottom of sleeve assembly 501 is opened with through hole, the top end output end of adjusting push rod 5 passes through the through hole, and the top end of adjusting push rod 5 is connected with the bottom of first piston plate 5011, installation hole 101 is opened in the inside of installation base 1, installation hole 101 is provided with four, four installation holes 101 are respectively opened in the four corner positions in the inside of installation base 1, and the left and right sides of guide support 2 are opened with vertically arranged guide slot 201, servo push rod 2011 is fixedly connected in the inside of guide slot 201, servo push rod 2011 is vertically arranged, and servo push rod 2011 is fixedly connected with moving assembly 2012 at the top end, moving assembly 2012 is fixedly connected with slide block assembly 2013 on the outer side, each moving assembly 2012 is fixedly connected with two slide block assemblies 2013 of protruding structure on the opposite outer side, moving assembly 2012 is fixedly connected with connecting arm 3 on the side away from guide support 2, and two limit blocks 701 are fixedly connected on the opposite outer side of support seat 7.
[0034] In use, first, the four mounting holes 101 at the four corners inside the mounting base 1 are used to fix the entire device on the corresponding station of the steel rolling production line through fixing members such as bolts, to ensure that the device does not displace or shake when the steel rolling piece 7014 passes at high speed, then the threaded joint 1013 is screwed into the internal thread on the inner wall of the sleeve assembly 1011, precise positioning of the end cover assembly 1015 is achieved through thread cooperation, and then the laser detection module 1016 fixed on the top surface of the end cover assembly 1015 is in the preset detection position, the wiring assembly 1014 at the bottom end of the threaded joint 1013 is led out through the threading hole 1012 arranged in the annular array on the outer peripheral surface of the sleeve assembly 1011, and the circuit connection between the laser detection module 1016 and the external control system is completed, including the power supply circuit and the data transmission circuit;
[0035] When the steel rolling production starts and the guide wheel assembly 7013 rotates at high speed under the drive of the steel rolling piece 7014, the laser detection module 1016 starts and emits a laser beam of a specific wavelength, the laser beam precisely irradiates on the outer circumferential surface of the guide wheel assembly 7013, since the guide wheel assembly 7013 generates a dynamic amplitude during high-speed rotation, the positions of each point on the surface of the guide wheel assembly 7013 will change slightly and periodically with the amplitude, which causes the laser beam path reflected back to the laser detection module 1016 to change, the photoelectric sensor inside the laser detection module 1016 captures the change of the reflected light and converts the light signal into an electric signal, which is transmitted to the external control system through the wiring assembly 1014;
[0036] The external control system analyzes and processes the received electric signal, calculates the displacement amount of the guide wheel assembly 7013 at different times according to the change of the reflection path of the laser beam, and then obtains the values of the dynamic amplitude, the frequency and other key parameters, and displays them on the matching terminal equipment in real time, during the entire detection process, the laser detection module 1016 and the guide wheel assembly 7013 always maintain a non-contact state, which will not cause any mechanical interference to the normal rotation of the guide wheel assembly 7013;
[0037] This embodiment solves the problem of rotation interference of the guide wheel caused by the direct contact between the dial gauge, displacement sensor and the guide wheel in the existing contact detection method, and avoids the wear and damage of the detection device caused by contact friction in the high-speed rotating environment, fundamentally guarantees the continuity of the detection process and the stability of the detection precision, and meets the basic requirements of high-precision detection of the dynamic amplitude of the high-speed guide wheel.
[0038] Embodiment two: as Figures 1-5As shown, the connecting arm 3 is provided with four places, wherein every two longitudinally adjacent connecting arms 3 form a group, and the two groups of connecting arms 3 are oppositely arranged, and the inside of the two groups of connecting arms 3 is provided with a transverse slot, and the inside of the transverse slot is provided with a guide push rod 301, and the side of the guide push rod 301 away from the connecting arm 3 is fixedly connected with a displacement assembly 3011, and the outside of the displacement assembly 3011 is fixedly connected with a guide sliding block 3012, and the guide sliding block 3012 is a structure protruding from the displacement assembly 3011, and the displacement assembly 3011 is slidingly connected in the connecting arm 3 through the guide sliding block 3012, and every two longitudinally adjacent displacement assemblies 3011 form a group, and the inside of each group of displacement assemblies 3011 is also rotatably connected with a rotating shaft mechanism 4, and the front end of the rotating shaft mechanism 4 is coaxially fixedly connected with a bevel gear A401, and the side of the displacement assembly 3011 away from the connecting arm 3 is also fixedly connected with a side plate assembly 4011, and the top end face of the side plate assembly 4011 is fixedly connected with a servo motor 4012, and the bottom end of the servo motor 4012 is provided with an output shaft, and the output shaft is connected with the side plate assembly 4011 through a bearing seat, and the bottom end output shaft of the servo motor 4012 is provided with a bevel gear B4013, and the bevel gear B4013 is in meshing transmission with the bevel gear A401, and the outside of the rotating shaft mechanism 4 is fixedly connected with a scraper assembly 4014.
[0039] In this embodiment, in use, when the surface of the guide wheel assembly 7013 is attached with scale, iron filings and other impurities before the start of laser detection or during detection, the cleaning mechanism is started. First, the servo push rod 2011 in the guide groove 201 longitudinally opened on the left and right sides of the guide support 2 receives a control signal, the output shaft of the servo push rod 2011 is telescopic, drives the moving assembly 2012 fixedly connected with the top end to move longitudinally along the guide groove 201, the slider assembly 2013 of the two protruding structures fixedly connected with the outside of the moving assembly 2012 is embedded in the inner wall groove of the guide groove 201, ensuring that the moving assembly 2012 does not deviate or shake during movement, and then driving the connecting arm 3 fixedly connected with the side away from the guide support 2 of the moving assembly 2012 to adjust the longitudinal position synchronously, so that the connecting arm 3 is aligned with the axial range of the guide wheel assembly 7013;
[0040] The guide push rod 301 in the transverse slot opened in the inside of the connecting arm 3 is started, and the output end of the guide push rod 301 drives the displacement assembly 3011 to move along the transverse slot, and the guide sliding block 3012 fixedly connected with the outside of the displacement assembly 3011 is embedded in the side wall sliding groove of the transverse slot, ensuring the stability and accuracy of the transverse movement of the displacement assembly 3011, and the accurate extension and contraction of the guide push rod 301 adjusts the transverse position of the displacement assembly 3011, so that the rotating shaft mechanism 4 rotatably connected with the inside of the displacement assembly 3011 and the scraper assembly 4014 fixedly connected with the outside of the rotating shaft mechanism 4 are close to the outer circumferential surface of the guide wheel assembly 7013, and a suitable cleaning gap is maintained;
[0041] The servo motor 4012 fixedly connected to the top end of the side plate assembly 4011 away from the connecting arm 3 starts to work. The bottom output shaft of the servo motor 4012 is stably supported on the side plate assembly 4011 through a bearing seat. The output shaft drives the bevel gear B4013 mounted thereon to rotate. Since the bevel gear B4013 is in mesh with the bevel gear A401 fixedly connected to the front end of the rotating shaft mechanism 4, the rotation of the bevel gear B4013 drives the bevel gear A401 and the rotating shaft mechanism 4 to rotate synchronously, so that the scraper assembly 4014 fixed to the outer side of the rotating shaft mechanism 4 rotates around the rotating shaft mechanism 4. The edge of the scraper assembly 4014 is in contact with the surface of the guide wheel assembly 7013, and the impurities on the surface are scraped off in the rotating process.
[0042] During the cleaning process, the servo push rod 2011 and the guide push rod 301 can adjust the position and cleaning strength of the scraper assembly 4014 in real time according to the rotation speed and amplitude change of the guide wheel assembly 7013, so as to efficiently remove impurities without affecting the normal operation of the guide wheel assembly 7013. The surface of the cleaned guide wheel assembly 7013 can more stably reflect the laser beam, avoids the interference of impurities on the laser reflection path, solves the problem of low detection precision caused by environmental impurities in the existing non-contact detection method, and makes the amplitude data obtained by the laser detection module 1016 more accurate and reliable.
[0043] Embodiment three: as Figures 3-6As shown, the outer peripheral surface of the sleeve assembly 501 is fixedly connected with a display assembly 5013, the rear side of the display assembly 5013 is fixedly connected with an air pressure sensor 5014, the air pressure sensor 5014 is located on the inner side of the sleeve assembly 501 and is used to detect the gas pressure in the sleeve assembly 501, and the inside of the sleeve assembly 501 is inserted with a guide rod mechanism 6, the main body of the guide rod mechanism 6 is a cylindrical structure, and the guide rod mechanism 6 passes through the sleeve assembly 501 upwards, the bottom end surface of the guide rod mechanism 6 is fixedly connected with a second piston plate 601, and the outer peripheral surface of the second piston plate 601 is also fixedly connected with a second sealing ring 6011, the second piston plate 601 and the first piston plate 5011 together constitute a compression structure for the gas in the sleeve assembly 501, the outer peripheral surface of the guide rod mechanism 6 is fixedly connected with a blocking plate assembly 6012, the main body of the blocking plate assembly 6012 is a cylindrical structure, and the diameter of the blocking plate assembly 6012 is greater than the diameter of the guide rod mechanism 6, the outer peripheral surface of the guide rod mechanism 6 is also provided with an external thread, and the external thread is screwed with a nut assembly 6013, the inside of the longitudinal sliding groove provided at the front end of the guide support 2 is installed with a mounting support 7, the mounting support 7 is sleeved on the outer side of the guide rod mechanism 6 and located above the blocking plate assembly 6012, and the mounting support 7 is limited by the nut assembly 6013, the mounting support 7 is provided with two, and the inner side of the two mounting supports 7 is also fixedly connected with a mounting support plate 7011, the inside of the mounting support plate 7011 and the mounting support 7 is provided with a through hole, and the inside of the through hole is inserted with a guide shaft assembly 7012, the inside of the guide shaft assembly 7012 is provided with a through hole matched with the guide rod mechanism 6, and the guide shaft assembly 7012 is provided with two, the inner side of the two guide shaft assemblies 7012 is rotatably connected with a guide wheel assembly 7013, and the outer side of the guide wheel assembly 7013 passes through a rolled steel piece 7014.
[0044] In this embodiment, when different specifications of rolled steel pieces 7014 are needed to be adapted during use, the height adjustment system is started, the adjusting push rod 5 fixed in the longitudinal groove in the guide support 2 receives a control signal, the top output end thereof protrudes upwards through the through hole in the bottom end of the sleeve assembly 501, pushes the first piston plate 5011 in the inside of the sleeve assembly 501 to move upwards, the first sealing ring 5012 fixed on the outer peripheral surface of the first piston plate 5011 tightly abuts against the inner wall of the sleeve assembly 501, so that the space in the inside of the sleeve assembly 501 separated by the first piston plate 5011 has good airtightness, and as the first piston plate 5011 rises, the gas above it is compressed and the air pressure gradually increases.
[0045] The compressed gas inside the sleeve assembly 501 transmits pressure to the second piston plate 601 fixedly connected to the bottom end of the guide rod mechanism 6, and the second sealing ring 6011 on the outer periphery of the second piston plate 601 also ensures effective transmission of gas pressure. Under the action of gas pressure, the second piston plate 601 drives the guide rod mechanism 6 to move upward, and the guide rod mechanism 6 penetrates the sleeve assembly 501 to extend upward. The blocking plate assembly 6012 fixed to the outer periphery of the guide rod mechanism 6 rises synchronously with the guide rod mechanism 6, and the diameter of the blocking plate assembly 6012 is greater than that of the guide rod mechanism 6, thereby supporting the erecting support 7;
[0046] The erecting support 7 in the longitudinal sliding groove at the front end of the guide support 2 is sleeved outside the guide rod mechanism 6 and located above the blocking plate assembly 6012. When the erecting support 7 drives the inner fixedly connected mounting plate 7011, guide shaft assembly 7012 and guide wheel assembly 7013 to rise to a height matching the current rolling piece 7014 specification, the gas pressure sensor 5014 fixed to the front end of the outer periphery of the sleeve assembly 501 detects that the internal gas pressure reaches a preset value and transmits a signal to the display assembly 5013. The display assembly 5013 displays the current gas pressure state. At this time, by rotating the nut assembly 6013 on the outer thread at the top end of the outer periphery of the guide rod mechanism 6, the nut assembly 6013 is tightened downward to firmly fix the erecting support 7 between the blocking plate assembly 6012 and the nut assembly 6013, thereby completing the locking of the height.
[0047] During the entire height adjustment process, the gas pressure sensor 5014 monitors the change of the gas pressure in the sleeve assembly 501 in real time and feeds back data to the display assembly 5013 and the external control system in real time. If the gas pressure fluctuates abnormally, the control system can adjust the output of the push rod 5 in time to ensure the stable lifting of the guide rod mechanism 6 and avoid additional vibration of the guide wheel assembly 7013 due to sudden change of height. This height adjustment method realized by gas pressure transmission can accurately control the height of the guide wheel assembly 7013 to keep it in an adaptive contact state with rolling pieces 7014 of different specifications, thereby solving the problem of narrow application range of existing devices and difficulty in adapting to diversified rolling piece 7014 detection requirements, and ensuring the consistency of detection data under different working conditions through stable support environment.
[0048] Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can modify the technical solutions described in the foregoing embodiments or make equivalent replacements to some technical features, and any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. A high-speed guide and headstock roller dynamic amplitude laser detection device comprising a mounting base (1), characterized in that, The top end face center position of the mounting base (1) is fixedly connected with a sleeve assembly (1011), an internal thread is formed on the inner wall of the sleeve assembly (1011), and a through hole in the form of a wire hole (1012) is formed in an annular array on the outer peripheral surface of the sleeve assembly (1011), and a threaded joint (1013) is screwed on the inside of the sleeve assembly (1011), and an end cover assembly (1015) is fixedly connected to the top end face of the threaded joint (1013). The top end face of the end cover assembly (1015) is fixedly connected with a laser detection module (1016), and the bottom end of the threaded joint (1013) is fixedly connected with a wiring assembly (1014), which is led out through the wire hole (1012), and the top end face of the mounting base (1) is fixedly connected with a guide bracket (2), and the guide bracket (2) is provided in two places, and the two guide brackets (2) are fixedly connected in a longitudinal array on the front and rear sides of the top end face of the mounting base (1), and a longitudinal slot is formed in the inside of the two guide brackets (2), and an adjusting push rod (5) is fixedly connected in the inside of the longitudinal slot, and a sleeve assembly (501) is also fixedly connected in the inside of the longitudinal slot, the sleeve assembly (501) is of a hollow structure, a first piston plate (5011) is mounted on the inside of the sleeve assembly (501), a first sealing ring (5012) is fixedly connected to the outer peripheral surface of the first piston plate (5011), and a through hole is formed in the bottom end of the sleeve assembly (501), which is used for the top end output end of the adjusting push rod (5) to pass through, and the top end of the adjusting push rod (5) is connected with the bottom end of the first piston plate (5011).
2. The dynamic amplitude laser detection device for high-speed guide and guide wheel according to claim 1, characterized in that: The inside of the mounting base (1) is provided with four mounting holes (101), and the four mounting holes (101) are respectively formed at the four corner positions in the inside of the mounting base (1), and the left and right sides of the guide bracket (2) are provided with longitudinally arranged guide slots (201).
3. The dynamic amplitude laser detection device for high-speed guide and guide wheel according to claim 2, characterized in that: The inside of the guide slot (201) is fixedly connected with a servo push rod (2011), the servo push rod (2011) is longitudinally arranged, and the top end of the servo push rod (2011) is fixedly connected with a moving assembly (2012), the outside of the moving assembly (2012) is fixedly connected with a sliding block assembly (2013), and the outside of each moving assembly (2012) is fixedly connected with two sliding block assemblies (2013) of protruding structure in opposition, and the side of the moving assembly (2012) away from the guide bracket (2) is fixedly connected with a connecting arm (3).
4. The dynamic amplitude laser detection device for high-speed guide and guide wheel according to claim 3, characterized in that: The connecting arm (3) is provided in four places, wherein every two longitudinally adjacent connecting arms (3) form a group, and the two groups of connecting arms (3) are arranged in opposition, the inside of the two groups of connecting arms (3) is provided with a transverse slot, and a guide push rod (301) is mounted in the inside of the transverse slot, the side of the guide push rod (301) away from the connecting arm (3) is fixedly connected with a displacement assembly (3011), the outside of the displacement assembly (3011) is fixedly connected with a guide sliding block (3012), and the guide sliding block (3012) is a structure protruding from the displacement assembly (3011).
5. The dynamic amplitude laser detection device for high-speed guide and guide wheel according to claim 4, characterized in that: The displacement assembly (3011) is slidably connected in the connecting arm (3) through a guide slider (3012), and every two longitudinally adjacent displacement assemblies (3011) form a group, and the inner side of each group of displacement assemblies (3011) is further rotatably connected with a rotating shaft mechanism (4), the front end of the rotating shaft mechanism (4) is coaxially fixedly connected with a bevel gear A (401), and the side away from the connecting arm (3) of the displacement assembly (3011) is further fixedly connected with a side plate assembly (4011).
6. The dynamic amplitude laser detection device for high-speed guide and guide wheel according to claim 5, characterized in that: The top end surface of the side plate assembly (4011) is fixedly connected with a servo motor (4012), the bottom end of the servo motor (4012) is provided with an output shaft, the output shaft is connected with the side plate assembly (4011) through a bearing seat, a bevel gear B (4013) is installed on the bottom end output shaft of the servo motor (4012), the bevel gear B (4013) is in meshing transmission with the bevel gear A (401), and the outer side of the rotating shaft mechanism (4) is fixedly connected with a scraper assembly (4014).
7. The dynamic amplitude laser detection device for high-speed guide and guide wheel according to claim 1, characterized in that: The outer peripheral surface of the sleeve assembly (501) is fixedly connected with a display assembly (5013) at the front end, the rear side of the display assembly (5013) is fixedly connected with an air pressure sensor (5014), the air pressure sensor (5014) is located on the inner side of the sleeve assembly (501) and is used for detecting the gas pressure in the sleeve assembly (501), and the sleeve assembly (501) is inserted with a guide rod mechanism (6).
8. The dynamic amplitude laser detection device for high-speed guide and guide wheel according to claim 7, characterized in that: The main body of the guide rod mechanism (6) is a cylindrical structure, the guide rod mechanism (6) passes through the sleeve assembly (501) upwardly, the bottom end surface of the guide rod mechanism (6) is fixedly connected with a second piston plate (601), and the outer peripheral surface of the second piston plate (601) is further fixedly connected with a second sealing ring (6011), the second piston plate (601) and the first piston plate (5011) jointly form a compression structure for the gas in the sleeve assembly (501).
9. The dynamic amplitude laser detection device for high-speed guide and guide wheel according to claim 8, characterized in that: The outer peripheral surface of the guide rod mechanism (6) is fixedly connected with a blocking plate assembly (6012), the main body of the blocking plate assembly (6012) is a cylindrical structure, the diameter of the blocking plate assembly (6012) is greater than the diameter of the guide rod mechanism (6), and the outer peripheral surface of the guide rod mechanism (6) is further provided with an external thread, and the outer side of the external thread is screwed with a nut assembly (6013).
10. The dynamic amplitude laser detection device for high-speed guide and guide wheel according to claim 1, characterized in that: The inside of the longitudinal sliding slot opened at the front end of the guide support (2) is provided with an erecting support (7), the erecting support (7) is sleeved at the outer side of the guide rod mechanism (6) and is located above the blocking plate assembly (6012), the erecting support (7) is limited by the nut assembly (6013), the erecting support (7) is provided with two parts, the inner sides of the two erecting supports (7) are further fixedly connected with mounting support plates (7011), the inside of the mounting support plate (7011) and the erecting support (7) is provided with a through hole, the inside of the through hole is inserted with a guide shaft assembly (7012), the inside of the guide shaft assembly (7012) is provided with a through hole matched with the guide rod mechanism (6), the guide shaft assembly (7012) is provided with two parts, the inner sides of the two guide shaft assemblies (7012) are rotatably connected with guide wheel assemblies (7013), the outer sides of the guide wheel assemblies (7013) pass through rolled steel pieces (7014), and the outer sides of the erecting supports (7) are oppositely and fixedly connected with two limiting blocks (701).
Citation Information
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