Method and device for repairing continuous casting roller bearing seat

Abstract

The invention relates to the technical field of continuous casting roller shafts, in particular to a method and device for repairing a continuous casting roller bearing seat, the device comprises a base, a plurality of mechanical arms are fixedly connected to the top of the base, a detection seat is fixedly connected to the right side of the base, and a detection mechanism is fixedly connected to the top of the inner side of the detection seat; by arranging the mechanical arm, the detection seat, the detection mechanism and the bearing seat connecting mechanism, the continuous casting roller bearing seat is automatically and precisely repaired, the whole process not only reduces the complexity and errors of manual operation, but also greatly improves the repairing efficiency and quality; by means of the intelligent detection and repair process, it is ensured that the original performance of the repaired bearing seat can be recovered, even the original performance can be improved in some aspects, in addition, the device and method further have high flexibility, corresponding adjustment can be conducted according to different repair requirements, and therefore the diversified and personalized repair requirements are met.

Description

Technical Field

[0001] This invention relates to the field of continuous casting roll technology, and more specifically, to a method and apparatus for repairing continuous casting roll bearing housings. Background Technology

[0002] A continuous casting roll bearing housing is a component used to install and secure the continuous casting roll. It bears the weight of the roll and ensures its stability and accuracy during rotation through precise fit. The design of the continuous casting roll bearing housing usually takes into account the working environment and stress conditions of the roll, and is made of high-strength, wear-resistant materials to ensure its long-term stable operation. In addition, the bearing housing also needs to have good lubrication performance to reduce friction and wear and extend its service life. During the continuous casting process, damage or wear to the bearing housing can lead to instability of the roll, which in turn affects the quality of the billet and the efficiency of continuous casting. Therefore, timely and effective repair of the continuous casting roll bearing housing is crucial.

[0003] According to patent document CN119304506A, a novel auxiliary device and repair method for repairing continuous casting roll bearing seats are disclosed. It includes: a rotating support placed on a worktable for supporting and positioning the repair device; a vibration module vertically and rotatably mounted on the top of the rotating support for vibrating a support plate and a clamping assembly mounted on the top of the support plate to relieve stress; a support plate fixed above the vibration module; and a clamping assembly mounted on the support plate, the clamping assembly including a handle and two limiting plates. By rotating the clamping assembly, the distance between the two limiting plates is reduced, causing the two limiting plates to clamp the continuous casting roll bearing seat. This invention can improve repair quality and work efficiency, and also enhances operational safety and convenience.

[0004] During continuous casting operations, the bearing housing is subjected to harsh working environments such as high temperature, heavy load, and impact for a long time, which can easily lead to failures such as wear, cracks, and deformation. Due to the high-speed rotation and frequent start-stop of the continuous casting roll, the bearings inside the bearing housing exert significant pressure and friction on it, thereby accelerating the damage of the bearing housing. In addition, traditional maintenance methods often require replacing the entire bearing housing or performing complex welding and machining procedures, which leads to high maintenance costs. Summary of the Invention

[0005] To overcome the aforementioned deficiencies of the prior art, the present invention provides a method and apparatus for repairing continuous casting roll bearing housings. The technical problem to be solved by the present invention is that bearing housings are subjected to harsh working environments such as high temperature, heavy load, and impact for a long time, which easily leads to failures such as wear, cracks, and deformation. Due to the high-speed rotation and frequent start-stop of the continuous casting roll, the bearings inside the bearing housing exert significant pressure and friction on it, thereby accelerating the damage of the bearing housing. In addition, traditional repair methods often require replacing the entire bearing housing or performing complex welding and processing procedures, which leads to high repair costs.

[0006] To solve the above-mentioned technical problems, the technical solution adopted by the present invention is as follows:

[0007] A method and apparatus for repairing a continuous casting roll bearing housing includes a base, a plurality of robotic arms fixedly connected to the top of the base, a detection seat fixedly connected to the right side of the base, a detection mechanism fixedly connected to the top inner side of the detection seat, and a bearing housing connection mechanism fixedly connected to the left side of the detection seat.

[0008] The detection seat includes a support platform, with upright plates fixedly connected to the front and rear sides of the top of the support platform. Horizontal plates are fixedly connected to the top and bottom of the right sides of the two upright plates, and upright poles are fixedly connected to the right sides of the inner sides of the two sets of horizontal plates.

[0009] The testing mechanism includes two L-shaped connecting plates, with a U-shaped connecting plate fixedly connected to the inner side of each of the two L-shaped connecting plates, and the outer sides of each of the two L-shaped connecting plates fixedly connected to the inner top of the two upright plates.

[0010] As a further embodiment of the present invention: a top connecting plate is fixedly connected to the top left side of each of the two upright plates, and a V-shaped rotating rod connecting plate is fixedly connected to the left side of the inner side of the two bottom horizontal plates. Horizontal bars are fixedly connected to the front and rear sides of the bottom of the two V-shaped rotating rod connecting plates. A motor connecting plate is fixedly connected to the rear side of the rear horizontal bar. A motor is fixedly connected to the right side of the motor connecting plate. A turntable is fixedly connected to the output end of the motor. A track is fitted on the outer wall of the turntable, and a second turntable is fitted on the side of the track away from the turntable.

[0011] As a further embodiment of the present invention: connecting blocks are fixedly connected to the outer sides of both crossbars, and a columnar upright is fixedly connected to the inner wall of the rear connecting block. The top end of the columnar upright is fixedly connected to the left side of the bottom of the rear top connecting plate. A lead screw is rotatably connected to the inner wall of the front connecting block. The top end of the lead screw is rotatably connected to the left side of the bottom of the front top connecting plate, and the bottom end of the lead screw is fixedly connected to the top of the second turntable.

[0012] As a further embodiment of the present invention: V-shaped rotating rods are rotatably connected to both the front and rear sides of the top of the V-shaped rotating rod connecting plate; a lifting plate is rotatably connected to the right side of the top of the two V-shaped rotating rods; the inner walls of the front and rear sides of the lifting plate are slidably connected to the outer walls of the two uprights; a rotating control block is rotatably connected to the top left side of the two V-shaped rotating rods; a transmission block is rotatably connected to the bottom of the left side of the front and rear sides of the rotating control block; the inner wall of the rear transmission block is slidably connected to the outer wall of the columnar upright; and the inner wall of the front transmission block is threadedly connected to the outer wall of the lead screw.

[0013] As a further aspect of the present invention: a hinge block is fixedly connected to the inner side of the two U-shaped connecting plates, a triangular rotating block is rotatably connected to the inner wall of the hinge block, an inverted T-shaped sliding groove rod connecting rod is fixedly connected to the left side of the triangular rotating block, an inverted T-shaped sliding groove rod is fixedly connected to the left side of the inverted T-shaped sliding groove rod connecting rod, and a detection head is movably connected to the bottom left side of the inverted T-shaped sliding groove rod.

[0014] As a further aspect of the present invention: the top of the triangular rotating block is rotatably connected to a bidirectional hinge block, the right side of the bidirectional hinge block is rotatably connected to a Z-shaped pull rod, and the bottom of the Z-shaped pull rod is fixedly connected to the top of the lifting plate.

[0015] As a further embodiment of the present invention: the bearing seat connecting mechanism includes a bearing seat connecting block, the right side of which is fixedly connected to the left side of the rotation control block, and horizontal L-shaped connecting rods are fixedly connected to both the front and rear sides of the left side of the bearing seat connecting block. A hydraulic push-pull rod connecting block is fixedly connected to the left side of the inner side of the two horizontal L-shaped connecting rods. Two guide rods are fixedly connected to the top and bottom of the hydraulic push-pull rod connecting block. A hydraulic push rod is fixedly connected to the inner wall of the hydraulic push-pull rod connecting block. A push-pull plate is fixedly connected to the right end of the hydraulic push rod. Two sliding rods are fixedly connected to the top and bottom of the push-pull plate. The outer walls of the two sets of sliding rods are slidably connected to the inner walls of the two guide rods.

[0016] As a further embodiment of the present invention: the top and bottom of both sides of the push-pull plate are provided with push-pull plate hinge grooves, and the inner walls of the two sets of push-pull plate hinge grooves are rotatably connected with rotating rods.

[0017] As a further embodiment of the present invention: U-shaped hinge blocks are fixedly connected to the top and bottom of both sides of the hydraulic push-pull rod connecting block; columnar rotating blocks are rotatably connected to the left and right sides of the inner walls of the two sets of U-shaped hinge blocks; the tops of the multiple sets of columnar rotating blocks extend to the top of the U-shaped hinge block; rotating short rods are rotatably connected to the outer wall of one side of the inner wall of the multiple sets of columnar rotating blocks; clamping plate connecting blocks are rotatably connected to the side of the multiple sets of rotating short rods away from the U-shaped hinge block; clamping plate connecting plates are fixedly connected to the left side of the two sets of clamping plate connecting blocks; clamping plates are fixedly connected to the inner sides of the two clamping plate connecting plates; triangular rotating plates are rotatably connected to the top and bottom of the two sets of columnar rotating blocks; the right side of the inner side of the multiple sets of triangular rotating plates is rotatably connected to the side of the two sets of rotating rods away from the push-pull plate; and the left side of the inner side of the multiple sets of triangular rotating plates is rotatably connected to the outer wall of the two sets of clamping plate connecting blocks.

[0018] In addition, the present invention also relates to a method for repairing a continuous casting roll bearing housing, comprising the following steps:

[0019] Step 1: Place the continuous casting roll bearing housing to be repaired inside the two clamping plates in this device. The clamping plates tightly hold the bearing housing by the contraction force of the hydraulic push rod, ensuring its stability during the inspection and repair process.

[0020] Step 2: The inverted T-shaped sliding rod drives the detection head to move along the set trajectory to perform a comprehensive inspection of the bearing housing, collect and analyze the damage data of the bearing housing, and provide an accurate basis for subsequent repair work;

[0021] Step 3: Based on the detection data, the processor automatically selects the appropriate repair tool, such as an electroplating head, a welding head, or a grinding head, and sets the corresponding repair program;

[0022] Step 4: Start the robotic arm and, according to the processor's instructions, precisely perform the repair operation to clean, repair, or strengthen the surface of the bearing housing.

[0023] Step 5: After the repair is completed, the inspection head is driven again by the inverted T-shaped slide bar to re-inspect and ensure that the repair quality meets the requirements;

[0024] Step Six: Finally, by extending the hydraulic push rod, the clamping plate is released, and the repaired continuous casting roll bearing housing is removed, completing the entire repair process.

[0025] The beneficial effects of this invention are as follows:

[0026] This invention automates and precisely repairs continuous casting roll bearing housings by incorporating a robotic arm, a detection seat, a detection mechanism, and a bearing housing connection mechanism. The entire process not only reduces the tediousness and errors of manual operation but also significantly improves repair efficiency and quality. Through intelligent detection and repair procedures, it ensures that the bearing housing can regain its original performance after repair, and may even improve it in some aspects. Furthermore, the device and method are highly flexible and can be adjusted according to different repair needs, thus meeting diverse and personalized repair requirements. This innovative method and device for repairing continuous casting roll bearing housings undoubtedly provides strong support for equipment maintenance and upgrading in industrial production. Attached Figure Description

[0027] Figure 1 This is a schematic diagram of the main three-dimensional structure of the present invention;

[0028] Figure 2 This is a schematic diagram of the three-dimensional separation structure of the main body of the present invention;

[0029] Figure 3 This is a three-dimensional structural diagram of the detection seat and detection mechanism of the present invention;

[0030] Figure 4 This is a schematic diagram of the three-dimensional separation structure of the detection seat and the detection mechanism of the present invention;

[0031] Figure 5 This is a schematic diagram of the three-dimensional structure of the detection seat of the present invention;

[0032] Figure 6 This is a three-dimensional structural diagram of the detection mechanism of the present invention;

[0033] Figure 7 This is a schematic diagram of the three-dimensional separation structure of the detection mechanism of the present invention;

[0034] Figure 8 This is a three-dimensional structural diagram of the bearing housing connection mechanism of the present invention;

[0035] Figure 9 This is a three-dimensional detached structural diagram of the bearing housing connection mechanism of the present invention.

[0036] In the diagram: 1. Base; 2. Robotic arm; 3. Detection seat; 31. Support platform; 32. Vertical plate; 33. Horizontal plate; 34. Vertical pole; 35. Top connecting plate; 36. V-shaped rotating rod connecting plate; 37. Horizontal bar; 38. Motor connecting plate; 39. Motor; 310. Turntable; 311. Track; 312. Second turntable; 314. Connecting block; 315. Columnar vertical pole; 316. Lead screw; 317. V-shaped rotating rod; 318. Lifting plate; 319. Rotation control block; 3110. Transmission block; 4. Detection mechanism; 41. L-shaped connecting plate; 42. U-shaped connecting plate; 43. Hinge block; 44. 45. Triangular rotating block; 46. Inverted T-shaped sliding groove rod connecting rod; 47. Inverted T-shaped sliding groove rod; 48. Detection head; 49. Two-way hinge block; 50. Z-shaped tie rod; 61. Bearing seat connecting mechanism; 52. Bearing seat connecting block; 53. Horizontal L-shaped connecting rod; 54. Hydraulic push-pull rod connecting block; 55. Guide rod; 56. Hydraulic push rod; 57. Push-pull plate; 58. Slide rod; 59. Push-pull plate hinge groove; 50. Rotating rod; 510. U-shaped hinge block; 511. Rotating short rod; 512. Columnar rotating block; 513. Triangular rotating plate; 514. Clamping plate connecting block; 515. Clamping plate connecting plate; 516. Clamping plate. Detailed Implementation

[0037] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0038] like Figure 1-2 As shown, the present invention provides a method and apparatus for repairing continuous casting roll bearing housings, including a base 1, a plurality of robotic arms 2 fixedly connected to the top of the base 1, a detection seat 3 fixedly connected to the right side of the base 1, a detection mechanism 4 fixedly connected to the top inner side of the detection seat 3, and a bearing housing connection mechanism 5 fixedly connected to the left side of the detection seat 3. The plurality of robotic arms 2 are electroplating, welding head and grinding head, respectively. These robotic arms can be switched according to different repair needs to achieve cleaning, repair and strengthening of the surface of the continuous casting roll bearing housing.

[0039] like Figure 3-9As shown, the testing base 3 includes a support platform 31. Vertical plates 32 are fixedly connected to the front and rear sides of the top of the support platform 31. Horizontal plates 33 are fixedly connected to the top and bottom of the right sides of the two vertical plates 32. Vertical rods 34 are fixedly connected to the right sides of the inner sides of the two sets of horizontal plates 33. Top connecting plates 35 are fixedly connected to the top left sides of the two vertical plates 32. V-shaped rotating rod connecting plates 36 are fixedly connected to the left sides of the inner sides of the two bottom horizontal plates 33. Horizontal rods 37 are fixedly connected to the front and rear sides of the bottom of the two V-shaped rotating rod connecting plates 36. A motor connecting plate 38 is fixedly connected to the rear side of the rear horizontal rod 37. A motor 39 is fixedly connected to the right side of the motor connecting plate 38. A turntable 310 is fixedly connected to the output end of the motor 39. Tracks 311 are fitted onto the outer wall of the turntable 310. A second turntable 312 is fitted on the side away from the turntable 310. Connecting blocks 314 are fixedly connected to the outer sides of both crossbars 37. A columnar upright 315 is fixedly connected to the inner wall of the rear connecting block 314. The top of the columnar upright 315 is fixedly connected to the left side of the bottom of the rear top connecting plate 35. A lead screw 316 is rotatably connected to the inner wall of the front connecting block 314. The top of the lead screw 316 is rotatably connected to the left side of the bottom of the front top connecting plate 35. The bottom end of the lead screw 316 is fixedly connected to the top of the second turntable 312. V-shaped rotating rods 317 are rotatably connected to the front and rear sides of the top of the V-shaped rotating rod connecting plate 36. A lifting plate 318 is rotatably connected to the right side of the top of the two V-shaped rotating rods 317. The inner walls of the front and rear sides of the lifting plate 318 are slidably connected to the two crossbars 37. The outer wall of the upright 34 has two V-shaped rotating rods 317 with rotating control blocks 319 rotatably connected to the top left side. The bottom left sides of the rotating control blocks 319 are rotatably connected to transmission blocks 3110. The inner wall of the rear transmission block 3110 is slidably connected to the outer wall of the columnar upright 315, and the inner wall of the front transmission block 3110 is threadedly connected to the outer wall of the lead screw 316. The detection mechanism 4 includes two L-shaped connecting plates 41. U-shaped connecting plates 42 are fixedly connected to the inner sides of both L-shaped connecting plates 41. The outer sides of both L-shaped connecting plates 41 are fixedly connected to the top inner sides of the two upright plates 32. Hinge blocks 43 are fixedly connected to the inner sides of the two U-shaped connecting plates 42. Triangular rotating blocks 44 are rotatably connected to the inner walls of the hinge blocks 43. An inverted T-shaped sliding groove rod connecting rod 45 is fixedly connected to the left side. An inverted T-shaped sliding groove rod 46 is fixedly connected to the left side of the inverted T-shaped sliding groove rod connecting rod 45. A detection head 47 is movably connected to the bottom left side of the inverted T-shaped sliding groove rod 46. A bidirectional hinge block 48 is rotatably connected to the top of the triangular rotating block 44. A Z-shaped pull rod 49 is rotatably connected to the right side of the bidirectional hinge block 48. The bottom of the Z-shaped pull rod 49 is fixedly connected to the top of the lifting plate 318. The bearing seat connecting mechanism 5 includes a bearing seat connecting block 51. The right side of the bearing seat connecting block 51 is fixedly connected to the left side of the rotation control block 319. Horizontal L-shaped connecting rods 52 are fixedly connected to both the front and rear sides of the left side of the bearing seat connecting block 51. A hydraulic push-pull rod connecting block 53 is fixedly connected to the left side of the inner side of the two horizontal L-shaped connecting rods 52.Two guide rods 54 are fixedly connected to the top and bottom of the hydraulic push-pull rod connecting block 53. A hydraulic push rod 55 is fixedly connected to the inner wall of the hydraulic push-pull rod connecting block 53. A push-pull plate 56 is fixedly connected to the right end of the hydraulic push rod 55. Two sliding rods 57 are fixedly connected to the top and bottom of the push-pull plate 56. The outer walls of the two sets of sliding rods 57 are slidably connected to the inner walls of the two guide rods 54. Push-pull plate hinge slots 58 are opened on the top and bottom of the front and rear sides of the push-pull plate 56. Rotating rods 59 are rotatably connected to the inner walls of the two sets of push-pull plate hinge slots 58 opened on the push-pull plate 56. U-shaped hinge blocks 510 are fixedly connected to the top and bottom of the front and rear sides of the hydraulic push-pull rod connecting block 53. Columnar rotating blocks 512 are rotatably connected to the left and right sides of the inner walls of the two sets of U-shaped hinge blocks 510. Multiple sets of columnar rotating blocks 512 are rotatably connected to the inner walls of the two sets of U-shaped hinge blocks 510. The top of each block 512 extends to the top of the U-shaped hinge block 510. Multiple sets of columnar rotating blocks 512 are rotatably connected to a short rotating rod 511 on one side of the outer wall of the inner wall of the U-shaped hinge block 510. Multiple sets of short rotating rods 511 are rotatably connected to a clamping plate connecting block 514 on the side away from the U-shaped hinge block 510. A clamping plate connecting plate 515 is fixedly connected to the left side of each of the two sets of clamping plate connecting blocks 514. A clamping plate 516 is fixedly connected to the inner side of each of the two clamping plate connecting plates 515. Triangular rotating plates 513 are rotatably connected to the top and bottom of each of the two sets of columnar rotating blocks 512. The right side of the inner side of each of the multiple sets of triangular rotating plates 513 is rotatably connected to the side of each of the two sets of rotating rods 59 away from the push-pull plate 56. The left side of the inner side of each of the multiple sets of triangular rotating plates 513 is rotatably connected to the outer wall of each of the two sets of clamping plate connecting blocks 514.

[0040] When repairing the continuous casting roll bearing housing, the bearing housing is first placed inside the two clamping plates 516. Then, by retracting the hydraulic push rod 55, the push-pull plate 56 is moved along the direction of the guide rod 54, causing the rotating rod 59 to rotate within the hinge groove 58 of the push-pull plate. Simultaneously, this drives the triangular rotating plate 513 to rotate, causing the clamping plate connecting block 514 to rotate within the U-shaped hinge block 510 via the rotating short rod 511 and the cylindrical rotating block 512. The two sets of clamping plates 516 move towards each other under the action of the clamping plate connecting plate 515 until the bearing housing is clamped and fixed. At this point, the inverted T-shaped sliding groove rod 46 drives the detection head 47 to move, inspecting the bearing... The bearing housing is inspected at different positions. After inspection, the data for repair required for the bearing housing is transmitted to an external processor. The processor sets the control program for the robotic arm 2 based on the received data. Then, the motor 39 starts, driving the turntable 310 to rotate. The turntable 310 drives the second turntable 312 to rotate via the track 311. The second turntable 312 drives the lead screw 316 to rotate. The lead screw 316 drives the rotation control block 319 to move via the transmission block 3110. The rotation control block 319 can control the entire bearing housing connecting mechanism 5 to rotate for better inspection and repair. The rotation control block 319 moves upward, thereby driving the bearing housing connecting mechanism 5 to rotate. The fixed bearing housing is moved upwards to a region close to the multiple robotic arms 2, allowing the robotic arms to better repair the bearing housing. Simultaneously, the rotation control block 319 moves upwards, causing the V-shaped rotating rod 317 to rotate. The V-shaped rotating rod 317 causes the lifting plate 318 to descend along the upright rod 34. The lifting plate 318 causes the Z-shaped pull rod 49 to descend. The Z-shaped pull rod 49, through the bidirectional hinge block 48, causes the triangular rotating block 44 to rotate. The triangular rotating block 44 causes the inverted T-shaped slide rail connecting rod 45 to rotate. The inverted T-shaped slide rail connecting rod 45 causes the inverted T-shaped slide rail 46 to rotate. The inverted T-shaped slide rail 46 then drives the detection head 47 to... The detection head 47 is rotated from a vertical to a horizontal position, providing more operating space for the robotic arm 2 to repair the bearing housing. After the detection head 47 moves to the designated position, the processor controls the corresponding robotic arm 2 to work according to the received data. If the surface of the bearing housing needs to be cleaned, the processor controls the electroplating to clean the surface of the bearing housing. If the surface of the bearing housing needs to be repaired, the processor controls the welding head to weld and repair the surface of the bearing housing. If the surface of the bearing housing needs to be strengthened, the processor controls the grinding head to grind and strengthen the surface of the bearing housing, thereby improving the repair efficiency of the continuous casting roll bearing housing.

[0041] In addition, the present invention also relates to a method for repairing a continuous casting roll bearing housing, comprising the following steps:

[0042] Step 1: Place the continuous casting roll bearing housing to be repaired inside the two clamping plates 516 in this device. The clamping plates 516 tightly hold the bearing housing by the contraction force of the hydraulic push rod 55, ensuring its stability during the inspection and repair process.

[0043] Step 2: The inverted T-shaped sliding rod 46 drives the detection head 47 to move along the set trajectory to perform a comprehensive inspection of the bearing housing, collect and analyze the damage data of the bearing housing, and provide an accurate basis for subsequent repair work.

[0044] Step 3: Based on the detection data, the processor automatically selects the appropriate repair tool, such as an electroplating head, a welding head, or a grinding head, and sets the corresponding repair program;

[0045] Step 4: Start robotic arm 2 and, according to the processor's instructions, precisely perform the repair operation to clean, repair, or strengthen the surface of the bearing housing;

[0046] Step 5: After the repair is completed, the detection head 47 is driven again by the inverted T-shaped slide bar 46 to perform a re-inspection to ensure that the repair quality meets the requirements;

[0047] Step Six: Finally, by extending the hydraulic push rod 55, the clamp 516 is released, and the repaired continuous casting roll bearing seat is taken out, completing the entire repair process.

[0048] The working principle of this invention is as follows: When repairing the continuous casting roll bearing housing, the bearing housing is first placed inside the two clamping plates 516. Then, by retracting the hydraulic push rod 55, the push-pull plate 56 is pulled to move along the direction of the guide rod 54, causing the rotating rod 59 to rotate within the hinge groove 58 of the push-pull plate. Simultaneously, this drives the triangular rotating plate 513 to rotate, causing the clamping plate connecting block 514 to rotate within the U-shaped hinge block 510 via the rotating short rod 511 and the columnar rotating block 512. The two sets of clamping plates 516 move towards each other under the action of the clamping plate connecting plate 515 until the bearing housing is clamped and fixed. At that time, the inverted T-shaped sliding rod 46 drives the detection head 47 to move and detect different positions of the bearing housing. After the detection is completed, the data of the bearing housing that needs to be repaired is transmitted to the external processor. The processor sets the control program of the robotic arm 2 according to the received data. Then, the motor 39 starts and drives the turntable 310 to rotate. The turntable 310 drives the second turntable 312 to rotate through the track 311. The second turntable 312 drives the lead screw 316 to rotate. The lead screw 316 drives the rotation control block 319 to move through the transmission block 3110. The rotation control block 319 moves upward and thus drives the rotation control block 319 to move. The bearing housing connecting mechanism 5 drives the fixed bearing housing to move upward to the area close to the multiple robotic arms 2. At the same time, the rotation control block 319 moves upward, causing the V-shaped rotating rod 317 to rotate. The V-shaped rotating rod 317 drives the lifting plate 318 to descend along the upright 34. The lifting plate 318 drives the Z-shaped pull rod 49 to descend. The Z-shaped pull rod 49 drives the triangular rotating block 44 to rotate through the bidirectional hinge block 48. The triangular rotating block 44 drives the inverted T-shaped slide rail connecting rod 45 to rotate. The inverted T-shaped slide rail connecting rod 45 drives the inverted T-shaped slide rail 46 to rotate. 46 drives the detection head 47 to rotate, causing the detection head 47 to flip from a vertical position to a horizontal position, so as to provide a larger operating space for the robotic arm 2 to repair the bearing seat. After the detection head 47 moves to the designated position, the processor controls the corresponding robotic arm 2 to work according to the received data. If the surface of the bearing seat needs to be cleaned, the processor controls the electroplating to work to clean the surface of the bearing seat. If the surface of the bearing seat needs to be repaired, the processor controls the welding head to work to weld and repair the surface of the bearing seat. If the surface of the bearing seat needs to be strengthened, the processor controls the grinding head to work.

[0049] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the present invention as claimed. The scope of protection of this invention is defined by the appended claims and their equivalents.

Claims

1. A method and apparatus for repairing continuous casting roll bearing housings, characterized in that: Includes a base (1), with multiple robotic arms (2) fixedly connected to the top of the base (1), a detection seat (3) fixedly connected to the right side of the base (1), a detection mechanism (4) fixedly connected to the top of the inner side of the detection seat (3), and a bearing seat connecting mechanism (5) fixedly connected to the left side of the detection seat (3). The detection seat (3) includes a support platform (31), and upright plates (32) are fixedly connected to the front and rear sides of the top of the support platform (31). Horizontal plates (33) are fixedly connected to the top and bottom of the right side of the two upright plates (32). Upright poles (34) are fixedly connected to the right side of the inner side of the two sets of horizontal plates (33). The detection mechanism (4) includes two L-shaped connecting plates (41), and a U-shaped connecting plate (42) is fixedly connected to the inner side of each of the two L-shaped connecting plates (41). The outer sides of each of the two L-shaped connecting plates (41) are fixedly connected to the inner top of the two upright plates (32).

2. The method and apparatus for repairing a continuous casting roll bearing housing according to claim 1, characterized in that: A top connecting plate (35) is fixedly connected to the top left side of each of the two vertical plates (32). A V-shaped rotating rod connecting plate (36) is fixedly connected to the left side of the inner side of the two horizontal plates (33) at the bottom. A horizontal bar (37) is fixedly connected to the front and rear sides of the bottom of the two V-shaped rotating rod connecting plates (36). A motor connecting plate (38) is fixedly connected to the rear side of the rear horizontal bar (37). A motor (39) is fixedly connected to the right side of the motor connecting plate (38). A turntable (310) is fixedly connected to the output end of the motor (39). A track (311) is fitted on the outer wall of the turntable (310). A second turntable (312) is fitted on the side of the track (311) away from the turntable (310).

3. The method and apparatus for repairing a continuous casting roll bearing housing according to claim 2, characterized in that: Both crossbars (37) are fixedly connected to the outer sides of each crossbar (37). A columnar upright (315) is fixedly connected to the inner wall of the rear connecting block (314). The top of the columnar upright (315) is fixedly connected to the left side of the bottom of the rear top connecting plate (35). A lead screw (316) is rotatably connected to the inner wall of the front connecting block (314). The top of the lead screw (316) is rotatably connected to the left side of the bottom of the front top connecting plate (35). The bottom of the lead screw (316) is fixedly connected to the top of the second turntable (312).

4. The method and apparatus for repairing a continuous casting roll bearing housing according to claim 2, characterized in that: The V-shaped rotating rod connecting plate (36) is rotatably connected to both the front and rear sides of the top. The lifting plate (318) is rotatably connected to the right side of the top of the two V-shaped rotating rods (317). The inner walls of the lifting plate (318) on both the front and rear sides are slidably connected to the outer walls of the two uprights (34). The rotation control block (319) is rotatably connected to the left side of the top of the two V-shaped rotating rods (317). The bottom of the left side of the rotation control block (319) on both the front and rear sides is rotatably connected to the transmission block (3110). The inner wall of the rear transmission block (3110) is slidably connected to the outer wall of the columnar upright (315). The inner wall of the front transmission block (3110) is threadedly connected to the outer wall of the lead screw (316).

5. The method and apparatus for repairing a continuous casting roll bearing housing according to claim 1, characterized in that: A hinge block (43) is fixedly connected to the inner side of the two U-shaped connecting plates (42). A triangular rotating block (44) is rotatably connected to the inner wall of the hinge block (43). An inverted T-shaped sliding groove rod connecting rod (45) is fixedly connected to the left side of the triangular rotating block (44). An inverted T-shaped sliding groove rod (46) is fixedly connected to the left side of the inverted T-shaped sliding groove rod connecting rod (45). A detection head (47) is movably connected to the bottom left side of the inverted T-shaped sliding groove rod (46).

6. The method and apparatus for repairing a continuous casting roll bearing housing according to claim 5, characterized in that: The top of the triangular rotating block (44) is rotatably connected to a two-way hinge block (48), and the right side of the two-way hinge block (48) is rotatably connected to a Z-shaped pull rod (49). The bottom of the Z-shaped pull rod (49) is fixedly connected to the top of the lifting plate (318).

7. The method and apparatus for repairing a continuous casting roll bearing housing according to claim 1, characterized in that: The bearing seat connecting mechanism (5) includes a bearing seat connecting block (51). The right side of the bearing seat connecting block (51) is fixedly connected to the left side of the rotation control block (319). Both the front and rear sides of the left side of the bearing seat connecting block (51) are fixedly connected to horizontal L-shaped connecting rods (52). The left side of the inner side of the two horizontal L-shaped connecting rods (52) is fixedly connected to a hydraulic push-pull rod connecting block (53). The top and bottom of the hydraulic push-pull rod connecting block (53) are fixedly connected to two guide rods (54). The inner wall of the hydraulic push-pull rod connecting block (53) is fixedly connected to a hydraulic push rod (55). The right end of the hydraulic push rod (55) is fixedly connected to a push-pull plate (56). The top and bottom of the push-pull plate (56) are fixedly connected to two slide rods (57). The outer walls of the two sets of slide rods (57) are slidably connected to the inner walls of the two guide rods (54).

8. The method and apparatus for repairing a continuous casting roll bearing housing according to claim 7, characterized in that: The top and bottom of the front and rear sides of the push-pull plate (56) are provided with push-pull plate hinge grooves (58), and the inner walls of the two sets of push-pull plate hinge grooves (58) provided in the push-pull plate (56) are rotatably connected with rotating rods (59).

9. The method and apparatus for repairing a continuous casting roll bearing housing according to claim 7, characterized in that: The top and bottom of the front and rear sides of the hydraulic push-pull rod connecting block (53) are fixedly connected to U-shaped hinge blocks (510). Columnar rotating blocks (512) are rotatably connected to the left and right sides of the inner walls of the two sets of U-shaped hinge blocks (510). The tops of the multiple sets of columnar rotating blocks (512) extend to the top of the U-shaped hinge block (510). Rotary short rods (511) are rotatably connected to the outer wall of one side of the inner wall of the U-shaped hinge block (510) of the multiple sets of columnar rotating blocks (512). Clamping plates are rotatably connected to the side of the multiple sets of rotating short rods (511) away from the U-shaped hinge block (510). The connecting block (514) has a clamping plate (515) fixedly connected to the left side of each of the two sets of clamping plate connecting blocks (514). The inner sides of the two clamping plate connecting plates (515) are fixedly connected to a clamping plate (516). The top and bottom ends of the two sets of columnar rotating blocks (512) are rotatably connected to a triangular rotating plate (513). The right side of the inner side of the multiple sets of triangular rotating plates (513) is rotatably connected to the side of the two sets of rotating rods (59) away from the push-pull plate (56). The left side of the inner side of the multiple sets of triangular rotating plates (513) is rotatably connected to the outer wall of the two sets of clamping plate connecting blocks (514).

10. A method for repairing a continuous casting roll bearing housing according to any one of claims 1-9, characterized in that: Includes the following steps: Step 1: Place the continuous casting roll bearing housing to be repaired inside the two clamping plates (516) in this device. Through the contraction force of the hydraulic push rod (55), the clamping plates (516) tightly clamp the bearing housing to ensure its stability during the inspection and repair process. Step 2: Drive the detection head (47) along the set trajectory by the inverted T-shaped sliding rod (46) to perform a comprehensive inspection of the bearing housing, collect and analyze the damage data of the bearing housing, and provide accurate basis for subsequent repair work; Step 3: Based on the detection data, the processor automatically selects the appropriate repair tool, such as an electroplating head, a welding head, or a grinding head, and sets the corresponding repair program; Step 4: Start the robotic arm (2) and, according to the processor's instructions, precisely perform the repair operation to clean, repair, or strengthen the surface of the bearing seat; Step 5: After the repair is completed, the inspection head (47) is driven again by the inverted T-shaped slide bar (46) to re-inspect and ensure that the repair quality meets the requirements; Step Six: Finally, by extending the hydraulic push rod (55), the clamp (516) is released, and the repaired continuous casting roll bearing seat is taken out, completing the entire repair process.

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