A cleaning device for the internal cavity of a diesel engine cylinder block.
By combining an electric guide rail and a six-jaw chuck with a multi-dimensional cleaning path and a magnetic control structure, the problem of compatibility and incomplete cleaning of diesel engine cylinder body cleaning devices is solved, achieving all-round adaptive clamping and efficient cleaning, thus improving the cleaning effect and safety of diesel engine cylinders.
Patent Information
- Application Number
- CN202511383118.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-26
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2045-09-26
AI Technical Summary
Existing diesel engine cylinder block internal cavity cleaning devices suffer from poor adaptability, incomplete cleaning, complex operation, and low safety, especially in irregularly shaped internal cavities and shaft holes where it is difficult to achieve all-round cleaning.
It adopts an electric guide rail driven carriage and a six-jaw chuck clamping block design, combined with a multi-dimensional cleaning path and magnetic control structure to achieve adaptive clamping and all-round cleaning. It utilizes an inclined nozzle to spray cleaning liquid and a dynamic water jet design, along with foam spray protection, to ensure cleaning coverage and safety.
It achieves stable clamping and all-round cleaning of cylinders of different models, significantly improving cleaning coverage and safety, avoiding cleaning dead spots and secondary pollution, and improving cleaning efficiency and equipment versatility.
Smart Images

Figure CN120861477B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of cleaning equipment, and more particularly to a cleaning device for the internal cavity of a diesel engine cylinder block. Background Technology
[0002] In the field of diesel engine cylinder block machining, internal cavity cleaning is a crucial step in ensuring product performance. Current cleaning devices generally suffer from poor adaptability; their fixed clamping structures are incompatible with the shaft hole dimensions of different cylinder block models, requiring frequent fixture changes, resulting in complex and inefficient operations. Furthermore, the fixed cleaning path leads to dead zones in complex areas such as the corners and shaft holes, especially for irregularly shaped cavities, where the high-pressure water jet coverage is limited, resulting in incomplete cleaning. In addition, existing equipment often separates the clamping and cleaning processes, requiring additional treatment of the shaft hole area, leading to redundant processes. Moreover, high-pressure cleaning can easily cause secondary contamination or damage to the internal cavity due to water jet impact and splashing of particulate impurities. These problems make it difficult for existing devices to meet the high-precision machining requirements of diesel engine cylinder blocks in terms of versatility, cleaning efficiency, and safety. Therefore, we propose an internal cavity cleaning device for diesel engine cylinder block machining to solve the aforementioned problems. Summary of the Invention
[0003] The purpose of this invention is to address the shortcomings of the prior art by providing a cleaning device for the internal cavity of a diesel engine cylinder block.
[0004] To achieve the above objectives, the technical solution adopted by the present invention is as follows: a diesel engine cylinder block machining internal cavity cleaning device, comprising a housing, a worktable installed inside the housing, an electric guide rail installed at the top center of the worktable, slides provided on both sides of the top of the electric guide rail, mounting seats installed on the upper part of the adjacent sides of the slides, a six-jaw chuck installed in the middle of each mounting seat, multiple clamping blocks provided at the end of the six-jaw chuck, a stepper motor installed on one side of the six-jaw chuck for adjusting the position of the clamping blocks, and a fixing seat provided on the outer side of each six-jaw chuck, the fixing seat being installed on one side of the mounting seat. Each fixed seat end is rotatably connected to a connecting ring, and each connecting ring end is fixedly connected to a uniformly distributed connecting pipe. The end of each connecting pipe away from the connecting ring is connected to a clamping block. Each clamping block has a uniformly distributed through-hole on its adjacent side, and the internal channels of each through-hole are all set in an inclined state. Each fixed seat top is fixedly connected to a guide tube. Each clamping block is used to clamp the cylinder body. Each slide has an annular groove on its outer side at its adjacent end. Multiple slides are provided inside the annular groove. Each annular groove has a toothed groove and a limiting groove. Each slide has a gear inside, and the bottom of each gear meshes with the toothed groove.
[0005] Preferably, observation windows are provided on both the front and rear sides of the middle part of the housing, and a control panel is installed on one side of the front part of the housing. The control panel is used to control the other driving components.
[0006] Preferably, the end of the conduit away from the fixing seat is connected to the interior of the mounting seat, the interior of the mounting seat is provided with a cavity for storing cleaning fluid, the interior of the mounting seat is equipped with a pump body, and the pump body is connected to the conduit.
[0007] Preferably, each of the slide ends is equipped with a motor, each of the motor drive ends is equipped with a rotating seat, each of the rotating seats has a guide rod fixedly connected to both sides of the adjacent end, each of the guide rods has a plurality of fixed plates slidably connected to the middle, each of the fixed plates has a cleaning component at the bottom, each of the fixed plates has a servo motor installed at the top, each of the fixed plates has an electric push rod installed between them, and each of the outer fixed plates is connected to the rotating seat through the electric push rod.
[0008] Preferably, each of the cleaning components includes a second electric push rod, which is rotatably connected to the bottom of the fixed plate. The bottom drive end of each servo motor is connected to the top of the second electric push rod. A cleaning cylinder is fixedly connected to the bottom telescopic end of each second electric push rod. A hub motor is installed on the outer periphery of the telescopic end of each second electric push rod. A connecting frame is fixedly connected to the outer rotating part of each hub motor. A corrugated ring is fixedly connected to the bottom of each connecting frame. A bottom ring is fixedly connected to the bottom of each corrugated ring.
[0009] Preferably, the lower part of the outer periphery of the bottom ring is provided with a toothed groove, and the outer periphery of the cleaning cylinder is fixedly connected with uniformly distributed limiting seats and fixing frames, which are alternately distributed. The inner side of the limiting seats is provided with uniformly distributed water outlets, and the ends of the water outlets are connected to the pump group inside the cleaning cylinder. A connecting plate is installed on the outer periphery of the water outlets, and a sliding rod is fixedly connected to the top of the connecting plate.
[0010] Preferably, the top of the slide rod passes through the limiting seat, the slide rod is slidably connected to the limiting seat, the top of the slide rod is fixedly connected to a wear-resistant ball, the upper outer periphery of the slide rod is sleeved with a return spring, the return spring is disposed between the wear-resistant ball and the limiting seat, and the top of the wear-resistant ball is in contact with the bottom ring.
[0011] Preferably, each of the inner sides of the fixing frame is provided with a fixing strip, and multiple magnetic blocks one and magnetic blocks two are installed on the outer periphery of each fixing strip. The magnetic blocks one and magnetic blocks two are distributed alternately. The upper and lower parts of the fixing strip are fixedly connected with rotating rods, and the outer periphery of the upper rotating rods is fixedly connected with gears two.
[0012] Preferably, the two gears are meshed with the two tooth grooves, and nozzles are provided on both sides of the fixing strip. A connecting piece is fixedly connected to one side of each nozzle, and the end of the connecting piece away from the nozzle is connected to the pump group inside the cleaning cylinder.
[0013] Preferably, the nozzle is equipped with sliders at both the upper and lower parts, and the sliders are slidably connected inside the slide grooves. The upper and lower sides of the fixing frame are provided with slide grooves, and limit rods are fixedly connected inside the slide grooves. The limit rods pass through the sliders and are slidably connected to the sliders. A top spring is sleeved on one side of the outer circumference of the limit rods, and the top springs are all located on one side of the sliders.
[0014] Compared with the prior art, the present invention has the following beneficial effects:
[0015] 1. This invention overcomes the limitations of traditional cleaning equipment in terms of poor compatibility with cylinder component models. By using an electric guide rail to drive the slide to adjust the spacing, combined with the outward expansion design of the six-jaw chuck, it can accurately adapt to the shaft hole size of different cylinder component models, achieving stable clamping. At the same time, the slide moves along the annular groove, causing the cleaning components to surround the cylinder. With the deflection of the rotating seat and the adjustment of the spacing of the cleaning components by the electric push rod, it ensures that the cleaning components enter the inner cavity of various cylinders vertically and can move inside for cleaning, achieving thorough cleaning of the four corner areas. This greatly improves the versatility and cleaning coverage of the equipment, achieving adaptive clamping and all-round cleaning synergy, and is compatible with multiple cylinder models.
[0016] 2. This invention differs from the existing technology in that clamping and cleaning are separated. During the clamping process, the pump inside the mounting base sprays cleaning fluid through the clamping block opening. The inclined opening allows the cleaning fluid to be sprayed into the shaft holes at both ends of the cylinder from the gap between the clamping blocks. Through the alternating operation of clamping one end and cleaning the other end, the cleaning dead corners of the shaft hole are cleaned in a targeted manner, avoiding the problem of incomplete cleaning caused by the special structure of the shaft hole in traditional equipment. This achieves simultaneous clamping and local cleaning, overcoming the cleaning dead corners of the shaft hole.
[0017] 3. This invention innovatively adopts a multi-dimensional driven cleaning path design. The servo motor drives the cleaning cylinder to rotate 360°, and the electric push rod drives its axial reciprocating motion. In conjunction with the hub motor, the corrugated ring rotates, forcing the water outlet to move back and forth, forming a dynamically changing "cleaning water column". This design effectively expands the water column coverage area, breaks the limitations of traditional fixed path cleaning, reduces dead corners in the inner cavity, significantly improves the cleaning effect on the inner cavity of the cylinder parts, realizes a multi-dimensional dynamic cleaning path, and improves water column coverage and cleaning efficiency.
[0018] 4. During the cleaning process, this invention converts part of the cleaning liquid into foam through the nozzle and sprays it onto both sides of the "cleaning water column" to form a protective layer. This prevents the impact of the high-pressure water column from splashing up particulate impurities that could damage the surrounding inner cavity. At the same time, with the help of the gear transmission and magnetic control structure linked by the corrugated ring, the nozzle moves back and forth along the limiting rod. Due to the difference in magnetic force of the magnetic blocks, different movement distances are formed, ensuring that the foam accurately covers both sides of the water column. This improves cleaning safety while enhancing the targeting and comprehensiveness of foam protection, achieving a combination of foam protection and dynamic spraying to ensure cleaning safety. Attached Figure Description
[0019] Figure 1 This is a frontal perspective three-dimensional structural diagram of a diesel engine cylinder block machining inner cavity cleaning device according to the present invention;
[0020] Figure 2 This is a schematic diagram of the internal structure of a diesel engine cylinder block machining cavity cleaning device according to the present invention;
[0021] Figure 3 This is a partial structural diagram of the slide of the diesel engine cylinder block machining cavity cleaning device of the present invention;
[0022] Figure 4 This is a partial structural diagram of a tooth groove in a diesel engine cylinder block machining cavity cleaning device according to the present invention;
[0023] Figure 5 This is a partial structural diagram of the six-jaw chuck of the diesel engine cylinder block machining cavity cleaning device of the present invention;
[0024] Figure 6 This is a partial structural diagram of the fixing plate of the diesel engine cylinder block machining cavity cleaning device of the present invention;
[0025] Figure 7 This is a partial structural diagram of the bottom ring of a diesel engine cylinder block machining cavity cleaning device according to the present invention;
[0026] Figure 8 This is a partial structural diagram of the limiting seat of the diesel engine cylinder block machining inner cavity cleaning device of the present invention;
[0027] Figure 9 This is a partial structural diagram of the slider of a diesel engine cylinder block internal cavity cleaning device according to the present invention.
[0028] 101. Housing; 102. Observation window; 103. Control panel; 104. Worktable; 105. Carriage; 106. Ring groove; 107. Electric push rod one; 108. Fixing plate; 109. Cylinder body; 110. Electric guide rail; 111. Slide; 112. Rotating seat; 113. Guide rod; 114. Servo motor; 115. Guide tube; 116. Mounting seat; 117. Gear groove one; 118. Gear one; 119. Rotating rod; 120. Limiting groove; 121. Clamping block; 122. Connecting pipe; 123. Connecting ring; 124. Fixing seat; 125. Through port; 26. Six-jaw chuck; 127. Stepper motor; 128. Bottom ring; 129. Gear groove II; 130. Electric push rod II; 131. Cleaning cylinder; 132. Connecting frame; 133. Limiting seat; 134. Water outlet; 135. Spray head; 136. Gear II; 137. Corrugated ring; 138. Connecting plate; 139. Magnetic block I; 140. Fixing frame; 141. Wear-resistant ball; 142. Return spring; 143. Slide rod; 144. Slide groove; 145. Limiting rod; 146. Top spring; 147. Fixing strip; 148. Magnetic block II; 149. Slider; 150. Connecting piece. Detailed Implementation
[0029] The following description is intended to disclose the invention and enable those skilled in the art to implement it. The preferred embodiments described below are merely examples, and other obvious variations will occur to those skilled in the art.
[0030] like Figures 1-9The device shown is a cleaning device for the internal cavity of a diesel engine cylinder block. It includes a housing 101, inside which a worktable 104 is installed. An electric guide rail 110 is installed at the top center of the worktable 104. Slides 105 are provided on both sides of the top of the electric guide rail 110. Mounting seats 116 are installed on the upper part of the adjacent side of each slide 105. A six-jaw chuck 126 is installed in the middle of each mounting seat 116. Multiple clamping blocks 121 are provided at the end of each six-jaw chuck 126. A stepper motor 127 is installed on one side of each six-jaw chuck 126 for adjusting the position of the clamping blocks 121. Fixed seats 124 are provided on the outer side of each six-jaw chuck 126, each mounted on one side of the mounting seat 116. Connecting rings 123 are rotatably connected to the ends of each fixed seat 124. The ends of the connecting rings 123 are fixed... The fixed base 124 is connected with evenly distributed connecting pipes 122. The end of each connecting pipe 122 away from the connecting ring 123 is connected to the clamping block 121. The side of each clamping block 121 close to each other is provided with evenly distributed openings 125. The internal channels of each opening 125 are all set in an inclined state. The top of each fixed base 124 is fixedly connected with a conduit 115. The clamping blocks 121 are used to clamp the cylinder body 109. The front and rear sides of the middle of the housing 101 are provided with observation windows 102. The front side of the housing 101 is equipped with a control panel 103. The control panel 103 is used to control the other driving components. The end of each conduit 115 away from the fixed base 124 is connected to the inside of the mounting base 116. The inside of each mounting base 116 is provided with a cavity for storing cleaning fluid. The inside of each mounting base 116 is equipped with a pump body. The pump body is connected to the conduit 115.
[0031] Furthermore, in specific implementation, the internal cavity of the cylinder block 109 can be cleaned using a cleaning machine. During operation, the cylinder block 109 can be placed inside the housing 101 through the observation window 102. Before this, the electric guide rail 110 needs to be started via the control panel 103. The threaded rod on the electric guide rail 110 is rotated by the end motor, which can move the slides 105 on both sides closer or further apart, allowing the cylinder block 109 to be moved into the housing 101 and placed between the slides 105 on both sides. Then, the electric guide rail 110 is started to bring the slides 105 closer together, and the clamping blocks 121 on the six-jaw chuck 126 can extend into the machining shaft holes on both sides of the cylinder block 109. Finally, the stepper motor 12 is started via the control panel 103. 7. The stepper motor 127 drives the six-jaw chuck 126 to work, thereby causing the clamping blocks 121 to expand outward. The clamping blocks 121 on both sides of the six-jaw chuck 126 can stably clamp the cylinder body 109. During the clamping process, the pump inside the mounting base 116 pumps cleaning fluid into the fixed base 124. The cleaning fluid can be sprayed out through the port 125 through the connecting ring 123, connecting pipe 122 and clamping blocks 121. The inclined port 125 allows the cleaning fluid to pass through the gap between the clamping blocks 121 and spray into the shaft holes at both ends of the cylinder body 109. By controlling the alternation of clamping one end and cleaning the other end, the shaft holes at both ends of the cylinder body 109 can be cleaned, achieving focused cleaning of cleaning dead corners, which is beneficial for practical use.
[0032] Among them, annular grooves 106 are opened on the outer side of the adjacent end of the slide 105, and multiple slide seats 111 are provided on the inner side of the annular grooves 106. The annular grooves 106 are provided with toothed grooves 117 and limiting grooves 120. Gears 118 are provided inside the slide seats 111. The bottom of the gears 118 are meshed with the toothed grooves 117. A motor is installed at the end of the slide seats 111. A rotating seat 112 is installed at the motor drive end. Guide rods 113 are fixedly connected to both sides of the adjacent end of the rotating seat 112. Multiple fixing plates 108 are slidably connected in the middle of the guide rods 113. A cleaning component is provided at the bottom of the fixing plates 108. A servo motor 114 is installed at the top of the fixing plates 108. Electric push rods 107 are installed between the fixing plates 108. The outer fixing plates 108 are connected to the rotating seat 112 through the electric push rods 107.
[0033] Furthermore, in specific implementation, the motor inside the slide 111 will start working, driving the gear 118 to rotate. Through the meshing between the gear 118 and the tooth groove 117, the two slides 111 can be driven to slide synchronously inside the annular groove 106, so that the cleaning component can perform cleaning work around the cylinder 109 along the annular groove 106. During this process, the motor installed at the end of the slide 111 can drive the rotating seat 112 to deflect, thereby realizing the deflection adjustment of the cleaning component. Furthermore, through the operation of each electric push rod 107, each fixed plate 108 can be driven to move along the guide rod 113, thereby adjusting the spacing between the cleaning components at the bottom of the fixed plate 108, so that the cleaning component can vertically enter the interior of different models of cylinder 109, thereby performing cleaning work inside the cylinder 109, and can perform moving cleaning inside the cylinder 109, thus thoroughly cleaning the four corner areas inside the cylinder 109, which is beneficial to practical use.
[0034] The cleaning components all include electric push rods 130, which are rotatably connected to the bottom of the fixed plate 108. The bottom drive end of the servo motor 114 is connected to the top of the electric push rod 130. The bottom telescopic end of the electric push rod 130 is fixedly connected to a cleaning cylinder 131. A hub motor is installed on the outer periphery of the telescopic end of the electric push rod 130. A connecting frame 132 is fixedly connected to the rotating part of the hub motor. A corrugated ring 137 is fixedly connected to the bottom of the connecting frame 132. A bottom ring 128 is fixedly connected to the bottom of the corrugated ring 137. A toothed groove 129 is opened on the lower part of the outer periphery of the bottom ring 128. The outer periphery of the cleaning cylinder 131 is fixedly connected to evenly distributed limit seats 133 and fixed frames. 140, the limiting seat 133 and the fixing frame 140 are alternately distributed. The inner side of the limiting seat 133 is provided with evenly distributed water outlets 134. The ends of the water outlets 134 are connected to the pump group inside the cleaning cylinder 131. The outer periphery of the water outlets 134 is equipped with connecting plates 138. The top of the connecting plates 138 is fixedly connected with a slide rod 143. The top of the slide rod 143 passes through the limiting seat 133. The slide rod 143 is slidably connected to the limiting seat 133. The top of the slide rod 143 is fixedly connected with a wear-resistant ball 141. The upper part of the outer periphery of the slide rod 143 is fitted with a return spring 142. The return spring 142 is located between the wear-resistant ball 141 and the limiting seat 133. The top of the wear-resistant ball 141 is in contact with the bottom ring 128.
[0035] Furthermore, in specific implementation, the internal pump unit of the cleaning cylinder 131 can draw the cleaning liquid inside the cleaning cylinder 131 and spray it out through the outlet 134. During this process, the servo motor 114 will start working, which will drive the electric push rod 130 and the bottom cleaning cylinder 131 to rotate, realizing 360° rotational cleaning of the inside of the cylinder 109. At the same time, the electric push rod 130 will start working simultaneously. The extension and retraction of the electric push rod 130 can drive the cleaning cylinder 131 to reciprocate axially inside the cylinder 109, further reducing cleaning dead angles. During the process, the hub motor on the outer periphery of the electric push rod 130 will start working, driving the connecting frame 132 to rotate. When the connecting frame 132 rotates, it will drive the bottom corrugated ring 137 to rotate, causing the corrugated ring 137 and the wear-resistant ball 141 to move relative to each other. Through the corrugated ring 137, the wear-resistant ball 141, the slide rod 143 and the connecting plate 138 can be forced to move back and forth, thereby driving the water outlet 134 to move back and forth. This can effectively increase the coverage area of the "cleaning water column" and at the same time avoid the "cleaning water column" cleaning path being too rigid, which would affect the cleaning effect on the inner cavity of the cylinder part 109, and is beneficial to actual use.
[0036] The fixing frame 140 has a fixing strip 147 on the inner center of each fixing strip 147. Multiple magnetic blocks 139 and 148 are installed on the outer periphery of each fixing strip 147, with the magnetic blocks 139 and 148 distributed alternately. Rotating rods 119 are fixedly connected to the upper and lower parts of the fixing strip 147. Gears 136 are fixedly connected to the outer periphery of the upper rotating rod 119, and the gears 136 mesh with tooth grooves 129. Spray nozzles 135 are provided on both sides of the fixing strip 147, and connecting pieces 150 are fixedly connected to one side of each spray nozzle 135. The end of the connector 150 away from the nozzle 135 is connected to the pump unit inside the cleaning cylinder 131. The nozzle 135 is equipped with sliders 149 at the top and bottom. The sliders 149 are slidably connected inside the grooves 144. The upper and lower sides of the fixing frame 140 are provided with grooves 144. Limiting rods 145 are fixedly connected inside the grooves 144. The limiting rods 145 pass through the sliders 149 and are slidably connected to the sliders 149. Top springs 146 are sleeved on one side of the outer circumference of the limiting rods 145. The top springs 146 are all located on one side of the sliders 149.
[0037] Furthermore, in specific implementation, the pump unit inside the cleaning cylinder 131 can export a portion of the cleaning liquid through the connecting piece 150 and spray it out through the nozzle 135. The cleaning liquid is converted into foam when sprayed through the nozzle 135. The nozzle 135 can spray the foam onto both sides of the "cleaning water column" at the outlet 134, thereby protecting the surrounding areas of the cleaning part and preventing the impact of the "cleaning water column" from splashing up particulate impurities inside the cylinder 109, which could damage the surrounding inner cavity. This is beneficial for practical use. When the corrugated ring 137 rotates, it drives the bottom ring 128 fixed at the bottom to rotate. The toothed grooves 129 on the bottom ring 128 drive the meshing gears 136 to rotate synchronously. 36 can use the rotating rod 119 to drive the fixing strip 147 to rotate. When the fixing strip 147 rotates, the magnetic block 139 on the fixing strip 147 will cooperate with the magnetic coating on the nozzles 135 on both sides. Both magnetic block 139 and magnetic block 148 are magnetically attracted to the magnetic coating on the nozzles 135. The magnetic attraction can overcome the tension of the top spring 146, so that the nozzles 135 on both sides can move back and forth along the limiting rod 145. The magnetic blocks 139 and 148 are different in size and magnetic force, so that the nozzles 135 can move different distances. This allows the nozzles 135 to spray and cover both sides of the "cleaning water column" sprayed from the outlet 134 while moving to spray cleaning foam, which is beneficial for practical use.
[0038] Working principle:
[0039] In practical use, the internal cavity of the cylinder block 109 can be cleaned using a cleaning machine. During operation, the cylinder block 109 can be placed inside the housing 101 through the observation window 102. Before this, the electric guide rail 110 needs to be started via the control panel 103. The threaded rod on the electric guide rail 110 is rotated by the end motor, which can move the slides 105 on both sides closer or further apart, allowing the cylinder block 109 to be moved into the housing 101 and placed between the two slides 105. Then, the electric guide rail 110 is started to bring the slides 105 closer together, and the clamping blocks 121 on the six-jaw chuck 126 can extend into the machining shaft holes on both sides of the cylinder block 109. After that, the cylinder block 109 can be moved through the control panel 103. 3. Start the stepper motor 127. The stepper motor 127 drives the six-jaw chuck 126 to work, thereby causing the clamping blocks 121 to expand outward. The clamping blocks 121 on both sides of the six-jaw chuck 126 can stably clamp the cylinder body 109. Then, the motor inside the slide 111 will start working, driving the gear 118 to rotate. Through the meshing between the gear 118 and the tooth groove 117, the two slides 111 can drive the two slides 111 to slide synchronously inside the annular groove 106, so that the cleaning component can clean the cylinder body 109 along the annular groove 106. During this process, the motor installed at the end of the slide 111 can drive the rotating seat 112 to deflect, thereby realizing the deflection adjustment of the cleaning component. The operation of each electric push rod 107 drives each fixed plate 108 to move along the guide rod 113, thereby adjusting the spacing between the cleaning components at the bottom of the fixed plate 108. This allows the cleaning components to vertically enter the interior of different types of cylinder parts 109, enabling cleaning of the interior of the cylinder parts 109. Furthermore, the cleaning can be performed by moving the cleaning mechanism within the cylinder parts 109, ensuring thorough cleaning of the four corner areas, which is beneficial for practical use. During clamping, the pump inside the mounting base 116 pumps cleaning fluid into the fixed base 124, and the cleaning fluid is sprayed out through the port 125 via the connecting ring 123, connecting pipe 122, and clamping block 121. The inclined design... The inlet 125 allows the cleaning fluid to pass through the gap between the clamping blocks 121 and be sprayed into the shaft holes at both ends of the cylinder body 109. By controlling the alternation of clamping one end and cleaning the other, the shaft holes at both ends of the cylinder body 109 can be cleaned, achieving focused cleaning of hard-to-reach areas, which is beneficial for practical use. During the actual cleaning process, the pump unit inside the cleaning cylinder 131 can draw the cleaning fluid inside the cleaning cylinder 131 and spray it out through the outlet 134. During this process, the servo motor 114 will start working, which will drive the electric push rod 130 and the bottom cleaning cylinder 131 to rotate, achieving 360° rotational cleaning of the inside of the cylinder body 109. At the same time, the electric push rod 130 will start working simultaneously.The extension and retraction of the electric push rod 130 drives the cleaning cylinder 131 to reciprocate axially within the cylinder body 109, further reducing cleaning dead zones. During this process, the hub motor on the outer periphery of the electric push rod 130 starts working, driving the connecting frame 132 to rotate. The rotation of the connecting frame 132 drives the bottom corrugated ring 137 to rotate, causing relative movement between the corrugated ring 137 and the wear-resistant ball 141. The corrugated ring 137 forces the wear-resistant ball 141, the slide rod 143, and the connecting plate 138 to reciprocate, thereby driving the cleaning cylinder 131 to reciprocate. The reciprocating movement of the water outlet 134 effectively increases the coverage area of the "cleaning water column" while preventing the cleaning path from becoming too rigid, which could affect the cleaning effect on the inner cavity of the cylinder 109. This is beneficial for practical use. During operation, the pump unit inside the cleaning cylinder 131 can export some of the cleaning fluid through the connecting plate 150 and spray it out through the nozzle 135. The cleaning fluid is converted into foam when sprayed through the nozzle 135, and the foam can be sprayed onto both sides of the "cleaning water column" at the water outlet 134, thereby achieving... The protection of the surrounding area of the cleaning part prevents the impact of the "cleaning water column" from splashing particulate impurities inside the cylinder 109 and damaging the surrounding inner cavity, which is beneficial to actual use. When the corrugated ring 137 rotates, it will drive the bottom ring 128 fixed at the bottom to rotate. The toothed grooves 129 on the bottom ring 128 will drive the gears 136 meshing with it to rotate synchronously. The gears 136 can drive the fixed bar 147 to rotate via the rotating rod 119. When the fixed bar 147 rotates, the magnetic block 139 on the fixed bar 147 will interact with the spray on both sides. The magnetic coating on the nozzle 135 works in conjunction with magnetic blocks 139 and 148, which are magnetically attracted to the coating. This magnetic attraction overcomes the tension of the top spring 146, allowing the nozzles 135 on both sides to reciprocate along the limiting rod 145. The magnetic forces of magnetic blocks 139 and 148 are different, enabling the nozzles 135 to move different distances. This allows the nozzles 135 to effectively spray and cover both sides of the "cleaning water column" sprayed from the outlet 134 while simultaneously spraying cleaning foam, which is beneficial for practical use.
[0040] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely principles of the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed invention. The scope of protection claimed by the appended claims and their equivalents is defined.
Claims
1. A cleaning device for the inner cavity of a diesel engine cylinder block, comprising a housing (101), characterized in that: A workbench (104) is installed inside the housing (101). An electric guide rail (110) is installed at the top center of the workbench (104). A carriage (105) is provided on both sides of the top of the electric guide rail (110). A mounting base (116) is installed on the upper part of the side of the carriage (105) that is close to each other. A six-jaw chuck (126) is installed in the middle of the mounting base (116). Multiple clamping blocks (121) are provided at the end of the six-jaw chuck (126). A stepper motor (127) is installed on one side of the six-jaw chuck (126). The stepper motor (127) is used to adjust the position of the clamping blocks (121). A fixing seat (124) is provided on the outside of the six-jaw chuck (126). The fixing seat (124) is installed on one side of the mounting base (116). A connecting ring (123) is rotatably connected to the end of the fixing seat (124). Each end is fixedly connected with a uniformly distributed connecting pipe (122). The end of the connecting pipe (122) away from the connecting ring (123) is connected to the clamping block (121). The side of the clamping block (121) close to each other is provided with a uniformly distributed through-hole (125). The internal channels of the through-hole (125) are all set in an inclined state. The top of the fixed seat (124) is fixedly connected with a guide tube (115). The clamping block (121) is used to clamp the cylinder body (109). The outer side of the side of the slide (105) close to each other is provided with an annular groove (106). The inner side of the annular groove (106) is provided with multiple slide seats (111). The annular groove (106) is provided with a tooth groove (117) and a limiting groove (120). The slide seat (111) is provided with a gear (118). The bottom of the gear (118) is meshed with the tooth groove (117).
2. The diesel engine cylinder block machining cavity cleaning device according to claim 1, characterized in that: The housing (101) is provided with observation windows (102) on both the front and rear sides of the middle part, and a control panel (103) is installed on one side of the front part of the housing (101). The control panel (103) is used to control the other driving components.
3. The diesel engine cylinder block machining cavity cleaning device according to claim 2, characterized in that: The end of each conduit (115) away from the fixed seat (124) is connected to the inside of the mounting seat (116). Each mounting seat (116) has a cavity for storing cleaning fluid. Each mounting seat (116) has a pump body installed inside. Each pump body is connected to the conduit (115).
4. The diesel engine cylinder block machining cavity cleaning device according to claim 3, characterized in that: Each of the slide seats (111) is equipped with a motor at one end, and each of the motor drive ends is equipped with a rotating seat (112). Each of the rotating seats (112) is fixedly connected to a guide rod (113) on both sides of one end close to the other. Each of the guide rods (113) is slidably connected to a plurality of fixed plates (108). Each of the fixed plates (108) is provided with a cleaning component at the bottom. Each of the fixed plates (108) is equipped with a servo motor (114) at the top. Each of the fixed plates (108) is equipped with an electric push rod (107), and each of the outer fixed plates (108) is connected to the rotating seat (112) through the electric push rod (107).
5. The diesel engine cylinder block machining cavity cleaning device according to claim 4, characterized in that: Each cleaning component includes an electric push rod (130), which is rotatably connected to the bottom of a fixed plate (108). The bottom drive end of each servo motor (114) is connected to the top of each electric push rod (130). Each electric push rod (130) has a cleaning cylinder (131) fixedly connected to its bottom telescopic end. Each electric push rod (130) has a hub motor installed on its outer periphery. Each hub motor has a connecting frame (132) fixedly connected to its outer rotating part. Each connecting frame (132) has a corrugated ring (137) fixedly connected to its bottom. Each corrugated ring (137) has a bottom ring (128) fixedly connected to its bottom.
6. The diesel engine cylinder block machining cavity cleaning device according to claim 5, characterized in that: The bottom ring (128) is provided with toothed grooves (129) on the lower part of its outer periphery. The cleaning cylinder (131) is fixedly connected with uniformly distributed limiting seats (133) and fixing frames (140). The limiting seats (133) and fixing frames (140) are alternately distributed. The inner side of the limiting seats (133) is provided with uniformly distributed water outlets (134). The ends of the water outlets (134) are connected to the pump group inside the cleaning cylinder (131). The outer periphery of the water outlets (134) is equipped with connecting plates (138). The top of the connecting plates (138) is fixedly connected with sliding rods (143).
7. A diesel engine cylinder block machining cavity cleaning device according to claim 6, characterized in that: The top of the slide rod (143) passes through the limiting seat (133), and the slide rod (143) is slidably connected to the limiting seat (133). The top of the slide rod (143) is fixedly connected to a wear-resistant ball (141). The upper part of the outer periphery of the slide rod (143) is fitted with a return spring (142). The return spring (142) is disposed between the wear-resistant ball (141) and the limiting seat (133). The top of the wear-resistant ball (141) is in contact with the bottom ring (128).
8. The diesel engine cylinder block machining cavity cleaning device according to claim 7, characterized in that: The fixing frame (140) is provided with a fixing strip (147) in the middle of its inner side. Multiple magnetic blocks (139) and magnetic blocks (148) are installed on the outer periphery of the fixing strip (147). The magnetic blocks (139) and magnetic blocks (148) are distributed alternately. Rotating rods (119) are fixedly connected to the upper and lower parts of the fixing strip (147). Gears (136) are fixedly connected to the outer periphery of the upper rotating rod (119).
9. A diesel engine cylinder block machining cavity cleaning device according to claim 8, characterized in that: The gears (136) are meshed with the tooth grooves (129). The fixing strip (147) is provided with nozzles (135) on both sides. A connecting piece (150) is fixedly connected to one side of each nozzle (135). The end of the connecting piece (150) away from the nozzle (135) is connected to the pump group inside the cleaning cylinder (131).
10. A diesel engine cylinder block machining cavity cleaning device according to claim 9, characterized in that: The nozzle (135) is equipped with sliders (149) on both the upper and lower parts. The sliders (149) are slidably connected inside the groove (144). The fixing frame (140) has grooves (144) on both the upper and lower sides. Limiting rods (145) are fixedly connected inside the grooves (144). The limiting rods (145) pass through the sliders (149) and are slidably connected to the sliders (149). Top springs (146) are sleeved on one side of the outer circumference of the limiting rods (145). The top springs (146) are all located on one side of the sliders (149).
Citation Information
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