Iron ring cleaning device and cleaning method thereof
By designing an iron ring cleaning device that combines an ultrasonic cleaning tank and a U-shaped rotating tank, the problems of low cleaning efficiency and accumulation of iron rings were solved, achieving continuous cleaning and stable transition, thus improving the cleaning effect and equipment utilization.
Patent Information
- Application Number
- CN202510988827.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-17
- Publication Date
- 2025-11-04
AI Technical Summary
In existing technologies, the cleaning efficiency of residual adhesive film on iron rings is low, and the accumulation of iron rings makes cleaning difficult, affecting the efficiency and effectiveness of subsequent operations.
A cleaning device for iron rings was designed. By combining an ultrasonic cleaning tank and a U-shaped rotating tank, the iron rings can be cleaned and circulated in real time. The ultrasonic cleaning fluid is used for degumming, and the iron rings are stably transitioned through flipping and rotating components.
This technology enables continuous cleaning of iron rings, improves cleaning efficiency, reduces equipment footprint, and ensures the stability and adhesive removal effect of the iron rings during the cleaning process.
Smart Images

Figure CN120885488A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to a cleaning structure, in particular to a ring cleaning device and a cleaning method thereof. BACKGROUND
[0002] At present, in the prior art, the wafer is fixed on the iron ring by the adhesive film for subsequent operation, and the iron ring also plays a protective role for the wafer. After the product with the iron ring flows through the entire process section and the operation is completed, the adhesive film needs to be removed from the iron ring, so that the iron ring can be reused. Since the current residual adhesive cleaning is manually performed by personnel, the efficiency is low, and not all personnel will perform according to the operation standard, which brings potential risks to the production operation. After the wafer is removed from the iron ring, the iron ring is transported to the adhesive removal area. Since the processes of the front and rear sections are not the same, the phenomenon of iron ring accumulation is prone to occur. Since the uncleaned iron ring adheres to the adhesive film, if the accumulation occurs, the problem of difficult disassembly will occur. The stacked iron rings also affect the subsequent cleaning effect. SUMMARY
[0003] The purpose of the present application is to provide a ring cleaning device and a cleaning method thereof, which can realize real-time online continuous cleaning and recycling of the iron ring after the wafer operation is completed and separated from the iron ring. It can meet the large continuous cleaning operation, and also has a good effect on the connection between the front and rear processes, and can greatly reduce the land occupation of the overall continuous operation equipment.
[0004] The present application provides the following technical solutions: The application discloses an iron ring cleaning device and a cleaning method thereof, which comprises a receiving section, a degumming groove and a discharging section. The receiving section is used for receiving the horizontally conveyed iron ring and turning the iron ring by 90 degrees to be placed in the degumming groove. The discharging section is used for receiving the degummed iron ring in the degumming groove and horizontally outputting the iron ring after turning the iron ring by 90 degrees. In the continuous production operation, the cleaning operation of the iron ring is turned by 90 degrees to be distributed in the degumming groove in a side standing mode. Therefore, the iron rings can be arranged as much as possible in the limited space of the degumming groove, and the adjacent two groups of iron rings will not form pressure on the adhesive which is not cleaned on the side, so as to affect the cleaning effect. The degumming groove is a cylindrical ultrasonic cleaning tank. An outer ring of the groove bottom of the ultrasonic cleaning tank is provided with a group of supporting rings. A supporting groove frame is arranged on the supporting rings and is driven to rotate by a central motor. The central motor is installed on a top cover of the groove top of the ultrasonic cleaning tank. The supporting groove frame comprises an inner column which is located at the center and is driven to rotate by the central motor, a plurality of groups of U-shaped rotating grooves which are fixed on the periphery of the inner column and are uniformly distributed in the circumferential direction, an outer side groove bottom of the U-shaped rotating groove is arranged on the supporting ring, a group of U-shaped receiving grooves are further guided and connected in each group of U-shaped rotating grooves, an arc-shaped groove body bottom of the U-shaped receiving groove is arranged to be matched with the circumferential direction of the iron ring, and a taper groove is further arranged in the groove body of the U-shaped receiving groove and is limited by the two inclined surfaces of the taper groove. A channel opening is further arranged on the top cover and is correspondingly arranged below the receiving section and the discharging section and is used for receiving the side standing iron ring. When the U-shaped receiving groove is rotated to the channel opening, the receiving section turns the horizontally conveyed iron ring by 90 degrees and places the iron ring in the degumming groove, and the discharging section takes the degummed iron ring in the degumming groove and horizontally outputs the iron ring after turning the iron ring by 90 degrees. In the cleaning operation of the ultrasonic cleaning tank, the plurality of groups of U-shaped rotating grooves arranged on the periphery of the inner column can realize the cleaning operation of the plurality of groups of iron rings, so that the continuous cleaning operation of a large number of iron rings can be realized, and the overall equipment can occupy a small land space.
[0005] Preferably, the bottom of each U-shaped rotating groove is further provided with a set of ejection channels, and the bottom of the ultrasonic cleaning groove corresponding to the channel opening is further provided with a set of ejection cylinders, the driving end of the ejection cylinder is connected to the U-shaped receiving groove through the ejection channel by a top rod, and the top cover of the ultrasonic cleaning groove is further provided with two sets of n-shaped support frames corresponding to the receiving section and the discharging section, the receiving section and the discharging section each include a receiving conveying line and a turnover part installed on the n-shaped support frame, the turnover part is used to realize the turnover transition of the iron ring between the receiving conveying line and the channel opening, and the turnover part includes a clamping cylinder I installed on the top of the n-shaped support frame and corresponding to the upper side of the channel opening, two sets of driving cylinders horizontally slidingly connected to the two sides of the n-shaped support frame, a driving screw rod used to drive the driving cylinder to horizontally transition between the receiving conveying line and the channel opening, a rotating cylinder installed on the driving end of the corresponding driving cylinder, and a clamping cylinder II installed on the driving end of the rotating cylinder. In the discharging section, the ejection cylinder is used to eject the U-shaped receiving groove, so that the iron ring in the U-shaped receiving groove is separated from the ultrasonic cleaning groove and the top end of the iron ring rises to the opening end of the clamping cylinder I, then the clamping cylinder I clamps the top end of the iron ring, the ejection cylinder descends, the U-shaped receiving groove also descends under the action of gravity and is repositioned in the corresponding U-shaped rotating groove, then the clamping cylinder II moves towards each other under the driving of the driving cylinder to clamp on both sides of the iron ring, then the clamping jaw of the clamping cylinder I opens to release the clamping of the iron ring, the rotating cylinder drives the iron ring to rotate 90° to the horizontal position through the clamping cylinder II, and finally the driving screw rod rotates to drive the horizontal transmission of the iron ring above the receiving conveying line and the channel opening. Similarly, in the receiving section, the clamping cylinder II drives the iron ring to the upper side of the channel opening, then the iron ring is turned 90° under the driving of the rotating cylinder, so that the iron ring is in the vertical position, the clamping jaw of the clamping cylinder I closes to clamp the top end of the iron ring, and the clamping cylinder II moves away under the driving of the driving cylinder, then the ejection cylinder ejects the U-shaped receiving groove, so that the iron ring is clamped into the U-shaped receiving groove, then the clamping jaw of the clamping cylinder I opens to release the top end of the iron ring, and the ejection cylinder descends to make the U-shaped receiving groove descend into the U-shaped rotating groove. Thus, the iron ring enters the ultrasonic cleaning groove for cleaning operation. Since the rising and descending of the iron ring in the ultrasonic cleaning groove is clamped in the U-shaped receiving groove, the impact of the cleaning liquid on the iron ring directly separated from the U-shaped receiving groove in the ultrasonic cleaning groove can be avoided, thereby improving the stability of the transition of the iron ring.
[0006] Preferably, the receiving conveying line is two parallel belt conveying lines, and a centering structure is further arranged between the two belt conveying lines, the centering structure is used to center the iron ring before the clamping cylinder II clamps the horizontally conveyed iron ring in the receiving section, so that the two clamping cylinders II can better align the channel opening and the U-shaped receiving groove when clamping the two sides of the iron ring and transitioning to the upper side of the channel opening.
[0007] Preferably, the centering structure comprises fixed blocks arranged at the center positions of the two groups of belt conveying lines, and rectangular telescopic blocks sleeved at the two ends of the fixed blocks, a group of rotating lead screws are also pivotally installed in the fixed blocks, the two ends of the rotating lead screws are screw-connected to the two groups of rectangular telescopic blocks, a group of lead screw motors are installed on the fixed blocks, the driving ends of the lead screw motors are engaged with the outer gear rings at the centers of the rotating lead screws through gears, the outer gear rings are also arranged at the center positions of the two groups of belt conveying lines, the two groups of rectangular telescopic blocks move away from or towards each other when the rotating lead screws rotate, and a group of rollers for pressing against the two ends of the inner ring of the iron ring are also installed at the ends of the two groups of rectangular telescopic blocks, thus, when the rollers press against the two ends of the inner ring of the iron ring, the center of the iron ring can be driven to be at the center positions of the two groups of belt conveying lines, and then the clamping cylinders are driven to move to the two sides of the outer gear rings, at this time, the clamping cylinders can be symmetrically clamped at the two ends of the iron ring.
[0008] Preferably, the bottom of the U-shaped receiving groove is also provided with a spring mounting groove, a group of extension springs are installed in the spring mounting groove, and the bottom ends of the extension springs are fixed in the corresponding U-shaped rotating grooves, so that when the ejection cylinder ejects the U-shaped receiving groove, the ejection cylinder retreats, and the U-shaped receiving groove can be pulled into the U-shaped rotating groove under the stretching force of the extension springs, and compared with only relying on its own gravity, the reliability of returning is better.
[0009] Preferably, at least two groups of support blocks supported at the bottom of the inner column are arranged at the bottom of the ultrasonic cleaning tank, so as to improve the stability of the inner column when rotating.
[0010] Preferably, the two groups of belt conveying lines at the receiving section also receive a group of buffer assemblies, the buffer assemblies comprise two groups of conveying frames for alternately aligning the belt conveying lines for transition of the iron ring transportation, the conveying belts of the two groups of conveying frames are used for conveying the iron ring, the bottom frame bodies of the two groups of conveying frames are connected to the horizontal support tables through guide columns, and a group of guide blocks are arranged at the ends of the conveying direction of the bottom frame bodies of the two groups of conveying frames, guide grooves for guiding the guide blocks are arranged on the side plates at the two ends of the two groups of conveying frames, the two groups of guide grooves on each side plate are in flared distribution, and the flares of the two groups of guide grooves are oppositely arranged, two groups of horizontal guide grooves for horizontally guiding the horizontal support tables at the two ends of the horizontal support tables are also arranged on each side plate, two groups of transmission pulleys are arranged on the side plates, and the transmission belts outside the two groups of transmission pulleys are fixedly connected to the two groups of horizontal support tables, when the transmission belts rotate back and forth, the two groups of conveying frames are driven to alternately slide to the two ends of the guide grooves, and when the two groups of conveying frames are located at the ends of the same side guide groove, the conveying belts above the conveying frames are aligned with the same horizontal plane. At this point, the conveying belt of a set of conveying frames can input the iron ring from the iron ring input end, and then alternately move to the position opposite to the belt conveying line to perform the positioning and feeding for cleaning operation, while another set of conveying frames simultaneously performs the input and feeding of the iron ring, so that the transition of the iron ring can be better performed to avoid the horizontal butt joint of the iron ring caused by the inconsistency between the front process and the rear process, and the length of the conveying line required for the transition of the iron ring can be indirectly shortened.
[0011] Preferably, the discharge section is provided with three groups, and the channel openings corresponding to the discharge ends of the three groups are uniformly arranged on the top cover along the circumferential direction. Each output end of the discharge end is further connected to a set of supporting columns, and the supporting columns are externally provided with a set of supporting plates. The iron ring is sleeved on the supporting columns and placed on the supporting plates. The bottom side of the supporting plate drives the output end of the topmost positioning discharge end through a set of lifting cylinders. The side of the supporting plate away from the discharge end is further provided with a limiting plate for limiting the iron ring in position. After the iron ring is in position, the supporting plate is lowered by a height of a set of iron rings under the driving of the lifting cylinder to adapt to the topmost layer of the next set of iron rings on the supporting plate. The top end of the supporting column is further provided with a chamfer to adapt to the iron ring sleeve to have a certain adjustable space when the iron ring is sleeved.
[0012] An iron ring cleaning method based on the above-mentioned iron ring cleaning device, comprising the following steps: S1: eight groups of U-shaped rotating grooves are arranged outside the inner column. Seven groups of iron rings are connected to the belt conveying line of the receiving section and sequentially fed into the seven groups of U-shaped supporting grooves. The iron rings are statically cleaned in the ultrasonic cleaning tank. S2: After cleaning is completed, the ejecting cylinder ejects the U-shaped supporting groove, so that the iron ring in the U-shaped supporting groove is separated from the ultrasonic cleaning tank and the top end is raised to the opening end of the clamping cylinder one. Then the clamping cylinder one clamps the top end of the iron ring, the ejecting cylinder is lowered, the U-shaped supporting groove is also lowered under the action of gravity and is repositioned in the corresponding U-shaped rotating groove. Then the clamping cylinder two moves towards each other under the driving of the driving cylinder to clamp on both sides of the iron ring. Then the clamping jaw of the clamping cylinder one is opened to release the clamping of the iron ring. The rotating cylinder rotates 90° to flip to the horizontal position through the clamping cylinder two. Finally, the driving screw is rotated to transfer the iron ring from the channel opening to the supporting conveying line. S3: The supporting column at the tail end of the supporting conveying line sleeves the conveyed iron ring to stack the iron ring. When used, the iron ring is driven to rise and separate from the supporting column by the lifting cylinder. When working, three groups of discharge sections are provided. After cleaning is completed, the discharge can be completed more quickly to reduce the transition time of the process.
[0013] The iron ring cleaning device and the cleaning method thereof have the advantages that the iron ring cleaning device and the cleaning method thereof can realize real-time online continuous cleaning and circulation of the iron ring after the wafer operation is completed and the iron ring is separated from the wafer, can meet a large number of continuous cleaning operations, can have a good connection effect between a front-end process and a rear-end process, can greatly reduce the land occupation of the whole continuous operation device, and can realize the degreasing treatment of the side surface of the iron ring in the ultrasonic cleaning tank through the cleaning liquid in the ultrasonic cleaning tank after the ultrasonic cleaner installed at the bottom of the ultrasonic cleaning tank is started, can place the iron ring into the degreasing groove by rotating 90 degrees through the material receiving section when the U-shaped connecting groove is rotated to the channel opening, and can output the iron ring after degreasing from the degreasing groove through the material discharging section after rotating 90 degrees. In the cleaning operation of the ultrasonic cleaning tank, a plurality of groups of U-shaped rotating grooves arranged around the inner column can realize the cleaning operation of a plurality of groups of iron rings, so that a large number of continuous cleaning operations can be met, and the land occupation of the whole device can be reduced. BRIEF DESCRIPTION OF DRAWINGS
[0014] The accompanying drawings are included to provide a further understanding of the application, and constitute a part of this specification, illustrate embodiments of the application, and are used to explain the application without limiting the application. In the drawings: Figure 1 is a top view of the application; Figure 2 is a side view of the structure in the degreasing groove; Figure 3 is a top view of the centering structure; Figure 4 is a side view of the structure in the degreasing groove in example 2; Figure 5 is a top view of the application in example 3; Figure 6 is a side view of the two groups of conveying frames located at both ends of the guide groove in the slow position group; Figure 7 is a side view of the two groups of conveying frames located in the middle of the guide groove in the slow position group; Figure 8 is a side view of the two groups of conveying frames located at both ends of the guide groove in the slow position group and alternately with Figure 6 the position; Figure 9 is a structure diagram of the connecting column; Figure 10 is a structure diagram of the connecting column connecting the iron ring; Markings in the drawings: 1. De-adhesive tank; 2. Receiving section; 3. Discharge section; 4. Iron ring; 5. Centering structure; 6. Buffer assembly; 7. Support column; 11. Ultrasonic cleaner; 12. Support ring; 13. Support trough frame; 14. Central motor; 15. Ejector cylinder; 16. N-shaped support frame; 17. Tension spring; 18. Support block; 21. Clamping cylinder one; 22. Drive cylinder; 23. Drive screw; 24. Rotary cylinder; 25. Clamping cylinder two; 131. Inner column; 132. U-shaped rotating trough ; 133. U-shaped receiving groove; 134. Conical groove; 135. Ejection channel; 51. Fixing block; 52. Rectangular telescopic block; 53. Rotating screw; 54. Screw motor; 55. Gear; 56. Roller; 61. Conveyor frame; 62. Horizontal support platform; 63. Guide column; 64. Guide block; 65. Guide groove; 66. Horizontal slide; 67. Transmission pulley; 68. Transmission belt; 71. Receiving plate; 72. Stacking cylinder; 73. Limiting plate; 74. Chamfer. Detailed Implementation
[0015] Example 1 like Figures 1-3 As shown, a cleaning device for iron rings 4, in this embodiment, includes a receiving section 2, a de-adhesive tank 1, and a discharging section 3. The receiving section 2 is used to receive the horizontally conveyed iron rings 4 and rotate the iron rings 4 90° to place them into the de-adhesive tank 1. The discharging section 3 is used to receive the de-adhesive iron rings 4 in the de-adhesive tank 1 and rotate the iron rings 4 90° before horizontally outputting them. Because in continuous production operations, the cleaning operation of the iron rings 4 involves rotating them 90° and distributing them sideways in the de-adhesive tank 1, so as many iron rings 4 as possible can be arranged in the limited space of the de-adhesive tank 1, and two adjacent sets of iron rings 4 will not press on the glue that has not been cleaned off on the side, thus affecting the cleaning effect. The de-adhesive tank 1 is a cylindrical ultrasonic cleaning tank. A set of support rings 12 is provided on the outer ring of the bottom of the ultrasonic cleaning tank, and a support frame 13 is placed on the support rings 12 and driven by a set of central motors 14. The central motor 14 is installed on the top cover of the ultrasonic cleaning tank. The support frame 13 includes an inner column 131 located in the center and driven to rotate by the central motor 14, and multiple sets of U-shaped rotating grooves 132 fixed around the inner column 131 and evenly distributed in the circumferential direction. The outer bottom of the U-shaped rotating groove 132 is placed on the support ring 12. Each set of U-shaped rotating grooves 132 is also guided and connected to a set of U-shaped receiving grooves 133. The bottom of the U-shaped receiving groove 133 is set to be arc-shaped to cooperate with the circumferential direction of the iron ring 4. The U-shaped receiving groove 133 is also provided with conical slots 134 that limit the iron ring 4 on both sides. The iron ring 4 is placed in the U-shaped receiving groove 133 and limited by the inclined surfaces on both sides of the conical slots 134. The top cover is also provided with a channel opening corresponding to the material receiving section 2 and the material discharge section 3 for receiving the side-standing iron ring 4 for feeding or discharging. At this point, the ultrasonic cleaner 11 installed at the bottom of the ultrasonic cleaning tank is started, and the cleaning liquid in the ultrasonic cleaning tank can be used to remove the adhesive on the side surface of the iron ring 4 placed therein. When the U-shaped receiving groove 133 is rotated to the channel opening, the receiving section 2 flips the horizontally transported iron ring 4 by 90° and places it into the degreasing tank 1, and the discharging section 3 takes the degreased iron ring 4 from the degreasing tank 1 and flips it by 90° before horizontally outputting it. In the cleaning operation of the ultrasonic cleaning tank, a plurality of groups of U-shaped rotating grooves 132 arranged around the inner column 131 can realize the cleaning operation of a plurality of groups of iron rings 4, thereby meeting the continuous cleaning operation of a large number of iron rings 4 while ensuring a small overall equipment footprint.
[0016] The bottom of each group of U-shaped rotating grooves 132 is also provided with a group of ejection channels 135, and a group of ejection cylinders 15 is installed at the bottom of the ultrasonic cleaning tank corresponding to the channel opening. The driving end of the ejection cylinder 15 passes through the ejection channel 135 through a top rod to eject the U-shaped receiving groove 133. The top cover of the ultrasonic cleaning tank is also provided with two groups of n-shaped support frames 16 corresponding to the receiving section 2 and the discharging section 3. The receiving section 2 and the discharging section 3 each include a receiving conveying line and a flipping part installed on the n-shaped support frame 16. The flipping part is used to realize the flipping transition of the iron ring 4 between the receiving conveying line and the channel opening. The flipping part includes a clamping cylinder one 21 installed on the top of the n-shaped support frame 16 and corresponding to the channel opening above, two groups of driving cylinders 22 horizontally slidingly installed on both sides of the n-shaped support frame 16, a driving lead screw 23 for driving the driving cylinders 22 to horizontally transition between the receiving conveying line and the channel opening, a rotating cylinder 24 installed on the driving end of the corresponding driving cylinder 22, and a clamping cylinder two 25 installed on the driving end of the rotating cylinder 24. In the discharge section 3, the ejector cylinder 15 ejects the U-shaped receiving groove 133, causing the iron ring 4 inside the U-shaped receiving groove 133 to detach from the ultrasonic cleaning tank and rise to the opening end of the clamping cylinder 21. The clamping cylinder 21 then clamps the top of the iron ring 4, the ejector cylinder 15 descends, and the U-shaped receiving groove 133 also descends under gravity and is repositioned in the corresponding U-shaped rotating groove 132. Then, the clamping cylinder 25 moves towards the other side under the drive of the drive cylinder 22 to clamp both sides of the iron ring 4. The jaws of the clamping cylinder 21 then open to loosen the clamping of the iron ring 4. The rotating cylinder 24, through the clamping cylinder 25, drives the iron ring 4 to rotate 90° and flip to a horizontal position. Finally, the drive screw 23 rotates to rotate the iron ring 4 in the receiving and conveying process. The material is transferred horizontally above the channel opening. Similarly, in receiving section 2, clamping cylinder 25 drives the iron ring 4 to be sent above the channel opening. Then, under the drive of rotating cylinder 24, it rotates 90°, so that the iron ring 4 is upright on its side. The jaws of clamping cylinder 1 21 close to clamp the top of the iron ring 4, while clamping cylinder 25 moves backward and retracts under the drive of driving cylinder 22. Then, ejecting cylinder 15 ejects the U-shaped receiving groove 133, so that the iron ring 4 is stuck into the U-shaped receiving groove 133. Then, clamping cylinder 1 21 opens to release the top of the iron ring 4. Ejecting cylinder 15 descends, so that the U-shaped receiving groove 133 descends into the U-shaped rotating groove 132. At this point, the iron ring 4 enters the ultrasonic cleaning tank for cleaning. Since the rising and falling of the iron ring 4 in the ultrasonic cleaning tank is carried out within the U-shaped receiving groove 133, the iron ring 4 can be prevented from being directly detached from the U-shaped receiving groove 133 and being affected by the impact of the cleaning liquid, thereby improving the stability of the iron ring 4 during the transition.
[0017] The receiving conveyor line consists of two sets of parallel belt conveyor lines, and a centering structure 5 is set in the middle of the two sets of belt conveyor lines. The centering structure 5 is used to center the iron ring 4 before the clamping cylinder 25 of the receiving section 2 clamps the horizontally conveyed iron ring 4, so as to better align the channel opening and the U-shaped receiving groove 133 when the two sets of clamping cylinder 25 clamp the two sides of the iron ring 4 and transition to the top of the channel opening.
[0018] The centering structure 5 includes a fixed block 51 arranged at the center of the two groups of belt conveying lines and a rectangular telescopic block 52 sleeved at both ends of the fixed block 51. A group of rotating lead screws 53 are also installed in the fixed block 51. The two ends of the rotating lead screws 53 are screwed into the two groups of rectangular telescopic blocks 52. A group of lead screw motors 54 are installed on the fixed block 51. The driving end of the lead screw motor 54 is engaged with the outer gear ring at the center of the rotating lead screw 53 through a gear 55. The outer gear ring is also located at the center of the two groups of belt conveying lines. When the rotating lead screw 53 rotates, the two groups of rectangular telescopic blocks 52 move away from each other or towards each other. The end of each of the two groups of rectangular telescopic blocks 52 is also installed with a group of rollers 56 for pressing on both ends of the inner ring of the iron ring 4. Thus, when the rollers 56 press on both ends of the inner ring of the iron ring 4, the center of the iron ring 4 can be driven to the center of the two groups of belt conveying lines, and then the clamping cylinder two 25 is driven to move to the two sides of the aligned outer gear ring. At this time, the clamping cylinder can be symmetrically clamped at both ends of the iron ring 4.
[0019] Embodiment 2 As shown in Figure 4 An iron ring 4 cleaning device, in this embodiment, is based on the further limitation of embodiment 1. The bottom of the U-shaped receiving groove 133 is also provided with a spring mounting groove. A group of extension springs 17 are installed in the spring mounting groove. The bottom end of the extension spring 17 is fixed in the corresponding U-shaped rotating groove 132. Therefore, when the ejecting cylinder 15 ejects the U-shaped receiving groove 133, the ejecting cylinder 15 retreats, and the U-shaped receiving groove 133 can be pulled into the U-shaped rotating groove 132 under the stretching force of the extension spring 17. Compared with relying only on its own gravity, the reliability of returning is better.
[0020] The ultrasonic cleaning tank is also provided with at least two groups of support blocks 18 supported at the bottom of the inner column 131 to improve the stability of the inner column 131 when rotating.
[0021] Embodiment 3 As shown in Figures 5-10As shown, a ferrule 4 cleaning device, in this embodiment, is further limited based on embodiment 1, and the two groups of belt conveying lines of the receiving section 2 also receive a group of buffer groups 6, the buffer groups 6 include two groups of conveying racks 61 for alternately aligning the belt conveying lines for the transition of the ferrule 4, the conveying belts of the two groups of conveying racks 61 are used to convey the ferrule 4, the bottom ends of the bottom rack bodies of the two groups of conveying racks 61 are guided and connected to the horizontal support table 62 through guide columns 63, and the bottom rack bodies of the two groups of conveying racks 61 are also each provided with a group of guide blocks 64 at both ends of the conveying direction, guide grooves 65 aligned with the guide blocks 64 are formed on the side plates at both ends of the two groups of conveying racks 61, the two groups of guide grooves 65 on each side plate are in the shape of a flared opening, and the flared openings of the two groups of guide grooves 65 are oppositely arranged, two groups of horizontal guide grooves 66 for horizontal guiding are also formed on each side plate at both ends of the horizontal support table 62, two groups of transmission pulleys 67 are also arranged on the side plates, and the transmission belts 68 outside the two groups of transmission pulleys 67 are fixedly connected to the two groups of horizontal support tables 62 on both sides, when the transmission belt 68 rotates back and forth, it is used to drive the two groups of conveying racks 61 to alternately slide to both ends of the guide groove 65, and when the two groups of conveying racks 61 are located at the end of the same side guide groove 65, the conveying belt above the conveying rack 61 is aligned with the same horizontal plane; At this point, after the conveying belt of the group of conveying racks 61 receives the ferrule 4 from the input end of the ferrule 4, it can alternately move to align with the belt conveying line to perform the cleaning operation of the aligned feeding, and at the same time, the other group of conveying racks 61 simultaneously performs the input feeding of the ferrule 4, so that the transition of the ferrule 4 can be better performed to avoid the horizontal butt joint of the ferrule 4 caused by the inconsistency of the front and rear processes, and the length of the conveying line required for the transition of the ferrule 4 can also be indirectly shortened.
[0022] The discharge section 3 is provided with three groups, and the channel openings corresponding to the discharge ends of the three groups are uniformly formed on the top cover along the ring direction, and the output end of each group of discharge ends also receives a group of receiving columns 7, the receiving column 7 is provided with a group of receiving plates 71, the ferrule 4 is sleeved outside the receiving column 7 and placed on the receiving plate 71, the bottom side of the receiving plate 71 is driven by a group of lifting cylinders 72 to drive the output end of the topmost aligned discharge end, and the side of the receiving plate 71 away from the discharge end is also provided with a limiting plate 73, the limiting plate 73 is used to limit the ferrule 4 that has moved to the position, and after the ferrule 4 is aligned, the receiving plate 71 is lowered by a group of ferrule 4 heights under the drive of the lifting cylinder 72 to adapt to the topmost ferrule 4 aligned with the receiving plate 71 of the next group, and the top end of the receiving column 7 is also provided with a chamfer 74 to adapt to the ferrule 4, so that the ferrule 4 has a certain adjustable space when it is sleeved.
[0023] Embodiment 4 A ferrule 4 cleaning method, in this embodiment, is based on the above-mentioned ferrule 4 cleaning device, including the following steps: S1: The outer side of the inner column 131 is provided with eight groups of U-shaped rotating grooves 132, seven groups of iron rings 4 are received on the belt conveying line of the receiving section 2, and are sequentially fed into the seven groups of U-shaped receiving grooves 133 distributed in series, and the iron rings 4 are cleaned by standing in the ultrasonic cleaning tank; S2: After cleaning, the ejecting cylinder 15 ejects the U-shaped receiving groove 133, so that the iron ring 4 in the U-shaped receiving groove 133 is separated from the ultrasonic cleaning tank and the top end rises to the opening end of the clamping cylinder one 21, then the clamping cylinder one 21 clamps the top end of the iron ring 4, the ejecting cylinder 15 descends, the U-shaped receiving groove 133 also descends under the action of gravity and is repositioned in the corresponding U-shaped rotating groove 132, then the clamping cylinder two 25 moves towards each other under the drive of the drive cylinder 22 to clamp on both sides of the iron ring 4, then the clamping jaw of the clamping cylinder one 21 opens to loosen the clamping of the iron ring 4, the rotating cylinder 24 drives the iron ring 4 to rotate 90° to the horizontal position through the clamping cylinder two 25, and finally the drive screw 23 rotates to drive the iron ring 4 to pass through the channel opening and pass onto the receiving conveying line; S3: The receiving column 7 at the tail end of the receiving conveying line is sleeved with the conveying iron ring 4 to make the iron ring 4 sleeved and stacked, and when used, the stacking cylinder 72 is driven to rise and separate from the receiving column 7 When working, three groups of discharge sections 3 are arranged, so that the discharge after cleaning can be completed more quickly to reduce the process transition time.
[0024] The above only describes the preferred embodiments of the present application and is not used to limit the present application. Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or equivalently replace some technical features. Any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. A cleaning device for iron rings, characterized in that, The system includes a receiving section, a de-adhesive tank, and a discharging section. The receiving section receives the horizontally conveyed iron rings and rotates them 90° to place them into the de-adhesive tank. The discharging section receives the de-adhesive-treated iron rings from the de-adhesive tank, rotates them 90°, and outputs them horizontally. The de-adhesive tank is a cylindrical ultrasonic cleaning tank. A set of support rings is provided around the bottom of the ultrasonic cleaning tank. A support frame is placed on the support rings and is driven to rotate by a set of central motors. The central motors are mounted on the top cover of the ultrasonic cleaning tank. The support frame includes an inner [unclear - possibly a component or element] located at the center and driven to rotate by the central motor. The column is fixed around the inner column and has multiple sets of U-shaped rotating grooves evenly distributed around the circumference. The bottom of the outer groove of the U-shaped rotating groove is placed on the support ring. Each set of U-shaped rotating grooves is also guided and connected to a set of U-shaped receiving grooves. The bottom of the U-shaped receiving groove is set to be arc-shaped to match the circumference of the iron ring. The U-shaped receiving groove also has conical slots that limit the iron ring on both sides. The iron ring is placed in the U-shaped receiving groove and limited by the inclined surfaces on both sides of the conical slots. The top cover also has channels corresponding to the receiving section and the discharge section for receiving the side-standing iron ring for feeding or discharging.
2. The iron ring cleaning device according to claim 1, characterized in that, Each U-shaped rotating trough has a set of ejection channels at its bottom. Correspondingly, each ultrasonic cleaning tank at the channel opening has a set of ejection cylinders at its bottom. The drive end of the ejection cylinder pushes the U-shaped receiving trough out through the ejection channel via a push rod. The top cover of the ultrasonic cleaning tank also has two sets of n-shaped supports corresponding to the receiving section and the discharge section. Both the receiving section and the discharge section include a receiving conveyor line and a flipping part installed on the n-shaped support. The flipping part is used to realize the flipping transition of the iron ring between the receiving conveyor line and the channel opening. The flipping part includes a clamping cylinder one installed on the top of the n-shaped support and corresponding to the channel opening, two sets of drive cylinders horizontally slidably installed on both sides of the n-shaped support, a drive screw for driving the drive cylinder to make a horizontal transition between the receiving conveyor line and the channel opening, a rotating cylinder installed on the drive end of the corresponding drive cylinder, and a clamping cylinder two installed on the drive end of the rotating cylinder. In the discharge section, the ejector cylinder ejects the U-shaped receiving groove, causing the iron ring inside the U-shaped receiving groove to detach from the ultrasonic cleaning tank and rise to the opening end of clamping cylinder one. Clamping cylinder one then clamps the top of the iron ring, the ejector cylinder descends, and the U-shaped receiving groove also descends under gravity and is placed back into the corresponding U-shaped rotating groove. Then, clamping cylinder two, driven by the drive cylinder, moves towards each other to clamp the sides of the iron ring. The jaws of clamping cylinder one then open to loosen the grip on the iron ring. The rotating cylinder, through clamping cylinder two, drives the iron ring to rotate 90° and flip to a horizontal position. Finally, the drive screw rotates to rotate the iron ring on the receiving conveyor line and... The material is transferred horizontally above the channel opening. Similarly, in the receiving section, clamping cylinder two drives the iron ring to be sent above the channel opening. Then, driven by the rotating cylinder, it rotates 90°, making the iron ring stand upright in a vertical position. The jaws of clamping cylinder one close to clamp the top of the iron ring, while clamping cylinder two moves backward and retracts under the drive of the drive cylinder. Then, the ejector cylinder ejects the U-shaped receiving groove, allowing the iron ring to be locked into the U-shaped receiving groove. Then, the jaws of clamping cylinder one open to release the top of the iron ring, and the ejector cylinder descends, causing the U-shaped receiving groove to descend into the U-shaped rotating groove. At this point, the iron ring enters the ultrasonic cleaning tank for cleaning.
3. The iron ring cleaning device according to claim 2, characterized in that, The receiving conveyor line consists of two sets of parallel belt conveyor lines, and a centering structure is set between the two sets of belt conveyor lines. The centering structure is used to center the iron ring before the clamping cylinder two of the receiving section clamps the horizontally conveyed iron ring.
4. The iron ring cleaning device according to claim 3, characterized in that, The centering structure includes a fixed block located at the center of the two sets of belt conveyors and rectangular telescopic blocks sleeved at both ends of the fixed block. A set of rotating screws is also installed inside the fixed block. The two ends of the rotating screws are screwed into the two sets of rectangular telescopic blocks. A set of screw motors is installed on the fixed block. The drive end of the screw motors meshes with the outer gear ring at the center of the rotating screw through gears. The outer gear ring is also located at the center of the two sets of belt conveyors. The two sets of rectangular telescopic blocks move in opposite directions or towards each other when the rotating screws rotate. Each end of the two sets of rectangular telescopic blocks is also equipped with a set of rollers for pressing against the two ends of the inner ring of the iron ring.
5. The iron ring cleaning device according to claim 4, characterized in that, The bottom of the U-shaped receiving groove is also provided with a spring mounting groove. A set of tension springs is installed in the spring mounting groove. The bottom end of the tension spring is fixed in the corresponding U-shaped rotating groove. Therefore, when the ejector cylinder ejects the U-shaped receiving groove, the ejector cylinder retracts, and the U-shaped receiving groove can be pulled into the U-shaped rotating groove under the tension force of the tension spring.
6. The iron ring cleaning device according to claim 4, characterized in that, At least two sets of support blocks supporting the bottom of the inner column are also provided at the bottom of the ultrasonic cleaning tank.
7. The iron ring cleaning device according to claim 4, characterized in that, The two sets of belt conveyors in the receiving section also receive a set of buffer groups. The buffer group includes two sets of conveyor frames for alternating alignment of the belt conveyors and for transporting iron rings. The conveyor belts of the two sets of conveyor frames are used to transport iron rings. The bottom ends of the bottom frames of the two sets of conveyor frames are guided and connected to the horizontal support platform by guide columns. Each end of the bottom frame of the two sets of conveyor frames is also provided with a set of guide blocks. The side plates at both ends of the two sets of conveyor frames are provided with guide grooves for guiding the alignment guide blocks. The two sets of guide grooves on each set of side plates are flared and the flares of the two sets of guide grooves are arranged opposite each other. Each set of side plates is also provided with two sets of horizontal sliding grooves at both ends of the horizontal support platform for horizontal guidance. Two sets of transmission pulleys are also mounted on the side plates. The transmission belts externally connected to the two sets of transmission pulleys are fixedly connected to the two sets of horizontal support platforms on both sides. When the transmission belts rotate back and forth, they are used to drive the two sets of conveyor frames to slide alternately to both ends of the guide grooves. When the two sets of conveyor frames are located at the ends of the guide grooves on the same side, the conveyor belts above the conveyor frames are aligned with the same horizontal plane.
8. The iron ring cleaning device according to claim 7, characterized in that, The discharge section consists of three sets. The corresponding channel openings of the three discharge ends and the channel openings of the receiving ends are evenly opened in the circumferential direction on the top cover. Each discharge end also receives a set of receiving columns. A set of receiving plates is installed on the outer sleeve of the receiving column. Iron rings are sleeved on the outside of the receiving column and placed on the receiving plates. The bottom side of the receiving plate is driven by a set of stacking cylinders to align the top layer with the discharge end. A limiting plate is also provided on the side of the receiving plate away from the discharge end. The limiting plate is used to limit the movement of the iron rings into position. After the iron rings are in position, the receiving plate is lowered by the stacking cylinders to the height of one set of iron rings to adapt to the alignment of the next set of iron rings with the top layer of the receiving plate. The top of the receiving column is also provided with a chamfer.
9. A method for cleaning iron rings, based on the iron ring cleaning apparatus according to claim 8, characterized in that, Includes the following steps: S1: Eight sets of U-shaped rotating grooves are set outside the inner column. Seven sets of iron rings are received on the belt conveyor line of the receiving section, and the iron rings are fed into the seven continuously distributed U-shaped receiving grooves in sequence. The iron rings are statically cleaned in the ultrasonic cleaning tank. S2: After cleaning, the ejector cylinder ejects the U-shaped receiving groove, causing the iron ring in the U-shaped receiving groove to detach from the ultrasonic cleaning tank and rise to the opening end of clamping cylinder one. Then, clamping cylinder one clamps the top of the iron ring, the ejector cylinder descends, and the U-shaped receiving groove also descends under gravity and is placed back into the corresponding U-shaped rotating groove. Then, clamping cylinder two moves towards each other under the drive of the drive cylinder to clamp the two sides of the iron ring. Then, the jaws of clamping cylinder one open to loosen the clamping of the iron ring. The rotating cylinder drives the iron ring to rotate 90° and flip to the horizontal position through clamping cylinder two. Finally, the drive screw rotates to drive the iron ring from the channel opening to the receiving conveyor line. S3: The receiving column at the end of the receiving line is fitted with the conveyed iron ring, so that the iron ring is stacked and placed. When waiting for use, it is driven by the stacking cylinder to rise and detach from the receiving column.