Pin smoothing device for electronic component processing
By using an integrated diode feeding and unloading component and a vision-based material handling component, the problems of frequent manual operation and difficulty for robotic arms to handle messy components in the handling of electronic components have been solved, thus achieving automated feeding and efficient material handling.
Patent Information
- Application Number
- CN202511367115.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-24
- Publication Date
- 2025-11-04
AI Technical Summary
In existing technologies, electronic components require frequent manual placement and adjustment during the processing of components, which is labor-intensive. Furthermore, robotic arms have difficulty handling messy stacks of components, affecting efficiency.
It adopts an integrated diode feeding and unloading component and a vision inspection-type picking component. The components are automatically arranged through a funnel structure. Combined with vision inspection and robotic arm gripping, it realizes automated feeding and precise positioning of components.
It has enabled automated feeding and efficient component handling, reducing manual labor intensity and improving handling efficiency and accuracy.
Smart Images

Figure CN120885624A_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of lead-mounting devices, specifically a lead-mounting device for processing electronic components. Background Technology
[0002] Electronic components are the building blocks of electronic parts and small machines and instruments. They are typically composed of several parts, are interchangeable among similar products, and are widely used in mobile phones, computers, industrial control, and other fields. The leads of electronic components may be bent or deformed due to external forces during transportation and storage. If the leads are not level, some leads may not fully contact the pads during soldering, resulting in a cold solder joint. By aligning the leads of electronic components, it can be ensured that the leads are level, allowing each lead to make full contact with the pads, thus forming a good solder joint.
[0003] Patent CN219905901U discloses a clamping device for processing electronic components, comprising: a base, a placement plate fixedly installed on one side of the top of the base, three first slots evenly spaced on the top of the placement plate, and two support rods fixedly installed on both sides of the top of the placement plate. This patent provides a clamping device for processing electronic components, placing the electronic components to be clamped into the first slots. A first electric cylinder drives a clamping plate downwards. Because a second slot is provided at the bottom of the clamping plate, the downward pressure of the clamping plate effectively presses and fixes the electronic components, preventing movement of the components during clamping, which could lead to clamping failure or decreased clamping accuracy. The support rods improve the stability of the clamping plate's downward pressure, preventing displacement during pressing and thus avoiding unstable clamping of the electronic components.
[0004] However, the above technical solutions still have the following shortcomings in practical applications: When straightening the leads of electronic components, the process involves first placing the component into the slot, adjusting the pin angles, and then pressing it down to secure it. The straightening device, in conjunction with the pressure plate, then straightens the component. However, this method requires precise placement and securing of the components within the slot. In some cases, a large number of components need straightening, necessitating frequent placement and adjustment of leads by operators, resulting in high labor intensity and reduced efficiency due to operator fatigue. While using a robotic arm to place and adjust the components can be problematic if multiple components are piled haphazardly. The robotic arm struggles to pick up components sequentially along a pre-defined path, and the disordered placement can affect the judgment of pin angles, thus hindering the straightening process. Summary of the Invention
[0005] In order to overcome the shortcomings of the prior art and solve at least one of the technical problems mentioned in the background art, the present invention proposes a feed device for processing electronic components.
[0006] The technical solution adopted by the present invention to solve its technical problem is: a foot-mounting device for processing electronic components, including a base, a support plate fixedly connected to one side of the upper end face of the base, slide rods two slidably connected to both sides of the upper end face of the support plate, a lifting plate fixedly connected to the upper end of the slide rods two, a rotating plate rotatably arranged in the middle of the upper end face of the lifting plate, pressure plates slidably connected to both sides of the upper end face of the rotating plate, and a diode feeding and unloading integrated assembly is also provided on the base; The integrated diode feeding and unloading assembly includes a support column fixedly connected to one side of the upper surface of the base. A fixing ring is fixedly connected to one side of the upper end of the support column. Multiple radial rods are evenly distributed and slidably connected around the fixing ring. A feeding plate is fixedly connected to one end of each radial rod. The feeding plate is made of transparent material. An elastic pad is fixedly connected between adjacent feeding plates. The multiple feeding plates and the elastic pads form a funnel structure.
[0007] Preferably, a second cylinder is fixedly connected to one side of the upper end of the support plate, and the piston end of the second cylinder is fixedly connected to one side of the bottom of the lifting plate.
[0008] Preferably, a motor is fixedly connected to one side of the bottom of the lifting plate, and the output end of the motor is fixedly connected to one side of the bottom of the rotating plate. Two bidirectional threaded rods are rotatably provided at both ends of the rotating plate, and the two sides of the bidirectional threaded rods are respectively threaded to two pressure plates. A motor is fixedly connected to one end of the rotating plate, and the output end of the motor is fixedly connected to one end of the bidirectional threaded rod.
[0009] Preferably, a rotating ring is rotatably provided on one side of the outer ring of the fixed ring, a connecting rod is rotatably provided on one end of the radial rod, one end of the connecting rod is rotatably provided on the rotating ring, a threaded rod is threadedly connected to one end of the radial rod on one side, one end of the threaded rod is rotatably provided on the fixed ring, and a motor is fixedly connected to one side of the fixed ring, the output end of the motor is fixedly connected to one end of the threaded rod.
[0010] Preferably, the base is further provided with a vision inspection type material handling component; The vision inspection material handling assembly includes a back plate fixedly connected to one side of the upper surface of the base. A vision inspection probe is fixedly connected to one side of the upper end of the back plate. A slide plate is slidably connected to one side of the back plate. Adjustment rods are slidably connected to both sides of the slide plate. A clamping block is rotatably set at one end of the adjustment rod. Through holes are provided at the bottom of the material handling plates on both sides for the clamping block to pass through.
[0011] Preferably, a threaded rod 1 is threadedly connected to one side of the slide plate, both ends of which are rotatably mounted on the back plate. A motor 5 is fixedly connected to one side of the back plate, and the output end of the motor 5 is fixedly connected to one end of the threaded rod 1. A bidirectional threaded rod 2 is rotatably mounted at both ends of one side of the slide plate, and both sides of the bidirectional threaded rod 2 are threadedly connected to two adjusting rods respectively. A motor 3 is fixedly connected to one side of the slide plate, and the output end of the motor 3 is fixedly connected to one end of the bidirectional threaded rod 2. A motor 4 is fixedly connected to the groove at one end of the adjusting rod, and the output end of the motor 4 is fixedly connected to one side of the clamping block.
[0012] Preferably, a cylinder three is fixedly connected to one side of the bottom of both sides of the feeding plate, and a brake block is fixedly connected to the piston end of the cylinder three. The brake block is inserted into and slidably connected to one side of the bottom of the feeding plate.
[0013] Preferably, two sliding rods are slidably connected to one side of the upper end of the base, and a collection box is fixedly connected to one end of each sliding rod. A cylinder is fixedly connected to one side of the upper end of the base, and the piston end of the cylinder is fixedly connected to one side of the collection box.
[0014] Preferably, the feeding plate is further provided with a first anti-jamming component; The first anti-jamming component includes a toggle block that is rotatably positioned in a groove on one side of the feed plate. A motor is fixedly connected to the inner side of the groove on one side of the feed plate, and the output end of the motor is fixedly connected to the middle of the toggle block.
[0015] Preferably, the fixing ring is further provided with a second anti-jamming component; The second anti-jamming component includes a gear ring fixedly connected to one side of a fixed ring. An arc-shaped slider is slidably connected to the groove of the gear ring. Two connecting rods three are rotatably arranged on one side of the arc-shaped slider. A connecting rod two is rotatably arranged at one end of the connecting rod three. A cylinder four is rotatably arranged at one end of the connecting rod two. A top block is fixedly connected to the piston end of the cylinder four. A gear is rotatably arranged on one side of the arc-shaped slider. The gear meshes with the tooth block of the inner ring of the gear ring. A motor eight is fixedly connected to one side of the upper end face of the arc-shaped slider. The output end of the motor eight is fixedly connected to the gear. A motor nine is fixedly connected to one side of the arc-shaped slider. The output end of the motor nine is fixedly connected to one end of the connecting rod three.
[0016] The beneficial effects of this invention are as follows: 1. The present invention discloses a diode feeding and unloading integrated component and a vision inspection-type picking component, which eliminates the need for manual diode loading by operators, making it more convenient and labor-saving. Furthermore, compared to using a robotic arm to pick up diodes for loading, this method first arranges the randomly stacked diodes vertically, facilitating the vision inspection probe to identify the orientation and pin angle of each diode. The clamping block then accurately picks up each diode according to a preset path, and adjusts the angle of the pressure plate according to the pin angle to match the pin angle, thereby achieving continuous and efficient feeding of multiple diodes.
[0017] 2. The electronic component processing feed device of the present invention utilizes a first anti-jamming component and a second anti-jamming component to ensure that the diode located in the funnel part is in a continuous motion state under the action of the actuating block and the top block. This prevents the pipe opening from being blocked and also prevents the diode from being unable to slide down normally due to being in the elastic pad pit, thereby ensuring normal feeding of the diode. Attached Figure Description
[0018] The invention will now be further described with reference to the accompanying drawings.
[0019] Figure 1 This is a three-dimensional structural schematic diagram of the present invention; Figure 2 This is a schematic diagram of the three-dimensional structure at the fixing ring; Figure 3 yes Figure 2 Enlarged view of a portion of point A in the middle; Figure 4 This is a schematic diagram of the three-dimensional structure at the support plate. Figure 5 yes Figure 4 Enlarged view of a section at point B in the middle; Figure 6 This is a schematic diagram of the three-dimensional structure of the back panel; Figure 7 yes Figure 6 Enlarged view of a section at point C; Figure 8 This is a schematic diagram of the three-dimensional structure of the gear ring. Figure 9 yes Figure 8 Enlarged view of a section at point D; Figure 10 This is a schematic diagram of the three-dimensional structure of two parts of the threaded rod; Figure 11 This is a schematic diagram of the three-dimensional structure of the skateboard.
[0020] In the diagram: 1. Base; 2. Fixed ring; 3. Rotating ring; 4. Collection box; 5. Slide rod one; 6. Cylinder one; 7. Support column; 8. Feeding plate; 9. Elastic pad; 10. Radial rod; 11. Connecting rod one; 12. Actuating block; 13. Support plate; 14. Cylinder two; 15. Slide rod two; 16. Motor one; 17. Lifting plate; 18. Rotating plate; 19. Pressure plate; 20. Motor two; 21. Bidirectional threaded rod one; 22. Back plate; 23. Slide plate; 24. 25. Motor 3; 26. Bidirectional threaded rod 2; 27. Threaded rod 1; 28. Cylinder 3; 29. Brake block; 30. Adjusting rod; 31. Motor 4; 32. Clamping block; 33. Vision inspection probe; 34. Motor 6; 35. Threaded rod 2; 36. Gear ring; 37. Arc-shaped slider; 38. Motor 7; 39. Motor 8; 40. Gear; 41. Motor 9; 42. Cylinder 4; 43. Top block; 44. Connecting rod 2; 45. Connecting rod 3. Detailed Implementation
[0021] The technical solution of the present invention will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0022] Please refer to Figures 1-11 The present invention provides a technical solution: a foot-mounting device for processing electronic components, including a base 1, a support plate 13 fixedly connected to one side of the upper end face of the base 1, slide rods 15 slidably connected to both sides of the upper end of the support plate 13, a lifting plate 17 fixedly connected to the upper end of the slide rods 15, a rotating plate 18 rotatably disposed in the middle of the upper end face of the lifting plate 17, pressure plates 19 slidably connected to both sides of the upper end of the rotating plate 18, and a diode feeding and unloading integrated assembly is also provided on the base 1; The integrated diode feeding and unloading assembly includes a support column 7 fixedly connected to one side of the upper surface of the base 1. A fixing ring 2 is fixedly connected to one side of the upper end of the support column 7. Multiple radial rods 10 are evenly distributed and slidably connected around the fixing ring 2. A feeding plate 8 is fixedly connected to one end of the radial rod 10. The feeding plate 8 is made of transparent material. An elastic pad 9 is fixedly connected between adjacent feeding plates 8. The multiple feeding plates 8 and the elastic pads 9 form a funnel structure.
[0023] In this embodiment, as Figure 1 , Figure 2 , Figures 4-8 , Figure 10 , Figure 11 As shown, a cylinder 14 is fixedly connected to one side of the upper end of the support plate 13, and the piston end of the cylinder 14 is fixedly connected to one side of the bottom of the lifting plate 17.
[0024] A motor 16 is fixedly connected to one side of the bottom of the lifting plate 17. The output end of the motor 16 is fixedly connected to one side of the bottom of the rotating plate 18. Two bidirectional threaded rods 21 are rotatably provided at both ends of the rotating plate 18. The two sides of the bidirectional threaded rods 21 are respectively threaded to two pressure plates 19. A motor 20 is fixedly connected to one end of the rotating plate 18. The output end of the motor 20 is fixedly connected to one end of the bidirectional threaded rod 21.
[0025] A rotating ring 3 is rotatably mounted on one side of the outer ring of the fixed ring 2. A connecting rod 11 is rotatably mounted on one end of the radial rod 10. One end of the connecting rod 11 is rotatably mounted on the rotating ring 3. A threaded rod 2 35 is threadedly connected to one end of the radial rod 10. One end of the threaded rod 2 35 is rotatably mounted on the fixed ring 2. A motor 6 34 is fixedly connected to one side of the fixed ring 2. The output end of the motor 6 34 is fixedly connected to one end of the threaded rod 2 35.
[0026] The base 1 is also equipped with a vision inspection material handling component; The visual inspection material handling assembly includes a back plate 22 fixedly connected to one side of the upper surface of the base 1. A visual inspection probe 32 is fixedly connected to one side of the upper end of the back plate 22. A slide plate 23 is slidably connected to one side of the back plate 22. Adjusting rods 29 are slidably connected to both sides of the slide plate 23. A clamping block 31 is rotatably set at one end of the adjusting rod 29. Through holes are provided at the bottom of the two side unloading plates 8 for the clamping block 31 to pass through.
[0027] A threaded rod 26 is threadedly connected to one side of the slide plate 23. Both ends of the threaded rod 26 are rotatably mounted on the back plate 22. A motor 33 is fixedly connected to one side of the back plate 22. The output end of the motor 33 is fixedly connected to one end of the threaded rod 26. A bidirectional threaded rod 25 is rotatably mounted at both ends of one side of the slide plate 23. Both sides of the bidirectional threaded rod 25 are threadedly connected to two adjusting rods 29 respectively. A motor 24 is fixedly connected to one side of the slide plate 23. The output end of the motor 24 is fixedly connected to one end of the bidirectional threaded rod 25. A motor 30 is fixedly connected to the groove at one end of the adjusting rod 29. The output end of the motor 30 is fixedly connected to one side of the clamping block 31.
[0028] Both sides of the feed plate 8 have a cylinder 27 fixedly connected to one side of the bottom. The piston end of the cylinder 27 is fixedly connected to a brake block 28. The brake block 28 is inserted into and slidably connected to one side of the bottom of the feed plate 8.
[0029] Two sliding rods 5 are slidably connected to one side of the upper end of the base 1. One end of the sliding rod 5 is fixedly connected to the collection box 4. A cylinder 6 is fixedly connected to one side of the upper end of the base 1. The piston end of the cylinder 6 is fixedly connected to one side of the collection box 4.
[0030] Specifically, in existing technologies, when straightening the leads of electronic components, the components are first placed into the slots, the pin angles are adjusted, and then the components are pressed down to secure them. Subsequently, the lead straightening device, in cooperation with the pressure plate, straightens the components. However, this method requires precise placement and securing of the components within the slots. In some cases, a large number of components need straightening, requiring operators to frequently place them in the slots and adjust the pin angles, resulting in high labor intensity and reduced efficiency due to operator fatigue. When a robotic arm is used to place the components in the slots and adjust their angles, if multiple components are piled up haphazardly, the robotic arm struggles to pick them up sequentially along a pre-defined path. Furthermore, the disordered placement of the components can affect the judgment of pin angles, thus impacting the straightening process.
[0031] Therefore, in order to solve the above problems, the working principle of this embodiment is as follows: Electronic components include light-emitting diodes (LEDs). This embodiment uses LEDs with round heads of the same specifications from the same batch. Since the feeding plate 8 and the elastic pad 9 cooperate to form a funnel-shaped structure, with the upper part of the funnel-shaped structure being funnel-shaped and the lower part being pipe-shaped, the radial rod 10 on one side can be driven to slide on the fixed ring 2 by the rotation of the threaded rod 35 driven by the motor 6 34. Simultaneously, under the transmission cooperation of the connecting rod 1 11 and the rotating ring 3, multiple radial rods 10 can slide simultaneously, pulling the feeding plate 8 to move. The elastic pad 9 will also deform, causing the volume of the entire funnel-shaped structure to change. This continues until the diameter of the pipe section is equal to the diameter of the diode head. Then, multiple diodes are added uniformly from above the funnel-shaped structure. Under the action of gravity, the diodes fall along the funnel-shaped structure. Since only one diode can pass through the pipe opening at a time, the diodes will be vertically arranged inside the pipe cavity. Furthermore, the two braking blocks 28 will block the diodes in the pipe, preventing them from falling out of the pipe. Because the feed plate 8 is made of transparent material, the visual inspection probe 32 can identify the orientation and pin angle of the lowest diode in the pipe. Then, the motor 33 drives the threaded rod 26 to rotate, causing the slide plate 23 to rise. The clamping block 31 moves along the through hole until it aligns with the head of the lowest diode in the pipe cavity. Then, the motor 24 drives the bidirectional threaded rod 25 to rotate, bringing the two adjusting rods 29 closer together. The two clamping blocks 31 then clamp the diode head. Subsequently, the cylinder 27 drives the two braking blocks 28 to move away from each other, so the lowest diode is no longer blocked by the braking blocks 28. The two clamping blocks 31 then pull the diode down. At the moment the diode leaves the pipe, the two braking blocks 28 reset, blocking subsequent diodes to prevent them from falling. Then, based on the diode orientation information detected by the vision, if the diode head is facing down, the motor 30 drives the clamping block 31 to rotate 180 degrees, causing the diode to flip and the diode pins to face down. Then, based on the pin angle, motor 16 drives the rotating plate 18 to rotate, adjusting the angle of the two pressure plates 19. Motor 20 drives the bidirectional threaded rod 21 to rotate, causing the two pressure plates 19 to move closer together, clamping the pin roots. Then, cylinder 214 lowers the two pressure plates 19, straightening the diode pins. Once a diode is straightened, the two pressure plates 19 move away from each other and lower. Cylinder 6 then moves the collection box 4 laterally, positioning it below the straightened diode. Clamping block 31 releases the diode, and the diode falls into the collection box 4, completing the collection. Repeating this process ensures that each diode is straightened, eliminating the need for manual diode loading and reducing labor costs.In addition, compared with the method of using a robotic arm to pick up diodes for loading, this method can first arrange the randomly stacked diodes into a vertical state, which makes it easier for the visual inspection probe 32 to identify the orientation and pin angle of each diode. The clamping block 31 can accurately pick up each diode one by one according to the preset path, and adjust the angle of the pressure plate 19 according to the pin angle so that the angle of the pressure plate 19 matches the pin angle, thereby realizing continuous and efficient processing of multiple diodes.
[0032] In this embodiment, as Figure 2 , Figure 3 , Figure 8 , Figure 9 As shown, the feeding plate 8 is also equipped with a first anti-jamming component; The first anti-jamming component includes a rotatable actuating block 12 located in a groove on one side of the feed plate 8. A motor 38 is fixedly connected to the inner side of the groove on one side of the feed plate 8, and the output end of the motor 38 is fixedly connected to the middle of the actuating block 12.
[0033] A second anti-jamming component is also provided on the fixing ring 2; The second anti-jamming component includes a gear ring 36 fixedly connected to one side of the fixed ring 2. An arc-shaped slider 37 is slidably connected to the groove of the gear ring 36. Two connecting rods 45 are rotatably mounted on one side of the arc-shaped slider 37. A connecting rod 44 is rotatably mounted at one end of the connecting rod 45. A cylinder 42 is rotatably mounted at one end of the connecting rod 44. A top block 43 is fixedly connected to the piston end of the cylinder 42. A gear 40 is rotatably mounted on one side of the arc-shaped slider 37. The gear 40 meshes with the toothed blocks of the inner ring of the gear ring 36. A motor 39 is fixedly connected to one side of the upper surface of the arc-shaped slider 37. The output end of the motor 39 is fixedly connected to the gear 40. A motor 41 is fixedly connected to one side of the arc-shaped slider 37. The output end of the motor 41 is fixedly connected to one end of the connecting rod 45.
[0034] Specifically, in the above embodiments, although the randomly stacked diodes can be arranged vertically in the pipe, in order to expand the feeding range and facilitate the addition of diodes into the pipe structure, the diodes must first pass through the funnel section. Since the diodes tend to accumulate at the connection between the funnel section and the pipe section, they can easily clog the pipe opening. Furthermore, because the elastic pad 9 is elastic, when diodes accumulate locally on the elastic pad 9, it may cause localized pits to form on the elastic pad 9, with some diodes trapped in these pits, preventing normal feeding and thus affecting the normal loading of the diodes.
[0035] Therefore, to solve the above problems, when the diode falls along the funnel section, the motor 38 can drive the actuating block 12 to rotate. The rotation of the actuating block 12 continuously moves the diode at the pipe opening, keeping it in motion. Simultaneously, the motor 39 drives the gear 40 to rotate, causing the arc-shaped slider 37 to slide and rotate in the groove of the gear ring 36. When the top block 43 aligns with an elastic pad 9, the cylinder 42 drives the top block 43 to rise, pressing the elastic pad 9 and creating a bulge on one side. The diode in the recess will then slide down the elastic pad 9. At the same time, the motor 41 drives the connecting rod 45 to rotate, causing the top block 43 to move laterally. The orientation of the top block 43 is adjusted according to the volume of the funnel-shaped structure, expanding the pressing range and ensuring the diode does not remain in the recess of the elastic pad 9. This allows the diode located in the funnel section to be in a continuous state of motion under the action of the actuating block 12 and the top block 43. This prevents the pipe opening from being blocked and also ensures that the diode can slide down normally because it is in the recess of the elastic pad 9, thus guaranteeing the normal feeding of the diode.
[0036] Working Principle: The electronic components include light-emitting diodes (LEDs). This embodiment uses LEDs with round heads of the same specifications from the same batch. Since the feeding plate 8 and the elastic pad 9 cooperate to form a funnel-shaped structure, with the upper part of the funnel-shaped structure being funnel-shaped and the lower part being pipe-shaped, the radial rod 10 on one side can be driven to slide on the fixed ring 2 by the rotation of the threaded rod 35 driven by the motor 6 34. Simultaneously, under the transmission cooperation of the connecting rod 1 11 and the rotating ring 3, multiple radial rods 10 can slide simultaneously, pulling the feeding plate 8 to move. The elastic pad 9 will also deform, causing the volume of the entire funnel-shaped structure to change. This continues until the diameter of the pipe section is equal to the diameter of the diode head. Then, multiple diodes are added uniformly through the top of the funnel-shaped structure. Under the action of gravity, the diodes fall along the funnel-shaped structure. Since only one diode can pass through the pipe opening at a time, the diodes will be vertically arranged inside the pipe cavity. Furthermore, the two braking blocks 28 will block the diodes in the pipe, preventing them from falling out of the pipe. Because the feed plate 8 is made of transparent material, the visual inspection probe 32 can identify the orientation and pin angle of the lowest diode in the pipe. Then, the motor 33 drives the threaded rod 26 to rotate, causing the slide plate 23 to rise. The clamping block 31 moves along the through hole until it aligns with the head of the lowest diode in the pipe cavity. Then, the motor 24 drives the bidirectional threaded rod 25 to rotate, bringing the two adjusting rods 29 closer together. The two clamping blocks 31 then clamp the diode head. Subsequently, the cylinder 27 drives the two braking blocks 28 to move away from each other, so the lowest diode is no longer blocked by the braking blocks 28. The two clamping blocks 31 then pull the diode down. At the moment the diode leaves the pipe, the two braking blocks 28 reset, blocking subsequent diodes to prevent them from falling. Then, based on the diode orientation information detected by the vision, if the diode head is facing down, the motor 30 drives the clamping block 31 to rotate 180 degrees, causing the diode to flip and the diode pins to face down. Then, based on the pin angle, motor 16 drives the rotating plate 18 to rotate, adjusting the angle of the two pressure plates 19. Motor 20 drives the bidirectional threaded rod 21 to rotate, causing the two pressure plates 19 to move closer together, clamping the pin roots. Then, cylinder 214 lowers the two pressure plates 19, straightening the diode pins. Once a diode is straightened, the two pressure plates 19 move away from each other and lower. Cylinder 6 then moves the collection box 4 laterally, positioning it below the straightened diode. Clamping block 31 releases the diode, and the diode falls into the collection box 4, completing the collection. Repeating this process ensures that each diode is straightened, eliminating the need for manual diode loading and reducing labor costs.Furthermore, compared to using a robotic arm to grip and load diodes, this method first arranges the randomly stacked diodes vertically, making it easier for the visual inspection probe 32 to identify the orientation and pin angle of each diode. The clamping block 31 can then accurately grip each diode according to a preset path, and adjust the angle of the pressure plate 19 according to the pin angle to match the pin angle, thereby achieving continuous and efficient processing of multiple diodes. As the diodes fall along the funnel section, the motor 38 can drive the actuating block 12 to rotate, which continuously moves the diodes at the pipe opening, keeping them in motion. Simultaneously, the motor 39 drives the gear 40 to rotate, causing the arc-shaped slider 37 to slide and rotate in the groove of the gear ring 36. When the top block 43 aligns with an elastic pad 9, the cylinder 42 drives the top block 43 to rise, causing the top block 43 to press against the elastic pad 9, forming a bulge on one side of the elastic pad 9. The diode in the recess will then slide down along the elastic pad 9. At the same time, the motor 41 drives the connecting rod 45 to rotate, allowing the top block 43 to move laterally. According to the volume of the funnel-shaped structure, the orientation of the top block 43 is adjusted to expand the pressing range of the top block 43, ensuring that the diode does not remain in the recess of the elastic pad 9. Thus, under the action of the actuating block 12 and the top block 43, the diode located in the funnel part is in a continuous state of motion, which will not block the pipe opening, nor will it prevent the diode from sliding down normally due to being in the recess of the elastic pad 9, thereby ensuring normal feeding of the diode.
[0037] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the present invention as claimed. The scope of protection of the present invention is defined by the appended claims and their equivalents.
Claims
1. A foot-mounting device for processing electronic components, comprising a base (1), characterized in that: A support plate (13) is fixedly connected to one side of the upper surface of the base (1). A slide rod (15) is slidably connected to both sides of the upper end of the support plate (13). A lifting plate (17) is fixedly connected to the upper end of the slide rod (15). A rotating plate (18) is rotatably arranged in the middle of the upper surface of the lifting plate (17). A pressure plate (19) is slidably connected to both sides of the upper end of the rotating plate (18). A diode discharge and unloading integrated assembly is also provided on the base (1). The integrated diode feeding and unloading assembly includes a support column (7) fixedly connected to one side of the upper surface of the base (1). A fixing ring (2) is fixedly connected to one side of the upper end of the support column (7). Multiple radial rods (10) are evenly distributed and slidably connected around the fixing ring (2). A feeding plate (8) is fixedly connected to one end of the radial rod (10). The feeding plate (8) is made of transparent material. An elastic pad (9) is fixedly connected between adjacent feeding plates (8). The multiple feeding plates (8) and the elastic pad (9) form a funnel structure.
2. The lead-aligning device for processing electronic components according to claim 1, characterized in that: A cylinder 2 (14) is fixedly connected to one side of the upper end of the support plate (13), and the piston end of the cylinder 2 (14) is fixedly connected to one side of the bottom of the lifting plate (17).
3. The lead-aligning device for processing electronic components according to claim 1, characterized in that: A motor (16) is fixedly connected to one side of the bottom of the lifting plate (17). The output end of the motor (16) is fixedly connected to one side of the bottom of the rotating plate (18). Two-way threaded rods (21) are rotatably provided at both ends of the rotating plate (18). The two sides of the two-way threaded rods (21) are threadedly connected to two pressure plates (19) respectively. A motor (20) is fixedly connected to one end of the rotating plate (18). The output end of the motor (20) is fixedly connected to one end of the two-way threaded rods (21).
4. The lead-aligning device for processing electronic components according to claim 1, characterized in that: A rotating ring (3) is rotatably provided on one side of the outer ring of the fixed ring (2). A connecting rod (11) is rotatably provided on one end of the radial rod (10). One end of the connecting rod (11) is rotatably provided on the rotating ring (3). A threaded rod (35) is threadedly connected to one end of the radial rod (10). One end of the threaded rod (35) is rotatably provided on the fixed ring (2). A motor (34) is fixedly connected to one side of the fixed ring (2). The output end of the motor (34) is fixedly connected to one end of the threaded rod (35).
5. The lead-aligning device for processing electronic components according to claim 1, characterized in that: The base (1) is also equipped with a visual inspection material handling component; The visual inspection material handling assembly includes a back plate (22) fixedly connected to one side of the upper surface of the base (1). A visual inspection probe (32) is fixedly connected to one side of the upper end of the back plate (22). A sliding plate (23) is slidably connected to one side of the back plate (22). An adjusting rod (29) is slidably connected to both sides of the sliding plate (23). A clamping block (31) is rotatably set at one end of the adjusting rod (29). Through holes are provided at the bottom of the material feeding plates (8) on both sides for the clamping block (31) to pass through.
6. The lead-aligning device for processing electronic components according to claim 5, characterized in that: The slide plate (23) is threaded with a threaded rod (26) on one side. Both ends of the threaded rod (26) are rotatably mounted on the back plate (22). The back plate (22) is fixedly connected with a motor (33) on one side. The output end of the motor (33) is fixedly connected to one end of the threaded rod (26). The slide plate (23) is rotatably mounted with a two-way threaded rod (25) on both sides. The two-way threaded rod (25) is threadedly connected to two adjusting rods (29) on both sides. The slide plate (23) is fixedly connected with a motor (24) on one side. The output end of the motor (24) is fixedly connected to one end of the two-way threaded rod (25). The adjusting rod (29) is fixedly connected with a motor (30) in the groove at one end. The output end of the motor (30) is fixedly connected to one side of the clamping block (31).
7. The lead-aligning device for processing electronic components according to claim 1, characterized in that: A cylinder three (27) is fixedly connected to one side of the bottom of the two sides of the feed plate (8). A brake block (28) is fixedly connected to the piston end of the cylinder three (27). The brake block (28) is inserted into and slidably connected to one side of the bottom of the feed plate (8).
8. The lead-aligning device for processing electronic components according to claim 1, characterized in that: Two sliding rods (5) are slidably connected to one side of the upper end of the base (1). A collection box (4) is fixedly connected to one end of the sliding rod (5). A cylinder (6) is fixedly connected to one side of the upper end of the base (1). The piston end of the cylinder (6) is fixedly connected to one side of the collection box (4).
9. The lead-aligning device for processing electronic components according to claim 1, characterized in that: The feeding plate (8) is also provided with a first anti-jamming component; The first anti-jamming component includes a toggle block (12) rotatably set at the groove on one side of the feed plate (8). A motor seven (38) is fixedly connected to the inner side of the groove on one side of the feed plate (8). The output end of the motor seven (38) is fixedly connected to the middle of the toggle block (12).
10. The lead-aligning device for processing electronic components according to claim 1, characterized in that: The fixing ring (2) is also provided with a second anti-jamming component; The second anti-jamming component includes a gear ring (36) fixedly connected to one side of the fixed ring (2). An arc-shaped slider (37) is slidably connected to the groove of the gear ring (36). Two connecting rods (45) are rotatably arranged on one side of the arc-shaped slider (37). A connecting rod (44) is rotatably arranged at one end of the connecting rod (35). A cylinder (42) is rotatably arranged at one end of the connecting rod (44). A top block (43) is fixedly connected to the piston end of the cylinder (42). A gear (40) is rotatably arranged on one side of the arc-shaped slider (37). The gear (40) meshes with the tooth block of the inner ring of the gear ring (36). A motor (39) is fixedly connected to one side of the upper surface of the arc-shaped slider (37). The output end of the motor (39) is fixedly connected to the gear (40). A motor (41) is fixedly connected to one side of the arc-shaped slider (37). The output end of the motor (41) is fixedly connected to one end of the connecting rod (45).
Citation Information
Patent Citations
Pin smoothing device for electronic component processing
CN219905901U