Assembly type integrated pipeline modular installation device

Abstract

The invention discloses an assembly type comprehensive pipeline modular installation device which comprises a transport trolley and further comprises an installation unit arranged on the transport trolley and used for bearing each section of comprehensive pipeline and adjusting the installation position of each section of comprehensive pipeline. And the jacking unit is arranged between the mounting unit and the transport trolley and used for lifting the height of the mounting unit, so that each section of the comprehensive pipeline moves to a framework top plate along the z-axis to be flush with the previous section of the mounted comprehensive pipeline, the comprehensive pipeline is subjected to assembly type segmented design, and then the mounting unit and the jacking unit are arranged, so that the comprehensive pipeline can be assembled, and the comprehensive pipeline can be assembled. According to the invention, the integrated pipeline can be modularly mounted, and the assembly and the jacking mounting of the integrated pipeline can be synchronously carried out, so that the working efficiency is greatly improved, and meanwhile, the operation difficulty is also reduced.

Description

Technical Field

[0001] This invention relates to the field of pipeline installation technology, specifically to a modular installation device for prefabricated integrated pipelines. Background Technology

[0002] Currently, when installing integrated pipelines (air ducts, water pipes, cable trays, etc.) on the top plate of the structure, the supports and hangers are installed first, and then each pipeline is hoisted and installed multiple times. This is not only cumbersome but also time-consuming. Therefore, we have designed a modular installation device.

[0003] The above content is only used to help understand the technical solution of the present invention and does not represent an admission that the above content is the closest prior art. Summary of the Invention

[0004] The purpose of this invention is to provide a modular installation device for prefabricated integrated pipelines to solve the problems mentioned in the background art. To achieve the above objective, this invention provides the following technical solution: a modular installation device for prefabricated integrated pipelines, including a transport trolley, and further comprising:

[0005] An installation unit is mounted on the transport trolley to carry each section of the integrated pipeline and adjust the installation position of each section of the integrated pipeline.

[0006] An installation unit is mounted on the transport trolley to carry each section of the integrated pipeline and adjust the installation position of each section of the integrated pipeline.

[0007] The integrated pipeline system includes supports and hangers, as well as multiple sets of pipelines installed on the supports and hangers.

[0008] A lifting unit is located between the installation unit and the transport trolley to raise the height of the installation unit so that each section of integrated pipeline moves along the z-axis to the top plate of the structure and is flush with the previous section of integrated pipeline.

[0009] Multiple suspended units are set on both sides of the installation unit to ensure that the pipelines placed on the support frame are suspended when the support frame is raised to the top of the structure under the action of the lifting unit.

[0010] Preferably, the mounting unit includes:

[0011] The first-floor platform, connected to the lifting unit, is used to support the entire installation unit;

[0012] The second-layer platform is set on the first-layer platform;

[0013] The tray rack is detachably mounted on the second-level platform and is used to place integrated pipelines;

[0014] A lateral movement component is disposed between the first-layer platform and the second-layer platform, and is used to drive the second-layer platform to move laterally in the x-axis direction on the first-layer platform;

[0015] A detachable movable component is disposed between the second-layer platform and the pallet frame, for driving the pallet frame to move vertically in the y-axis direction on the second-layer platform, and for detachably connecting the pallet frame.

[0016] Preferably, the lateral movement component includes:

[0017] Two sets of first telescopic hydraulic rods are symmetrically arranged on both sides of the first-floor platform;

[0018] Two sets of connecting plates are set on the second-layer platform. One end of each connecting plate is fixedly set on the second-layer platform, and the other end is connected to the telescopic end of the first telescopic hydraulic rod.

[0019] Preferably, the detachable movable component includes:

[0020] Two sets of second telescopic hydraulic rods are fixedly installed on both sides of the second-layer platform, and the telescopic ends of the second telescopic hydraulic rods are provided with through holes;

[0021] A concave mounting plate is fixedly mounted on the tray frame at the through hole location;

[0022] The insertion rod is slidably disposed on the concave mounting plate. A limit plate is provided on the side of the concave groove of the concave mounting plate near the through hole, and a first pull ring is provided on the side of the insertion rod away from the through hole.

[0023] The pressing spring is sleeved on the insert rod, with one end abutting against the limiting plate and the other end abutting against the concave mounting plate.

[0024] Preferably, the lifting unit is configured as a scissor lift.

[0025] Preferably, hydraulic outriggers are provided at all four corners of the transport trolley.

[0026] Preferably, the suspended unit includes:

[0027] Multiple sets of support blocks are installed on the tray frame to support the lowest integrated pipeline, ensuring that it does not contact the support bracket;

[0028] The upper integrated pipeline support components are located on both sides of the tray frame to keep the upper pipelines in the integrated pipeline area on both sides suspended.

[0029] Preferably, the upper integrated pipeline support assembly includes:

[0030] Each side of the tray frame is provided with at least two sets of round rods;

[0031] Each set of round rods is rotatably equipped with multiple sets of support rods to provide two-point support for the upper integrated pipelines;

[0032] A fixing element is provided between the round rods of the support rod, and is used to fix the rotatably mounted support rod.

[0033] Preferably, the support rod is rotatably connected via a ring and a rod, and limit rings are provided on the upper and lower sides of the ring and the rod to maintain the support rod at a certain height;

[0034] The fastener includes:

[0035] Two fixing holes are provided through the upper limiting ring, and the included angle between the two fixing holes with the round rod as the axis is ninety degrees.

[0036] A positioning hole is provided on the ring, corresponding to the fixing hole;

[0037] A positioning rod is provided at the positions of the fixing hole and the positioning hole to fix the rotation angle of the round rod.

[0038] Compared with the prior art, the beneficial effects of the present invention are:

[0039] This invention enables modular installation of integrated pipelines by designing them in prefabricated segments and then setting up installation and lifting units. This allows the assembly and lifting of the integrated pipelines to be carried out simultaneously, which not only greatly speeds up the work but also reduces the difficulty of the operation. Attached Figure Description

[0040] Figure 1 This is a schematic diagram of the overall installation structure of the present invention;

[0041] Figure 2 This is a schematic diagram of the overall front structure of the present invention.

[0042] Figure 3 This is a schematic diagram of the overall structure of the integrated pipeline placed on the device according to the present invention;

[0043] Figure 4 This is a schematic diagram of the overall structure of the present invention;

[0044] Figure 5 This is a partial sectional view of the overall structure of the present invention from the front.

[0045] Figure 6 This is a side view of the overall structure of the present invention;

[0046] Figure 7 for Figure 4Enlarged view of point A in the middle;

[0047] Figure 8 for Figure 5 Enlarged view at point B in the middle;

[0048] Figure 9 for Figure 5 Enlarged view at point C;

[0049] Figure 10 for Figure 6 Enlarged view of point D in the middle.

[0050] Reference numerals: 1-Transport trolley; 2-Installation unit; 21-First-level platform; 22-Second-level platform; 23-Pallet frame; 24-Transverse component; 241-First telescopic hydraulic rod; 242-Connecting plate; 243-Pulley; 25-Detachable movable component; 251-Second telescopic hydraulic rod; 252-Through hole; 253-Concave mounting plate; 254-Insertion rod; 255-Limiting plate; 256-Pressing spring; 3-Lifting unit; 4-Hydraulic outrigger; 5-Suspension unit; 51-Support block; 52-Upper integrated pipeline support component; 521-Round rod; 522-Support rod; 523-Limiting ring; 524-Fixing hole; 525-Positioning hole; 526-Positioning rod. Detailed Implementation

[0051] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0052] Please see Figure 1-10 The present invention provides a technical solution: a modular installation device for prefabricated integrated pipelines, including a transport trolley 1, and further comprising:

[0053] Installation unit 2 is mounted on the transport trolley 1 and is used to carry each section of integrated pipeline and adjust the installation position of each section of integrated pipeline.

[0054] The lifting unit 3 is located between the installation unit 2 and the transport trolley 1, and is used to raise the height of the installation unit 2 so that each section of integrated pipeline moves along the z-axis to the top plate of the structure and is flush with the previous section of integrated pipeline.

[0055] The installation unit 2 includes:

[0056] The first-floor platform 21 is connected to the lifting unit 3 and is used to support the entire installation unit 2;

[0057] The second-layer platform 22 is disposed on the first-layer platform 21;

[0058] The tray rack 23 is detachably mounted on the second-layer platform 22 and is used to place integrated pipelines;

[0059] A lateral movement component 24 is disposed between the first-layer platform 21 and the second-layer platform 22, and is used to drive the second-layer platform 22 to move laterally in the x-axis direction on the first-layer platform 21;

[0060] A detachable movable component 25 is disposed between the second-layer platform 22 and the pallet frame 23, for driving the pallet frame 23 to move vertically in the y-axis direction on the second-layer platform 22, and for detachably connecting the pallet frame 23.

[0061] Additionally, the lateral movement component 24 includes:

[0062] Two sets of first telescopic hydraulic rods 241 are symmetrically arranged on both sides of the first-floor platform 21;

[0063] Two sets of connecting plates 242 are disposed on the second layer platform 22. One end of the connecting plate 242 is fixedly disposed on the second layer platform 22, and the other end is connected to the telescopic end of the first telescopic hydraulic rod 241.

[0064] Four sets of pulleys 243 are arranged at the four corners of the second-layer platform 22 near the first-layer platform 21, so that the second-layer platform 22 can move more smoothly when the first telescopic hydraulic rod 242 is pulled by the connecting plate 243.

[0065] Meanwhile, the detachable movable component 25 includes:

[0066] Two sets of second telescopic hydraulic rods 251 are fixedly installed on both sides of the second layer platform 22, and the telescopic ends of the second telescopic hydraulic rods 251 are provided with through holes 252;

[0067] A concave mounting plate 253 is fixedly mounted on a tray frame 23 at the position of the through hole 252;

[0068] The insertion rod 254 is slidably disposed on the concave mounting plate 253. A limit plate 255 is provided on the side of the concave groove of the concave mounting plate 253 near the through hole 252. A first pull ring is provided on the side of the insertion rod 254 away from the through hole 252.

[0069] The pressing spring 256 is sleeved on the insert rod 254, with one end abutting against the limiting plate 255 and the other end abutting against the concave mounting plate 253;

[0070] The detachable connection design of the tray frame 23 facilitates the installation of integrated pipelines.

[0071] The lifting unit 3 is configured as a scissor lift.

[0072] Meanwhile, hydraulic outriggers 4 are installed at all four corners of the transport trolley 1.

[0073] The tray frame 23 has multiple sets of suspended units 5 on both sides. When the support and hanger is raised to the top plate of the structure by the lifting unit 3, the pipeline placed on it is in a suspended state. This makes it easier for workers to make fine adjustments to the support and hanger and to connect and install it with the base. This is because the pipeline is heavy. If the pipeline is placed on the support and hanger before the support and hanger is installed, it is not convenient for workers to slightly move the support and hanger and connect it with the base to achieve the plug-in installation of the support and hanger.

[0074] In addition, the suspended unit 5 includes:

[0075] Multiple sets of support blocks 51 are set on the tray frame 23 to support the lowest integrated pipeline, so that it is not in contact with the support and hanger;

[0076] The upper integrated pipeline support assembly 52 is set on both sides of the tray frame 23 to keep the upper pipelines in the integrated pipelines located on both sides suspended.

[0077] The upper integrated pipeline support assembly 52 includes:

[0078] The tray frame 23 is provided with at least two sets of round rods 521 on each side;

[0079] Each set of round rods 521 is rotatably equipped with multiple sets of support rods 522 to provide two-point support for the upper integrated pipeline;

[0080] A fixing element is provided between the round rods 521 and the support rod 522, and is used to fix the rotatably mounted support rod.

[0081] Finally, the support rod 522 is rotatably set by the ring and the round rod 521, and the upper and lower sides of the ring are provided with limit rings 523 on the round rod 521 to maintain the support rod 522 at a certain height;

[0082] The fastener includes:

[0083] Two fixing holes 524 are provided through the upper limiting ring 523, and the included angle between the two fixing holes 524 with the round rod 521 as the axis is ninety degrees.

[0084] A positioning hole 525 is provided on the ring and corresponds to the fixing hole 524;

[0085] The positioning rod 526 is disposed at the positions of the fixing hole 524 and the positioning hole 525, and is used to fix the rotation angle of the round rod 521.

[0086] Construction process flow:

[0087] BIM model building and the use of BIM technology to build models provide a foundation for modular installation of prefabricated integrated pipelines.

[0088] Construction preparation, prefabricated integrated pipeline segmented and modularized, each module is 6 meters long and consists of integrated supports and hangers and pipelines such as air ducts and water pipes. The tray frame 23 is made of channel steel and has lifting lugs at the four corners.

[0089] Integrated pipeline installation involves placing and installing the integrated support brackets and pipelines such as air ducts and water pipe bridges on the tray frame 23, and using the upper integrated pipeline support component 52 to keep the air ducts, water pipe bridges and other pipelines and supports in a detached state;

[0090] After the integrated pipeline is installed on the pallet frame 23, the pallet frame 23 is lowered to the second platform 22 with the assistance of the lifting equipment through the lifting lugs at the four corners of the pallet frame 23. The through hole 252 of the telescopic end of the second telescopic hydraulic rod 251 is connected with the insertion rod 254. Then the insertion rod 254 is pulled to insert it into the through hole 252.

[0091] Base installation: Mark and drill holes on the top plate of the structure for the base used to install the supports and hangers;

[0092] The transportation and lifting operation involves transporting the integrated pipeline to the installation location via the transport trolley 1, then using hydraulic outriggers 4 for auxiliary support, and finally using the lifting unit 3 to lift the installation unit 2 to the support and hanger position at the base.

[0093] Fine-tuning is performed by using the first telescopic hydraulic rod 242 and the second telescopic hydraulic rod 251 to move the second-layer platform 22 and the pallet frame 23 horizontally and vertically, so that the support and the base are connected. The vertical support is set as a hollow channel steel. After the connection is completed, the height of the pallet frame 23 is raised so that the base is inserted into the channel steel and then fixed with bolts.

[0094] The pallet frame 23 descends and resets. Under the lifting unit 3, the pallet frame 23 first slowly descends a distance to allow the air ducts, water pipes, cable trays, and other pipelines to fall onto the support brackets. Then, it continues to descend a distance to disengage the support rod 522 from the upper integrated pipeline. Then, the positioning rod 526 is pulled out to disengage from the positioning hole 525 and the fixing hole 524. The support rod 522 is rotated 90 degrees to make it parallel to the integrated pipeline. Then, the positioning rod 526 is reinserted into the positioning hole 525 and the fixing hole 524 to fix the angle of the support rod 522. Then, the pallet frame 23 continues to descend to avoid movement interference between the support rod 522 and the pipeline during the descent, thus completing the installation of a section of pipeline.

[0095] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0096] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A modular installation device for prefabricated integrated pipelines, comprising a transport trolley (1), characterized in that, Also includes: The installation unit (2) is set on the transport trolley (1) to carry each section of the integrated pipeline and adjust the installation position of each section of the integrated pipeline; The integrated pipeline system includes supports and hangers, as well as multiple sets of pipelines installed on the supports and hangers. The lifting unit (3) is located between the installation unit (2) and the transport trolley (1) to raise the height of the installation unit (2) so that each section of the integrated pipeline moves along the z-axis to the top plate of the structure and is flush with the previous section of the integrated pipeline. Multiple suspended units (5) are set on both sides of the installation unit (2) to support the pipelines placed on the top plate of the structure when the support is raised to the top plate position under the action of the lifting unit (3).

2. The modular installation device for prefabricated integrated pipelines according to claim 1, characterized in that, The installation unit (2) includes: The first-floor platform (21) is connected to the lifting unit (3) and is used to support the entire installation unit (2); The second-layer platform (22) is disposed on the first-layer platform (21); The tray rack (23) is detachably mounted on the second-level platform (22) for placing integrated pipelines; A lateral movement component (24) is disposed between the first-layer platform (21) and the second-layer platform (22) for driving the second-layer platform (22) to move laterally in the x-axis direction on the first-layer platform (21); A detachable movable component (25) is disposed between the second-layer platform (22) and the pallet frame (23) for driving the pallet frame (23) to move in the y-axis direction on the second-layer platform (22) and for detachable connection of the pallet frame (23).

3. The modular installation device for prefabricated integrated pipelines according to claim 2, characterized in that, The lateral movement component (24) includes: Two sets of first telescopic hydraulic rods (241) are symmetrically arranged on both sides of the first-floor platform (21); Two sets of connecting plates (242) are set on the second layer platform (22). One end of the connecting plate (242) is fixedly set on the second layer platform (22), and the other end is connected to the telescopic end of the first telescopic hydraulic rod (241).

4. The modular installation device for prefabricated integrated pipelines according to claim 2, characterized in that, The detachable movable component (25) includes: Two sets of second telescopic hydraulic rods (251) are fixedly installed on both sides of the second layer platform (22), and the telescopic ends of the second telescopic hydraulic rods (251) are provided with through holes (252); A concave mounting plate (253) is fixedly mounted on a tray frame (23) at the position of the through hole (252); The insertion rod (254) is slidably disposed on the concave mounting plate (253). A limit plate (255) is provided on the side of the concave groove of the concave mounting plate (253) near the through hole (252). A first pull ring is provided on the side of the insertion rod (254) away from the through hole (252). The pressing spring (256) is sleeved on the insert rod (254), with one end abutting against the limiting plate (255) and the other end abutting against the concave mounting plate (253).

5. The modular installation device for prefabricated integrated pipelines according to claim 1, characterized in that, The lifting unit (3) is configured as a scissor lift.

6. The modular installation device for prefabricated integrated pipelines according to claim 1, characterized in that, Hydraulic outriggers (4) are installed at all four corners of the transport trolley (1).

7. The modular installation device for prefabricated integrated pipelines according to claim 1, characterized in that, The suspended unit (5) includes: Multiple sets of support blocks (51) are set on the tray frame (23) to support the lowest integrated pipeline, so that it is not in contact with the support and hanger; The upper integrated pipeline support assembly (52) is set on both sides of the tray frame (23) to keep the upper pipeline in the integrated pipeline on both sides suspended.

8. A modular installation device for prefabricated integrated pipelines according to claim 7, characterized in that, The upper integrated pipeline support assembly (52) includes: The pallet frame (23) is provided with at least two sets of round rods (521) on each side; Each of the round rods (521) is rotatably equipped with multiple sets of support rods (522) to provide two-point support for the upper integrated pipeline; A fixing element is provided between the support rod (522) and the round rod (521) for fixing the rotatably mounted support rod.

9. A modular installation device for prefabricated integrated pipelines according to claim 8, characterized in that, The support rod (522) is rotatably mounted via a ring and the round rod (521). Limiting rings (523) are provided on the round rod (521) on both the upper and lower sides of the ring to maintain the support rod (522) at a certain height.

10. A modular installation device for prefabricated integrated pipelines according to claim 9, characterized in that, The fastener includes: Two fixing holes (524) are provided through the upper limiting ring (523), and the included angle between the two fixing holes (524) with the round rod (521) as the axis is ninety degrees. A positioning hole (525) is provided on the ring and corresponds to the fixing hole (524); A positioning rod (526) is provided at the positions of the fixing hole (524) and the positioning hole (525) to fix the rotation angle of the round rod (521).

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