Rust removal and maintenance device for multiple rows of steel strands

By integrating a laser rust remover, a spraying and curing mechanism, and other auxiliary mechanisms into the same enclosure, the problem of inadequate curing after rust removal in existing devices has been solved, enabling continuous rust removal and curing of steel strands and improving the load-bearing capacity and curing effect of steel strands.

CN120861512APending Publication Date: 2025-10-31YUNNAN ZHIFENG TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202511180260.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-08-22
Publication Date
2025-10-31

AI Technical Summary

Technical Problem

In existing rust removal and maintenance devices, the rust removal mechanism and the maintenance mechanism are set up independently, which results in the inability to maintain the rust after removal, leading to secondary oxidation, which affects the load-bearing capacity of the steel strand. At the same time, the maintenance agent is prone to dripping, affecting its adhesion and effectiveness.

Method used

Design a rust removal and maintenance device for multi-row steel strands. The laser rust remover and the spraying maintenance mechanism are set in the same box. Combined with the swing chip removal mechanism, the preheating mechanism and the angle adjustment mechanism, the rust removal and maintenance can be carried out continuously to avoid secondary oxidation. The adhesion of the maintenance agent is improved by preheating.

Benefits of technology

It enables continuous operation of rust removal and maintenance, avoids secondary oxidation, improves the load-bearing capacity and maintenance effect of steel strands, reduces rust deposits, enhances the adhesion of the curing agent, and prevents rusting.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a rust removal and maintenance device for multiple rows of steel strands, and relates to the technical field of rust removal and maintenance of steel strands. The device comprises a device body, a box body is arranged at the top of the device body, a controller is arranged on the side wall of the box body, a guide roller set is arranged in the box body, two sets of supporting plates are arranged in the box body, fixing plates are connected to the opposite side walls of the two sets of supporting plates, and multiple sets of positioning openings matched with the guide roller set are formed in the side walls of the fixing plates. A plurality of sets of laser rust removers are arranged on the side wall of the fixing plate, a swing chip pumping mechanism is arranged in the box body, a preheating chamber is arranged at the bottom in the box body, a plurality of sets of through openings matched with the positioning openings are formed in the left side wall and the right side wall of the preheating chamber correspondingly, and a preheating mechanism is arranged in the preheating chamber. The laser derusting device and the spraying maintenance mechanism are arranged in the same box body, so that continuous operation of derusting and maintenance can be achieved, secondary oxidation is avoided, manual intervention is reduced, the bearing capacity of the steel strand is improved, meanwhile, the blowing mechanism and the scrap suction mechanism are arranged during derusting to clean rust scraps, the rust scraps are prevented from being attached to the surface of the steel strand, and the service life of the steel strand is prolonged. The subsequent maintenance is influenced.
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Description

Technical Field

[0001] This invention relates to the field of rust removal and maintenance technology for steel strands, specifically to a rust removal and maintenance device for multi-row steel strands. Background Technology

[0002] Steel strand is a steel product made of multiple strands of steel wire twisted together. It is widely used in bridges, buildings, water conservancy, power, mining, and prestressed concrete structures. Due to its excellent mechanical properties, good adaptability, and corrosion resistance, steel strand plays a vital role in engineering. In bridge construction, steel strand is often used as prestressing tendons, significantly improving the load-bearing capacity of the structure, reducing material usage, and lowering costs. Its excellent elastic recovery ensures the stability and safety of bridges under heavy loads or extreme weather conditions.

[0003] To improve the load-bearing capacity of manufactured steel strands, surface rust removal and maintenance are necessary. Currently, most rust removal and maintenance devices have independent rust removal and maintenance mechanisms. This results in insufficient maintenance after rust removal, leading to secondary oxidation due to prolonged exposure to air, which affects the load-bearing capacity of the steel strands. Furthermore, current maintenance methods often involve spraying a curing agent onto the surface, but this agent tends to drip, affecting adhesion and maintenance effectiveness. Consequently, rust will still occur after prolonged use, impacting the load-bearing capacity of the steel strands. Therefore, we propose a rust removal and maintenance device for multi-row steel strands. Summary of the Invention

[0004] To address the problem that current rust removal and maintenance devices often have independent rust removal and maintenance mechanisms, resulting in insufficient maintenance after rust removal and secondary oxidation due to prolonged contact with outside air, thus affecting the load-bearing capacity of the steel strands, the present invention aims to provide a rust removal and maintenance device for multi-row steel strands.

[0005] To solve the above technical problems, the present invention adopts the following technical solution: a rust removal and maintenance device for multi-row steel strands, comprising a device body, a box on the top of the device body, a controller on the side wall of the box, a guide roller assembly inside the box, two sets of support plates inside the box, a fixing plate connected to the opposite side wall of the two sets of support plates, multiple positioning ports that cooperate with the guide roller assembly on the side wall of the fixing plate, and multiple sets of laser rust removers on the side wall of the fixing plate;

[0006] The box is equipped with a swing-type chip-collecting mechanism;

[0007] The bottom of the chamber is equipped with a preheating chamber. Multiple openings that match the positioning port are provided on the left and right side walls of the preheating chamber. A preheating mechanism is provided inside the preheating chamber.

[0008] The bottom of the box is equipped with a spraying and maintenance mechanism.

[0009] Preferably, the swinging chip removal mechanism includes a movable rod inside the housing, with both ends of the movable rod movably penetrating through the opposite sidewalls of two sets of support plates and extending to the outside. Both ends of the movable rod are provided with limiting plates. Two sets of connecting plates are sleeved on the outer wall of the movable rod. A fixed pipe is connected between the opposite sidewalls of the two sets of connecting plates. Multiple chip removal covers are provided on the outer wall of the fixed pipe. A chip removal pipe is provided on the sidewall of the fixed pipe. A collection box is provided on the sidewall of the main body of the device. A chip removal pump is provided on the top of the collection box. One end of the chip removal pump is connected to one end of the chip removal pipe.

[0010] A connecting block is sleeved on the outer wall of the moving rod. A slot is opened on the top of the connecting block, and a lifting block slides in the slot. A first connecting rod is hinged to the side wall of the lifting block. An installation plate is provided above the moving rod. A fixing rod is provided on the side wall of the installation plate. One end of the first connecting rod is rotatably connected to the side wall of the installation plate. A guide groove is opened on the side wall of the first connecting rod, and a guide block slides in the guide groove. A second connecting rod is hinged to the side wall of the guide block. A first rotating shaft is provided at one end of the second connecting rod. One end of the first rotating shaft passes through the side wall of the installation plate and is connected to an external driven pulley. A motor is provided on the side wall of the installation plate. A driving pulley is connected to the output end of the motor. A belt is sleeved on the outer wall of the driving pulley and the driven pulley.

[0011] Preferably, the top of the preheating chamber is provided with a partition, the top of which is connected to the top of the chamber, and one end of the fixing rod is connected to the side wall of the partition.

[0012] Preferably, the preheating mechanism includes two sets of heating rods in the preheating chamber, a second slide rod on the inner wall of the preheating chamber, two sets of sliders sleeved on the outer wall of the second slide rod, a spring sleeved on the outer wall of the second slide rod, the two ends of the spring being connected to the opposite side walls of the two sets of sliders respectively, the side walls of the two sets of sliders being connected to the side walls of the two sets of heating rods respectively, and an extrusion groove being opened at the top of each set of sliders. An extrusion block is provided in the preheating chamber, and a lifting rod is provided at the top of the extrusion block. One end of the lifting rod movably passes through the top of the preheating chamber and extends to the outside. A drive motor is provided on the side wall of the partition, and a disc is connected to the output end of the drive motor. A fourth connecting rod is hinged to the side wall of the disc, and a third connecting rod is hinged to one end of the fourth connecting rod. One end of the third connecting rod is hinged to one end of the lifting rod.

[0013] Preferably, the extrusion block is arranged in the shape of an isosceles trapezoid and slides within the extrusion groove.

[0014] Preferably, the inner wall of the preheating chamber is provided with a first sliding rod, and the outer wall of the first sliding rod is fitted with two sets of sliding blocks, the side walls of the two sets of sliding blocks being connected to the side walls of the two sets of heating rods respectively.

[0015] Preferably, the spraying and maintenance mechanism includes a first vertical plate and a second vertical plate at the bottom of the housing, two sets of auxiliary plates between the first and second vertical plates, five sets of nozzles on the side walls of the two sets of auxiliary plates, connecting pipes on the side walls of the two sets of auxiliary plates, multiple sets of branch pipes on the side walls of the connecting pipes, one end of the branch pipes connected to the nozzles, and a delivery pipe connected to one end of the two sets of connecting pipes. A maintenance agent tank is located at the top of the main body of the device, and a pump body is located at the top of the maintenance agent tank. One end of the delivery pipe is connected to one end of the pump body. An angle adjustment mechanism is located between the first and second vertical plates.

[0016] Preferably, the angle adjustment mechanism includes two sets of second rotating shafts between the first vertical plate and the second vertical plate. The sidewall of the auxiliary plate is connected to the sidewall of the second rotating shaft. The two ends of the second rotating shaft are respectively connected to bearings provided on the sidewalls of the first vertical plate and the second vertical plate. The outer walls of the two sets of second rotating shafts are fitted with first gears. The sidewall of the second vertical plate is provided with two sets of guide rails. The sidewalls of the two sets of guide rails are slidably provided with guide plates. The sidewalls of the two sets of guide plates away from each other are provided with multiple sets of first teeth that mesh with the first gears. The sidewalls of the two sets of guide plates opposite each other are provided with multiple sets of second teeth. The inner sidewall of the housing is provided with a rotary motor. The output end of the rotary motor is connected to a second gear that meshes with the second teeth.

[0017] Preferably, the left and right side walls of the box are respectively provided with an inlet and an outlet, and the bottom of the box is provided with a groove that communicates with the outlet, and a collection box is slidably arranged in the groove.

[0018] Preferably, the two sets of heating rods are arranged in a snake shape, are arranged in parallel, and have openings in opposite directions.

[0019] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0020] 1. This invention sets up a partition and a box to house the laser rust remover and the spraying and curing mechanism in the same box, thereby enabling continuous operation of rust removal and curing, avoiding secondary oxidation, reducing manual intervention, and improving the load-bearing capacity of the steel strand. At the same time, during rust removal, an air blowing mechanism and a chip extraction mechanism are set up to clean up the rust chips and prevent them from adhering to the surface of the steel strand and affecting subsequent curing.

[0021] 2. By setting up a swing-type chip-collecting mechanism, this invention enables the present application to extract and clean the rust chips that have been cleaned up, thereby preventing the rust chips from adhering to the steel strands and affecting subsequent maintenance.

[0022] 3. By setting an angle adjustment mechanism, this invention enables the nozzle angle of the spraying curing agent to be adjusted, and the spraying angle can be adjusted according to different steel strands to improve the curing effect;

[0023] 4. By setting a preheating mechanism, the present invention can preheat the steel strand before spraying the curing agent, which helps to improve the adhesion between the curing agent and the surface of the steel strand. With improved adhesion, the curing agent is less likely to flow due to gravity or surface tension, thereby reducing sagging, improving the curing effect, preventing rusting, and further improving the load-bearing capacity of the steel strand. Attached Figure Description

[0024] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0025] Figure 1 This is a schematic diagram of the overall structure of the present invention.

[0026] Figure 2 This is a schematic diagram of the laser rust remover and fixing plate structure of the present invention.

[0027] Figure 3 This is a schematic diagram of the swing chip-collecting mechanism of the present invention.

[0028] Figure 4 This is a schematic diagram of the mounting plate and connecting rod structure of the present invention.

[0029] Figure 5 This is a schematic diagram of the preheating mechanism of the present invention.

[0030] Figure 6 This is a schematic diagram of the slider and extrusion groove structure of the present invention.

[0031] Figure 7 This is a schematic diagram of the spraying and maintenance mechanism of the present invention.

[0032] Figure 8 This is a schematic diagram of the angle adjustment mechanism of the present invention.

[0033] Figure 9 For the present invention Figure 1 Enlarged schematic diagram of the structure at point A in the middle.

[0034] Figure 10 For the present invention Figure 3 Enlarged schematic diagram of the structure at point B.

[0035] Figure 11 For the present invention Figure 4 Enlarged schematic diagram of the structure at point C.

[0036] Figure 12 For the present invention Figure 7 Enlarged schematic diagram of the structure at point D.

[0037] In the diagram: 1. Main body of the device; 2. Box; 3. Guide roller group; 4. Swinging chip extraction mechanism; 400. Collection box; 401. Chip extraction pump; 402. Chip extraction pipe; 403. Moving rod; 404. Limiting plate; 405. Connecting plate; 406. Fixing pipe; 407. Chip extraction cover; 408. Connecting block; 409. Mounting plate; 410. Fixing rod; 411. First connecting rod; 412. Slot; 413. Lifting block; 414. Guide block; 415. Guide groove; 416. Second connecting rod; 417. First rotating shaft; 418. Motor; 419. Drive pulley; 420. Belt; 421. Driven pulley; 5. Preheating mechanism; 500. Heating rod; 501. Sliding block; 502. First sliding rod; 503. Sliding block; 504. Second sliding rod; 505. Extrusion block; 506. Lifting rod; 5 07. Third connecting rod; 508. Fourth connecting rod; 509. Disc; 510. Drive motor; 511. Spring; 512. Extrusion groove; 6. Baffle plate; 7. Preheating chamber; 8. Spraying and curing mechanism; 800. Curing agent tank; 801. Pump body; 802. Delivery pipe; 803. First vertical plate; 804. Auxiliary plate; 805. Nozzle; 806. Second vertical plate; 807. Branch pipe; 808. 16. Connecting pipe; 9. Groove; 10. Collection box; 11. Support plate; 12. Positioning port; 13. Laser rust remover; 14. Fixing plate; 15. Through port; 16. Angle adjustment mechanism; 1600. Second rotating shaft; 1601. First gear; 1602. Guide rail; 1603. Guide plate; 1604. Rotary motor; 1605. Second gear; 1606. Second tooth; 1607. First tooth. Detailed Implementation

[0038] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0039] Example: Figure 1-12 As shown, the present invention provides a rust removal and maintenance device for multi-row steel strands, including a device body 1, a box 2 on the top of the device body 1, a controller on the side wall of the box 2, a guide roller group 3 inside the box 2, two sets of support plates 11 inside the box 2, and a fixing plate 14 connected to the opposite side wall of the two sets of support plates 11. The side wall of the fixing plate 14 has multiple sets of positioning ports 12 that cooperate with the guide roller group 3, and multiple sets of laser rust removers 13 on the side wall of the fixing plate 14.

[0040] The housing 2 is equipped with a swing chip extraction mechanism 4;

[0041] The bottom of the box 2 is provided with a preheating chamber 7. The left and right side walls of the preheating chamber 7 are provided with multiple sets of openings 15 that cooperate with the positioning port 12. The preheating chamber 7 is provided with a preheating mechanism 5.

[0042] The bottom of the box 2 is equipped with a spraying and maintenance mechanism 8.

[0043] The swinging chip removal mechanism 4 includes a movable rod 403 installed inside the housing 2. Both ends of the movable rod 403 movably pass through the opposite side walls of two sets of support plates 11 and extend to the outside. Limiting plates 404 are provided at both ends of the movable rod 403. Two sets of connecting plates 405 are sleeved on the outer wall of the movable rod 403. A fixed pipe 406 connects the opposite side walls of the two sets of connecting plates 405. Multiple chip removal covers 407 are provided on the outer wall of the fixed pipe 406. A chip removal pipe 402 is provided on the side wall of the main body 1. A collection box 400 is provided on the top of the collection box 400. A chip removal pump 401 is provided on the top of the collection box 400. One end of the chip removal pump 401 is connected to one end of the chip removal pipe 402. A connecting block 408 is sleeved on the outer wall of the movable rod 403. A slot 412 is opened on the top of the connecting block 408, and a lifting mechanism slides within the slot 412. Block 413, the lifting block 413 has a first connecting rod 411 hinged to its side wall, a mounting plate 409 is provided above the moving rod 403, a fixing rod 410 is provided on the side wall of the mounting plate 409, one end of the first connecting rod 411 is rotatably connected to the side wall of the mounting plate 409, a guide groove 415 is provided on the side wall of the first connecting rod 411, a guide block 414 is slidably provided in the guide groove 415, a second connecting rod 416 is hinged to the side wall of the guide block 414, a first rotating shaft 417 is provided at one end of the second connecting rod 416, one end of the first rotating shaft 417 passes through the side wall of the mounting plate 409 and is connected to a driven pulley 421 provided on the outside, a motor 418 is provided on the side wall of the mounting plate 409, a driving pulley 419 is connected to the output end of the motor 418, and a belt 420 is sleeved on the outer wall of the driving pulley 419 and the driven pulley 421.

[0044] By adopting the above technical solution, when performing laser rust removal on steel strands, the removed rust chips can be cleaned and collected, preventing rust chips from adhering to the steel strands and affecting subsequent maintenance.

[0045] The top of the preheating chamber 7 is equipped with a partition 6, the top of which is connected to the top of the inner chamber 2, and one end of the fixing rod 410 is connected to the side wall of the partition 6.

[0046] By adopting the above technical solution, the partition 6 can separate the rust removal and maintenance of the steel strand, avoiding mutual interference.

[0047] The preheating mechanism 5 includes two sets of heating rods 500 disposed within a preheating chamber 7. A second slide rod 504 is disposed on the inner wall of the preheating chamber 7. Two sets of sliders 503 are sleeved on the outer wall of the second slide rod 504. A spring 511 is sleeved on the outer wall of the second slide rod 504, with both ends of the spring 511 connected to the opposite side walls of the two sets of sliders 503. The side walls of the two sets of sliders 503 are respectively connected to the side walls of the two sets of heating rods 500. A first slide rod 502 is disposed on the inner wall of the preheating chamber 7. Two sets of sliding blocks 501 are sleeved on the outer wall of the first slide rod 502, with the side walls of the two sets of sliding blocks 501 respectively connected to the side walls of the two sets of heating rods 500. Under the action of the first slider 502, the movement of the two sets of heating rods 500 is more stable. The top of the two sets of sliders 503 is provided with extrusion grooves 512. The preheating chamber 7 is provided with an extrusion block 505. The top of the extrusion block 505 is provided with a lifting rod 506. One end of the lifting rod 506 moves through the top of the preheating chamber 7 and extends to the outside. The side wall of the partition 6 is provided with a drive motor 510. The output end of the drive motor 510 is connected to a disc 509. The side wall of the disc 509 is hinged with a fourth connecting rod 508. One end of the fourth connecting rod 508 is hinged with a third connecting rod 507. One end of the third connecting rod 507 is hinged to one end of the lifting rod 506.

[0048] By adopting the above technical solution, the steel strand can be preheated before the curing agent is sprayed, which helps to improve the adhesion between the curing agent and the surface of the steel strand.

[0049] The extrusion block 505 is arranged in the shape of an isosceles trapezoid and slides within the extrusion groove 512.

[0050] By adopting the above technical solution, when the extrusion block 505 moves downward, the inclined surface can extrude the extrusion groove 512, thereby extruding the slider 503. The slider 503 can stretch the spring 511, and the slider 503 drives the heating rod 500 to move away from each other. Under the action of the elastic force of the spring 511, the heating rod 500 can move back and forth, which can better preheat the heating rod 500.

[0051] The spraying and maintenance mechanism 8 includes a first vertical plate 803 and a second vertical plate 806 located at the bottom of the housing 2. Two sets of auxiliary plates 804 are located between the first vertical plate 803 and the second vertical plate 806. Five sets of nozzles 805 are located on the side walls of the two sets of auxiliary plates 804. Connecting pipes 808 are located on the side walls of both sets of auxiliary plates 804. Multiple sets of branch pipes 807 are located on the side walls of the connecting pipes 808. One end of the branch pipes 807 is connected to the nozzles 805. One end of the two sets of connecting pipes 808 is connected to a delivery pipe 802. A maintenance agent tank 800 is located at the top of the main body 1. A pump body 801 is located at the top of the maintenance agent tank 800. One end of the delivery pipe 802 is connected to one end of the pump body 801. An angle adjustment mechanism 16 is located between the first vertical plate 803 and the second vertical plate 806.

[0052] By adopting the above technical solution, a curing agent can be sprayed on the surface of the steel strand to prevent oxidation and improve the load-bearing capacity of the steel strand.

[0053] The angle adjustment mechanism 16 includes two sets of second rotating shafts 1600 between the first vertical plate 803 and the second vertical plate 806. The side wall of the auxiliary plate 804 is connected to the side wall of the second rotating shaft 1600. The two ends of the second rotating shaft 1600 are respectively connected to bearings provided on the side walls of the first vertical plate 803 and the second vertical plate 806. The outer walls of the two sets of second rotating shafts 1600 are fitted with first gears 1601. The side wall of the second vertical plate 806 is provided with two sets of guide rails 1602. The side walls of the two sets of guide rails 1602 are slidably provided with guide plates 1603. The side walls of the two sets of guide plates 1603 away from each other are provided with multiple sets of first teeth 1607 that mesh with the first gears 1601. The side walls of the two sets of guide plates 1603 opposite each other are provided with multiple sets of second teeth 1606. The inner side wall of the housing 2 is provided with a rotary motor 1604. The output end of the rotary motor 1604 is connected to a second gear 1605 that meshes with the second teeth 1606.

[0054] By adopting the above technical solution, the angle of the nozzle 805 for spraying the curing agent can be adjusted, and the spraying angle can be adjusted according to different steel strands to improve the curing effect.

[0055] The left and right side walls of the box 2 are respectively provided with an inlet and an outlet. The bottom of the box 2 is provided with a groove 9 that communicates with the outlet. A collection box 10 is slidably installed in the groove 9.

[0056] By adopting the above technical solution, the steel strand can enter the box 2 and exit through the import and export, and the collection box 10 can collect the sprayed excess curing agent.

[0057] The two sets of heating rods 500 are arranged in a snake shape, are arranged in parallel, and have openings in opposite directions.

[0058] By adopting the above technical solution, the steel strand can pass between the two sets of heating rods 500, thereby completely surrounding the steel strand and improving the preheating effect.

[0059] Working principle: When rust removal and maintenance of steel strands are required, multiple rows of steel strands are conveyed into the housing 2. Under the action of the guide roller group 3, the steel strands are guided and pass through the positioning port 12. Under the action of the laser rust remover 13, the rust on the surface of the steel strands is removed. The removed rust chips fly inside the housing 2. Under the action of the chip pump 401 and the chip extraction hood 407, the rust chips are drawn into the fixed pipe 406 and then into the collection box 400 through the chip extraction pipe 402. The motor 418 drives the drive pulley 419 to rotate, and the belt 420 and the driven pulley 421 work together to rotate the drive pulley 419. The first rotating shaft 417 can be driven to rotate, the first rotating shaft 417 drives the second connecting rod 416 to rotate, the second connecting rod 416 drives the guide block 414 to move in the guide groove 415, the guide block 414 drives the first connecting rod 411 to rotate, the first connecting rod 411 drives the lifting block 413 to slide up and down in the slot 412, so that the first connecting rod 411 drives the connecting block 408 to move left and right, the connecting block 408 drives the moving rod 403 to move back and forth left and right, and the moving rod 403 can drive the fixed pipe 406 and the chip extraction cover 407 to move back and forth left and right, so as to better clean and collect rust chips;

[0060] The processed steel strand is conveyed into the preheating chamber 7 through the port 15. The heating rod 500 heats the surface of the steel strand. The preheating temperature of the steel strand is controlled by the controller. At the same time, the drive motor 510 drives the disc 509 to rotate. The disc 509 drives the fourth connecting rod 508 to rotate. The fourth connecting rod 508 drives the third connecting rod 507 to rotate. The third connecting rod 507 drives the lifting rod 506 to move up and down. The lifting rod 506 drives the extrusion block 505 to move up and down. When the extrusion block 505 moves downward, the inclined surface can extrude the extrusion groove 512, thereby extruding the slider 503. The slider 503 can stretch the spring 511. The slider 503 drives the heating rod 500 to move away from each other. Under the action of the elastic force of the spring 511, the heating rod 500 can move back and forth, which can better preheat the heating rod 500.

[0061] The preheated steel strand is transported to the curing area, enabling continuous rust removal and curing operations. The pump body 801 transports the curing agent in the curing agent tank 800 to the connecting pipe 808 through the delivery pipe 802, and then enters the nozzle 805 through the branch pipe 807. The nozzle 805 can spray the curing agent onto the steel strand. Because the steel strand is preheated before spraying the curing agent, the adhesion between the curing agent and the surface of the steel strand can be improved.

[0062] The rotary motor 1604 drives the second gear 1605 to rotate, the second gear 1605 drives the second tooth 1606 to move, the upper and lower second teeth 1606 drive the upper and lower guide plates 1603 to move away from each other, the guide plates 1603 drive the first tooth 1607 to move, so the first tooth 1607 drives the first gear 1601 to rotate in the opposite direction, the two sets of first gears 1601 respectively drive the second rotating shaft 1600 to rotate in the opposite direction, the two sets of second rotating shafts 1600 drive the auxiliary plate 804 to rotate in the opposite direction, so the upper auxiliary plate 804 rotates downward and the lower auxiliary plate 804 rotates upward, which can adjust the spraying angle of the nozzle 805. The spraying angle can be adjusted according to different steel strands to improve the maintenance effect.

[0063] Obviously, those skilled in the art can make various modifications and variations to this invention without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this invention and their equivalents, this invention also intends to include these modifications and variations.

Claims

1. A rust removal and maintenance device for multi-row steel strands, comprising a main body (1), wherein a box (2) is provided on the top of the main body (1), characterized in that: The side wall of the box (2) is equipped with a controller, the box (2) is equipped with a guide roller group (3), the box (2) is equipped with two sets of support plates (11), the two sets of support plates (11) are connected to the opposite side wall with a fixing plate (14), the side wall of the fixing plate (14) has multiple sets of positioning ports (12) that cooperate with the guide roller group (3), and the side wall of the fixing plate (14) is equipped with multiple sets of laser rust removers (13); The housing (2) is equipped with a swing chip extraction mechanism (4); The bottom of the box (2) is provided with a preheating chamber (7). The left and right side walls of the preheating chamber (7) are provided with multiple sets of openings (15) that cooperate with the positioning port (12). The preheating chamber (7) is provided with a preheating mechanism (5). The bottom of the box (2) is equipped with a spraying maintenance mechanism (8).

2. The rust removal and maintenance device for multi-row steel strands as described in claim (1), characterized in that, The swing chip removal mechanism (4) includes a movable rod (403) provided inside the housing (2). The two ends of the movable rod (403) respectively movably pass through the opposite side walls of two sets of support plates (11) and extend to the outside. Both ends of the movable rod (403) are provided with limiting plates (404). Two sets of connecting plates (405) are sleeved on the outer wall of the movable rod (403). A fixed pipe (406) is connected between the opposite side walls of the two sets of connecting plates (405). Multiple chip removal covers (407) are provided on the outer side wall of the fixed pipe (406). A chip removal pipe (402) is provided on the side wall of the fixed pipe (406). A collection box (400) is provided on the side wall of the main body (1). A chip removal pump (401) is provided on the top of the collection box (400). One end of the chip removal pump (401) is connected to one end of the chip removal pipe (402). A connecting block (408) is sleeved on the outer wall of the moving rod (403). A slot (412) is opened on the top of the connecting block (408). A lifting block (413) is slidably arranged in the slot (412). A first connecting rod (411) is hinged to the side wall of the lifting block (413). An installation plate (409) is provided above the moving rod (403). A fixing rod (410) is provided on the side wall of the installation plate (409). One end of the first connecting rod (411) is rotatably connected to the side wall of the installation plate (409). A guide groove (415) is opened on the side wall of the first connecting rod (411). 15) A guide block (414) is provided inside, and a second connecting rod (416) is hinged to the side wall of the guide block (414). A first rotating shaft (417) is provided at one end of the second connecting rod (416). One end of the first rotating shaft (417) passes through the side wall of the mounting plate (409) and is connected to the driven pulley (421) provided outside. A motor (418) is provided on the side wall of the mounting plate (409). A driving pulley (419) is connected to the output end of the motor (418). A belt (420) is sleeved on the outer wall of the driving pulley (419) and the driven pulley (421).

3. The rust removal and maintenance device for multi-row steel strands as described in claim 2, characterized in that, The top of the preheating chamber (7) is provided with a partition (6), the top of the partition (6) is connected to the top of the box (2), and one end of the fixing rod (410) is connected to the side wall of the partition (6).

4. The rust removal and maintenance device for multi-row steel strands as described in claim 1, characterized in that, The preheating mechanism (5) includes two sets of heating rods (500) installed in a preheating chamber (7). A second slide rod (504) is installed on the inner wall of the preheating chamber (7). Two sets of sliders (503) are sleeved on the outer wall of the second slide rod (504). A spring (511) is sleeved on the outer wall of the second slide rod (504). The two ends of the spring (511) are connected to the opposite side walls of the two sets of sliders (503). The side walls of the two sets of sliders (503) are connected to the side walls of the two sets of heating rods (500). Each set of sliders (503) has a pressing groove (512) at its top. The hot chamber (7) is provided with an extrusion block (505), and the top of the extrusion block (505) is provided with a lifting rod (506). One end of the lifting rod (506) moves through the top of the preheating chamber (7) and extends to the outside. The side wall of the partition (6) is provided with a drive motor (510). The output end of the drive motor (510) is connected to a disc (509). The side wall of the disc (509) is hinged with a fourth connecting rod (508). One end of the fourth connecting rod (508) is hinged with a third connecting rod (507). One end of the third connecting rod (507) is hinged to one end of the lifting rod (506).

5. The rust removal and maintenance device for multi-row steel strands as described in claim 4, characterized in that, The extrusion block (505) is arranged in the shape of an isosceles trapezoid and slides in the extrusion groove (512).

6. The rust removal and maintenance device for multi-row steel strands as described in claim 4, characterized in that, The inner wall of the preheating chamber (7) is provided with a first slide rod (502), and the outer wall of the first slide rod (502) is fitted with two sets of sliding blocks (501). The side walls of the two sets of sliding blocks (501) are respectively connected to the side walls of the two sets of heating rods (500).

7. A rust removal and maintenance device for multi-row steel strands as described in claim 1, characterized in that, The spraying and maintenance mechanism (8) includes a first vertical plate (803) and a second vertical plate (806) located at the bottom of the housing (2). Two sets of auxiliary plates (804) are located between the first vertical plate (803) and the second vertical plate (806). Five sets of nozzles (805) are provided on the side walls of the two sets of auxiliary plates (804). Connecting pipes (808) are provided on the side walls of both sets of auxiliary plates (804). Multiple sets of branch pipes (807) are provided on the side walls of the connecting pipes (808). One end of the branch pipe (807) is connected to the nozzle (805), and one end of the two sets of connecting pipes (808) is connected to the delivery pipe (802). The main body (1) of the device is provided with a curing agent tank (800) at the top, and a pump body (801) is provided at the top of the curing agent tank (800). One end of the delivery pipe (802) is connected to one end of the pump body (801). An angle adjustment mechanism (16) is provided between the first vertical plate (803) and the second vertical plate (806).

8. A rust removal and maintenance device for multi-row steel strands as described in claim 7, characterized in that, The angle adjustment mechanism (16) includes two sets of second rotating shafts (1600) between a first vertical plate (803) and a second vertical plate (806). The side wall of the auxiliary plate (804) is connected to the side wall of the second rotating shaft (1600). Both ends of the second rotating shaft (1600) are connected to bearings provided on the side walls of the first vertical plate (803) and the second vertical plate (806), respectively. A first gear (1601) is sleeved on the outer wall of the two sets of second rotating shafts (1600). The side wall of the second vertical plate (806) is provided with two sets of guides. The guide rail (1602) has guide plates (1603) slidably mounted on the side walls of both guide rails (1602). The two sets of guide plates (1603) have multiple sets of first teeth (1607) meshing with the first gear (1601) on the side walls away from each other. The two sets of guide plates (1603) have multiple sets of second teeth (1606) on the side walls opposite each other. The inner side wall of the housing (2) is equipped with a rotary motor (1604). The output end of the rotary motor (1604) is connected to a second gear (1605) meshing with the second teeth (1606).

9. A rust removal and maintenance device for multi-row steel strands as described in claim 1, characterized in that, The left and right side walls of the box (2) are respectively provided with an inlet and an outlet. The bottom of the box (2) is provided with a groove (9) that communicates with the outlet. A collection box (10) is slidably provided in the groove (9).

10. A rust removal and maintenance device for multi-row steel strands as described in claim 4, characterized in that, The two sets of heating rods (500) are arranged in a snake shape, the two sets of heating rods (500) are arranged in parallel, and the opening directions of the two sets of heating rods (500) are opposite.