Metal wire drawing device for metal net

By combining a self-unwinding mechanism, a wire guiding mechanism, and a multi-stage winding immersion mechanism, the problems of uneven unwinding and insufficient lubricant contact during the wire drawing process are solved, thus achieving stable tension and improved performance of the wire.

CN120885569AActive Publication Date: 2025-11-04ANPING JINDELONG WIRE MESH CO LTD
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Patent Information

Application Number
CN202511366841.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-09-24
Publication Date
2025-11-04
Estimated Expiration
2045-09-24

AI Technical Summary

Technical Problem

During the wire drawing process, uneven unwinding can easily lead to scattering or knotting of metal wires. Furthermore, the short contact time of the lubricating oil makes it difficult to effectively remove impurities, thus affecting the performance of the metal wires.

Method used

The system employs a self-unwinding mechanism, a wire guiding mechanism, and a multi-stage winding immersion mechanism, combined with a gravity-based tensioning mechanism and a wire drawing and winding mechanism, to ensure that the metal wire remains taut during the drawing process. Furthermore, the multi-stage winding process enhances the lubricant contact time and removes impurities.

Benefits of technology

This effectively prevents the metal wires from scattering and tangling, improves the adhesion of the lubricating oil, and ensures enhanced metal wire performance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a metal wire drawing device for a metal net, which comprises a self-unwinding mechanism, a wire guide mechanism, a multi-stage winding type immersion bath mechanism and a wire drawing winding mechanism which are sequentially arranged along the machining direction of a metal wire, and a self-weight type tensioning mechanism is mounted on the wire guide mechanism. The metal wire penetrates through the self-weight type tensioning mechanism in the process of passing through the wire guiding mechanism. The device can effectively ensure that the unwound metal wire is kept in a tensioned state, the situations of scattering, knotting and the like of the metal wire are avoided, the contact time of the metal wire and lubricating oil is prolonged, the lubricating oil is fully attached to the surface of the metal wire, impurities attached to the metal wire are fully separated, and the service life of the metal wire is prolonged. And the performance of the drawn metal wire is improved. The invention is suitable for the technical field of metal wire drawing.
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Description

TECHNICAL FIELD

[0001] The present application belongs to the technical field of metal wire deep processing, and particularly relates to a metal wire drawing device for metal mesh. BACKGROUND

[0002] The fundamental purpose of the metal wire drawing process is to process metal raw materials (wire rods or coarse wires) into fine wire products with specific sizes, shapes, surface states and mechanical properties through plastic deformation. The drawing process of metal wires is a cold (or warm) working process, which significantly changes the internal structure and properties of the metal. During the drawing process, the metal grains are elongated and broken, and the dislocation density increases sharply, resulting in a "work hardening" effect, thereby significantly improving the strength, hardness and hardness of the metal wire. Drawing causes the grains to be arranged in a certain direction, which leads to different properties of the material in the longitudinal (drawing direction) and transverse directions, which is a characteristic that needs to be utilized in some applications.

[0003] Before drawing, the metal wire coil needs to be unwound and then immersed in lubricating oil. After that, the metal wire is gradually drawn by the drawing equipment, and finally wound on the winding drum. During the unwinding of the metal wire, the metal wire is generally unwound passively, that is, through the winding action of the drawing equipment and the winding drum, the part of the metal wire in front of the drawing equipment has a certain sustained traction force, so that the metal wire coil is gradually unwound under the action of the traction force. However, during this process, the metal wire coil often unwinds too slowly or too quickly, so it is easy to cause the metal wire to scatter and knot. Moreover, when immersed in lubricating oil, the metal wire generally passes through the immersion bath in a single linear manner, so that the contact time between the lubricating oil and the metal wire is short, the lubricating oil on the surface of the metal wire cannot be fully attached, and the lubricating oil cannot fully and effectively remove the impurities on the surface of the metal wire, thereby affecting the subsequent drawing process. Moreover, the lubricating oil has a cooling effect, and after the metal wire is heated, the lubricating oil in the immersion bath cannot fully anneal the metal wire, thereby affecting the performance of the metal wire after drawing. SUMMARY

[0004] The present application provides a metal wire drawing device for metal mesh to ensure that the unwound metal wire remains in a tensioned state, avoid scattering and knotting, and increase the contact time between the metal wire and the lubricating oil, so that the lubricating oil is fully attached to the surface of the metal wire and the impurities attached to the metal wire are fully separated, thereby improving the performance of the metal wire after drawing.

[0005] To achieve the above-mentioned purposes, the technical solutions adopted by the present application are as follows: A wire drawing device for metal wire of metal mesh includes a self-unwinding mechanism, a wire guide mechanism, a multi-stage winding type immersion bath mechanism and a wire drawing and winding mechanism arranged in sequence along the processing direction of the metal wire, a self-weight type tensioning mechanism is installed on the wire guide mechanism, and the metal wire passes through the self-weight type tensioning mechanism during the process of passing through the wire guide mechanism.

[0006] Further, the self-unwinding mechanism includes a mounting base detachably mounted with a first power motor at the upper end, a wire spool is placed on the mounting base, a vertical rod is movably inserted into the wire spool along the axis of the wire spool from the upper end of the wire spool, the lower end of the vertical rod is coaxially connected with the output shaft of the first power motor, a radial rod is connected with the upper end of the vertical rod, the radial rod extends outward along the radial direction of the wire spool, and a wire guide ring is arranged at the end of the radial rod away from the vertical rod.

[0007] Further, the wire guide mechanism includes a vertical arm installed on the ground at the lower end, a horizontal arm is arranged at the upper end of the vertical arm, a wire transition assembly is installed at the end of the horizontal arm away from the vertical arm, a first wire guide wheel and a second wire guide wheel are installed on the horizontal arm along the length direction thereof at intervals, an inclined arm and an elastic telescopic arm are hingedly connected on the vertical arm, the end of the elastic telescopic arm away from the vertical arm is hingedly connected with the inclined arm, and the self-weight type tensioning mechanism is installed at the end of the inclined arm away from the vertical arm.

[0008] Further, the wire transition assembly includes a wire guide nozzle in the shape of a conical spring arranged vertically, the large-diameter end of the wire guide nozzle faces downward, a connecting ring is coaxially fixed at the large-diameter end and the small-diameter end of the wire guide nozzle respectively, the small-diameter end of the wire guide nozzle is fixedly connected with the lower end of a vertical guide pipe, and the upper end of the vertical guide pipe is detachably connected with the horizontal arm through an adapter ear.

[0009] Further, the self-weight type tensioning mechanism includes a mounting disc rotatably connected with the inclined arm through an adapter shaft, a plurality of elastic wire tensioning assemblies are uniformly arranged on the mounting disc along the circumferential direction thereof, and the metal wire winds around the mounting disc along the circumferential direction thereof and passes through each elastic wire tensioning assembly at least once.

[0010] Further, a second power motor is installed on the inclined arm, and the output shaft of the second power motor is coaxially connected with the adapter shaft.

[0011] Further, the elastic wire tensioning assembly includes a radial guide rail extending outward along the radial direction of the mounting disc, a sliding block is slidingly connected on the radial guide rail, a connecting shaft parallel to the axis of the adapter shaft is connected on the sliding block, a tensioning wheel is coaxially rotatably connected on the connecting shaft, an externally threaded adjusting pipe extending along the radial guide rail is threadedly connected on the radial guide rail, and the externally threaded adjusting pipe is connected with the connecting shaft through a connecting rod elastically connected therewith.

[0012] Further, the multi-stage winding type immersion mechanism comprises an immersion tank with an open upper end, an import wheel and an export wheel are respectively installed at both ends of the upper end of the immersion tank along the wire conveying direction, a plurality of impeller type wire guide rollers are rotatably installed in the immersion tank along the length direction thereof, the plurality of impeller type wire guide rollers are driven by a driving assembly installed outside the immersion tank, the wire sequentially passes through each impeller type wire guide roller, and the wire is wound on each impeller type wire guide roller.

[0013] Further, the impeller type wire guide roller comprises a roller body with a liquid guide cavity, liquid guide holes are uniformly arranged on the peripheral surface of the roller body, a plurality of impeller blades are uniformly arranged on the outer peripheral surface of the roller body along the circumferential direction thereof, a liquid guide pipe and a mounting shaft are respectively arranged at the two axial ends of the roller body, the liquid guide pipe and the mounting shaft are respectively rotatably connected with the corresponding side walls of the immersion tank, the liquid guide pipe is rotatably connected with the liquid inlet pipe or the liquid outlet pipe, and the mounting shaft is in transmission connection with the driving assembly.

[0014] Further, the wire drawing and winding mechanism comprises a vertical seat fixed to the ground through a fixing lug at the lower end, a winding roller, a first wire tensioning wheel and a second wire tensioning wheel are sequentially and rotatably connected in the vertical direction upward on the vertical seat, a strip-shaped hole extending in the vertical direction is arranged on the upper part of the vertical seat, the shaft rod of the second wire tensioning wheel is movably arranged through the strip-shaped hole, a third power motor is installed on the vertical seat through a fixing plate, a fourth power motor is movably connected to the vertical seat through a movable seat, a vertical driving member is connected between the fixing plate and the movable seat, the output shaft of the third power motor is connected with the shaft rod of the first wire tensioning wheel, the output shaft of the fourth power motor is connected with the shaft rod of the second wire tensioning wheel, and the fourth power motor is in transmission connection with the plug-in rod of the winding roller through a belt wheel transmission mode.

[0015] Compared with the prior art, the application has the following technical progress: the self-unwinding mechanism unwinds the metal wire at a predetermined speed, thereby avoiding the situation of too slow or too fast unwinding, so as to effectively avoid the situation of too tight or too loose metal wire. After the metal wire enters the guide mechanism, the guide mechanism guides the metal wire to smoothly enter the multi-stage winding type immersion mechanism. During the process of the metal wire passing through the guide mechanism, the metal wire passes through the self-weight type tensioning mechanism, the self-weight type tensioning mechanism tensioning the metal wire by gravity and elastic force, so that the metal wire enters the multi-stage winding type immersion mechanism in a tensioned form. The position of the metal wire in the multi-stage winding type immersion mechanism is in a multi-stage winding form, and when the multi-stage winding type immersion mechanism is controlled to act, the multi-stage winding type immersion mechanism performs the action of winding and unwinding the metal wire, thereby realizing the stable introduction and export of the metal wire into and out of the multi-stage winding type immersion mechanism. Moreover, since the metal wire in the multi-stage winding type immersion mechanism is in a multi-stage winding form, the metal wire is fully contacted with the lubricating oil in the multi-stage winding type immersion mechanism. After the metal wire passes through the multi-stage winding type immersion mechanism, it enters the wire drawing and winding mechanism, the drawing force of the wire drawing and winding mechanism is controlled, the metal wire with a corresponding radial length is obtained, and the drawn metal wire is wound up. In summary, the application can effectively ensure that the unwound metal wire remains in a tensioned state, avoid the situation of scattered and knotted metal wire, and improve the contact time of the metal wire with the lubricating oil, so that the lubricating oil is fully attached to the surface of the metal wire, and the impurities attached to the metal wire are fully separated, thereby improving the performance of the drawn metal wire. BRIEF DESCRIPTION OF DRAWINGS

[0016] The accompanying drawings are included to provide a further understanding of the application, and constitute a part of the specification, illustrate the application, and are used to explain the application, and do not constitute a limitation on the application.

[0017] In the drawings: Figure 1 is a structural schematic diagram of an embodiment of the application; Figure 2 is a structural side view of an embodiment of the application; Figure 3 is a structural schematic diagram of the self-unwinding mechanism of the embodiment of the application; Figure 4 is a structural schematic diagram of the self-unwinding mechanism of the embodiment of the application after disassembly; Figure 5 is an axial structural sectional view of the self-unwinding mechanism of the embodiment of the application; Figure 6 is a structural schematic diagram of the connection of the wire transition assembly, the guide mechanism and the self-weight type tensioning mechanism of the embodiment of the application; Figure 7Structure schematic view of self-weight type tensioning mechanism, oblique arm and elastic telescopic arm connection of the embodiment of the present application; Figure 8 Structure schematic view of self-weight type tensioning mechanism, second power motor, oblique arm and elastic telescopic arm connection of the embodiment of the present application; Figure 9 Structure front view of self-weight type tensioning mechanism of the embodiment of the present application; Figure 10 Structure schematic view of elastic tensioning wire assembly in self-weight type tensioning mechanism of the embodiment of the present application; Figure 11 Structure schematic view of multi-stage winding type immersion bath mechanism of the embodiment of the present application; Figure 12 Structure schematic view of another angle of multi-stage winding type immersion bath mechanism of the embodiment of the present application; Figure 13 Structure schematic view of impeller type wire guide roller in multi-stage winding type immersion bath mechanism of the embodiment of the present application; Figure 14 Structure side view of impeller type wire guide roller in multi-stage winding type immersion bath mechanism of the embodiment of the present application; Figure 15 Structure schematic view of wire drawing and winding mechanism of the embodiment of the present application; Figure 16 Structure schematic view of wire drawing and winding mechanism of the embodiment of the present application after partial disassembly.

[0018] Labeling components: 100 - self-unwinding mechanism, 101 - silk reel, 102 - movable hole, 103 - mounting base, 104 - first power motor, 105 - plug interface, 106 - vertical rod, 107 - plug, 108 - radial rod, 109 - guide wire ring, 200 - silk transition assembly, 201 - guide wire nozzle, 202 - vertical guide pipe, 203 - adapter ear, 300 - guide wire mechanism, 301 - vertical arm, 302 - horizontal arm, 303 - first guide wire wheel, 304 - second guide wire wheel, 305 - inclined arm, 306 - assembly pipe, 307 - assembly rod, 400 - self-weight type tensioning mechanism, 401 - mounting disc, 402 - radial guide rail, 403 - sliding block, 404 - connecting shaft, 405 - tensioning wheel, 406 - assembly ear, 407 - externally threaded adjusting pipe, 408 - operation head, 409 - connecting rod, 410 - connecting sleeve, 411 - adapter shaft, 412 - second power motor, 500 - multi-stage winding type immersion bath mechanism, 501 - immersion bath, 502 - guide-in wheel, 503 - guide-out wheel, 504 - impeller type guide roller, 5041 - roller body, 5042 - liquid guide cavity, 5043 - liquid guide hole, 5044 - impeller blade, 5045 - limiting disc, 5046 - liquid guide pipe, 5047 - mounting shaft, 505 - liquid inlet pipe, 506 - liquid outlet pipe, 507 - drive motor, 508 - transmission sprocket, 509 - transmission chain, 600 - wire drawing winding mechanism, 601 - vertical seat, 602 - first wire tensioning wheel, 603 - second wire tensioning wheel, 604 - third power motor, 605 - fourth power motor, 606 - fixed plate, 607 - movable seat, 608 - strip-shaped hole, 609 - vertical drive member, 610 - assembly shaft, 611 - fixed ear, 612 - plug-in rod, 613 - winding roller, 614 - plug-in hole, 615 - transmission wheel, 616 - transmission belt, 700 - metal wire. DETAILED DESCRIPTION

[0019] The preferred embodiments of the present application will be described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present application, and are not used to limit the present application.

[0020] The present application discloses a metal wire drawing device for metal mesh, such as Figures 1-16As shown, including the self-unwinding mechanism 100, wire guide mechanism 300, multi-stage winding type immersion bath mechanism 500 and wire drawing winding mechanism 600 arranged in turn along the processing direction of the metal wire 700, the self-weight type tensioning mechanism 400 is installed on the wire guide mechanism 300, and the metal wire 700 passes through the self-weight type tensioning mechanism 400 during the process of passing through the wire guide mechanism 300. The working principle and advantages of the present application are that: the present application carries out unwinding operation on the metal wire 700 at a predetermined speed through the self-unwinding mechanism 100, thereby avoiding the situation of over-slow or over-speed unwinding, so as to effectively avoid the situation of over-tight or over-relaxed metal wire 700. After the metal wire 700 enters the wire guide mechanism 300, the wire guide mechanism 300 guides the metal wire 700, so that the metal wire 700 smoothly enters the multi-stage winding type immersion bath mechanism 500; during the process of the metal wire 700 passing through the wire guide mechanism 300, the metal wire 700 passes through the self-weight type tensioning mechanism 400, the self-weight type tensioning mechanism 400 tensioning the metal wire 700 through gravity and elastic force, so that the metal wire 700 enters the multi-stage winding type immersion bath mechanism 500 in a tensioned form. The part of the metal wire 700 in the multi-stage winding type immersion bath mechanism 500 is in a multi-stage winding form, and when the multi-stage winding type immersion bath mechanism 500 is controlled to act, the multi-stage winding type immersion bath mechanism 500 carries out the action of winding and unwinding the metal wire 700, thereby realizing the stable introduction and export of the metal wire 700 into and out of the multi-stage winding type immersion bath mechanism 500. Moreover, since the metal wire 700 in the multi-stage winding type immersion bath mechanism 500 is in a multi-stage winding form, the metal wire 700 is in full contact with the lubricating oil in the multi-stage winding type immersion bath mechanism 500. After the metal wire 700 passes through the multi-stage winding type immersion bath mechanism 500, it enters the wire drawing winding mechanism 600, the drawing force of the wire drawing winding mechanism 600 is controlled, the metal wire 700 with corresponding radial length is obtained, and the drawn metal wire 700 is wound up. As can be seen from the above, the present application can effectively ensure that the unwound metal wire 700 remains in a tensioned state, avoids the situation of scattered, knotted and the like of the metal wire 700, and improves the contact time of the metal wire 700 with the lubricating oil, so that the lubricating oil is fully attached to the surface of the metal wire 700, and the impurities attached to the metal wire 700 are fully separated, thereby improving the performance of the drawn metal wire 700.

[0021] As a preferred embodiment of the present application, Figures 3-5As shown, the self-unwinding mechanism 100 comprises a mounting base 103, a first power motor 104, a wire drum 101, a vertical rod 106 and a radial rod 108. The first power motor 104 is detachably mounted on the upper end of the mounting base 103, the wire drum 101 is placed on the mounting base 103, and the first power motor 104 extends into the wire drum 101 from the lower end of the wire drum 101. An active hole 102 extending along the axis of the wire drum 101 is formed on the wire drum 101, and the lower end of the vertical rod 106 is movably inserted into the wire drum 101 from the upper end of the wire drum 101 along the axis of the wire drum 101 through the active hole 102; an insertion interface 105 is formed on the upper end of the output shaft of the first power motor 104, and an insertion connector 107 is fixed on the lower end of the vertical rod 106, which is inserted into the insertion interface 105, and the axis of the output shaft of the first power motor 104, the vertical rod 106 and the wire drum 101 coincide. One end of the radial rod 108 is fixedly connected with the upper end of the vertical rod 106, which extends outward along the radial direction of the wire drum 101, and a wire guide ring 109 is arranged on the end of the radial rod 108 away from the vertical rod 106, through which the metal wire 700 unwound from the wire drum 101. The working principle and advantages of the present embodiment are as follows: the first power motor 104 is controlled to drive the vertical rod 106 to rotate along the axis of the wire drum 101, which in turn drives the radial rod 108 to rotate; the metal wire 700 wound on the wire drum 101 is gradually unwound during the rotation of the radial rod 108, which effectively avoids the situation that the metal wire 700 is unwound too slowly or too quickly, and prevents the metal wire 700 from being knotted when it is unwound in a spiral shape.

[0022] As a preferred embodiment of the present application, Figure 2 , 6As shown, the guide wire mechanism 300 comprises a vertical arm 301, a horizontal arm 302, a first guide wire wheel 303, a second guide wire wheel 304, an oblique arm 305 and an elastic telescopic arm. The lower end of the vertical arm 301 is installed on the ground, the horizontal arm 302 is configured at the upper end of the vertical arm 301, the wire transition assembly 200 is installed at the end of the horizontal arm 302 away from the vertical arm 301, the first guide wire wheel 303 and the second guide wire wheel 304 are installed on the horizontal arm 302 along the length direction of the horizontal arm 302, one end of the oblique arm 305 is hinged to the vertical arm 301, one end of the elastic telescopic arm is hinged to the oblique arm 305, the end of the elastic telescopic arm away from the vertical arm 301 is hinged to the oblique arm 305, and the self-weight type tensioning mechanism 400 is installed at the end of the oblique arm 305 away from the vertical arm 301. The elastic telescopic arm of the embodiment comprises an assembly tube 306 and an assembly rod 307, one end of the assembly rod 307 movably extends into the assembly tube 306, a first connecting spring is installed in the assembly tube 306, the two ends of the first connecting spring are connected with the inner wall of the assembly tube 306 and the end of the assembly rod 307 respectively, the end of the assembly tube 306 away from the assembly rod 307 is hinged to the vertical arm 301, and the end of the assembly rod 307 away from the first connecting spring is hinged to the oblique arm 305. The metal wire 700 passes through the wire transition assembly 200, the first guide wire wheel 303, the self-weight type tensioning mechanism 400 and the second guide wire wheel 304 in sequence after being unwound from the self-unwinding mechanism 100, the wire transition assembly 200 can effectively limit the metal wire 700 to avoid swinging of the metal wire 700, the self-weight type tensioning mechanism 400 can effectively tighten the metal wire 700, so that the metal wire 700 stably discharged from the second guide wire wheel 304 is in a tensioned state. When the metal wire 700 at the positions of the first guide wire wheel 303 and the second guide wire wheel 304 is in a relaxed state, the self-weight type tensioning mechanism 400 moves downward by a certain distance under the action of gravity, the oblique arm 305 swings downward, the elastic telescopic arm is correspondingly telescoped, and the metal wire 700 is gradually tensioned. When the metal wire 700 at the positions of the first guide wire wheel 303 and the second guide wire wheel 304 is in an over-tensioned state, the tensioning force of the metal wire 700 acts on the self-weight type tensioning mechanism 400, so that the self-weight type tensioning mechanism 400 moves upward, the oblique arm 305 swings upward, the elastic telescopic arm is correspondingly telescoped, and the metal wire 700 is gradually released from the over-tensioned state, so as to ensure that the metal wire 700 is stably conveyed under a predetermined tensioning force.

[0023] As a preferred embodiment of the present application, Figure 2 , 6As shown, the wire transition assembly 200 comprises a guide wire nozzle 201, a vertical guide tube 202 and an adapter ear 203. The guide wire nozzle 201 is a vertically arranged conical spring-shaped structure, the large diameter end of the guide wire nozzle 201 faces downward, and a connecting ring is coaxially fixed at the large diameter end and the small diameter end of the guide wire nozzle 201 respectively, so that the upper and lower ends of the guide wire nozzle 201 are in a smooth state. The small diameter end of the guide wire nozzle 201 is fixedly connected with the lower end of the vertical guide tube 202, and the upper end of the vertical guide tube 202 is detachably connected with the horizontal arm 302 through the adapter ear 203. The metal wire 700 is unwound from the self-unwinding mechanism 100 and enters the vertical guide tube 202 through the guide wire nozzle 201. Under the action of the guide wire nozzle 201 and the vertical guide tube 202, the metal wire 700 is prevented from swinging and vibrating when passing through the first guide wire wheel 303, and the metal wire 700 is prevented from being separated from the first guide wire wheel 303.

[0024] As a preferred embodiment of the present application, Figures 6-10 As shown, the self-weight type tensioning mechanism 400 comprises a mounting disc 401, an adapter shaft 411 and a plurality of elastic tension wire assemblies. The mounting disc 401 and the adapter shaft 411 are coaxially arranged, the adapter shaft 411 is rotationally connected at the end of the oblique arm 305 away from the vertical arm 301, and the plurality of elastic tension wire assemblies are uniformly arranged on the mounting disc 401 along the circumferential direction of the mounting disc 401. The metal wire 700 winds around the mounting disc 401 at least once, and each winding of the metal wire 700 is connected with each elastic tension wire assembly. During the process of passing through the self-weight type tensioning mechanism 400, the metal wire 700 presses on each elastic tension wire assembly. When the metal wire 700 is excessively tensioned, the force of the metal wire 700 pressing on each elastic tension wire assembly increases, so that the elastic tension wire assembly elastically deforms and stores energy. At the same time, the pulling force of the metal wire 700 is transmitted to the mounting disc 401, so that the mounting disc 401 is driven to rotate, i.e. the mounting disc 401 is passively rotated. At the same time, the oblique arm 305 and the elastic expansion arm change positions and elastically expand correspondingly, so as to effectively slow down the tensioning degree of the metal wire 700. Due to the rotation of the mounting disc 401, the metal wire 700 can smoothly pass through the self-weight type tensioning mechanism 400, and the metal wire 700 is prevented from being stuck in the self-weight type tensioning mechanism 400 due to excessive pulling force. In order to improve the smoothness of the metal wire 700 passing through the self-weight type tensioning mechanism 400, a second power motor 412 is installed on the oblique arm 305, the output shaft of the second power motor 412 is coaxially connected with the adapter shaft 411, and the second power motor 412 is controlled to drive the mounting disc 401 to rotate. The mounting disc 401 drives all the elastic tension wire assemblies to rotate along the axis of the mounting disc 401, so that the winding part of the metal wire 700 smoothly passes through, i.e. the mounting disc 401 is actively rotated.

[0025] As a preferred embodiment of the present application, as Figure 9 , 10As shown, the elastic tension wire assembly comprises a radial guide rail 402, a sliding block 403, a tensioning wheel 405, an externally threaded adjusting tube 407 and a connecting rod 409. Among them, the radial guide rail 402 extends outwardly along the radial direction of the mounting disc 401, the sliding block 403 is slidingly connected on the radial guide rail 402, and a connecting shaft 404 is connected on the sliding block 403, the axis of the connecting shaft 404 is parallel to the axis of the adapter shaft 411, the tensioning wheel 405 is coaxially assembled on the connecting shaft 404, and the tensioning wheel 405 is rotationally connected with the connecting shaft 404. In this embodiment, an assembly lug 406 is constructed at the end of the radial guide rail 402 away from the mounting disc 401, the externally threaded adjusting tube 407 is threadedly connected with the assembly lug 406, and the externally threaded adjusting tube 407 extends along the guidance of the radial guide rail 402, one end of the connecting rod 409 is movably inserted into the externally threaded adjusting tube 407, a second connecting spring is installed in the externally threaded adjusting tube 407, and the two ends of the second connecting spring are respectively connected with the inner wall of the externally threaded adjusting tube 407 and the end of the connecting rod 409; a connecting sleeve 410 is fixed at the other end of the connecting rod 409, the connecting sleeve 410 is sleeved on the connecting shaft 404, and the connecting sleeve 410 is fixedly connected with the connecting shaft 404, and an operating head 408 is constructed at the end of the externally threaded adjusting tube 407 away from the connecting shaft 404. Moreover, in order to avoid the situation that the weight of the self-weight type tensioning mechanism 400 is too heavy, the position cannot be changed when the pulling force of the metal wire 700 changes, or the metal wire 700 is broken, the following measures are taken: the mounting disc 401, the radial guide rail 402, the sliding block 403 and the tensioning wheel 405 are all made of lightweight polyethylene material or lightweight alloy material or carbon fiber material. The working principle and advantages of the present embodiment are as follows: during the process of the coiled metal wire 700 passing through each elastic tension wire assembly, the second connecting spring elastically drives the connecting rod 409 to move outwardly along the radial direction of the mounting disc 401, so that the tensioning wheel 405 elastically expands the metal wire 700, thereby ensuring that the metal wire 700 remains in a tensioned state when passing through the self-weight type tensioning mechanism 400; when the pulling force of the metal wire 700 changes, the second connecting spring will elastically deform accordingly, so that the tensioning wheel 405 always expands the metal wire 700. Moreover, during the process of the metal wire 700 passing through each elastic tension wire assembly, the tensioning wheel 405 rotates, thereby reducing the wear of the metal wire 700. In this embodiment, the externally threaded adjusting tube 407 can be rotated to move along the radial direction of the mounting disc 401, thereby driving the sliding block 403 and the tensioning wheel 405 to move along the radial direction of the mounting disc 401 through the connecting rod 409, thereby adjusting the radial length of the coiled metal wire 700 outside the self-weight type tensioning mechanism 400, and thereby adapting to the tensioning of metal wires 700 of different thicknesses. Moreover, the more the number of coils, the better the tensioning effect, but the more the number of coils, the greater the resistance, and when the number of coils exceeds a certain number, the metal wire 700 is prone to over-tensioning. Therefore, the optimal number of coils is 2-3.

[0026] As a preferred embodiment of the present application, as Figures 11-14As shown, the multi-stage winding type immersion mechanism 500 comprises an immersion tank 501, an import wheel 502, an export wheel 503 and a plurality of impeller type godets 504. The upper end of the immersion tank 501 is in an open state, and the immersion tank 501 is filled with lubricating oil; the import wheel 502 and the export wheel 503 are respectively installed at the upper end of the immersion tank 501, and the import wheel 502 and the export wheel 503 are arranged at the two ends along the conveying direction of the metal wire 700. The plurality of impeller type godets 504 are rotatably installed in the immersion tank 501 along the length direction of the immersion tank 501, and a driving assembly is installed outside the immersion tank 501, and the impeller type godets 504 are driven by the driving assembly to rotate. The metal wire 700 passes through each impeller type godet 504 in turn, and the metal wire 700 is wound on each impeller type godet 504. In this embodiment, all the impeller type godets 504 are driven by the driving assembly to rotate synchronously and in the same direction, and in the process of rotation, each impeller type godet 504 winds up one end of the metal wire 700 thereon and unwinds the other end of the metal wire 700, thereby realizing stable passage of the metal wire 700 through the immersion tank 501, increasing the length of the metal wire 700 in the immersion tank 501, improving the contact time of the metal wire 700 with the lubricating oil, and enabling the metal wire 700 to fully contact the lubricating oil without dead angle. The specific structure of the impeller type godet 504 is that the impeller type godet 504 comprises a roller body 5041 having a liquid guide cavity 5042, limit discs 5045 are respectively arranged at the two axial ends of the roller body 5041, the metal wire 700 is wound in the region between the two limit discs 5045, thereby avoiding the metal wire 700 from being separated from the roller body 5041; liquid guide holes 5043 are uniformly arranged on the peripheral surface of the roller body 5041, and the liquid guide holes 5043 communicate the liquid guide cavity 5042 with the immersion tank 501. A plurality of impeller blades 5044 are arranged on the peripheral surface of the roller body 5041, the impeller blades 5044 are uniformly arranged along the circumferential direction of the roller body 5041, and each impeller blade 5044 is made of elastic metal material. A liquid guide pipe 5046 and a mounting shaft 5047 are respectively arranged at the two axial ends of the roller body 5041, the liquid guide pipe 5046 communicates with the liquid guide cavity 5042, and the liquid guide pipe 5046 and the mounting shaft 5047 are respectively rotatably connected with the corresponding side wall of the immersion tank 501.The number of the impeller type godets 504 in the embodiment is two, one of the impeller type godets 504 is rotationally connected with the end of the liquid inlet pipe 505, the other of the impeller type godets 504 is rotationally connected with the end of the liquid outlet pipe 506, the intermediate tank is arranged between the liquid inlet pipe 505 and the liquid outlet pipe 506, the lubricating oil is injected into the intermediate tank, the oil outlet of the intermediate tank is connected with the inlet end of the pressure pump, the filter is arranged between the intermediate tank and the pressure pump, which is used for filtering the impurities in the lubricating oil, and the outlet end of the pressure pump is connected with the liquid inlet pipe 505. In the embodiment, the pressure pump is controlled to pump the lubricating oil in the intermediate tank into one of the impeller type godets 504 through the liquid inlet pipe 505, and then the lubricating oil is discharged into the immersion bath 501 through the liquid guide hole 5043 on the impeller type godet 504, in the process, the impurities on the metal wire 700 are quickly separated from the metal wire 700 by the impact of the lubricating oil. At the same time, the lubricating oil leaves the immersion bath 501 through the liquid guide hole 5043 on the other impeller type godet 504, in the process, the flowing lubricating oil impacts the metal wire 700 on the impeller type godet 504, which also achieves the effect of separating the impurities from the metal wire 700, and then the lubricating oil enters the intermediate tank through the liquid outlet pipe 506, thereby forming the circulation of the lubricating oil, so that the lubrication and impurity removal are continuously kept. In the embodiment, each mounting shaft 5047 is drivingly connected with the driving assembly, specifically, the driving assembly includes a driving motor 507, the driving motor 507 is coaxially connected with one of the mounting shafts 5047, the transmission sprockets 508 are mounted on each of the mounting shafts 5047, and the two transmission sprockets 508 are drivingly connected through the transmission chain 509. In this way, the driving motor 507 is controlled to drive the two impeller type godets 504 to synchronously and synchronously rotate through the transmission of the sprockets, thereby achieving the purpose of winding the metal wire 700 on one side and unwinding the metal wire 700 on the other side. In the embodiment, the impeller blades 5044 are made of elastic metal material, in the process of winding and unwinding the metal wire 700, the elastic impeller blades 5044 elastically expand to elastically expand the metal wire 700, so that the metal wire 700 is kept in tension when the tension changes. Moreover, in the process of rotating the impeller type godet 504, the lubricating oil is in a disturbed state under the action of the impeller blades 5044, which avoids the impurities from depositing at the bottom of the immersion bath 501, so that the impurities enter the filter with the lubricating oil and are filtered out, thereby reducing the frequency of cleaning the immersion bath 501.

[0027] As a preferred embodiment of the present application, Figure 15 , 16As shown, the wire drawing and winding mechanism 600 comprises a vertical seat 601, a third power motor 604, a fourth power motor 605, a winding roller 613, a first wire drawing wheel 602, a second wire drawing wheel 603 and a vertical driving member 609. Wherein, a fixed lug 611 is configured at the lower end of the vertical seat 601, the fixed lug 611 is fixed on the ground; a mounting shaft 610 is rotatably connected at the lower part of the vertical seat 601, one end of the mounting shaft 610 is fixed with a plug-in rod 612, the winding roller 613, the first wire drawing wheel 602 and the second wire drawing wheel 603 are arranged upwardly and spaced apart in the vertical direction, a plug-in hole 614 is formed on the winding roller 613 along the axis thereof, the plug-in rod 612 is movably plugged on the winding roller 613 through the plug-in hole 614, the first wire drawing wheel 602 and the second wire drawing wheel 603 are both rotatably connected on the vertical seat 601. In the upper part of the vertical seat 601, a strip-shaped hole 608 extending in the vertical direction is formed, the shaft rod of the second wire drawing wheel 603 movably passes through the strip-shaped hole 608, the third power motor 604 is mounted on the vertical seat 601 through a fixed plate 606, the fourth power motor 605 is movably connected on the vertical seat 601 through a movable seat 607, the vertical driving member 609 is connected between the fixed plate 606 and the movable seat 607, the vertical driving member 609 is generally an electric cylinder, a pneumatic cylinder or a hydraulic cylinder, a pressure sensor is mounted on the cylinder rod of the vertical driving member 609. The output shaft of the third power motor 604 is connected with the shaft rod of the first wire drawing wheel 602, the output shaft of the fourth power motor 605 is connected with the shaft rod of the second wire drawing wheel 603, and the fourth power motor 605 is drivingly connected with the plug-in rod 612 of the winding roller 613 through a belt driving mode. Specifically, a driving wheel 615 is mounted on the shaft rod of the first wire drawing wheel 602 and the mounting shaft 610 respectively, the two driving wheels 615 are drivingly connected through a driving belt 616. The working principle and advantages of the embodiment are that: the metal wire 700 is wound around the first wire drawing wheel 602 and the second wire drawing wheel 603 for multiple turns and then wound on the winding roller 613, by controlling the third power motor 604 and the fourth power motor 605 to act synchronously, the first wire drawing wheel 602, the second wire drawing wheel 603 and the winding roller 613 are synchronously and synchronously rotated, so that the metal wire 700 is wound on the winding roller 613 after passing through the first wire drawing wheel 602 and the second wire drawing wheel 603; and by controlling the vertical driving member 609 to act, the second wire drawing wheel 603 is driven to move close to or away from the first wire drawing wheel 602, so that the data of the pressure sensor on the vertical driving member 609 is changed, and then the fineness of the metal wire 700 is adjusted.

[0028] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the scope of protection of the claims of the present invention.

Claims

1. A wire drawing device for metal mesh, characterized in that: It includes a self-unwinding mechanism, a wire guiding mechanism, a multi-stage winding immersion mechanism, and a wire drawing and winding mechanism arranged sequentially along the processing direction of the metal wire. A self-weight tensioning mechanism is installed on the wire guiding mechanism, and the metal wire passes through the self-weight tensioning mechanism during the process of passing through the wire guiding mechanism.

2. The metal wire drawing device for metal mesh according to claim 1, characterized in that: The self-unwinding mechanism includes a mounting base on which a first power motor is detachably mounted at the upper end. A yarn spool is placed on the mounting base. A vertical rod is movably inserted into the yarn spool along its axis from the upper end of the yarn spool. The lower end of the vertical rod is coaxially connected to the output shaft of the first power motor. A radial rod is connected to the upper end of the vertical rod. The radial rod extends outward along the radial direction of the yarn spool. A guide ring is constructed at the end of the radial rod away from the vertical rod.

3. The metal wire drawing device for metal mesh according to claim 1, characterized in that: The wire guiding mechanism includes a vertical arm with its lower end mounted on the ground, a horizontal arm constructed at the upper end of the vertical arm, a wire transition assembly mounted at the end of the horizontal arm away from the vertical arm, a first wire guide wheel and a second wire guide wheel spaced apart along the length of the horizontal arm, an inclined arm and an elastic telescopic arm hinged to the vertical arm, the end of the elastic telescopic arm away from the vertical arm being hinged to the inclined arm, and a self-weight tensioning mechanism mounted at the end of the inclined arm away from the vertical arm.

4. The metal wire drawing device for metal mesh according to claim 3, characterized in that: The wire transition assembly includes a vertically arranged conical spring-shaped guide tip with its large-diameter end facing downwards. Connecting rings are coaxially fixed to the large-diameter end and the small-diameter end of the guide tip, respectively. The small-diameter end of the guide tip is fixedly connected to the lower end of the vertical guide tube, and the upper end of the vertical guide tube is detachably connected to the horizontal arm via an adapter lug.

5. The metal wire drawing device for metal mesh according to claim 3, characterized in that: The self-weight tensioning mechanism includes a mounting plate rotatably connected to an inclined arm via a transition shaft. Multiple elastic tension wire assemblies are uniformly constructed on the mounting plate along its circumference. The metal wires wrap around the mounting plate along its circumference and pass through each elastic tension wire assembly at least once.

6. The metal wire drawing device for metal mesh according to claim 5, characterized in that: A second power motor is installed on the inclined arm, and the output shaft of the second power motor is coaxially connected to the adapter shaft.

7. A metal wire drawing device for metal mesh according to claim 5, characterized in that: The elastic tensioning assembly includes a radial guide rail extending outward along the mounting plate, a sliding block slidably connected to the radial guide rail, a connecting shaft parallel to the axis of the adapter shaft connected to the sliding block, a tensioning wheel coaxially rotatably connected to the connecting shaft, and an externally threaded adjusting tube extending along the radial guide rail threadedly connected to the radial guide rail. The externally threaded adjusting tube is connected to the connecting shaft through a connecting rod elastically connected to it.

8. The metal wire drawing device for metal mesh according to claim 1, characterized in that: The multi-stage winding immersion mechanism includes an immersion tank with its upper end in an open state. An inlet wheel and an outlet wheel are respectively installed at the upper end of the immersion tank and at both ends along the wire conveying direction. Multiple impeller-type wire guide rollers are rotatably installed inside the immersion tank along its length. The multiple impeller-type wire guide rollers are driven by a drive assembly installed on the outside of the immersion tank. The wire passes through each impeller-type wire guide roller in sequence and is wound around each impeller-type wire guide roller.

9. A metal wire drawing device for metal mesh according to claim 8, characterized in that: The impeller-type guide roller includes a roller-shaped body with a liquid guiding cavity. Liquid guiding holes are uniformly opened on the circumferential surface of the roller-shaped body. Multiple impeller blades are uniformly constructed along the circumferential direction on the outer circumferential surface of the roller-shaped body. A liquid guiding pipe and a mounting shaft are respectively constructed at both ends of the axial direction of the roller-shaped body. The liquid guiding pipe and the mounting shaft are respectively rotatably connected to the corresponding side wall of the immersion tank. The liquid guiding pipe is rotatably connected to the inlet pipe or the outlet pipe. The mounting shaft is driven by the drive assembly.

10. A metal wire drawing device for metal mesh according to claim 1, characterized in that: The wire drawing and winding mechanism includes a vertical base whose lower end is fixed to the ground via a fixing lug. A winding roller, a first wire wheel, and a second wire wheel are sequentially rotatably connected to the vertical base in a vertical direction. A vertically extending strip hole is opened in the upper part of the vertical base. The shaft of the second wire wheel moves through the strip hole. A third power motor is mounted on the vertical base via a fixing plate. A fourth power motor is movably connected to the vertical base via a movable base. A vertical drive component is connected between the fixing plate and the movable base. The output shaft of the third power motor is connected to the shaft of the first wire wheel, and the output shaft of the fourth power motor is connected to the shaft of the second wire wheel. The fourth power motor is connected to the insertion rod of the winding roller via a belt pulley drive.

Citation Information

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