Intelligent bamboo curtain double-layer folding fixed-length weaving and paving production method

Abstract

The invention relates to the field of bamboo curtain production, and discloses an intelligent bamboo curtain double-layer folding fixed-length weaving and paving production method.The intelligent bamboo curtain double-layer folding fixed-length weaving and paving production method comprises a bamboo planing box used for cutting bamboo chips, and a weaving machine is arranged on the right side of an output port of the bamboo planing box; the supporting structure comprises a first support, a second support and a third support, the first support, the second support and the third support are vertically arranged in sequence from back to front, the first support and the second support are connected through a first track, and the front surface of the second support and the rear surface of the third support are connected through a second track; the connecting point of the second rail and the third support is lower than the upper surface of the third support, and a movable material pulling device is arranged on the upper surface of the first rail. According to the bamboo curtain collecting device, by arranging the supporting structure, the movable material pulling device and the fixed material pulling device can be supported, in this way, during production, the bamboo curtains can be continuously pulled out of the knitting machine by means of the fixed material pulling device, and then the bamboo curtains can be evenly stacked at the collecting position in cooperation with the movable material pulling device.

Description

Technical Field

[0001] This invention relates to the field of bamboo curtain production, and in particular to an intelligent method for producing double-layer folded, fixed-length bamboo curtains through weaving and installation. Background Technology

[0002] Bamboo blinds are curtains woven from bamboo strips or bamboo fibers. They are suitable for large windows and are widely used in hotels, shops, restaurants, teahouses, offices, reception rooms, conference rooms, libraries and other places. They can not only provide shade, heat insulation and sound insulation, but also enhance the cultural atmosphere and taste of the place.

[0003] In existing technologies, bamboo curtain production typically involves first using a bamboo planer to plan the bamboo strips into uniformly thick bamboo sheets, and then using a weaving machine to weave the bamboo strips into bamboo curtains. This completes the initial processing of the bamboo curtains. Subsequently, the bamboo curtains can be manually pulled out to facilitate subsequent processes. To ensure production efficiency, the weaving machine can weave a large number of bamboo curtains at once, which can reduce the impact of downtime. However, excessively long bamboo curtains can lead to difficulties in material pulling and laying operations, and cannot meet the needs of mass production. Therefore, an intelligent bamboo curtain double-layer folding fixed-length weaving and laying production method is proposed to solve the above problems. Summary of the Invention

[0004] To overcome the above shortcomings, this invention provides an intelligent bamboo curtain double-layer folding fixed-length weaving and laying production method, which aims to solve the problem that "it is difficult to implement the manual pulling out and laying of bamboo curtains in the existing technology, and it cannot meet the needs of mass production."

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a method for the intelligent double-layer folding fixed-length weaving and laying production of bamboo curtains, comprising: A bamboo planer is used to cut bamboo strips, and a weaving machine is provided on the right side of the output port of the bamboo planer. The support structure includes bracket 1, bracket 2, and bracket 3, which are vertically arranged from back to front. Bracket 1 and bracket 2 are connected to each other by track 1, and the front surface of bracket 2 and the rear surface of bracket 3 are connected to each other by track 2. The connection point between track 2 and bracket 3 is lower than the upper surface of bracket 3. A movable material pulling device is provided on the upper surface of track 1, and a fixed material pulling device is provided on the upper surface of bracket 3. Paving frame one is set behind the supporting structure. Paving frame two is set behind paving frame one. Multiple sets of movable material pulling devices are provided, one of which is set above paving frame two. Multiple sets of fixed material pulling devices are provided, one of which is set above paving frame one. The mobile material pulling device includes a mounting plate, and a fixing plate is fixedly connected to both the left and right ends of the mounting plate. A roller is installed at the end of the fixing plate away from the center line of the mounting plate. The roller slides on the upper end of the track. The mobile material pulling device is provided in multiple sets, and one set of the mobile material pulling device is installed above the track.

[0006] As a further description of the above technical solution: The moving material pulling device also includes a material pulling roller, which is rotatably connected to the inner wall of a fixed plate. A material pulling motor is installed on the right surface of the fixed plate, and the output shaft of the material pulling motor is fixedly connected to the right surface of the material pulling roller.

[0007] As a further description of the above technical solution: The material pulling roller is provided in multiple sets, and the multiple sets of material pulling rollers are symmetrically arranged with the center line of the mounting plate as the axis of symmetry.

[0008] As a further description of the above technical solution: A movable motor is mounted on the upper surface of the mounting plate, and a rotating shaft is mounted at the output shaft position of the movable motor. The rotating shaft is connected to a roller drive through a gear set.

[0009] As a further description of the above technical solution: The fixed material pulling device includes a fixed plate two, which is fixedly connected to the upper surface of the bracket three. A material pulling roller two is rotatably connected to the inner wall of the fixed plate two. A material pulling motor two is installed on the right surface of the fixed plate two. The output shaft of the material pulling motor two is fixedly connected to the right end of the material pulling roller two. An extrusion roller is slidably connected to the inner wall of the fixed plate two.

[0010] As a further description of the above technical solution: A pull rod is fixedly connected to the inner wall of the extrusion roller, and a support plate is fixedly connected to the right surface of the second fixed plate. The pull rod passes through and is slidably connected to the inner wall of the support plate. A support block is threadedly connected to the outer wall of the pull rod, and the support block and the support plate are elastically connected by a compression spring.

[0011] As a further description of the above technical solution: The fixed material pulling device also includes a support shaft one, which is installed on the front surface of the bracket three near the bottom end, and the rear surface of the bracket three is equipped with two support shafts.

[0012] As a further description of the above technical solution: A support frame is fixedly connected to the inner wall of the second bracket, and a support shaft three is installed on the front surface of the second bracket near the upper part of the support frame. The front part of the support frame is fixedly connected to the inner wall of the third bracket.

[0013] As a further description of the above technical solution: The front surface of the paving frame one is provided with a support shaft four, the front surface of the paving frame one is provided with a support shaft five near the bottom, the front surface of the paving frame two is provided with a support shaft six near the top, the inner wall of the paving frame two is provided with a support shaft seven, and the center of the paving frame two is provided with a paving platform.

[0014] As a further description of the above technical solution: A method for producing intelligent bamboo blinds with double-layer folding and fixed-length weaving and installation includes the following steps: S1. Preparation Phase: S101. Equipment Debugging: Check the matching accuracy between the blades and the feeding rollers in the bamboo shaving box to ensure that thick bamboo strips can be processed into two sets of thin bamboo strips of uniform thickness; adjust the weaving parameters of the weaving machine to match the specifications of the thin bamboo strips; calibrate the verticality of bracket 1, bracket 2, and bracket 3 in the support structure, ensure the horizontality of track 1 and track 2, and ensure that the rollers of the moving material pulling device slide smoothly along the track.

[0015] S102. Device initialization: Reset the moving material pulling device to the initial position of track one and track two, adjust the distance between the extrusion roller and the material pulling roller two in the fixed material pulling device, and use the pull rod, extrusion spring and support block to make the extrusion roller maintain appropriate pressure on the bamboo curtain; test the operating status of material pulling motor one, material pulling motor two and moving motor to ensure that the servo motor speed and direction control are normal.

[0016] S103. Raw material preparation: Place the bamboo strips into the feed inlet of the bamboo planing box to ensure that the bamboo strips are conveyed without obstruction.

[0017] S2, Weaving Stage S201. Bamboo strip processing: The bamboo planer box is started, the feeding roller drives the bamboo strip to move, and the blade cuts the thick bamboo strip into two sets of thin bamboo strips. The thin bamboo strips are conveyed to the weaving machine on the right through the output port.

[0018] S202, Double-layer weaving: After receiving two sets of thin bamboo strips, the weaving machine weaves them simultaneously through an internal mechanism to form two sets of bamboo curtains. The fixed-length function ensures that the size of the bamboo curtains meets the preset specifications.

[0019] S3, Collection Phase S301, Lower layer bamboo curtain collection: A set of bamboo curtains is guided by support shaft two to a moving material pulling device above track two. Material pulling motor one drives material pulling roller one to rotate, and two sets of symmetrical material pulling rollers one clamp the bamboo curtains and move them; at the same time, the moving motor drives the rollers to move along track two through the rotating shaft and gear set, so that the bamboo curtains are stacked evenly.

[0020] S302, Upper bamboo curtain collection: Another set of bamboo curtains is guided to the fixed material pulling device via the support shaft one. The material pulling motor two drives the material pulling roller two to rotate. The squeezing roller adheres to the bamboo curtain under the action of the squeezing spring to prevent it from spinning idly and conveys the bamboo curtain backward. The bamboo curtain is guided to the moving material pulling device above the track one via the support shaft three. Stacking and collection are completed using the same principle, so that the two sets of bamboo curtains can be collected synchronously. The collected bamboo curtains can be...

[0021] S4, Paving Stage S401, Bamboo Curtain Traction: The bamboo curtain can be pulled from below support shaft five and behind support shaft four through the fixed pulling device above the paving frame one, passing in front of the paving frame one. Then the bamboo curtain will pass over support shaft six in front of the paving frame two, and circle around support shaft seven, finally contacting the pulling roller one above the paving frame two. The bamboo curtain will pass over the pulling roller one and pass through the middle position of the two sets of pulling rollers one. At this time, the pulling roller one above the paving frame two will rotate under the drive of the pulling motor one, thus pulling the bamboo curtain towards the paving platform. At this time, the end of the bamboo curtain near the paving platform will be in an unfixed state, and it will remain vertical under the action of gravity.

[0022] S402. Bamboo curtain installation: After the bamboo curtain is pulled towards the paving platform, the moving material pulling device above the second paving frame can be controlled to move back and forth, so that the bamboo curtain can be laid flat above the paving platform. By controlling the movement trajectory and traction, multi-layer continuous paving can be achieved.

[0023] The present invention has the following beneficial effects: 1. In this invention, by setting a support structure, the moving material pulling device and the fixed material pulling device can be supported. In this way, during production, the bamboo curtain can be continuously pulled out of the weaving machine with the help of the fixed material pulling device, and then the bamboo curtain can be evenly stacked at the collection position with the help of the moving material pulling device. This can achieve uninterrupted material pulling and can adapt to continuous processing and production.

[0024] 2. In this invention, by setting multiple sets of movable material pulling devices and support shafts, two sets of bamboo curtains can be guided simultaneously. One set of bamboo curtains can pass through the top of the device and be collected in conjunction with the movable material pulling device and fixed material pulling device above track one. The other set of bamboo curtains can pass through the bottom of the device and be collected with the help of the movable material pulling device above track two. The overall device is highly efficient when working.

[0025] 3. In this invention, by setting up multiple sets of movable material pulling devices and fixed material pulling devices, in actual operation, the bamboo curtain can be straightened by using the movable material pulling device above the second paving frame in conjunction with the fixed material pulling device above the first paving frame. Then, the bamboo curtain can be laid flat on the paving platform by using the horizontal movement of the movable material pulling device above the second paving frame, which is more convenient during installation.

[0026] 4. In this invention, continuous operation of the entire device can be achieved by adjusting the parameters of each motor. The left and right reciprocating material feeding can be controlled by adjusting the speed and direction of rotation of the moving motor and the material feeding motor in the moving material feeding device. Thus, during paving and collection operations, the reciprocating movement of the moving material feeding device can be used to achieve reciprocating material feeding, enabling multi-layer stacking and paving, which is more convenient during collection and paving. Attached Figure Description

[0027] Figure 1 This is a three-dimensional structural diagram of the overall device in this invention; Figure 2 This is a three-dimensional structural diagram of the support structure in this invention; Figure 3 This is a three-dimensional structural breakdown diagram of the support structure in this invention; Figure 4 This is a three-dimensional structural breakdown diagram of the moving material pulling device in this invention; Figure 5 This is a three-dimensional structural breakdown diagram of the material-fixing device in this invention; Figure 6 This is a three-dimensional structural diagram of the paving frame one in this invention; Figure 7 This is a three-dimensional structural diagram of the second paving frame in this invention.

[0028] Legend: 1. Bamboo box; 2. Weaving machine; 3. Support structure; 31. Frame 1; 32. Frame 2; 33. Frame 3; 34. Track 1; 35. Track 2; 36. Support frame; 4. Moving material pulling device; 41. Mounting plate; 42. Moving motor; 43. Shaft; 44. Gear set; 45. Fixing plate 1; 46. Roller; 47. Material pulling motor 1; 48. Material pulling roller 1; 5. Fixed material pulling device; 51 51. Support shaft 1; 52. Support shaft 2; 53. Support shaft 3; 54. Fixing plate 2; 55. Pulling roller 2; 56. Extrusion roller; 57. Pull rod; 58. Support plate; 59. Extrusion spring; 510. Support block; 511. Pulling motor 2; 512. Support shaft 4; 513. Support shaft 5; 514. Support shaft 6; 515. Support shaft 7; 6. Paving frame 1; 7. Paving frame 2; 8. Paving platform. Detailed Implementation

[0029] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0030] Reference Figures 1-3 This invention provides an embodiment of a method for intelligent double-layer folding fixed-length weaving and laying production of bamboo curtains, including a bamboo shaving box 1, a support structure 3, and a laying frame 6. The bamboo shaving box 1 is used to cut bamboo strips. The bamboo shaving box 1 is equipped with blades and a feeding roller. The feeding roller, in conjunction with the blades, can process one set of thick bamboo strips into two sets of thin bamboo strips, thus ensuring that the thickness of the bamboo strips meets production requirements. A weaving machine 2 is located on the right side of the output port of the bamboo shaving box 1. The weaving machine 2 can weave the bamboo strips discharged from the bamboo shaving box 1, forming... The bamboo curtain is produced using a double-layer weaving machine 2, which allows for the simultaneous weaving of two sets of thin bamboo strips and the simultaneous output of two sets of bamboo curtains. The support structure 3 is located at the discharge position of the weaving machine 2 and includes three supports: a first support 31, a second support 32, and a third support 33. All three supports are hollow square rods, arranged vertically from back to front, and are perpendicular to the ground. The support structure is as follows: support 1 (31) and support 2 (32) are connected by track 1 (34), and the front surface of support 2 (32) and the rear surface of support 3 (33) are connected by track 2 (35). Tracks 1 (34) and 2 (35) are parallel to the ground. The connection point between track 2 (35) and support 3 (33) is lower than the upper surface of support 3 (33). By setting this height difference, synchronous material feeding from top to bottom can be easily achieved. A moving material pulling device 4 is installed on the upper surface of track 1 (34), and a fixed material pulling device 5 is installed on the upper surface of support 3 (33). The first mounting frame 6 is located behind the support structure 3 and is used to guide the bamboo curtain to move. The second mounting frame 7 is located behind the first mounting frame 6. There is a gap between the first mounting frame 6 and the second mounting frame 7 so that the operator can move between them. This makes it convenient for the operator to enter the middle position of the device to work. There are multiple sets of moving material pulling devices 4, one of which is located above the second mounting frame 7. There are multiple sets of fixed material pulling devices 5, one of which is located above the first mounting frame 6.

[0031] Reference Figures 3-5 The movable material pulling device 4 includes a mounting plate 41 for supporting the entire movable material pulling device 4. Fixing plates 45 are fixedly connected to both the left and right ends of the mounting plate 41. Fixing plates 45 can restrict the left and right boundaries of the mounting plate 41 and can also be used to support other components. A roller 46 is installed at the end of the fixing plate 45 away from the center line of the mounting plate 41. The roller 46 proposed in this application and the outer wall of the track are both provided with gear teeth, so that movement can be achieved through the mutual meshing of the two. The roller 46 slides on the upper end of the track 34. When the roller 46 rotates, it can move back and forth through meshing with the track 34. Multiple sets of movable material pulling devices 4 are provided. One set of movable material pulling devices 4 is installed above the track 35. The two sets of movable material pulling devices 4 can respectively realize the pulling and placement of two sets of bamboo curtains.

[0032] Reference Figures 2-4 The moving material pulling device 4 also includes a material pulling roller 48 for moving the bamboo curtain. The material pulling roller 48 is rotatably connected to the inner wall of the fixed plate 45. A material pulling motor 47 for providing power for the rotation of the material pulling roller 48 is installed on the right surface of the fixed plate 45. The output shaft of the material pulling motor 47 is fixedly connected to the right surface of the material pulling roller 48. By starting the material pulling motor 47, the material pulling roller 48 can be driven to rotate. There are multiple sets of material pulling rollers 48, which are symmetrically arranged about the center line of the mounting plate 41. When pulling material, the bamboo curtain can be clamped by two sets of material pulling rollers 48. When one set of material pulling rollers rotates, the bamboo curtain can be driven to move continuously through the center position of the two sets of material pulling rollers, thereby realizing the material pulling operation. Through the cooperation of the roller 46 and the material pulling roller 48, the material pulling and reciprocating stacking can be realized, thus realizing repeated material pulling, improving production efficiency and reducing personnel burden.

[0033] Reference Figures 3-5A movable motor 42 is mounted on the upper surface of the mounting plate 41 to provide power for the rotation of the roller 46. A rotating shaft 43 is mounted at the output shaft of the movable motor 42. When the movable motor 42 is working, the rotating shaft 43 will start to rotate. The rotating shaft 43 is connected to the roller 46 through a gear set 44. When the rotating shaft 43 rotates, it will drive the roller 46 to rotate through the gear set 44, thus driving the entire movable material pulling device 4 to move back and forth. The fixed material pulling device 5 includes a support for fixing the material pulling device. The second fixing plate 54 of device 5 is fixedly connected to the upper surface of the third bracket 33. The second fixing plate 54 cannot move and can be used to provide stable support for the overall fixing and pulling device 5. The inner wall of the second fixing plate 54 is rotatably connected to the pulling roller 55 for conveying bamboo curtain. The right surface of the second fixing plate 54 is equipped with the second pulling motor 511. The output shaft of the second pulling motor 511 is fixedly connected to the right end of the second pulling roller 55. By starting the second pulling motor 511, the second pulling roller 55 can be driven to move. The rotation is achieved using servo motors, whose rotation speed can be controlled manually or by a program. A pressing roller 56 for pressing the bamboo mat is slidably connected to the inner wall of the second fixed plate 54. A pull rod 57 for pulling the pressing roller 56 is fixedly connected to the inner wall of the pressing roller 56. By pulling the pressing roller 56 with the pull rod 57, it can be moved towards the second pulling roller 55, thus stably fixing the bamboo mat at the center position between the second pulling roller 55 and the pressing roller 56. A support plate 58 for guiding the movement of the pull rod 57 is fixedly connected to the right surface of the second fixed plate 54. The pull rod 57 passes through and is slidably connected to the inner wall of the support plate 58. A support block 510 for supporting the pressing spring 59 is threadedly connected to the outer wall of the pull rod 57. The support block 510 and the support plate 58 are elastically connected through the pressing spring 59. The pressing spring 59 is sleeved on the outer wall of the pull rod 57, and it can push the support block 510 with its own elastic force to move the pull rod 57 downwards, thus moving the pressing roller 56 towards the second pulling roller 55.

[0034] Reference Figures 2-4The fixed material pulling device 5 also includes a support shaft 51 for guiding the movement of the bamboo curtain. The support shaft 51 is installed on the front surface of the bracket 33 near the bottom. The support shaft 51 can guide the bamboo curtain to bend once to reach the position of the fixed material pulling device 5. The rear surface of the bracket 33 is equipped with two sets of support shafts 52. Another set of bamboo curtains can pass under the support shafts 52 and contact the moving material pulling device 4 above the track 35 after passing through the two sets of support shafts 52. The inner wall of the bracket 32 ​​is fixedly connected with a support frame 36 for dividing the space. The front surface of the bracket 32 ​​is equipped with a support shaft 53 near the support frame 36. The bamboo curtain discharged from the rear end of the fixed material pulling device 5 can pass through the rear of the support shaft 53 and contact the moving material pulling device 4 above the track 34. The front part of the support frame 36 is fixedly connected to the inner wall of the bracket 33. The support frame 36 can prevent the curtain located above from falling below under the action of gravity.

[0035] Reference Figure 1 , Figure 6 and Figure 7 The front surface of the first paving frame 6 is provided with a support shaft 4 512 for guiding the bamboo curtain closer to the first paving frame 6. The front surface of the first paving frame 6 near the bottom is provided with a support shaft 513. The support shaft 513 is installed on the front surface of the first paving frame 6 via an extension frame and is used to guide the bending part of the bamboo curtain. The front surface of the second paving frame 7 near the top is provided with a support shaft 6 514 for supporting the bamboo curtain. Through the cooperation of the support shaft 6 514 and the fixed material pulling device 5 at the top of the first paving frame 6, the bamboo curtain can be transported in the air. The inner wall of the second paving frame 7 is provided with a support shaft 7 515. The support shaft 7 515 can be used to prevent the bamboo curtain from falling downwards at will. The center of the second paving frame 7 is provided with a paving platform 8. The upper surface of the paving platform 8 is horizontal and can be used to place the bamboo curtain.

[0036] This invention also provides a method for producing intelligent bamboo blinds with double-layer folding, fixed-length weaving and installation, comprising the following steps: S1. Preparation Phase: S101. Equipment debugging: Check the matching accuracy between the blade and the feeding roller in the bamboo planing box 1 to ensure that the thick bamboo strips can be processed into two sets of thin bamboo strips with uniform thickness; Debug the weaving parameters of the double-layer weaving machine 2 to adapt to the specifications of the thin bamboo strips; calibrate the verticality of bracket 1 31, bracket 2 32, and bracket 33 in the support structure 3, ensure the horizontality of track 1 34 and track 2 35, and ensure that the roller 46 of the moving material pulling device 4 slides smoothly along the track.

[0037] S102. Device initialization: Reset the moving material pulling device 4 to the initial position of track 1 34 and track 2 35, adjust the distance between the extrusion roller 56 and the material pulling roller 2 55 in the fixed material pulling device 5, and use the pull rod 57, extrusion spring 59 and support block 510 to make the extrusion roller 56 maintain appropriate pressure on the bamboo curtain; test the operating status of material pulling motor 1 47, material pulling motor 2 511 and moving motor 42 to ensure that the servo motor speed and direction control are normal.

[0038] S103. Raw material preparation: Place the bamboo strips into the feed inlet of the bamboo planing box 1 to ensure that the bamboo strips are conveyed without obstruction.

[0039] S2, Weaving Stage S201. Bamboo strip processing: When the bamboo planer box 1 is started, the feeding roller drives the bamboo strip to move, and the blade cuts the thick bamboo strip into two sets of thin bamboo strips. The thin bamboo strips are conveyed to the weaving machine 2 on the right side through the output port.

[0040] S202, Double-layer weaving: After receiving two sets of thin bamboo strips, the weaving machine 2 weaves them simultaneously through the internal mechanism to form two sets of bamboo curtains. The fixed-length function ensures that the size of the bamboo curtains meets the preset specifications.

[0041] S3, Collection Phase S301, Lower layer bamboo curtain collection: A set of bamboo curtains is guided by support shaft 2 52 to the moving material pulling device 4 above track 2 35. The material pulling motor 1 47 drives the material pulling roller 1 48 to rotate, and two sets of symmetrical material pulling rollers 1 48 clamp the bamboo curtain and move it; at the same time, the moving motor 42 drives the roller 46 to move along track 2 35 through the rotating shaft 43 and gear set 44, so that the bamboo curtains are stacked evenly.

[0042] S302, Upper bamboo curtain collection: Another set of bamboo curtains is guided to the fixed pulling device 5 via the support shaft 1 51. The pulling motor 2 511 drives the pulling roller 2 55 to rotate. The squeezing roller 56 adheres to the bamboo curtain under the action of the squeezing spring 59 to prevent it from spinning idly and to transport the bamboo curtain backward. The bamboo curtain is guided to the moving pulling device 4 above the track 1 34 via the support shaft 3 53. Stacking and collection are completed on the same principle to achieve synchronous collection of the two sets of bamboo curtains. The collected bamboo curtains can be...

[0043] S4, Paving Stage S401, Bamboo Curtain Traction: The bamboo curtain can be pulled from below the support shaft 513 and behind the support shaft 412 through the fixed pulling device 5 above the paving frame 6, passing in front of the paving frame 6. Then the bamboo curtain will pass over the support shaft 614 in front of the paving frame 7, and circle the support shaft 715, finally contacting the pulling roller 48 above the paving frame 7. The bamboo curtain will pass over the pulling roller 48 and pass through the middle position of the two sets of pulling rollers 48. At this time, the pulling roller 48 above the paving frame 7 will rotate under the drive of the pulling motor 47, thus pulling the bamboo curtain towards the paving platform 8. At this time, the end of the bamboo curtain near the paving platform 8 will be in an unfixed state and will remain vertical under the action of gravity.

[0044] S402, Bamboo curtain installation: After the bamboo curtain is pulled towards the paving platform 8, the moving material pulling device 4 above the paving frame 7 can be controlled to move back and forth, so that the bamboo curtain can be laid flat above the paving platform 8. By controlling the movement trajectory and traction, multi-layer continuous paving can be achieved.

[0045] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A smart bamboo curtain double-layer folding fixed-length weaving and laying device, characterized in that, include: A bamboo planer (1) is used to cut bamboo strips. A weaving machine (2) is provided on the right side of the output port of the bamboo planer (1). The support structure (3) includes a first bracket (31), a second bracket (32), and a third bracket (33). The first bracket (31), the second bracket (32), and the third bracket (33) are arranged vertically from back to front. The first bracket (31) and the second bracket (32) are connected to each other by a first track (34). The front surface of the second bracket (32) and the rear surface of the third bracket (33) are connected to each other by a second track (35). The connection point between the second track (35) and the third bracket (33) is lower than the upper surface of the third bracket (33). A moving material pulling device (4) is provided on the upper surface of the first track (34), and a fixed material pulling device (5) is provided on the upper surface of the third bracket (33). Paving frame one (6) is set behind the support structure (3). Paving frame two (7) is set behind the paving frame one (6). Multiple sets of the movable material pulling device (4) are provided, one set of the movable material pulling device (4) is set above the paving frame two (7). Multiple sets of the fixed material pulling device (5) are provided, one set of the fixed material pulling device (5) is set above the paving frame one (6). The mobile material pulling device (4) includes a mounting plate (41), and a fixing plate (45) is fixedly connected to both the left and right ends of the mounting plate (41). A roller (46) is installed at the end of the fixing plate (45) away from the center line of the mounting plate (41). The roller (46) slides on the upper end of the track (34). The mobile material pulling device (4) is provided in multiple sets, and one set of the mobile material pulling device (4) is installed above the track (35).

2. The intelligent bamboo curtain double-layer folding fixed-length weaving and laying device according to claim 1, characterized in that: The moving material pulling device (4) also includes a material pulling roller (48), which is rotatably connected to the inner wall of the fixed plate (45). A material pulling motor (47) is installed on the right surface of the fixed plate (45), and the output shaft of the material pulling motor (47) is fixedly connected to the right surface of the material pulling roller (48).

3. The intelligent bamboo curtain double-layer folding fixed-length weaving and laying device according to claim 2, characterized in that: The material pulling roller (48) is provided in multiple sets, and the multiple sets of material pulling rollers (48) are symmetrically arranged with the center line of the mounting plate (41) as the axis of symmetry.

4. The intelligent bamboo curtain double-layer folding fixed-length weaving and laying device according to claim 1, characterized in that: A mobile motor (42) is mounted on the upper surface of the mounting plate (41), and a rotating shaft (43) is mounted on the output shaft of the mobile motor (42). The rotating shaft (43) is connected to the roller (46) through a gear set (44).

5. The intelligent bamboo curtain double-layer folding fixed-length weaving and laying device according to claim 1, characterized in that: The fixed material pulling device (5) includes a fixed plate two (54), which is fixedly connected to the upper surface of the bracket three (33). The inner wall of the fixed plate two (54) is rotatably connected to a material pulling roller two (55). The right surface of the fixed plate two (54) is equipped with a material pulling motor two (511). The output shaft of the material pulling motor two (511) is fixedly connected to the right end of the material pulling roller two (55). The inner wall of the fixed plate two (54) is slidably connected to a squeezing roller (56).

6. The intelligent bamboo curtain double-layer folding fixed-length weaving and laying device according to claim 5, characterized in that: A pull rod (57) is fixedly connected to the inner wall of the extrusion roller (56), and a support plate (58) is fixedly connected to the right surface of the second fixed plate (54). The pull rod (57) passes through and is slidably connected to the inner wall of the support plate (58). A support block (510) is threadedly connected to the outer wall of the pull rod (57). The support block (510) and the support plate (58) are elastically connected by a compression spring (59).

7. The intelligent bamboo curtain double-layer folding fixed-length weaving and laying device according to claim 1, characterized in that: The fixed material pulling device (5) also includes a support shaft one (51), which is installed on the front surface of the bracket three (33) near the bottom end. The rear surface of the bracket three (33) is equipped with a support shaft two (52) and there are two sets of them.

8. The intelligent bamboo curtain double-layer folding fixed-length weaving and laying device according to claim 7, characterized in that: The inner wall of the second bracket (32) is fixedly connected to a support frame (36), and a support shaft (53) is installed on the front surface of the second bracket (32) near the upper part of the support frame (36). The front part of the support frame (36) is fixedly connected to the inner wall of the third bracket (33).

9. The intelligent bamboo curtain double-layer folding fixed-length weaving and laying device according to claim 7, characterized in that: The front surface of the first paving frame (6) is provided with a fourth support shaft (512), the front surface of the first paving frame (6) is provided with a fifth support shaft (513) near the bottom, the front surface of the second paving frame (7) is provided with a sixth support shaft (514) near the top, the inner wall of the second paving frame (7) is provided with a seventh support shaft (515), and the center of the second paving frame (7) is provided with a paving platform (8).

10. A method for producing intelligent bamboo curtains with double-layer folding and fixed-length weaving and installation, comprising the intelligent bamboo curtain double-layer folding and fixed-length weaving and installation device as described in claims 1-9, characterized in that: Includes the following steps: S1. Preparation Phase: S101, Equipment debugging: Check the matching accuracy between the blade and the feeding roller in the bamboo planing box (1) to ensure that the thick bamboo strips can be processed into two sets of thin bamboo strips with uniform thickness; Debug the weaving parameters of the weaving machine (2) (double layer weaving machine) to make it suitable for the specifications of thin bamboo strips; calibrate the verticality of the support structure (3) bracket one (31), bracket two (32), and bracket three (33) to ensure the horizontality of track one (34) and track two (35) and ensure that the roller (46) of the moving material pulling device (4) slides smoothly along the track; S102, Device initialization: Reset the moving material pulling device (4) to the initial position of track one (34) and track two (35), adjust the distance between the extrusion roller (56) and the material pulling roller two (55) in the fixed material pulling device (5), and use the pull rod (57), extrusion spring (59) and support block (510) to make the extrusion roller (56) maintain appropriate pressure on the bamboo curtain; test the operating status of material pulling motor one (47), material pulling motor two (511) and moving motor (42) to ensure that the servo motor speed and direction control are normal; S103, Raw material preparation: Place the bamboo strips into the feed inlet of the bamboo planing box (1) to ensure that the bamboo strips are conveyed without jamming; S2, Weaving Stage: S201, Bamboo strip processing: The bamboo planer (1) is started, the feeding roller drives the bamboo strip to move, and the blade cuts the thick bamboo strip into two sets of thin bamboo strips. The thin bamboo strips are conveyed to the weaving machine (2) on the right side through the output port. S202, Double-layer weaving: After receiving two sets of thin bamboo strips, the weaving machine (2) weaves them simultaneously through the internal mechanism to form two sets of bamboo curtains. The fixed length function ensures that the size of the bamboo curtains meets the preset specifications. S3, Collection Phase: S301, Lower layer bamboo curtain collection: A set of bamboo curtains is guided by the second support shaft (52) to the moving material pulling device (4) above the second track (35). The material pulling motor (47) drives the material pulling roller (48) to rotate, and the two sets of symmetrical material pulling rollers (48) clamp the bamboo curtains to move; at the same time, the moving motor (42) drives the roller (46) to move along the second track (35) through the rotating shaft (43) and the gear set (44) so ​​that the bamboo curtains are stacked evenly; S302, Upper bamboo curtain collection: Another set of bamboo curtains is guided to the fixed pulling device (5) via the support shaft one (51). The pulling motor two (511) drives the pulling roller two (55) to rotate. The squeezing roller (56) adheres to the bamboo curtain under the action of the squeezing spring (59) to prevent it from spinning, and conveys the bamboo curtain backward. The bamboo curtain is guided to the moving pulling device (4) above the track one (34) via the support shaft three (53). The stacking collection is completed in the same way, realizing the synchronous collection of the two sets of bamboo curtains. The collected bamboo curtains can be used for stacking collection. S4, Paving Stage: S401, Bamboo curtain traction: The bamboo curtain can be pulled from below the support shaft five (513) and behind the support shaft four (512) through the fixed material pulling device (5) above the paving frame one (6) to the front of the paving frame one (6). Then the bamboo curtain will pass over the support shaft six (514) in front of the paving frame two (7) and circle the support shaft seven (515), and finally contact the material pulling roller one (48) above the paving frame two (7). The bamboo curtain will pass over the material pulling roller one (48) above the material pulling roller one (48) and pass through the middle position of the two sets of material pulling rollers one (48). At this time, the material pulling roller one (48) above the paving frame two (7) will rotate under the drive of the material pulling motor one (47). In this way, the bamboo curtain can be pulled to the paving platform (8). At this time, the end of the bamboo curtain close to the paving platform (8) will be in an unfixed state and will remain vertical under the action of gravity. S402, Bamboo curtain installation: After the bamboo curtain is pulled towards the paving platform (8), the moving material pulling device (4) above the paving frame (7) can be controlled to move back and forth, so that the bamboo curtain can be laid flat above the paving platform (8). By controlling the movement trajectory and traction, multi-layer continuous paving can be achieved.

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