Intelligent turning device and method based on embroidery machine cam production

By combining the sliding component with the cutting component, the complexity and safety hazards of chip removal and cutting oil treatment in embroidery machine cam processing equipment are solved, realizing efficient processing of irregular parts and secondary utilization of resources, and reducing equipment failure rate and production cost.

CN120861858APending Publication Date: 2025-10-31HANGZHOU XIAOLEI MACHINERY CO LTD

Patent Information

Application Number
CN202511049921.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-07-29
Publication Date
2025-10-31

AI Technical Summary

Technical Problem

Existing embroidery machine cam processing equipment suffers from problems such as complex structure, high safety hazards, and high cost in terms of chip removal and cutting oil treatment, making it difficult to efficiently process irregularly shaped parts.

Method used

By using a sliding component in conjunction with a cutting component, chips and cutting oil are separated through a trough and a storage component, and collected and transported by a chip removal component, the structure is simplified and the failure rate and production cost are reduced.

Benefits of technology

It enables efficient processing of irregularly shaped parts, simplifies equipment structure, reduces failure rate and production cost, and achieves separation and secondary utilization of cutting oil and iron filings.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to an intelligent turning device and method based on embroidery machine cam production, and relates to the related field of part machining.The intelligent turning device comprises a base plate, an upper box body and a lower box body are fixed to the top and the top of the base plate respectively, a box door is installed on one side of each of the upper box body and the lower box body, the intelligent turning device further comprises a leakage groove, and the leakage groove is formed in the circle center of the base plate; the leakage groove is conical, a fixing frame is installed on the leakage groove, a sliding assembly used for fixing and moving a cam base material is installed on the fixing frame, the cutting assembly is matched with the sliding assembly to machine the shape of the cam base material, and scrap iron generated when the base material is machined is collected, conveyed, compacted and discharged through the scrap discharging assembly. Due to the fact that cutting oil needs to be applied to equipment in the machining process, the cutting oil is conveyed in a circulating mode, a certain amount of cutting oil is inevitably attached to scrap iron in the machining process, and the cutting oil attached to the scrap iron can be separated through the conveying step and the compacting step.
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Description

Technical Field

[0001] This invention relates to the field of parts processing, specifically to an intelligent turning device and method based on embroidery machine cam production. Background Technology

[0002] An embroidery machine cam is a mechanical component used in embroidery machines, primarily to drive the needle bar driver and balance block. Its design focuses on its shape; it typically achieves its driving and adjustment functions through the interaction of raised portions on its edges with rollers or the needle bar. The cam in the embroidery machine, through its rotational motion, drives the needle bar driver and balance weight to perform corresponding actions. The cam's protruding portion triggers different limit switches during rotation, sending feedback signals to the host controller to implement the control logic. Cams are widely used in embroidery machines to drive and control the movement of the needle bar, ensuring accuracy and stability during the embroidery process. Cam mechanisms are also widely used in light industry, textiles, food, transportation, and mechanical transmission.

[0003] The machining of this type of cam typically requires machining the base material to a specified shape, followed by milling and hole drilling. The shape is generally machined by turning. In this regard, a slip ring turning device was obtained through research, announcement number: CN220372235U; This type of turning equipment has the following shortcomings: This type of turning device typically clamps the workpiece in a designated position, then drives the workpiece to rotate, and performs turning work by cooperating with the cutting tool on the rotating workpiece, thus it cannot machine shapes other than circles; Because a large amount of iron chips are produced during turning, the accumulation of these iron chips can affect the machining accuracy to a certain extent. In response, various types of chip removal mechanisms have been designed. However, these chip removal mechanisms involve installing various structures at the machining position to clean up the iron chips, which not only occupies available space but also poses various safety hazards. Currently, the most common method for iron filings cleaning mechanisms is suction / blowing, which uses suction to draw iron filings into the equipment or blows them to a designated location. These mechanisms are relatively complex and have a higher failure rate during subsequent use. The more complex the equipment structure, the higher the probability of failure, and the higher the production cost. Summary of the Invention

[0004] The purpose of this invention is to provide an intelligent turning device and method based on embroidery machine cam production to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: A smart turning device based on embroidery machine cam production includes a base plate, an upper housing and a lower housing fixed to the top of the base plate, and a door installed on one side of both the upper and lower housings. The device also includes: A slot is formed at the center of the substrate. The slot is tapered. A fixing frame is installed on the slot. A sliding component for fixing and moving the cam base material is installed on the fixing frame. An oil collection component, which is fixed on the substrate and concentrically arranged with the drain groove; A support member is fixed on the base plate, and a cutting component is installed on the support member. The shape of the cam base material is processed by the cooperation of the cutting component and the sliding component. A storage component is fixed to the bottom of the substrate and concentrically arranged with the slot. A chip removal assembly is installed inside the storage component to separate the cutting chips and cutting oil during processing and discharge them to a designated location.

[0006] As a further embodiment of the present invention: the sliding assembly includes a bracket fixed to the groove by a fixing frame, two first-order electrical rails are fixed on the bracket, and a first-order electric slider is slidably installed on each of the two first-order electrical rails. Two second-order electrical rails are fixed on opposite sides of the two first-order electric sliders, and a second-order point slider is slidably installed on the two second-order electrical rails. A tray is rotatably mounted on the second point slider, a positioning tube is coaxially fixed on the tray, a fixing nut with threaded engagement is installed on the positioning tube, and a rubber pad is provided on the back of the fixing nut. A second motor is fixed to the bottom of the second point slider. The output shaft of the second motor is coaxially fixed with the positioning tube, and a protective component is also fixed to the bottom of the second point slider.

[0007] As a further embodiment of the present invention: the cutting component includes a cutting blade slidably mounted on the support member, the cutting blade being sharpened at the bottom and on both sides of the bottom; The cutting tool is connected to a drive component mounted on the support member; The cutting tool is provided with a supply groove, and a diversion groove communicating with it is provided at the end of the supply groove. An oil outlet hole is provided on the diversion groove. A delivery pump is fixed on the substrate. The output end of the delivery pump is connected to the supply tank through an oil supply pipe, and the input end of the delivery pump is connected to the storage device through a delivery pipe.

[0008] As a further embodiment of the present invention: the driving component includes transmission rods rotatably mounted on both sides of the support component, and a first gear is coaxially fixed at the ends of both transmission rods, the first gear meshing with the rack portion disposed on both sides of the cutting tool; Both transmission rods have worm gears fixed coaxially at the ends away from the first gear, and worms are rotatably mounted on one side of each of the two worm gears. A No. 3 gear and a No. 2 gear are rotatably mounted between the two worm gears, and both the No. 3 gear and the No. 2 gear are connected to the two worm gears through a transmission chain; A No. 1 motor is also fixed on the support member, and the output shaft of the No. 1 motor is connected to the No. 3 gear through a bevel gear set.

[0009] As a further embodiment of the present invention: the chip removal assembly includes a conveying cylinder fixed inside the storage component, a collecting hopper fixed on the conveying cylinder and communicating therewith, and the collecting hopper being fixed to the inner wall of the storage component; A central shaft is rotatably installed inside the conveying cylinder, and a spiral conveying blade is coaxially fixed on the central shaft. The spiral conveying blade is provided with a filter chip hole. A No. 3 motor is fixed on one side of the storage device, and the output shaft of the No. 3 motor is coaxially fixed with the central shaft. A chip-discharging device, which is connected to the storage device, is also installed on one side of the storage device.

[0010] As a further embodiment of the present invention: the conveying cylinder is inclined, the pitch of the central shaft gradually decreases towards the higher end of the conveying cylinder, and the chip-removing component is located at the higher end of the conveying cylinder.

[0011] As a further embodiment of the present invention: the chip discharge component includes a chip discharge component fixed to one side of the storage component and communicating with it, and the end of the chip discharge component is provided with a chip discharge limiting component integrally formed therewith, and the chip discharge component cooperates with the conveying cylinder; The chip discharge component has an inclined section with filter holes, and a secondary collection component can be detachably installed at the bottom of the chip discharge component, located at the position of the filter holes.

[0012] As a further embodiment of the present invention: a collection box is detachably installed at the bottom of the lower box.

[0013] As a further embodiment of the present invention, the central part of the bracket is hollowed out.

[0014] This invention also provides an intelligent turning device and method based on embroidery machine cam production. The intelligent turning device based on embroidery machine cam production includes the following steps: Step 1: Remove the rubber pad, install the aggregate onto the positioning tube, and then reinstall the rubber pad. Multiple aggregates are installed simultaneously during the base material installation process. Step two: The shape of the base material is processed by the cooperation of the sliding component and the cutting component; Step 3: The chip removal assembly collects and compacts the chips produced during machining, and then discharges them to a designated location for storage. At the same time, the cutting oil required for machining is collected and processed.

[0015] Compared with the prior art, the beneficial effects of the present invention are: Effect 1: This invention achieves the rotation of the carried base material and the movement of the plane through the sliding component; Effect 2: This invention achieves simultaneous processing of multiple base materials through the cooperation of the cutting component and the sliding component, and can process the base materials to a specified shape; Effect 3: The present invention collects, transports, compacts, and discharges iron chips during the processing of base materials through a chip removal component. Since the equipment needs to use cutting oil during processing, and the cutting oil is transported in a circulating manner, a certain amount of cutting oil will inevitably adhere to the iron chips during processing. The transport and compaction steps of the present invention can separate the cutting oil attached to the iron chips. Finally, the compacted iron chip blocks are discharged to a designated location for collection so as to facilitate secondary use. Secondly, the structure of this invention is relatively simple, the cost is low, and it is highly practical. Attached Figure Description

[0016] Figure 1 This is a right-side view of the intelligent turning device based on embroidery machine cam production.

[0017] Figure 2 This is a right axonometric view of the inner walls of the upper and lower housings in an intelligent turning device based on an embroidery machine cam.

[0018] Figure 3 This is a schematic diagram of the structure above or below the base plate in an intelligent turning device based on embroidery machine cam production.

[0019] Figure 4 This is a schematic diagram showing the location of the chip-exiting part in an intelligent turning device based on an embroidery machine cam.

[0020] Figure 5 This is a left-axis view of the cutting component in an intelligent turning device based on an embroidery machine cam.

[0021] Figure 6 for Figure 5 Enlarged view of the local structure at point A in the middle.

[0022] Figure 7 This is a right axle side view of the cutting component in an intelligent turning device based on an embroidery machine cam.

[0023] Figure 8 An exploded bottom view of the sliding component in an intelligent turning device based on an embroidery machine cam.

[0024] Figure 9An exploded top view of the sliding component in an intelligent turning device based on an embroidery machine cam.

[0025] Figure 10 This is a schematic diagram of the slot structure in an intelligent turning device based on an embroidery machine cam.

[0026] Figure 11 This is a schematic diagram of the chip removal component in an intelligent turning device based on embroidery machine cam production.

[0027] Figure 12 This is a schematic diagram of the spiral conveyor blades and their filter holes in an intelligent turning device based on embroidery machine cam production.

[0028] Figure 13 This is a schematic diagram showing the location of the secondary collection component in an intelligent turning device based on embroidery machine cam production.

[0029] Figure 14 This is a perspective view of the chip removal component in an intelligent turning device based on an embroidery machine cam.

[0030] Figure 15 This is a schematic diagram of the filter hole structure in an intelligent turning device based on embroidery machine cam production.

[0031] Figure 16 This is a schematic diagram showing the positions of the conveyor cylinder and the chip discharge part in an intelligent turning device based on embroidery machine cam production.

[0032] In the diagram: 1. Upper housing; 101. Base plate; 102. Lower housing; 103. Door; 2. Support component; 201. Cutter; 202. Rack; 203. Gear No. 1; 204. Transmission rod; 205. Worm; 206. Worm wheel; 207. Motor No. 1; 208. Transmission chain; 209. Gear No. 2; 2010. Gear No. 3; 2011. Supply trough; 2012. Oil outlet; 3. Storage component; 301. Chip discharge component; 302. Secondary collection component; 303. Motor No. 3; 304. Collection hopper; 305. Spiral conveyor blades; 306. Central shaft; 307. Conveying cylinder; 308. Inclined part; 309. Filter hole; 4. Collection box; 5. Tray; 501. Positioning tube; 502. Fixing nut; 503. Bracket; 504. No. 1 electric guide rail; 505. No. 1 electric slider; 506. No. 2 electric guide rail; 507. No. 2 point slider; 508. Protective component; 509. No. 2 motor; 5010. Rubber pad; 6. Oil collection component; 601. Leakage trough; 602. Fixing frame; 7. Conveying pump; 701. Conveying pipe. Detailed Implementation

[0033] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0034] Furthermore, elements in this invention are referred to as being "fixed to" or "set on" another element, which may be directly on the other element or may also include an intervening element. When an element is considered to be "connected" to another element, it may be directly connected to the other element or may also include an intervening element. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementations.

[0035] Example 1, please refer to Figures 1 to 16 A smart turning device based on embroidery machine cam production includes a base plate 101, with an upper housing 1 and a lower housing 102 fixed to the top and bottom of the base plate 101 respectively. A door 103 is installed on one side of both the upper housing 1 and the lower housing 102. The device also includes: A slot 601 is formed at the center of the substrate 101. The slot 601 is tapered. A fixing frame 602 is installed on the slot 601. A sliding component for fixing and moving the cam base material is installed on the fixing frame 602. Oil collection component 6, which is fixed on the base plate 101 and is concentrically arranged with the drain 601; Support member 2, which is fixed on the base plate 101, and a cutting component is installed on the support member 2. The shape of the cam base material is processed by the cooperation of the cutting component and the sliding component. Storage component 3 is fixed to the bottom of the base plate 101 and is concentrically arranged with the slot 601. A chip removal component is installed inside the storage component 3 to separate the cutting chips and cutting oil during processing and discharge them to a designated position.

[0036] In this embodiment of the invention, the cam base material is mounted on the sliding assembly, and the horizontal movement and rotation of the base material are controlled by the sliding assembly; When the removal component is working, it removes the base material by cooperating with the sliding component, so that the base material is finally shaped into the specified form. During the cutting process, a relatively large amount of iron filings are generated. Existing equipment will clean up the iron filings that fall during the cutting process, and will have a targeted cleaning structure. In contrast, the iron filings and cutting oil of the present invention will fall directly into the storage unit 3 through the trough 601, and will be separated and discharged by the chip removal component to discharge the iron filings to a designated location for secondary use. Compared to existing technologies, the present invention is structurally simpler. Under the premise of achieving the same effect in structural design, fewer structures result in a lower probability of errors in actual use and also reduce production costs.

[0037] The sliding assembly includes a bracket 503 fixed to the groove 601 by a fixing frame 602. Two first-order electrical rails 504 are fixed on the bracket 503. A first-order electric slider 505 is slidably installed on each of the two first-order electrical rails 504. Two second-order electrical rails 506 are fixed on opposite sides of the two first-order electric sliders 505. A second-order point slider 507 is slidably installed on the two second-order electrical rails 506. A tray 5 is rotatably mounted on the second point slider 507. A positioning tube 501 is coaxially fixed on the tray 5. A fixing nut 502 with a threaded fit is installed on the positioning tube 501. A rubber pad 5010 is provided on the back of the fixing nut 502. The bottom of the second point slider 507 is fixed with a second motor 509. The output shaft of the second motor 509 is coaxially fixed with the positioning tube 501, and a protective component 508 is also fixed to the bottom of the second point slider 507.

[0038] In this embodiment of the invention, before processing, the base material needs to be fitted onto the positioning tube 501, and then the fixing nut 502 is installed to fix the base material. The rubber pad 5010 can reduce the pressure on the base material while increasing the friction, thus avoiding rigid contact that could damage the base material. When the No. 2 motor 509 is working, it drives the tray 5 and the base material installed on the tray 5 to rotate through its output shaft. At the same time, the base material can be driven to move in a plane through the sliding of the No. 2 point slider 507 and the No. 1 electric slider 505, thereby realizing the required position and angle when cutting the component. In particular, since cutting oil is used during cutting operations, in order to prevent the cutting oil from affecting the No. 2 motor 509, the protective component 508 can prevent the cutting oil and iron filings from affecting the No. 2 motor 509. It should be noted that the second motor 509 in this embodiment of the invention is a servo motor that can rotate clockwise or counterclockwise. Of course, a stepper motor or DC motor can also be selected according to actual production needs, as long as it can rotate in both directions. This invention does not impose any specific limitations.

[0039] The cutting component includes a cutting blade 201 slidably mounted on the support member 2, and the cutting blade 201 has sharp edges on the bottom and both sides of the bottom. The cutting blade 201 is connected to the drive component mounted on the support member 2; The cutting tool 201 is provided with a supply groove 2011, and a diversion groove communicating with it is provided at the end of the supply groove 2011. An oil outlet hole 2012 is provided on the diversion groove. A delivery pump 7 is fixed on the substrate 101. The output end of the delivery pump 7 is connected to the supply tank 2011 through an oil supply pipe, and the input end of the delivery pump 7 is connected to the storage device 3 through a delivery pipe 701.

[0040] In this embodiment of the invention, when the delivery pump 7 is working, the cutting oil stored in the storage unit 3 is delivered to the supply tank 2011 through the delivery pipe 701 and the feed pipe. The cutting oil is then delivered to the diversion tank through the supply tank 2011. After being separated by the diversion tank, the cutting oil is discharged through the oil outlet 2012. The cutting oil flows along the cutting tool 201 and is not sprayed. This method can prevent cutting oil from splashing and also control the range of action of the cutting oil.

[0041] The driving component includes transmission rods 204 rotatably mounted on both sides of the support 2. A first gear 203 is coaxially fixed at the ends of both transmission rods 204. The first gear 203 meshes with the rack portion 202 provided on both sides of the cutter 201. Both transmission rods 204 have worm gears 206 fixed coaxially at the ends away from the first gear 203, and worms 205 are rotatably mounted on one side of each of the two worm gears 206. A third gear 2010 and a second gear 209 are rotatably mounted between the two worm gears 205, and both the third gear 2010 and the second gear 209 are connected to the two worm gears 205 through a transmission chain 208. The support member 2 is also fixed with a first motor 207, and the output shaft of the first motor 207 is connected to the third gear 2010 through a bevel gear set.

[0042] In this embodiment of the invention, when the No. 1 motor 207 is working, its output shaft drives the No. 3 gear 2010 to rotate through the bevel gear set. When the No. 3 gear 2010 rotates, it drives the No. 2 gear 209 to rotate relative to it, thereby making the No. 2 gear 209 and the No. 3 gear 2010 rotate synchronously relative to each other. Then, the transmission chain 208 drives the two worm gears 205 to rotate, and then drives the two worm gears 206 to rotate relative to each other through their cooperation with the worm wheel 206. At the same time, the transmission rod 204 drives the two No. 1 gears 203 to rotate relative to each other. When the two No. 1 gears 203 rotate relative to each other, they drive the cutting tool 201 to move vertically down or up through meshing with the rack part 202. The vertical reciprocating motion of the cutting tool 201 is for cutting the base material. At the same time, the cutting tool 201 is moved to a designated position, and the base material is rotated by driving the cutting edge on both sides of the cutting tool 201 to perform turning work on the base material. This application integrates planing and turning operations. Planing requires relatively high force when the cutting tool 201 descends. This application uses worm gear 205 and worm wheel 206 for transmission, and obtains higher power torque by reducing speed, thereby reducing the power limitation of the first motor 207. Compared with the hydraulic cylinder drive method, this application has the advantage of occupying less space.

[0043] The chip removal assembly includes a conveying cylinder 307 fixed inside the storage unit 3, and a collecting hopper 304 connected to the conveying cylinder 307 is fixed on the conveying cylinder 307 and is fixed to the inner wall of the storage unit 3. A central shaft 306 is rotatably installed inside the conveying cylinder 307. A spiral conveying blade 305 is coaxially fixed on the central shaft 306. The spiral conveying blade 305 has a filter chip hole. A No. 3 motor 303 is fixed on one side of the storage component 3. The output shaft of the No. 3 motor 303 is coaxially fixed with the central shaft 306. A chip discharge device is also installed on one side of the storage device 3 and is connected thereto.

[0044] In this embodiment of the invention, the cutting oil used during cutting will eventually flow into the collection hopper 304, which is larger than the trough 601, so as to facilitate the collection of iron filings and cutting oil. When motor 303 is working, it drives the central shaft 306 to rotate through its output shaft. When the central shaft 306 rotates, it drives the spiral conveying blades 305 to rotate as well. The rotation of the spiral conveying blades 305 conveys the iron chips in the collection hopper 304 and the conveying cylinder 307. During the conveying process, the cutting oil flows through the chip filter hole into the storage unit 3, and the conveyed iron chips are conveyed to the chip discharge unit, filtered twice, and discharged to the designated location.

[0045] The conveying cylinder 307 is inclined, and the pitch of the central shaft 306 gradually decreases towards the higher end of the conveying cylinder 307. The chip-removing component is located at the higher end of the conveying cylinder 307.

[0046] In this embodiment of the invention, by setting the conveying cylinder 307 in an inclined state, the cutting oil in the conveying cylinder 307 will flow towards the lower position, thereby determining the flow direction of the cutting oil and preventing the cutting oil from flowing towards the chip removal part. The metal chips produced by cutting are usually in the form of flakes or strips, and they will be twisted to a certain extent, which will make them occupy a larger area and carry more cutting oil, thus increasing the amount of cutting oil wasted. This application gradually reduces the pitch of the central shaft 306, so that the central shaft 306 applies extrusion pressure to the iron chips during the rotation and conveying process, so as to squeeze out the cutting oil carried by the iron chips as much as possible, and by greatly reducing the volume of the iron chips, the iron chips are conveyed to the end discharge in a block shape.

[0047] The chip discharge component includes a chip discharge component 301 fixed to and communicating with one side of the storage component 3. The end of the chip discharge component 301 is provided with a chip discharge limiting component integrally formed therewith. The chip discharge component 301 cooperates with the conveying cylinder 307. The chip discharge component 301 is provided with an inclined part 308, and a filter hole 309 is provided on the inclined part 308. A secondary collection component 302 is detachably installed at the bottom of the chip discharge component 301 at the position of the filter hole 309.

[0048] In this embodiment of the invention, the iron filings are discharged from the output end of the conveying cylinder 307 by the conveying of the spiral conveying blades 305, so that the iron filings fall into the chip discharge member 301. The vibration of the equipment operation and the height difference of the inclined part 308 cause the iron filings to move toward the chip discharge limiting member, and finally be discharged to the designated position through the chip discharge limiting member. When the iron filings pass through the inclined section 308, a small amount of residual cutting fluid will be separated from the iron filings by vibration and finally flow through the filter hole 309 to the secondary collection part 302 for storage. In another embodiment of the present invention, the secondary collection component 302 can be directly fixed to the storage component 3, and the secondary collection component 302 and the storage component 3 can be connected. The cutting fluid flowing into the secondary collection component 302 will flow back into the storage component 3.

[0049] A collection box 4 can be detachably installed at the bottom of the lower box 102.

[0050] In this embodiment of the invention, the iron filings discharged by the chip discharge limiting component are collected centrally by the collection box 4; The detachable installation of the collection box 4 means that the collection box 4 can be pulled out from the lower box 102. Its fixing method is to limit the collection box 4 when the box door 103 of the lower box 102 is closed.

[0051] The central part of the bracket 503 is hollowed out.

[0052] In this embodiment of the invention, the second motor 509 is located within the hollow portion of the bracket 503 so that it will not obstruct the movement of the second point slider 507.

[0053] In summary, the main technical point of this invention is how to process irregularly shaped parts by turning, that is, the technical effect achieved by the cooperation of the sliding component and the cutting component in this invention. Since the cam required by the embroidery machine is different from the common cam, its shape varies according to the processing content. If it is set to process a single shape, it will obviously have great limitations. Multi-axis milling machines are used to process irregularly shaped parts, but they are too expensive. To reduce costs, many companies in the industry use casting, which produces cams with relatively low strength and service life. Another technical point is the handling of iron filings during machining and the separation of cutting oil from iron filings. This part is also reflected in the background technology of this invention. This invention aims to reduce the probability of failure by minimizing the number of parts, and the effect is no less than that of the prior art, and even better than that of some cleaning mechanisms.

[0054] This invention also provides an intelligent turning device and method based on embroidery machine cam production. The intelligent turning device based on embroidery machine cam production includes the following steps: Step 1: Remove the rubber pad 5010 and install the aggregate onto the positioning tube 501, then reinstall the rubber pad 5010. Multiple pads are installed simultaneously during the base material installation process. Step two: The shape of the base material is processed by the cooperation of the sliding component and the cutting component; Step 3: The chip removal assembly collects and compacts the chips produced during machining, and then discharges them to a designated location for storage. At the same time, the cutting oil required for machining is collected and processed.

[0055] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from its spirit or essential characteristics. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within the present invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0056] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A smart turning device based on embroidery machine cam production, comprising a base plate (101), wherein an upper housing (1) and a lower housing (102) are respectively fixed to the top of the base plate (101), and a door (103) is installed on one side of both the upper housing (1) and the lower housing (102), characterized in that, Also includes: A slot (601) is formed at the center of the substrate (101). The slot (601) is tapered. A fixing frame (602) is installed on the slot (601). A sliding component for fixing and moving the cam base material is installed on the fixing frame (602). Oil collecting component (6), the oil collecting component (6) is fixed on the base plate (101) and is concentrically arranged with the drain groove (601); Support member (2), the support member (2) is fixed on the base plate (101), and a cutting component is installed on the support member (2). The shape of the cam base material is processed by the cooperation of the cutting component and the sliding component. Storage component (3) is fixed to the bottom of the substrate (101) and is concentrically arranged with the drain (601). A chip removal component is installed in the storage component (3) to separate the cutting chips and cutting oil during processing and discharge them to a designated position.

2. The intelligent turning device based on embroidery machine cam production according to claim 1, characterized in that, The sliding assembly includes a bracket (503) fixed to the groove (601) by a fixing frame (602). Two first-order electrical rails (504) are fixed on the bracket (503). A first-order electric slider (505) is slidably installed on each of the two first-order electrical rails (504). Two second-order electrical rails (506) are fixed on opposite sides of the two first-order electric sliders (505). A second-order point slider (507) is slidably installed on the two second-order electrical rails (506). A tray (5) is rotatably mounted on the second point slider (507). A positioning tube (501) is coaxially fixed on the tray (5). A fixing nut (502) with a threaded fit is installed on the positioning tube (501). A rubber pad (5010) is provided on the back of the fixing nut (502). The bottom of the second point slider (507) is fixed with a second motor (509), the output shaft of the second motor (509) is coaxially fixed with the positioning tube (501), and a protective part (508) is also fixed at the bottom of the second point slider (507).

3. The intelligent turning device based on embroidery machine cam production according to claim 2, characterized in that, The cutting assembly includes a cutting blade (201) slidably mounted on the support (2), the cutting blade (201) being sharpened at the bottom and on both sides of the bottom; The cutting blade (201) is connected to the drive unit mounted on the support member (2); The cutting tool (201) is provided with a supply groove (2011), and a diversion groove communicating with it is provided at the end of the supply groove (2011), and an oil outlet hole (2012) is provided on the diversion groove. A delivery pump (7) is fixed on the substrate (101). The output end of the delivery pump (7) is connected to the supply tank (2011) through the oil supply pipe. The input end of the delivery pump (7) is connected to the storage device (3) through the delivery pipe (701).

4. The intelligent turning device based on embroidery machine cam production according to claim 3, characterized in that, The driving component includes transmission rods (204) rotatably mounted on both sides of the support (2), and a first gear (203) is coaxially fixed at the ends of the two transmission rods (204). The first gear (203) meshes with the rack portion (202) provided on both sides of the cutter (201). Both of the transmission rods (204) have a worm gear (206) fixed coaxially at the end away from the first gear (203), and a worm (205) is rotatably installed on one side of each of the two worm gears (206). A third gear (2010) and a second gear (209) are rotatably mounted between the two worm gears (205), and both the third gear (2010) and the second gear (209) are connected to the two worm gears (205) through a transmission chain (208). The support member (2) is also fixed with a No. 1 motor (207), and the output shaft of the No. 1 motor (207) is connected to the No. 3 gear (2010) through a bevel gear set.

5. The intelligent turning device based on embroidery machine cam production according to claim 3, characterized in that, The chip removal assembly includes a conveying cylinder (307) fixed inside the storage unit (3), and a collection hopper (304) connected to the conveying cylinder (307) is fixed on the conveying cylinder (307) and the collection hopper (304) is fixed to the inner wall of the storage unit (3); A central shaft (306) is rotatably installed inside the conveying cylinder (307). A spiral conveying blade (305) is coaxially fixed on the central shaft (306). A filter chip hole is opened on the spiral conveying blade (305). A No. 3 motor (303) is fixed on one side of the storage device (3). The output shaft of the No. 3 motor (303) is coaxially fixed with the central shaft (306). A chip-discharging component connected to the storage component (3) is also installed on one side of the storage component (3).

6. The intelligent turning device based on embroidery machine cam production according to claim 5, characterized in that, The conveying cylinder (307) is inclined, and the pitch of the central shaft (306) gradually decreases towards the high end of the conveying cylinder (307). The chip-removing component is located at the high end of the conveying cylinder (307).

7. The intelligent turning device based on embroidery machine cam production according to claim 6, characterized in that, The chip discharge component includes a chip discharge component (301) fixed to one side of the storage component (3) and communicating with it. The end of the chip discharge component (301) is provided with a chip discharge limiting component integrally formed therewith. The chip discharge component (301) cooperates with the conveying cylinder (307). The chip discharge component (301) is provided with an inclined part (308), and a filter hole (309) is provided on the inclined part (308). A secondary collection component (302) is detachably installed at the bottom of the chip discharge component (301) at the position of the filter hole (309).

8. The intelligent turning device based on embroidery machine cam production according to claim 1, characterized in that, A collection box (4) can be detachably installed at the bottom of the lower box (102).

9. The intelligent turning device based on embroidery machine cam production according to claim 2, characterized in that, The central part of the bracket (503) is hollowed out.

10. An intelligent turning device and method based on embroidery machine cam production, employing the intelligent turning device based on embroidery machine cam production as described in any one of claims 1 to 9, characterized in that, Includes the following steps: Step 1: Remove the rubber pad (5010) and install the aggregate onto the positioning tube (501), then reinstall the rubber pad (5010). Multiple aggregates are installed simultaneously during the base material installation process. Step two: The shape of the base material is processed by the cooperation of the sliding component and the cutting component; Step 3: The chip removal assembly collects and compacts the chips produced during machining, and then discharges them to a designated location for storage. At the same time, the cutting oil required for machining is collected and processed.

Citation Information

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