Strip material outer punching and forging composite forming die waste discharging device

Abstract

The invention discloses a waste discharging device of a strip material outer punching and forging composite forming die, which comprises an upper die plate, a middle plate and a lower die holder, an upper backing plate is fixed at the bottom of the upper die plate, a gear ring plate is fixed at the bottom of the middle plate, a limiting plate is fixed in the middle plate, and the upper die plate, the middle plate and the lower die holder are provided with a guide mechanism. A lower cushion plate is fixed to the top of the lower die base, a lower fixing plate is fixed to the top of the lower cushion plate, a concave die plate is installed on the top of the lower fixing plate, installation openings which are communicated with each other are formed in the limiting plate and the gear ring plate, a convex-concave die is fixed in each installation opening, and a cavity is formed in each convex-concave die. A first air outlet channel is formed in the upper base plate and communicated with the cavity, and the cavity for containing waste materials is reserved in the punch-die at the position of the air outlet channel. By means of three discharging modes, waste materials at different positions can be smoothly discharged to the outer side of the mold, safety production is guaranteed, and the production efficiency is improved.

Description

Technical Field

[0001] This invention relates to the field of mold technology, and in particular to a waste discharge device for a strip external punching composite forming mold. Background Technology

[0002] Molds are forming tools used in industrial production to mass-produce products. They give products specific shapes and sizes by changing the physical state of materials. They are widely used in blanking, die forging, cold heading, extrusion, powder metallurgy pressing, pressure casting, and compression or injection molding of engineering plastics, rubber, ceramics and other products.

[0003] Currently, for the scrap removal of strip forging composite forming dies, a set of air nozzles is usually set on the side of the die. When the scrap is ejected after the die is opened, air is blown to blow the scrap to the outside of the die. When there are many scrap locations, the scrap may not be completely removed, and manual air blowing is required. If the die is closed before the scrap is completely removed, it will cause material stacking and may even damage the die, affecting safe production. Summary of the Invention

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a waste discharge device for strip external punching composite forming molds.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: A waste discharge device for a strip forging composite forming die includes an upper die plate, an intermediate plate, and a lower die base. An upper pad is fixed to the bottom of the upper die plate, a gear ring plate is fixed to the bottom of the intermediate plate, and a limit plate is fixed inside the intermediate plate. A guiding mechanism is provided between the upper die plate, the intermediate plate, and the lower die base. A lower pad is fixed to the top of the lower die base, a lower fixing plate is fixed to the top of the lower pad, and a concave die plate is installed on the top of the lower fixing plate. The limit plate and the gear ring plate have corresponding openings. The mounting port is interconnected, and a punch and die are fixed inside the mounting port. A cavity is opened in the punch and die. A first air outlet is opened in the upper pad plate. The air outlet is connected to the cavity. Here, a cavity for accommodating waste material is left in the punch and die. The air outlet is machined in the upper pad plate and connected to the cavity in the punch and die. After each punching, the waste material enters the cavity of the punch and die one after another. When the waste material rises into the air outlet of the upper pad plate, it is blown out to the outside of the mold by compressed air, and then sent out to the outside of the machine tool by the auxiliary conveying mechanism.

[0006] As a further embodiment of the present invention, the guiding mechanism includes a guide rod fixed to the top of the upper template, a flange guide sleeve fixed in the intermediate plate, a guide sleeve fixed in the lower mold base, and a ball bearing guide sleeve between the guide rod and the guide sleeve. Example

[0007] Reference Figure 3 and6 The gear ring plate has a second air outlet. Four floating air nozzles are arranged on the lower surface of the gear ring plate facing the waste material. The second air outlet is connected to the floating air nozzles. The top of the upper template has an installation channel, which is set to correspond to the position of the punch and die. A punching rod is installed in the installation channel. An air outlet is machined in the gear ring plate here, and four floating air nozzles are arranged on the lower surface of the gear ring plate facing the waste material. After each punching, when the waste material is pushed out by the punching rod to the lower surface of the gear ring plate, it is blown out by the compressed air in the air nozzles to the outside of the die, and then sent out to the machine tool by the auxiliary conveying mechanism. Example

[0008] Reference Figure 4 and 7 The upper surface of the concave template is provided with a ramp at the part discharge position. Here, a ramp is provided on the upper surface of the concave template at the part discharge position. After each punching, the part is conveyed to the ramp position and slides out of the outside of the mold along the ramp, and is then sent out of the machine tool by the auxiliary conveying mechanism.

[0009] The beneficial effects of this invention are as follows: This invention utilizes three discharge methods to smoothly discharge waste materials from different locations to the outside of the mold, ensuring safe production and improving production efficiency. Attached Figure Description

[0010] Figure 1 This is a production layout diagram of a waste discharge device for a strip external stamping and forging composite forming die proposed in this invention; Figure 2 This is a schematic diagram of the small hole waste discharge in the first step of the waste discharge device for the external stamping and forging composite forming die of strip material proposed in this invention; Figure 3 This is a schematic diagram of the small hole waste discharge in the third step of the waste discharge device for the external stamping and forging composite forming die of strip material proposed in this invention; Figure 4 This is a schematic diagram of the part discharge device for a strip external stamping and forging composite forming die according to the present invention; Figure 5 In this invention Figure 2 A partial top sectional view; Figure 6 In this invention Figure 3 A partial top sectional view; Figure 7 In this invention Figure 4 A partial top sectional view.

[0011] In the diagram: 1. Upper template; 2. Upper backing plate; 3. Middle plate; 4. Limiting plate; 5. Gear ring plate; 6. Concave template; 7. Lower fixing plate; 8. Lower backing plate; 9. Lower mold base; 10-1. Punch and die; 11-1. Cavity; 12. Stamping rod; 15. Air nozzle; 16. Slope. Detailed Implementation

[0012] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.

[0013] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments. Example

[0014] Reference Figure 2 and 5 A waste discharge device for a strip forging composite forming die includes an upper template 1, an intermediate plate 3, and a lower die base 9. An upper pad 2 is fixed to the bottom of the upper template 1, a gear ring plate 5 is fixed to the bottom of the intermediate plate 3, and a limit plate 4 is fixed inside the intermediate plate 3. A guiding mechanism is provided between the upper template 1, the intermediate plate 3, and the lower die base 9. A lower pad 8 is fixed to the top of the lower die base 9, a lower fixing plate 7 is fixed to the top of the lower pad 8, and a concave template 6 is installed on the top of the lower fixing plate 7. The limit plate 4 and the gear ring plate 5 have interconnected mounting openings. A punch and die 10-1 is fixed inside the mounting port. A cavity 11-1 is opened inside the punch and die 10-1. A first air outlet is opened inside the upper pad 2. The air outlet is connected to the cavity 11-1. Here, a cavity 11-1 for accommodating waste material is left in the punch and die 10-1. An air outlet is machined in the upper pad 2 and is connected to the cavity 11-1 inside the punch and die 10-1. After each punching, the waste material enters the cavity of the punch and die 10-1 one after another. When the waste material rises into the air outlet of the upper pad 2, it is blown out to the outside of the mold by compressed air and then sent out to the outside of the machine tool by the auxiliary conveying mechanism.

[0015] In this embodiment, the guiding mechanism includes a guide rod fixed to the top of the upper template 1, a flange guide sleeve fixed in the middle plate 3, a guide sleeve fixed in the lower mold base 9, and a ball bearing guide sleeve between the guide rod and the guide sleeve. Example

[0016] Reference Figure 3 and 6The gear ring plate 5 has a second air outlet. Four floating air nozzles 15 are arranged on the lower surface of the gear ring plate 5 facing the waste material. The second air outlet is connected to the floating air nozzles 15. The top of the upper template 1 has an installation channel, which is set at the position of the punch and die 10-1. A punching rod 12 is installed in the installation channel. An air outlet is machined in the gear ring plate 5, and four floating air nozzles 15 are arranged on the lower surface of the gear ring plate 5 facing the waste material. After each punching, when the waste material is pushed out by the punching rod 12 to the lower surface of the gear ring plate 5, it is blown out by the compressed air in the air nozzles 15 to the outside of the mold, and then sent out to the outside of the machine tool by the auxiliary conveying mechanism. Example

[0017] Reference Figure 4 and 7 The upper surface of the concave template 6 is provided with a ramp 16 at the part discharge position. Here, a ramp is provided on the upper surface of the concave template 6 at the part discharge position. After each punching, the part is conveyed to the ramp position and slides out of the outside of the mold along the ramp, and then is sent out to the machine tool by the auxiliary conveying mechanism.

[0018] For ease of description, spatial relative terms such as "above," "on top of," "on the upper surface of," "above," etc., are used herein to describe the spatial positional relationship of a device or feature as shown in the figures to other devices or features. It should be understood that spatial relative terms are intended to encompass different orientations in use or operation beyond the orientation of the device as described in the figures. For example, if the device in the figures were inverted, a device described as "above" or "on top of" other devices or structures would subsequently be positioned as "below" or "under" other devices or structures. Thus, the exemplary term "above" can include both "above" and "below." The device may also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatial relative descriptions used herein will be interpreted accordingly.

[0019] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.

[0020] It should be noted that the terms "first," "second," etc., in the specification, claims, and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate so that the embodiments of this application described herein can be implemented, for example, in orders other than those illustrated or described herein. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover non-exclusive inclusion; for example, a process, method, system, product, or apparatus that comprises a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to such processes, methods, products, or apparatus.

[0021] The above description is merely a preferred embodiment of the present invention and is not intended to limit the invention. Various modifications and variations can be made to the present invention by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the scope of protection of the present invention.

Claims

1. A waste discharge device for a strip forging composite forming die, comprising an upper die plate (1), an intermediate plate (3), and a lower die base (9), characterized in that, The bottom of the upper template (1) is fixed with an upper pad plate (2), the bottom of the middle plate (3) is fixed with a gear ring plate (5), the inside of the middle plate (3) is fixed with a limit plate (4), the upper template (1), the middle plate (3) and the lower mold base (9) are provided with a guide mechanism, the top of the lower mold base (9) is fixed with a lower pad plate (8), the top of the lower pad plate (8) is fixed with a lower fixing plate (7), the top of the lower fixing plate (7) is installed with a concave template (6), the limit plate (4) and the gear ring plate (5) are provided with interconnected installation ports, and the installation ports are fixed with a convex and concave mold (10-1), the convex and concave mold (10-1) is provided with a cavity (11-1), the upper pad plate (2) is provided with a first air outlet, and the air outlet is connected to the cavity (11-1).

2. The waste discharge device for a strip external stamping and forging composite forming die according to claim 1, characterized in that, The gear plate (5) has a second air outlet. Four floating air nozzles (15) are arranged on the lower surface of the gear plate (5) facing the waste material. The second air outlet is connected to the floating air nozzles (15).

3. The waste discharge device for a strip external stamping and forging composite forming die according to claim 1, characterized in that, The top of the upper template (1) is provided with an installation channel, and the installation channel is set at the position corresponding to the convex and concave mold (10-1). A punching rod (12) is installed in the installation channel.

4. The waste discharge device for a strip external stamping and forging composite forming die according to claim 1, characterized in that, The upper surface of the concave template (6) is provided with a ramp (16) at the part discharge position.

5. The waste discharge device for a strip external stamping and forging composite forming die according to claim 1, characterized in that, The guiding mechanism includes a guide rod fixed to the top of the upper template (1), a flange guide sleeve fixed in the middle plate (3), a guide sleeve fixed in the lower mold base (9), and a ball bearing guide sleeve between the guide rod and the guide sleeve.

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