Smelting device for producing corrosion-resistant stainless steel for high-performance machine tool
By designing a retractable and rotatable oxygen blowing head and a high-efficiency smoke extraction system, the problems of uneven oxygen blowing and low smoke extraction efficiency in existing smelting equipment have been solved, thereby improving the production quality and efficiency of high-performance corrosion-resistant stainless steel.
Patent Information
- Application Number
- CN202511084379.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-04
- Publication Date
- 2025-10-31
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing smelting equipment suffers from uneven oxygen blowing, low flue gas efficiency, and poor furnace body adjustment stability, making it difficult to meet the production requirements of high-performance corrosion-resistant stainless steel.
A smelting device was designed, comprising a mounting base, a smoke exhaust mechanism, a moving mechanism, internal and external oxygen blowing mechanisms, and a support and adjustment mechanism. This device enables flexible extension, retraction, and rotation of the oxygen blowing head and efficient smoke exhaust. The support and adjustment mechanism provides stable support, thereby improving smelting efficiency and safety.
It improves the uniformity of oxygen blowing and the efficiency of smoke extraction, improves the working environment, and enhances the quality and efficiency of stainless steel production, making it suitable for large-scale industrial production.
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Figure CN120866596A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of stainless steel production equipment technology, and in particular to a smelting apparatus for producing corrosion-resistant stainless steel for high-performance machine tools. Background Technology
[0002] In the production process of high-performance corrosion-resistant stainless steel for machine tools, the smelting process has a decisive impact on the uniformity, purity, and properties of the stainless steel, while the performance of the smelting equipment directly affects smelting efficiency and product quality. Currently, traditional stainless steel smelting equipment has many shortcomings in practical applications and is difficult to meet the production requirements of high-performance corrosion-resistant stainless steel.
[0003] Existing oxygen blowing mechanisms in smelting plants are mostly fixed structures or can only move in one direction, making it impossible to flexibly adjust the position and depth of the oxygen blowing head according to smelting requirements. When blowing oxygen into the raw materials in the furnace, uneven oxygen blowing often occurs, leading to localized over- or under-oxidation of the raw materials, affecting the compositional stability of stainless steel. While some devices can rotate the oxygen blowing head, they cannot simultaneously accommodate extension and retraction, making it difficult to adapt to the oxygen blowing depth requirements of different smelting stages and limiting the improvement of smelting efficiency.
[0004] Another prominent problem is the unreasonable design of the flue gas exhaust system. The smelting process generates a large amount of flue gas containing harmful substances. If the exhaust is not timely or thorough, it will not only pollute the working environment but may also affect the health of operators. Traditional exhaust systems have fixed positions, making it difficult to precisely align with the furnace opening, resulting in low exhaust efficiency. Furthermore, some flue gas overflows from the furnace opening, making effective collection and treatment impossible.
[0005] To address the aforementioned issues, developing a high-performance smelting device capable of flexible extension and rotation of the oxygen blowing head, efficient and thorough smoke extraction, and stable furnace body adjustment is of great significance for improving the production quality and efficiency of corrosion-resistant stainless steel for high-performance machine tools. Summary of the Invention
[0006] The purpose of this invention is to provide a high-performance smelting apparatus for producing corrosion-resistant stainless steel for machine tools, which solves the problems of uneven oxygen blowing, low flue gas efficiency, and poor furnace body adjustment stability in existing smelting apparatuses.
[0007] To address the aforementioned problems, the present invention provides a technical solution: a smelting apparatus for producing corrosion-resistant stainless steel for high-performance machine tools, comprising a smelting furnace, a mounting base, a mounting cavity, a fume extraction mechanism, a moving mechanism, an internal and external oxygen blowing mechanism, and a support and adjustment mechanism; the mounting cavity is located inside the lower right side of the mounting base; the fume extraction mechanism is located inside the center of the left side of the mounting base; the moving mechanism is located inside the upper side of the mounting base, and the right side of the moving mechanism is connected to the internal and external oxygen blowing mechanism; the smelting furnace is connected inside the mounting cavity through the support and adjustment mechanism.
[0008] Preferably, the smoke exhaust mechanism includes a movable pipe, a fixed pipe, a cylinder, and a connecting block; the fixed pipe and the cylinder are both externally and internally fixedly connected to the center left side of the mounting base; the movable pipe is externally and internally connected to the fixed pipe, and the connecting block is fixedly connected to the upper right side of the movable pipe, and the left side of the connecting block is fixedly connected to the end of the piston rod on the right side of the cylinder.
[0009] Preferably, the moving mechanism includes a telescopic arm, a limiting block, a second cylinder, a second connecting block, and a lifting mechanism; the telescopic arm is laterally movably connected to the upper side of the mounting base, the left end of the telescopic arm is fixedly connected to the limiting block, the right side of the telescopic arm is connected to the inner and outer oxygen blowing mechanism through the lifting mechanism, and the upper right side of the telescopic arm is fixedly connected to the second connecting block; the second cylinder is externally fixedly connected to the upper side of the mounting base, and the right piston rod end of the second cylinder is fixedly connected to the left side of the second connecting block.
[0010] Preferably, the lifting mechanism includes a guide hole and a cylinder; the right side of the guide hole is located inside the right side of the telescopic arm, and an internal and external oxygen blowing mechanism is movably connected inside the guide hole; there are several cylinders, and the external parts of the several cylinders are fixedly connected to the inside of the right edge of the telescopic arm, and the lower piston rod ends of the several cylinders are connected to the lower step surface of the internal and external oxygen blowing mechanism.
[0011] Preferably, the internal and external oxygen blowing mechanism includes a movable seat, a telescopic rotary oxygen blowing mechanism, and a smoke exhaust structure; the telescopic rotary oxygen blowing mechanism is located inside the center of the movable seat, and the smoke exhaust structure is located inside the lower side of the movable seat.
[0012] Preferably, the telescopic rotary oxygen blowing mechanism includes an oxygen inlet pipe, a first motor, a first driving gear, a second motor, a first driven gear, a splined shaft, a splined sleeve, an oxygen blowing head, a first screw, a second guide hole, a third guide hole, and a movable arm; the first motor is fixedly connected to the center of the top of the movable seat; the second motor is fixedly connected to the inside of the upper right side of the movable seat, and the first driving gear is fixedly connected to the output shaft on the left side of the second motor; the second guide hole is located inside the center of the movable seat, and the first screw is movably connected to the center of the second guide hole, with the upper center of the first screw fixedly connected to the lower output shaft of the motor; the splined shaft is movably connected to the right side of the second guide hole, and... A driven gear is fixedly connected to the upper side of the spline shaft, and the driven gear is connected to the driving gear. An oxygen inlet pipe is fixedly connected to the left side of the guide hole. The movable arm is vertically movably connected to the inside of the guide hole. The threaded hole in the center of the movable arm is connected to the screw. A spline hole sleeve is movably connected to the right side of the movable arm, and the spline hole in the center of the spline hole sleeve is connected to the spline shaft. A vertical guide hole three is provided inside the left side of the movable arm, and the inside of the guide hole three is movably connected to the outside of the oxygen inlet pipe. The oxygen blowing head is located on the lower side of the movable arm, and the upper side of the oxygen blowing head is connected to the guide hole three and the lower side of the spline hole sleeve.
[0013] Preferably, the oxygen blowing head includes a rotating seat, air blowing holes, an annular groove one, a driven gear two, and a driving gear two; the upper side of the rotating seat is movably connected to the lower side of the movable arm; the upper side of the rotating seat has an annular groove one around its perimeter, and the interior of the annular groove one is connected to the lower opening of the guide hole three; several air blowing holes are formed around the bottom surface of the annular groove one; the center of the driven gear two is fixedly connected to the upper side of the rotating seat; the center of the driving gear two is fixedly connected to the lower side of the spline hole sleeve, and the driving gear two is connected to the driven gear two.
[0014] Preferably, the smoke exhaust structure includes a second transverse groove and an exhaust port; the second transverse groove is formed around the bottom surface of the movable seat, and an exhaust port is formed on the upper left side of the second transverse groove.
[0015] Preferably, the support adjustment mechanism includes a motor, a rotating shaft, and an auxiliary support device; there are two rotating shafts, the inner sides of which are fixedly connected to the front and rear centers of the outside of the smelting furnace, and the outer sides of which are movably connected to the front and rear interiors of the mounting cavity; the motor is fixedly connected to the outside of the mounting base, and the output shaft of the motor is fixedly connected to the rear center of the rotating shaft; the auxiliary support device is fixedly connected to the lower side of the mounting cavity.
[0016] Preferably, the auxiliary support device includes a support block, a lifting block, a guide hole seat, a sliding hole, a first transmission gear, a second transmission gear, a second screw, a third driven gear, a third driving gear, a fourth motor, a transmission shaft, and a connecting seat. Two guide hole seats are provided, each fixedly connected to the left and right sides of the connecting seat, and each guide hole seat has a sliding hole inside its upper side. The fourth motor is fixedly connected to the center of the upper side of the connecting seat, and the third driving gear is fixedly connected to the lower output shaft of the fourth motor. The transmission shaft is movably connected inside the connecting seat, and the third driven gear is fixedly connected to the outer center of the transmission shaft. Furthermore, the driven gear three is connected to the driving gear three, and transmission gear one is fixedly connected to both sides of the transmission shaft; there are two screws two, each movably connected to the center of a corresponding sliding hole, and transmission gear two is fixedly connected to the lower end of each screw two, and each transmission gear two is connected to the corresponding transmission gear one; there are two lifting blocks, each movably connected to the inside of a corresponding sliding hole, and threaded holes in the center of each lifting block are connected to the corresponding screws two, and support blocks are fixedly connected to the top of each lifting block.
[0017] This invention provides a smelting apparatus for producing high-performance corrosion-resistant stainless steel for machine tools, which has the following beneficial effects:
[0018] (1) The present invention has a reasonable and simple structure, low production cost and convenient installation. Through the cooperation of auxiliary support device and rotating shaft, it can provide stable support for smelting furnace, and at the same time, the angle of smelting furnace can be flexibly adjusted to ensure the stability and safety of smelting and pouring process.
[0019] (2) The oxygen blowing mechanism of the present invention can realize rotation and extension functions, which can blow oxygen evenly on the surface of the raw material and blow oxygen deep into the interior of the raw material, greatly improving the uniformity of oxygen blowing and smelting efficiency, and meeting the needs of different smelting stages.
[0020] (3) Through the synergistic effect of the smoke exhaust mechanism and the smoke exhaust structure, the present invention can efficiently collect and exhaust the flue gas generated during the smelting process, reduce the overflow of flue gas, improve the working environment, and protect the health of operators.
[0021] (4) The moving mechanism and lifting mechanism of the present invention can flexibly adjust the position and height of the oxygen blowing mechanism so that it can be far away from or close to the smelting furnace, which facilitates the addition of raw materials and smelting operations and improves the ease of operation of the device.
[0022] (5) The various mechanisms of the present invention are closely coordinated and the operation process is coherent, which can effectively improve the production quality and efficiency of corrosion-resistant stainless steel for high-performance machine tools and is suitable for large-scale industrial production. Attached Figure Description
[0023] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings of the embodiments will be briefly described below.
[0024] The accompanying drawings described below are only related to some embodiments of the invention and are not intended to limit the invention.
[0025] In the attached diagram:
[0026] Figure 1 This is a schematic diagram of the structure of the present invention.
[0027] Figure 2 for Figure 1 A sectional view.
[0028] Figure 3 This is a schematic diagram of the smoke exhaust mechanism.
[0029] Figure 4 This is a schematic diagram of the moving mechanism.
[0030] Figure 5 This is a schematic diagram of the lifting mechanism.
[0031] Figure 6 This is a schematic diagram of the internal and external oxygen blowing mechanism.
[0032] Figure 7 This is a schematic diagram of a telescopic rotary oxygen blowing mechanism.
[0033] Figure 8 This is a schematic diagram of the oxygen blowing head.
[0034] Figure 9 This is a schematic diagram of the smoke exhaust structure.
[0035] Figure 10 A schematic diagram of the structure supporting the adjustment mechanism.
[0036] Figure 11 This is a schematic diagram of the auxiliary support device.
[0037] 1-Smelting furnace; 2-Mounting base; 3-Mounting cavity; 4-Fume exhaust mechanism; 5-Moving mechanism; 6-Internal and external oxygen blowing mechanism; 7-Support adjustment mechanism; 41-Moving pipe; 42-Fixed pipe; 43-Cylinder 1; 44-Connecting block 1; 51-Telescopic arm; 52-Limit block; 53-Cylinder 2; 54-Connecting block 2; 55-Lifting mechanism; 551-Guide hole 1; 552-Cylinder 3; 61-Moving base; 62-Telescopic rotary oxygen blowing mechanism; 63-Fume exhaust structure; 621-Oxygen inlet pipe; 622-Motor 1; 623-Driving gear 1; 624-Motor 2; 625-Driven gear 1; 626-Splined shaft; 627-Splined hole sleeve; 628-Oxygen blowing head; 62 9-Screw 1; 6210-Guide Hole 2; 6211-Guide Hole 3; 6212-Moving Arm; 6281-Rotating Seat; 6282-Air Blowing Hole; 6283-Annular Groove 1; 6284-Driven Gear 2; 6285-Driving Gear 2; 631-Transverse Groove 2; 632-Exhaust Hole; 71-Motor 3; 72-Rotating Shaft; 73-Auxiliary Support Device; 731-Support Block; 732-Lifting Block; 733-Guide Hole Seat; 734-Sliding Hole; 735-Transmission Gear 1; 736-Transmission Gear 2; 737-Screw 2; 738-Driven Gear 3; 739-Driving Gear 3; 7310-Motor 4; 7311-Transmission Shaft; 7312-Connecting Seat. Detailed Implementation
[0038] like Figure 1 and Figure 2 As shown, this specific embodiment adopts the following technical solution: a smelting device for producing corrosion-resistant stainless steel for high-performance machine tools, including a smelting furnace 1, and further including a mounting base 2, a mounting cavity 3, a smoke exhaust mechanism 4, a moving mechanism 5, an internal and external oxygen blowing mechanism 6, and a support and adjustment mechanism 7; the mounting cavity 3 is located inside the lower right side of the mounting base 2; the smoke exhaust mechanism 4 is located inside the center of the left side of the mounting base 2; the moving mechanism 5 is located inside the upper side of the mounting base 2, and the right side of the moving mechanism 5 is connected to the internal and external oxygen blowing mechanism 6; the smelting furnace 1 is connected to the inside of the mounting cavity 3 through the support and adjustment mechanism 7.
[0039] like Figure 3 As shown, the smoke exhaust mechanism 4 includes a movable pipe 41, a fixed pipe 42, a cylinder 43, and a connecting block 44; the fixed pipe 42 and the cylinder 43 are both externally and internally fixedly connected to the center left side of the mounting base 2; the movable pipe 41 is externally movably connected to the inside of the fixed pipe 42, and the connecting block 44 is fixedly connected to the upper right side of the movable pipe 41, and the left side of the connecting block 44 is fixedly connected to the end of the piston rod on the right side of the cylinder 43.
[0040] like Figure 4As shown, the moving mechanism 5 includes a telescopic arm 51, a limiting block 52, a second cylinder 53, a second connecting block 54, and a lifting mechanism 55. The telescopic arm 51 is laterally movably connected to the upper interior of the mounting base 2. The limiting block 52 is fixedly connected to the left end of the telescopic arm 51. The right side of the telescopic arm 51 is connected to the inner and outer oxygen blowing mechanism 6 through the lifting mechanism 55. The second connecting block 54 is fixedly connected to the upper right side of the telescopic arm 51. The second cylinder 53 is externally fixedly connected to the upper interior of the mounting base 2. The piston rod end on the right side of the second cylinder 53 is fixedly connected to the left side of the second connecting block 54.
[0041] like Figure 5 As shown, the lifting mechanism 55 includes a guide hole 551 and a cylinder 552; the right side of the guide hole 551 is located inside the right side of the telescopic arm 51, and the inner and outer oxygen blowing mechanism 6 is movably connected inside the guide hole 551; there are several cylinders 552, and the outside of the several cylinders 552 are respectively fixedly connected to the inside of the right edge of the telescopic arm 51, and the lower piston rod ends of the several cylinders 552 are all connected to the lower stepped surface of the inner and outer oxygen blowing mechanism 6.
[0042] like Figure 6 As shown, the internal and external oxygen blowing mechanism 6 includes a movable seat 61, a telescopic and rotary oxygen blowing mechanism 62, and a smoke exhaust structure 63; the telescopic and rotary oxygen blowing mechanism 62 is provided in the center of the movable seat 61, and the smoke exhaust structure 63 is provided in the lower side of the movable seat 61.
[0043] like Figure 7As shown, the telescopic rotary oxygen blowing mechanism 62 includes an oxygen inlet pipe 621, a first motor 622, a first driving gear 623, a second motor 624, a first driven gear 625, a splined shaft 626, a splined sleeve 627, an oxygen blowing head 628, a first screw 629, a second guide hole 6210, a third guide hole 6211, and a movable arm 6212. The first motor 622 is fixedly connected to the center of the top of the movable base 61. The second motor 624 is fixedly connected to the interior of the upper right side of the movable base 61, and the first driving gear 623 is fixedly connected to the output shaft on the left side of the second motor 624. The second guide hole 6210 is located inside the center of the movable base 61, and the first screw 629 is movably connected to the center of the second guide hole 6210. The upper center of the first screw 629 is fixedly connected to the lower output shaft of the first motor 622, and the splined shaft 626 is movably connected to the right side of the second guide hole 6210. Furthermore, a driven gear 625 is fixedly connected to the upper external side of the spline shaft 626, and the driven gear 625 is connected to the driving gear 623. An oxygen inlet pipe 621 is fixedly connected to the left side of the guide hole 6210. The movable arm 6212 is vertically movably connected to the inside of the guide hole 6210. The threaded hole in the center of the movable arm 6212 is connected to the screw 629. A spline hole sleeve 627 is movably connected to the right side of the movable arm 6212, and the spline hole in the center of the spline hole sleeve 627 is connected to the spline shaft 626. A vertical guide hole 6211 is provided inside the left side of the movable arm 6212, and the inside of the guide hole 6211 is movably connected to the outside of the oxygen inlet pipe 621. An oxygen blowing head 628 is located on the lower side of the movable arm 6212, and the upper side of the oxygen blowing head 628 is connected to the lower side of the guide hole 6211 and the spline hole sleeve 627.
[0044] like Figure 8 As shown, the oxygen blowing head 628 includes a rotating base 6281, an air blowing hole 6282, an annular groove 6283, a driven gear 6284, and a driving gear 6285. The upper side of the rotating base 6281 is movably connected to the lower side of the movable arm 6212. The upper side of the rotating base 6281 has an annular groove 6283 around its perimeter, and the interior of the annular groove 6283 is connected to the lower opening of the guide hole 6211. Several air blowing holes 6282 are formed around the bottom surface of the annular groove 6283. The center of the driven gear 6284 is fixedly connected to the upper side of the rotating base 6281. The center of the driving gear 6285 is fixedly connected to the lower side of the spline hole sleeve 627, and the driving gear 6285 is connected to the driven gear 6284.
[0045] like Figure 9 As shown, the smoke exhaust structure 63 includes a second transverse groove 631 and an exhaust hole 632; the second transverse groove 631 is formed around the bottom surface of the movable seat 61, and the exhaust hole 632 is formed on the upper left side of the second transverse groove 631.
[0046] like Figure 10 As shown, the support adjustment mechanism 7 includes a motor 71, a rotating shaft 72, and an auxiliary support device 73; there are two rotating shafts 72, with their inner sides fixedly connected to the front and rear centers of the outside of the smelting furnace 1, and their outer sides movably connected to the front and rear interiors of the mounting cavity 3; the motor 71 is fixedly connected to the outside of the mounting base 2, and the output shaft of the motor 71 is fixedly connected to the rear center of the rotating shaft 72; the auxiliary support device 73 is fixedly connected to the lower side of the mounting cavity 3.
[0047] like Figure 11 As shown, the auxiliary support device 73 includes a support block 731, a lifting block 732, a guide hole seat 733, a sliding hole 734, a first transmission gear 735, a second transmission gear 736, a second screw 737, a third driven gear 738, a third driving gear 739, a fourth motor 7310, a transmission shaft 7311, and a connecting seat 7312. There are two guide hole seats 733, which are fixedly connected to the left and right sides of the connecting seat 7312 respectively. Each of the two guide hole seats 733 has a sliding hole 734 inside its upper side. The fourth motor 7310 is fixedly connected to the center of the upper side of the connecting seat 7312, and the third driving gear 739 is fixedly connected to the output shaft of the fourth motor 7310. The transmission shaft 7311 is movably connected inside the connecting seat 7312, and the center of the transmission shaft 7311... A driven gear 738 is externally fixedly connected, and the driven gear 738 is connected to the driving gear 739. A transmission gear 735 is fixedly connected to both sides of the transmission shaft 7311. Two screws 737 are movably connected to the center of corresponding sliding holes 734. A transmission gear 736 is fixedly connected to the lower end of each screw 737, and the transmission gear 736 is connected to the corresponding transmission gear 735. Two lifting blocks 732 are externally movably connected to the inside of corresponding sliding holes 734. Threaded holes in the center of each lifting block 732 are connected to the corresponding screws 737. A support block 731 is fixedly connected to the top of each lifting block 732.
[0048] The invention is used in the following manner: The invention has a reasonable and simple structure, low production cost, and convenient installation. In the support adjustment mechanism 7, motor 3 71 is not started, and the smelting furnace 1 is stably placed in the mounting cavity 3 via two rotating shafts 72. The support block 731 of the auxiliary support device 73 is in contact with the bottom of the smelting furnace 1. At this time, motor 4 7310 is in a stopped state, and the lifting block 732 is kept at a fixed height by the limiting of screw 2 737, providing stable support for the smelting furnace 1. Subsequently, the piston rod of cylinder 1 43 of the exhaust mechanism 4 retracts, and the movable tube 41 is housed inside the fixed tube 42. The right end of the movable tube 41 is away from the left side of the smelting furnace 1. Then, cylinder 3 552 of the lifting mechanism 55... The piston rod retracts, placing the internal and external oxygen blowing mechanism 6 at a higher position, away from the opening of the smelting furnace 1. Then, the piston rod of cylinder 53 of the moving mechanism 5 retracts, causing the telescopic arm 51 to move to the left inside the upper side of the mounting base 2. This further moves the internal and external oxygen blowing mechanism 6 away from the smelting furnace 1, facilitating the addition of stainless steel raw materials into the furnace 1. After addition, the piston rod of cylinder 53 of the moving mechanism 5 extends, pushing the telescopic arm 51 to the right via connecting block 54, moving the internal and external oxygen blowing mechanism 6 directly above the smelting furnace 1. Subsequently, the piston rod of cylinder 552 extends, pushing the internal and external oxygen blowing mechanism 6 downwards along the guide hole 551 until the lower side of the movable base 61 approaches the opening of the smelting furnace 1. Simultaneously, the cylinder 43 extends, allowing the right opening of the movable tube 41 to be inserted into the exhaust port 632. Then, the telescopic rotary oxygen blowing mechanism 62 is activated, and the oxygen inlet pipe 621 is connected to the oxygen source. At this time, oxygen enters the annular groove 6283 through the oxygen inlet pipe 621 and the guide hole 6211, and is then sprayed onto the raw material through several blowing holes 6282. At the same time, the motor 624 is activated, and the drive gear 623 drives the driven gear 625 to rotate. The spline shaft 626 rotates synchronously, transmitting torque through the spline sleeve 627, causing the drive gear 6285 to rotate, which in turn drives the driven gear 6284 and the rotating seat 6281 to rotate. The rotating oxygen blowing head 628 can achieve uniform oxygen blowing. When internal oxygen blowing is required, motor 622 first drives screw 629 to rotate, movable arm 6212 moves down along guide hole 6210, spline sleeve 627 moves down along spline shaft 626 with movable arm 6212, and oxygen inlet pipe 621 slides relative to guide hole 6211. Oxygen blowing head 628 moves down to a suitable depth inside smelting furnace 1 with movable arm 6212. Then motor 624 starts again, drive gear 623 drives driven gear 625 to rotate, spline shaft 626 rotates synchronously, and torque is transmitted through spline sleeve 627 to drive drive gear 6285 to rotate, which in turn drives driven gear 6284 and rotating seat 6281 to rotate.Oxygen enters the annular groove 6283 through the oxygen inlet pipe 621 and guide hole 6211, and is then injected into the raw material through several air blowing holes 6282. The rotating oxygen blowing head 628 achieves uniform oxygen blowing, improving smelting efficiency. The flue gas generated during smelting is collected through the transverse groove 631 on the lower side of the movable seat 61, and then discharged to the external collection device through the exhaust hole 632, movable pipe 41 and fixed pipe 42 in sequence. When the smelting is completed and needs to be tilted, the internal and external oxygen blowing mechanisms 6 are first driven to reverse. The material is positioned away from the smelting furnace 1. Then, the motor 7310 of the auxiliary support device 73 starts, driving the driven gear 738 and transmission shaft 7311 to rotate. The two transmission gears 735 on either side drive the transmission gear 736 and screw 737 to rotate respectively. The lifting block 732 moves down along the sliding hole 734, and the support block 731 disengages from the bottom of the smelting furnace 1. Subsequently, the motor 71 drives the rotating shaft 72 to rotate, causing the smelting furnace 1 to tilt, thus allowing the raw materials to be poured out for use.
[0049] The control method of this invention is either manual start-up or control through existing automation technology. The wiring diagram of the power element and the supply of power are common knowledge in the field. Furthermore, since this invention is mainly used to protect mechanical devices, the control method and wiring layout will not be explained in detail here.
[0050] In the description of the invention, it should be understood that the terms "coaxial," "bottom," "one end," "top," "middle," "other end," "upper," "side," "top," "inner," "front," "center," "both ends," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention.
[0051] In this invention, unless otherwise explicitly specified and limited, the terms "installation," "setting," "connection," "fixing," "screw connection," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.
[0052] The foregoing has shown and described the basic principles, main features, and advantages of the invention. Those skilled in the art should understand that the invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of the invention. Various changes and modifications may be made to the invention without departing from its spirit and scope. All such changes and modifications fall within the scope of the invention as claimed, which is defined by the appended claims and their equivalents.
Claims
1. A smelting apparatus for producing high-performance corrosion-resistant stainless steel for machine tools, comprising a smelting furnace (1), characterized in that: It also includes a mounting base (2), a mounting cavity (3), a smoke exhaust mechanism (4), a moving mechanism (5), an internal and external oxygen blowing mechanism (6), and a support and adjustment mechanism (7); The mounting cavity (3) is located on the lower right side of the mounting base (2); The smoke exhaust mechanism (4) is located inside the center of the left side of the mounting base (2); The moving mechanism (5) is located inside the upper side of the mounting base (2), and the right side of the moving mechanism (5) is connected to the inner and outer oxygen blowing mechanism (6); The smelting furnace (1) is connected inside the mounting cavity (3) via a support adjustment mechanism (7).
2. The smelting apparatus for producing high-performance corrosion-resistant stainless steel for machine tools according to claim 1, characterized in that: The smoke exhaust mechanism (4) includes a movable pipe (41), a fixed pipe (42), a cylinder (43), and a connecting block (44). The fixed tube (42) and cylinder (43) are both externally fixedly connected to the center of the left side of the mounting base (2) and internally fixedly connected. The movable tube (41) is externally connected to the inside of the fixed tube (42). A connecting block (44) is fixedly connected to the upper right side of the movable tube (41), and the left side of the connecting block (44) is fixedly connected to the end of the piston rod on the right side of the cylinder (43).
3. The smelting apparatus for producing high-performance corrosion-resistant stainless steel for machine tools according to claim 1, characterized in that: The moving mechanism (5) includes a telescopic arm (51), a limiting block (52), a second cylinder (53), a second connecting block (54), and a lifting mechanism (55); The telescopic arm (51) is laterally movably connected to the upper interior of the mounting base (2). A limit block (52) is fixedly connected to the left end of the telescopic arm (51). The right side of the telescopic arm (51) is connected to the inner and outer oxygen blowing mechanism (6) through the lifting mechanism (55). A connecting block two (54) is fixedly connected to the upper right side of the telescopic arm (51). The cylinder two (53) is externally fixedly connected to the upper side of the mounting base (2), and the right piston rod end of the cylinder two (53) is fixedly connected to the left side of the connecting block two (54).
4. The smelting apparatus for producing high-performance corrosion-resistant stainless steel for machine tools according to claim 3, characterized in that: The lifting mechanism (55) includes a guide hole (551) and a cylinder (552); The right side of the guide hole (551) is located inside the right side of the telescopic arm (51), and an internal and external oxygen blowing mechanism (6) is movably connected inside the guide hole (551). There are several cylinders (552), and the external parts of the cylinders (552) are fixedly connected to the inside of the right edge of the telescopic arm (51). The piston rod ends of the cylinders (552) are connected to the lower step surface of the internal and external oxygen blowing mechanism (6).
5. The smelting apparatus for producing high-performance corrosion-resistant stainless steel for machine tools according to claim 1, characterized in that: The internal and external oxygen blowing mechanism (6) includes a movable seat (61), a telescopic rotary oxygen blowing mechanism (62), and a smoke exhaust structure (63). The movable seat (61) has a telescopic rotating oxygen blowing mechanism (62) in the center, and a smoke exhaust structure (63) is provided on the lower side of the movable seat (61).
6. The smelting apparatus for producing high-performance corrosion-resistant stainless steel for machine tools according to claim 5, characterized in that: The telescopic rotary oxygen blowing mechanism (62) includes an oxygen inlet pipe (621), a motor (622), a drive gear (623), a motor (624), a driven gear (625), a splined shaft (626), a splined sleeve (627), an oxygen blowing head (628), a screw (629), a guide hole (6210), a guide hole (6211), and a movable arm (6212). The motor (622) is fixedly connected to the center of the top of the movable base (61); The second motor (624) is fixedly connected to the upper right side of the movable seat (61), and the first drive gear (623) is fixedly connected to the left output shaft of the second motor (624). The second guide hole (6210) is located inside the center of the movable seat (61). A screw (629) is movably connected to the center of the second guide hole (6210), and the upper center of the screw (629) is fixedly connected to the lower output shaft of the motor (622). A spline shaft (626) is movably connected to the right side of the second guide hole (6210), and a driven gear (625) is fixedly connected to the upper outer side of the spline shaft (626). The driven gear (625) is connected to the driving gear (623). An oxygen inlet pipe (621) is fixedly connected to the left side of the second guide hole (6210). The movable arm (6212) is vertically connected to the inside of the guide hole two (6210). The threaded hole in the center of the movable arm (6212) is connected to the screw one (629). The right side of the movable arm (6212) is movably connected to the spline hole sleeve (627), and the spline hole in the center of the spline hole sleeve (627) is connected to the spline shaft (626). The left side of the movable arm (6212) is provided with a vertical guide hole three (6211), and the inside of the guide hole three (6211) is movably connected to the outside of the oxygen inlet pipe (621). The oxygen blowing head (628) is located on the lower side of the movable arm (6212), and the upper side of the oxygen blowing head (628) is connected to the lower side of the guide hole three (6211) and the spline hole sleeve (627).
7. The smelting apparatus for producing high-performance corrosion-resistant stainless steel for machine tools according to claim 6, characterized in that: The oxygen blowing head (628) includes a rotating seat (6281), an air blowing hole (6282), an annular groove (6283), a driven gear (6284), and a driving gear (6285). The upper side of the rotating seat (6281) is movably connected to the lower side of the movable arm (6212). The upper side of the rotating seat (6281) is provided with an annular groove (6283) around its perimeter, and the interior of the annular groove (6283) is connected to the lower opening of the guide hole (6211). Several air holes (6282) are provided around the bottom surface of the annular groove (6283); The driven gear 2 (6284) is fixedly connected to the upper outer side of the rotating seat (6281) at its central interior. The central interior of the second driving gear (6285) is fixedly connected to the lower exterior of the spline hole sleeve (627), and the second driving gear (6285) is connected to the second driven gear (6284).
8. The smelting apparatus for producing high-performance corrosion-resistant stainless steel for machine tools according to claim 5, characterized in that: The smoke exhaust structure (63) includes a transverse groove (631) and an exhaust port (632). The second transverse groove (631) is opened around the bottom surface of the movable seat (61), and an exhaust hole (632) is opened on the upper left side of the second transverse groove (631).
9. The smelting apparatus for producing high-performance corrosion-resistant stainless steel for machine tools according to claim 1, characterized in that: The support adjustment mechanism (7) includes a motor (71), a rotating shaft (72), and an auxiliary support device (73). There are two rotating shafts (72). The inner sides of the two rotating shafts (72) are fixedly connected to the front and rear center of the outside of the smelting furnace (1), and the outer sides of the two rotating shafts (72) are movably connected to the front and rear sides of the mounting cavity (3). The motor three (71) is fixedly connected to the outside of the mounting base (2), and the output shaft of the motor three (71) is fixedly connected to the rear center of the rotating shaft (72); The auxiliary support device (73) is fixedly connected to the lower side of the mounting cavity (3).
10. The smelting apparatus for producing high-performance corrosion-resistant stainless steel for machine tools according to claim 9, characterized in that: The auxiliary support device (73) includes a support block (731), a lifting block (732), a guide hole seat (733), a sliding hole (734), a transmission gear one (735), a transmission gear two (736), a screw two (737), a driven gear three (738), a driving gear three (739), a motor four (7310), a transmission shaft (7311), and a connecting seat (7312). There are two guide hole seats (733), which are fixedly connected to the left and right sides of the connecting seat (7312) respectively. Each of the two guide hole seats (733) has a sliding hole (734) inside the upper side. The motor four (7310) is fixedly connected to the center of the upper side of the connecting seat (7312), and the drive gear three (739) is fixedly connected to the lower output shaft of the motor four (7310). The drive shaft (7311) is movably connected inside the connecting seat (7312). A driven gear three (738) is fixedly connected to the center of the drive shaft (7311), and the driven gear three (738) is connected to the driving gear three (739). A drive gear one (735) is fixedly connected to both sides of the drive shaft (7311). There are two screws (737), and the two screws (737) are movably connected to the center of the corresponding sliding hole (734). The lower ends of the two screws (737) are fixedly connected to the transmission gears (736), and the transmission gears (736) are respectively connected to the corresponding transmission gears (735). There are two lifting blocks (732). The two lifting blocks (732) are movably connected to the interior of the corresponding sliding holes (734). The threaded holes in the center of the two lifting blocks (732) are respectively connected to the corresponding screws (737). The top of the two lifting blocks (732) is fixedly connected to the support block (731).