Assembling and shaping device for aluminum alloy door and window manufacturing

Abstract

The invention relates to the technical field of door and window assembling and shaping equipment, in particular to an assembling and shaping device for aluminum alloy door and window manufacturing. A lifting frame; the corner connectors are uniformly arranged on the lifting frame; a driving wheel; an elastic positioning column; a pillar; a vertical frame limiting frame; the transverse frame is a limiting frame; and a conveyor belt. Therefore, the assembly process is reconstructed through modular integration design, the procedures of frame positioning, corner connector embedding, frame butt joint and the like are integrated, the layout is innovated, traditional table winding operation is eliminated, seamless connection of the procedures is achieved, and operation convenience and production continuity are greatly improved; the frame is temporarily placed through the preset discharging part, an independent placing table is replaced, space is saved, meanwhile, carrying is reduced, labor intensity is lowered, efficiency and comfort are synchronously improved, and a practical and innovative cost-reducing and efficiency-improving scheme is provided for the industry.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of door and window assembly and shaping equipment, and particularly relates to an assembly and shaping device for aluminum alloy door and window manufacturing. BACKGROUND

[0002] In the field of modern building decoration, aluminum alloy doors and windows are widely used due to their good sealing performance, corrosion resistance and aesthetic appearance.

[0003] At present, the assembly process mostly adopts a single-person single-station operation mode: the operator needs to go around the workbench once, places the aluminum alloy frame body according to the preset shape first, then installs the corner code on the end face of the frame body along the workbench, and after the corner code is installed, the adjacent frame bodies are butt-jointed. Since the operation of the corner assembling machine takes time, in order to ensure the assembly efficiency, the frame body after preliminary assembly needs to be immediately transferred to an independent workbench, and then fastened with screws after the corner assembling machine is fixed, so as to ensure the stable connection of the door and window and eliminate the joint gap.

[0004] This traditional operation mode has significant disadvantages: first, the frame body placement and corner code installation need to be repeatedly operated around the workbench, which not only has low efficiency, but also greatly increases the labor intensity of the operator; second, the independent placement table occupies a large amount of production space, and the frequent frame body carrying further aggravates the labor load, seriously restricts the improvement of production efficiency, and compresses the enterprise benefit space. SUMMARY

[0005] The present application aims to at least solve one of the technical problems in the related art to some extent.

[0006] To this end, the present application aims to provide an assembly and shaping device for aluminum alloy door and window manufacturing. The present application has a reasonable structure, adopts a modular integrated design, reconfigures the aluminum alloy door and window assembly process, integrates the core processes such as frame body positioning, corner code embedding and frame body butt-joint into an integrated operation platform, innovatively designs the layout, completely changes the traditional mode of repeated operation around the workbench by the operator, realizes efficient and seamless connection between processes, simplifies the assembly and shaping process, and greatly improves the production continuity and operation convenience. In terms of space utilization and manpower optimization, the cross-shaped assembly table uses a three-dimensional modular structure, and through a preset material placing part, the frame body after assembly can be temporarily placed, successfully replacing the traditional independent placement table, greatly saving the workshop production space, significantly reducing the number of frame body carrying, effectively reducing the labor intensity of the operator, realizing the synchronous improvement of production efficiency and operation comfort, providing an innovative and practical cost-reducing and benefit-increasing solution for the aluminum alloy door and window manufacturing industry, and having significant market application value.

[0007] To achieve the above-mentioned purpose, the present application provides an assembly and shaping device for aluminum alloy door and window manufacturing, comprising: The cross-shaped assembly table is arranged on the ground; Lifting frame: rectangularly arranged on the top of the cross assembly table; Corner code: evenly arranged on the lifting frame; Drive wheel: rectangularly arranged on the top of the cross assembly table and inside the lifting frame; Elastic positioning column: rectangularly arranged on the top of the cross assembly table and inside the drive wheel; Support column: arranged on the top of the cross assembly table and inside the elastic positioning column, a plate seat is arranged on the top of the support column, and a bearing frame is arranged around the bottom of the plate seat; Vertical frame limiting frame: symmetrically and oppositely arranged on the top of the cross assembly table and outside the elastic positioning column; Horizontal frame limiting frame: symmetrically and oppositely arranged on the top of the cross assembly table and outside the elastic positioning column; Conveyor belt: symmetrically arranged on the top of the cross assembly table and inside the horizontal frame limiting frame; Wherein, the horizontal frame is arranged on the conveyor belt and inside the horizontal frame limiting frame, the vertical frame is arranged on the cross assembly table and inside the vertical frame limiting frame, and the drive wheel is connected with the conveyor belt and the lifting frame through the cooperative mechanism inside the cross assembly table.

[0008] In addition, the assembly and shaping device for manufacturing aluminum alloy doors and windows according to the above application can also have the following additional technical features: Specifically, the lifting frame is vertically and slidingly connected to the inner wall of the rectangular groove on the top of the cross assembly table, one end of the lifting frame penetrates into the interior of the cross assembly table and is connected to one end of the cooperative mechanism, the side surface of the lifting frame towards the drive wheel is uniformly and symmetrically provided with a positioning shaft rod, the corner code is sleeved outside the positioning shaft rod and is arranged towards the drive wheel, the corner code is slidingly connected to the surface of the positioning shaft rod, and the corner code is correspondingly arranged at the mounting clamping groove position of the inclined end surface of the horizontal frame and the vertical frame and is adapted in size.

[0009] Specifically, one end of the elastic positioning column protruding from the top of the cross assembly table is provided with a tapered portion, and the tapered portion is arranged towards the vertical frame limiting frame.

[0010] Specifically, the number of support columns is five, one of which is threadedly connected at the center of the top of the cross assembly table, and the other four are rectangularly and threadedly connected to the top of the cross assembly table and outside the support column at the center of the top of the cross assembly table, a tapered limiting portion and a tapered limiting groove are respectively arranged at the position corresponding to the surface of the plate seat on the surface of the support column, the tapered limiting portion is slidingly connected to the inner wall of the tapered limiting groove, and the size is adapted.

[0011] Specifically, the bearing frame comprises a left vertical frame and a right arch frame, the left vertical frame and the right arch frame are fixedly connected at the bottom of the plate seat respectively, a material channel is formed between the left vertical frame and the right arch frame, and the right arch frame is uniformly provided with a material placing part.

[0012] Specifically, the opening of the horizontal frame limiting frame is arranged towards the side close to the support, and the opening of the vertical frame limiting frame is arranged towards the side away from the support.

[0013] Specifically, the opening of the horizontal frame limiting frame is symmetrically provided with guide plates, and the lengths of the two groups of guide plates are different.

[0014] Specifically, the cooperative mechanism comprises a first one-way transmission device, a worm, a first synchronous gear, a first synchronous gear belt, a worm wheel, a second one-way transmission device, a second synchronous gear, a second synchronous gear belt and a reciprocating screw rod. The worm is rotationally connected to the inner wall of the cross assembly table and corresponds to the position of the driving wheel, a first synchronous gear is arranged at the position corresponding to the center shaft of the driving wheel at one end of the surface of the worm, and the first synchronous gear is connected through the first synchronous gear belt, the center shaft of the driving wheel at the other end is connected to the center shaft of one end of the driving roller in the conveying belt through the first one-way transmission device, the worm wheel is rotationally connected to the inner wall of the cross assembly table and is in mesh with the worm, the second one-way transmission device is arranged on the inner wall of the cross assembly table and corresponds to the position of the lifting frame, a second synchronous gear is arranged at the position corresponding to the input end surface of the second one-way transmission device at one end of the center shaft of the worm wheel, and the second synchronous gear is connected through the second synchronous gear belt, the reciprocating screw rod is rotationally connected to the inner wall of the cross assembly table and is connected to the output end of the second one-way transmission device, and one end of the lifting frame penetrates into the interior of the cross assembly table and is threadedly connected to the outer surface of the reciprocating screw rod. The driving directions of the first one-way transmission device and the second one-way transmission device are the same.

[0015] Additional aspects and advantages of the application will be set forth in part in the description which follows, and in part will become apparent to those skilled in the art upon examination of the following description, or can be learned by practice of the application.

[0016] Compared with the prior art, the application has the following beneficial effects: 1. The application has reasonable structure, adopts modular integrated design, reconfigures the aluminum alloy door and window assembly process, integrates core processes such as frame positioning, corner code embedding and frame butt joint into an integrated operation platform, innovatively designs the layout, completely changes the traditional mode of repeated operation of the operator, realizes efficient seamless connection between processes, simplifies the assembly and shaping process, and greatly improves production continuity and operation convenience. In terms of space utilization and manpower optimization, the cross assembly table uses a three-dimensional modular architecture, with a preset material placing part that can temporarily place the assembled frame, successfully replacing the traditional independent placing table, greatly saving workshop production space, significantly reducing the number of frame handling times, effectively reducing the labor intensity of the operating personnel, achieving simultaneous improvement of production efficiency and operation comfort, providing an innovative and practical cost-reducing and efficiency-improving solution for the aluminum alloy door and window manufacturing industry, with significant market application value; 2. The application innovatively integrates the working spaces of two operators into the same equipment, effectively reducing the number of workbenches and significantly reducing hardware investment costs. The drive wheel, collaborative mechanism, lifting frame, corner code, horizontal frame limiting frame, and conveyor belt work together to achieve fully automated feeding of corner codes and horizontal frames. The two operators only need to focus on vertical frame feeding, and can complete the entire process of frame positioning, corner code embedding, frame docking, and temporary storage at fixed stations. The "zero movement" operation mode completely eliminates personnel movement losses and shortens process connection time, significantly reducing labor intensity and enabling a qualitative leap in assembly efficiency. The application provides an efficient and economical innovative solution for aluminum alloy door and window production, with good use effect. 3. The application innovatively sets up a support, a plate seat, and a bearing frame. The special placing part on the bearing frame can temporarily fix the assembled frame, replacing the traditional independent placing table and effectively saving workshop space. The support is ingeniously integrated into the cross assembly table, completely eliminating the complex process of frame handling and significantly reducing the labor intensity of workers. The plate seat is precisely docked with the corner assembling machine through a truss, replacing manual multiple handling with mechanical one-time lifting. This design not only breaks through the traditional transfer efficiency bottleneck but also significantly reduces physical exertion, significantly improving transfer efficiency. It provides core technical support for the automation upgrade of aluminum alloy door and window assembly, has practicality and innovation, and exhibits excellent application value, with good use effect. BRIEF DESCRIPTION OF DRAWINGS

[0017] The above and / or additional aspects and advantages of the application will become apparent and more readily appreciated from the following description, taken in conjunction with the accompanying drawings, in which: Figure 1 Structure diagram of the assembly and shaping device for aluminum alloy door and window manufacturing according to the application; Figure 2 Structure diagram of the support in the assembly and shaping device for aluminum alloy door and window manufacturing according to the application; Figure 3 Structure diagram of the bearing frame in the assembly and shaping device for aluminum alloy door and window manufacturing according to the application; Figure 4 Structure diagram of the cross assembly table in the assembly and shaping device for aluminum alloy door and window manufacturing according to the application; Figure 5It is a schematic view of a cooperative mechanism structure in an assembly and shaping device for manufacturing aluminum alloy doors and windows of the application. Figure 6 It is a schematic view of a positioning shaft structure in an assembly and shaping device for manufacturing aluminum alloy doors and windows of the application.

[0018] As shown in the figure, 1, cross assembly table; 2, lifting frame; 3, corner code; 4, drive wheel; 5, elastic positioning column; 6, support column; 7, plate seat; 8, bearing frame; 9, vertical frame limiting box; 10, horizontal frame limiting box; 11, conveying belt; 40, horizontal frame; 50, vertical frame; 12, cooperative mechanism; 21, positioning shaft; 61, conical limiting part; 71, conical limiting groove; 81, left vertical frame; 82, right arch frame; 811, material channel; 821, discharging part; 200, guide plate; 121, first one-way transmission; 122, worm; 123, first synchronous gear; 124, first synchronous gear belt; 125, worm wheel; 126, second one-way transmission; 127, second synchronous gear; 128, second synchronous gear belt; 129, reciprocating screw rod; 20, drawer; 30, parking area; 100, groove. DETAILED DESCRIPTION

[0019] The embodiments of the present application are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar notations represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by reference to the drawings are exemplary and are intended to explain the present application, and cannot be understood as limiting the present application. On the contrary, the embodiments of the present application include all changes, modifications and equivalents falling within the spirit and scope of the appended claims.

[0020] An assembly and shaping device for manufacturing aluminum alloy doors and windows is described below as an embodiment of the present application.

[0021] As Figures 1-6 shown, the assembly and shaping device for manufacturing aluminum alloy doors and windows of the embodiment of the present application comprises: The cross assembly table 1 is arranged on the ground. The lifting frame 2 is arranged in a rectangular shape on the top of the cross assembly table 1. The corner codes 3 are evenly arranged on the lifting frame 2. The drive wheels 4 are arranged in a rectangular shape on the top of the cross assembly table 1 and inside the lifting frame 2. The elastic positioning columns 5 are arranged in a rectangular shape on the top of the cross assembly table 1 and inside the drive wheels 4. Support 6: set on the top of the cross assembly table 1 and inside the elastic positioning column 5, the top of the support 6 is sleeved with a plate seat 7, and the bottom of the plate seat 7 is provided with a bearing frame 8 around; Vertical frame limiting frame 9: symmetrically and reversely arranged on the top of the cross assembly table 1 and outside the elastic positioning column 5; Horizontal frame limiting frame 10: symmetrically and reversely arranged on the top of the cross assembly table 1 and outside the elastic positioning column 5; Conveying belt 11: symmetrically arranged on the top of the cross assembly table 1 and inside the horizontal frame limiting frame 10; Wherein, the horizontal frame 40 is arranged on the conveying belt 11 and inside the horizontal frame limiting frame 10, the vertical frame 50 is arranged on the cross assembly table 1 and inside the vertical frame limiting frame 9, and the driving wheel 4 is connected with the conveying belt 11 and the lifting frame 2 through the cooperative mechanism 12 inside the cross assembly table 1.

[0022] It should be noted that the cross assembly table 1 described in this embodiment is provided with a drawer 20 for placing the corner code 3.

[0023] It should be noted that the blank space around the cross assembly table 1 described in this embodiment can be used as a parking area 30 for the material trolley.

[0024] It should be noted that the top of the plate seat 7 described in this embodiment is innovatively provided with a connecting ear structure, which meets the needs of truss hoisting. The connecting ear is quickly connected with the truss, and during hoisting, the truss can accurately and stably hoist and transport the plate seat 7 to the corner assembling machine station, replacing the traditional manual multiple handling process. This mechanical and one-time transfer method effectively avoids the efficiency bottleneck and physical consumption of manual operation, significantly improves the transfer efficiency, and greatly reduces the labor intensity of the operator, providing key technical support for the automation upgrade of aluminum alloy door and window assembly.

[0025] It should be noted that the length of the vertical frame limiting frame 9 described in this embodiment is greater than the length of the vertical frame 50, and the shapes of the vertical frame limiting frame 9 and the horizontal frame limiting frame 10 are both U-shaped.

[0026] It should be noted that the top of the cross assembly table 1 described in this embodiment is provided with a mounting groove corresponding to the position of the driving wheel 4, and the driving wheel 4 is arranged in the mounting groove. The top of the driving wheel 4 is at the same horizontal plane as the top of the cross assembly table 1.

[0027] It can be understood that the device adopts a double-station design, and two groups of stations are arranged at the positions of the two groups of vertical frame limiting frames 9. In order to facilitate the placement of human feet, a recess 100 is also provided at the bottom of the cross assembly table 1.

[0028] Specifically, the present application has a reasonable structure, adopts modular integrated design, reconfigures the aluminum alloy door and window assembly process, integrates core processes such as frame positioning, corner code 3 embedding and frame docking into an integrated operation platform, innovatively arranges the design, completely changes the traditional mode of repeated operation around the table for the operator, realizes efficient seamless connection between processes, simplifies the assembly and shaping process, and greatly improves production continuity and operation convenience. In terms of space utilization and manpower optimization, the cross-shaped assembly table 1 uses a three-dimensional modular architecture, with a preset material placing part 821, which can temporarily place the assembled frame, successfully replacing the traditional independent placing table, greatly saving the workshop production space, significantly reducing the number of frame carrying times, effectively reducing the labor intensity of the operator, and realizing the synchronous improvement of production efficiency and operation comfort. It provides an innovative and practical cost-reducing and efficiency-improving solution for the aluminum alloy door and window manufacturing industry, and has significant market application value.

[0029] During operation, two operators are positioned at the two sets of vertical frame limiting frames 9, take out the vertical frame 50 and abut it against the outer surface, then push the vertical frame 50 to the left, the bottom of which is in contact with the left drive wheel 4 and drives it to rotate. Due to the one-way transmission characteristics of the coordination mechanism 12, the left lifting frame 2 remains unchanged. When the vertical frame 50 moves to the left end, the corner code 3 on the left lifting frame 2 is precisely inserted into the left end face clamping groove of the vertical frame 50. Reverse right movement of the vertical frame 50 causes the corner code 3 to move away from the lifting frame 2, and when it again comes into contact with the left drive wheel 4 and drives it to rotate, the coordination mechanism 12 drives the left lifting frame 2 to move up, completing the automatic feeding of the left corner code 3.

[0030] During the right movement of the vertical frame 50, the right drive wheel 4 is triggered to rotate. Due to the one-way transmission characteristics of the coordination mechanism 12, the right lifting frame 2 remains stationary, and the corner code 3 is inserted into the right end face clamping groove of the vertical frame 50. When the vertical frame 50 again comes into contact with the right drive wheel 4 and moves to the left, it simultaneously drives the right lifting frame 2 to move up and drives the right conveying belt 11 to run, realizing the feeding of the right corner code 3 and the automatic feeding of the right horizontal frame 40. Another operator completes the feeding of another set of horizontal frames 40 through symmetrical operation.

[0031] After the installation of the corner codes 3 at both ends is completed, the vertical frame 50 is moved to the middle of the vertical frame limiting frame 9, aligned with the two sets of horizontal frames 40, and the operator pushes the vertical frame 50 forward, causing the corner codes 3 to automatically embed into the end face clamping grooves of the horizontal frames 40, ensuring stable connection. The assembled frame is directly placed on the carrying frame 8, and the subsequent uniform lifting of the plate seat 7 to the corner assembling machine completes the final process, without the need for round-table operation and repeated carrying throughout the process. The assembly and shaping operation steps are simply left-right-forward-placing, significantly improving assembly efficiency.

[0032] In one embodiment of the present application, as Figure 4 andFigure 6 As shown, the lifting frame 2 is vertically and slidingly connected to the inner wall of the rectangular groove at the top of the cross assembly table 1, one end of the lifting frame 2 penetrates into the interior of the cross assembly table 1 and is connected to one end of the cooperative mechanism 12, the side surface of the lifting frame 2 towards the driving wheel 4 is uniformly and symmetrically provided with a positioning shaft 21, the angle code 3 is sleeved outside the positioning shaft 21 and is arranged towards the driving wheel 4, the angle code 3 is slidingly connected to the surface of the positioning shaft 21, the angle code 3 is respectively corresponding to the mounting clamping groove position of the inclined end surface of the horizontal frame 40 and the vertical frame 50, and the outer dimensions are adapted.

[0033] Specifically, the lifting frame 2 is embedded in the inner wall of the rectangular groove at the top of the cross assembly table 1 by a vertical sliding connection, one end of the lifting frame 2 penetrates into the interior of the cross assembly table 1 and is stably connected to the cooperative mechanism 12, when the cooperative mechanism 12 operates, the lifting frame 2 can be precisely driven to make a vertical lifting movement along the inner wall of the rectangular groove, on the side surface of the lifting frame 2 towards the driving wheel 4, the positioning shaft 21 is uniformly and symmetrically distributed, the angle code 3 is sleeved outside the positioning shaft 21, the opening is towards the driving wheel 4, the positioning shaft 21 can not only precisely limit the mounting position of the angle code 3, ensure that it is accurately aligned and sized with the mounting clamping groove of the inclined end surface of the horizontal frame 40 and the vertical frame 50, realize the close splicing during assembly, but also the sliding connection design of the angle code 3 and the positioning shaft 21 makes the angle code 3 easily separated from the positioning shaft 21 after the connection with the mounting clamping groove is completed, and moves synchronously with the vertical frame 50, which provides convenience for the subsequent connection with the horizontal frame 40 and effectively improves the assembly efficiency and flexibility.

[0034] In an embodiment of the present application, as shown in Figure 4 The end of the elastic positioning column 5 protruding from the top of the cross assembly table 1 is provided with a tapered portion, and the tapered portion is arranged towards the vertical frame limiting frame 9.

[0035] It should be noted that the tapered portion described in this embodiment is not shown in the figure.

[0036] Specifically, the tapered portion is designed innovatively, when a small external force is applied, it can accurately serve as a positioning reference for the vertical frame 50, ensuring the stability and accuracy of the positioning of the vertical frame 50, when the external force increases, the tapered portion can quickly retract into the interior of the cross assembly table 1 under the extrusion of the vertical frame 50, providing convenience for the rapid passing of the vertical frame 50, effectively improving the smoothness and efficiency of the assembly process.

[0037] In an embodiment of the present application, as shown in Figure 2As shown, the number of the support posts 6 is set to five groups, one group of the support posts 6 is threadedly connected at the top center of the cross assembly table 1, and the other four groups of the support posts 6 are threadedly connected in a rectangular shape at the top of the cross assembly table 1 and are located outside the support post 6 at the top center of the cross assembly table 1, the surface of the support post 6 is provided with a conical limiting part 61 and a conical limiting groove 71 at the position corresponding to the surface position of the plate base 7, the conical limiting part 61 is slidably connected with the inner wall of the conical limiting groove 71, and the outer dimensions are adapted to each other.

[0038] It should be noted that the support post 6 at the top center of the cross assembly table 1 in this embodiment is also located at the center of the other four groups of the support posts 6 arranged in a rectangular shape.

[0039] Specifically, the number, structure and connection relationship of the support posts 6 are further limited, five groups of the support posts 6 are arranged, four groups of which are distributed in a rectangular shape at the top of the cross assembly table 1, and the other group is arranged at the center position of the rectangle, the layout forms a stable stress structure through multi-point support, significantly improves the installation stability of the plate base 7, and the conical limiting part 61 is arranged at the top of each group of the support posts 6. Correspondingly, the conical limiting groove 71 adapted to the conical limiting part 61 is formed at the bottom of the plate base 7, the self-centering function is realized through the conical cooperation design, the assembly difficulty of the plate base 7 is reduced, the wedge locking effect formed by the conical surface contact is utilized, the structural rigidity and the anti-vibration performance after assembly are effectively improved, the reliability of the connection between the plate base 7 and the support post 6 in the long-term use process is ensured, and the use effect is good.

[0040] In an embodiment of the present application, as shown in Figure 3 The carrying frame 8 includes a left vertical frame 81 and a right arch frame 82, the left vertical frame 81 and the right arch frame 82 are fixedly connected at the bottom of the plate base 7, a material channel 811 is formed between the left vertical frame 81 and the right arch frame 82, and the right arch frame 82 is uniformly provided with a discharging part 821.

[0041] It should be noted that the width of the material channel 811 is greater than the width of the frame in this embodiment, and the height of the discharging part 821 is greater than the height of the frame, in order to prevent friction and collision with the surface of the frame, anti-collision pads (not shown in the figure) are further arranged on the surfaces of the left vertical frame 81 and the right arch frame 82, and in order to prevent the frame from being displaced after the carrying frame 8 is hoisted, anti-skid pads (not shown in the figure) are further arranged on the inner bottom wall of the discharging part 821.

[0042] Specifically, the structure and connection relationship of the bearing frame 8 are further described. In use, the horizontal frame 40 in the assembled and shaped door and window frame is aligned with the bottom entrance of the material channel 811, and then the door and window frame is manually lifted upward, so that the horizontal frame 40 moves vertically along the inner wall of the material channel 811. When the horizontal frame 40 reaches the horizontal height of the material placing part 821, the door and window frame is horizontally pushed, so that the horizontal frame 40 and part of the vertical frame 50 are placed on the support plane of the material placing part 821. This design realizes the three-dimensional storage of the assembled and shaped door and window frame. Through the cooperation of the material channel 811 and the material placing part 821, the traditional ground stacking is converted into vertical space utilization, which significantly saves the workshop operation area. The operation process is simple and efficient, and only two actions of “lifting-translating” are needed to complete the temporary storage of the frame. The limiting structure ensures the stability and reliability of the storage process, avoids the risk of frame collapse, effectively improves the production site management efficiency, and has good use effect.

[0043] In one embodiment of the present application, as shown in Figure 4 The opening of the horizontal frame limiting frame 10 is arranged towards the side close to the support column 6, and the opening of the vertical frame limiting frame 9 is arranged towards the side away from the support column 6.

[0044] Specifically, the vertical frame limiting frame 9 is symmetrically and oppositely arranged on the top of the cross assembly table 1, and the opening directions are both towards the side away from the support column 6. This design exposes the outer surface of the vertical frame limiting frame 9 to the operation space, so that the operator can directly use the outer surface of the vertical frame limiting frame 9 as a positioning reference to quickly align the vertical frame 50 without additional auxiliary tools. At the same time, the opening direction provides sufficient space for the installation operation of the left and right corner connectors 3, which facilitates the accurate installation of the corner connectors 3 and significantly improves the efficiency and accuracy of the connection between the vertical frame 50 and the horizontal frame 40. The horizontal frame limiting frame 10 is also symmetrically and oppositely arranged on the top of the cross assembly table 1, and the opening directions are both towards the side of the support column 6. This layout enables the horizontal frame 40 inside the horizontal frame limiting frame 10 to directly move out towards the side close to the support column 6 under the drive of the conveying belt 11. Since the area of the support column 6 is the core operation area for the subsequent assembly of the door and window frame, the opening design of the horizontal frame limiting frame 10 ensures that the horizontal frame 40 can seamlessly connect to the subsequent assembly process after moving out, reduces the material handling distance and operation steps, realizes the efficient connection from conveying to assembly of the horizontal frame 40, effectively improves the overall assembly efficiency and production line smoothness, and has good use effect.

[0045] In one embodiment of the present application, as shown in Figure 4 The openings of the horizontal frame limiting frame 10 are symmetrically provided with material guiding plates 200, and the lengths of the two groups of material guiding plates 200 are different.

[0046] Specifically, the material guide plate 200 adopts an asymmetric structure design, and its unique structure and functional characteristics are as follows: the material guide plate 200 is symmetrically arranged at the opening of the horizontal frame limiting frame 10, one group is longer, and the other group is shorter, forming a length difference, before the vertical frame 50 is connected with the horizontal frame 40, one end of the vertical frame 50 is abutted on the long material guide plate 200 to accurately position the side edge of the vertical frame 50, and the short material guide plate 200 is not in contact with the other end of the vertical frame 50, during the connection process of the horizontal frame 40, one end of the vertical frame 50 is always abutted on the surface of the long material guide plate 200 and slides, and the other end of the vertical frame 50 is in contact with the surface of the short material guide plate 200 and slides after the vertical frame 50 is stable, through the cooperation of the long and short ends, the connection conflict caused by rigid contact can be effectively avoided, through the above design, the rapid positioning and adjustment of the vertical frame 50 can be realized, without the need for complex calibration equipment or manual repeated measurement, the operator only needs to push the vertical frame 50 along the material guide plate 200 to complete the reference positioning, the operation process is simple and efficient, the assembly failure rate caused by size error is significantly reduced, and the assembly quality and production efficiency of the door and window frame are effectively improved, and the use effect is good.

[0047] In one embodiment of the present application, as shown in Figures 5-6 The cooperative mechanism 12 includes a first one-way transmission device 121, a worm 122, a first synchronous gear 123, a first synchronous gear belt 124, a worm wheel 125, a second one-way transmission device 126, a second synchronous gear 127, a second synchronous gear belt 128, and a reciprocating screw rod 129. The worm 122 is rotationally connected to the inner wall of the cross assembly table 1 and corresponds in position to the driving wheel 4, the surface of one end of the worm 122 corresponds in position to the surface of one end of the central shaft of the driving wheel 4, and the first synchronous gear 123 is arranged at the corresponding position, and the first synchronous gear belt 124 is connected therebetween, the central shaft of the driving wheel 4 is connected at one end to the central shaft of the driving roller in the conveying belt 11 through the first one-way transmission device 121, the worm wheel 125 is rotationally connected to the inner wall of the cross assembly table 1 and is in meshing engagement with the worm 122, the second one-way transmission device 126 is arranged on the inner wall of the cross assembly table 1 and corresponds in position to the lifting frame 2, the central shaft of the worm wheel 125 corresponds in position to the input end surface of the second one-way transmission device 126, and the second synchronous gear 127 is arranged at the corresponding position and connected through the second synchronous gear belt 128, and the reciprocating screw rod 129 is rotationally connected to the inner wall of the cross assembly table 1 and connected to the output end of the second one-way transmission device 126, one end of the lifting frame 2 penetrates into the interior of the cross assembly table 1 and is threadedly connected to the outer surface of the reciprocating screw rod 129. The first one-way transmission device 121 and the second one-way transmission device 126 have the same transmission direction.

[0048] It should be noted that the first one-way transmission device 121 and the second one-way transmission device 126 described in this embodiment are both ratchet type one-way transmission devices.

[0049] It should be noted that the coordination mechanism 12 described in this embodiment is provided with four groups, but the first one-way transmission 121 is provided with only two groups, and one end of the two groups of first one-way transmission 121 is connected with one end of the center shaft of the driving roller in the two groups of conveying belt 11 respectively, and the other end of the two groups of first one-way transmission 121 is connected with the coordination mechanism 12 corresponding to the right-hand side operation direction of the work station respectively.

[0050] Specifically, the structure and connection relationship of the coordination mechanism 12 are further described. During the right movement of the vertical frame 50, the right driving wheel 4 is triggered to rotate. Due to the one-way transmission characteristics of the coordination mechanism 12, the right lifting frame 2 and the right conveying belt 11 remain stationary. When the vertical frame 50 moves left and contacts the right driving wheel 4 again, it synchronously drives the driving wheel 4 to rotate. The rotation of the driving wheel 4 synchronously drives the right conveying belt 11 to run through the first one-way transmission 121, realizes the automatic feeding of the right horizontal frame 40, and drives the worm 122 to rotate through the cooperation of the first synchronous gear 123 and the first synchronous belt 124. The rotation of the worm 122 synchronously drives the worm gear 125 to rotate, and the worm gear 125 synchronously drives the second one-way transmission 126 to rotate through the cooperation of the second synchronous gear 127 and the second synchronous belt 128. The rotation of the second one-way transmission 126 synchronously drives the reciprocating lead screw 129 to rotate, and the reciprocating lead screw 129 synchronously drives the lifting frame 2 and the angle code 3 to automatically rise, realizing the automatic feeding of the angle code 3.

[0051] In summary, the assembly and shaping device for aluminum alloy door and window manufacturing in the embodiment of the application has reasonable structure, adopts modular integrated design, reconfigures the aluminum alloy door and window assembly process, integrates core processes such as frame positioning, angle code 3 embedding and frame butt joint into an integrated operation platform, innovatively designs the layout, completely changes the traditional mode of repeated operation of the operator, realizes efficient seamless connection between processes, simplifies the assembly and shaping process, and greatly improves production continuity and operation convenience. In terms of space utilization and manpower optimization, the cross-shaped assembly table 1 uses a three-dimensional modular structure, and through the preset material placing part 821, the assembled frame can be temporarily placed, successfully replacing the traditional independent placing table, greatly saving the workshop production space, significantly reducing the frame carrying frequency, effectively reducing the labor intensity of the operator, realizing the synchronous improvement of production efficiency and operation comfort, providing an innovative and practical cost-reducing and benefit-increasing solution for the aluminum alloy door and window manufacturing industry, and having significant market application value.

[0052] In the description of the present application, the terms "first", "second", etc. are used only to describe the purpose and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined with "first", "second" can explicitly or implicitly include at least one of the features. In the description of the present application, the meaning of "a plurality of" is at least two, such as two, three, etc., unless otherwise specifically limited.

[0053] In the description of the present application, the description of the terms "one embodiment", "some embodiments", "an example", "a specific example", or "some examples" and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the present application, the illustrative description of the above terms is not necessarily directed to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any appropriate manner in any one or more embodiments or examples. Furthermore, the skilled person in the art can combine and combine the different embodiments or examples described in the present application and the features of the different embodiments or examples without contradiction.

[0054] Although the embodiments of the present application have been shown and described above, it is understood that the above-described embodiments are exemplary and cannot be construed as limiting the present application, and those skilled in the art can make changes, modifications, replacements and modifications to the above-described embodiments within the scope of the present application.

Claims

1. An assembly and shaping device for manufacturing aluminum alloy doors and windows, characterized in that, include: Cross assembly platform (1): set on the ground; Lifting frame (2): It is rectangularly arranged on top of the cross assembly table (1); Corner brackets (3): evenly distributed on the lifting frame (2); Drive wheel (4): It is rectangularly arranged on the top of the cross assembly table (1) and located inside the lifting frame (2); Elastic positioning column (5): It is rectangularly arranged on the top of the cross assembly table (1) and located inside the drive wheel (4); Support column (6): It is set on the top of the cross assembly table (1) and located inside the elastic positioning column (5). The top of the support column (6) is fitted with a plate seat (7), and the bottom of the plate seat (7) is provided with a support frame (8). Vertical frame limiting frame (9): Symmetrically and oppositely arranged on the top of the cross assembly table (1) and located outside the elastic positioning column (5); Horizontal frame limiting frame (10): Symmetrically and oppositely arranged on the top of the cross assembly table (1) and located outside the elastic positioning column (5); Conveyor belt (11): Symmetrically arranged on the top of the cross assembly table (1) and located inside the horizontal frame limiting frame (10); The horizontal frame (40) is set on the conveyor belt (11) and located inside the horizontal frame limiting frame (10). The vertical frame (50) is set on the cross assembly table (1) and located inside the vertical frame limiting frame (9). The drive wheel (4) is connected to the conveyor belt (11) and the lifting frame (2) respectively through the cooperating mechanism (12) inside the cross assembly table (1).

2. The assembly and shaping device for manufacturing aluminum alloy doors and windows according to claim 1, characterized in that, The lifting frame (2) is vertically slidably connected to the inner wall of the rectangular groove at the top of the cross assembly table (1). One end of the lifting frame (2) penetrates into the interior of the cross assembly table (1) and is connected to one end of the cooperating mechanism (12). The lifting frame (2) has a positioning shaft (21) evenly and symmetrically arranged on the side surface facing the drive wheel (4). The corner bracket (3) is sleeved on the outside of the positioning shaft (21) and is arranged facing the drive wheel (4). The corner bracket (3) is slidably connected to the surface of the positioning shaft (21). The corner bracket (3) corresponds to the mounting slot position of the inclined end face of the horizontal frame (40) and the vertical frame (50) respectively, and the external dimensions are compatible.

3. The assembly and shaping device for manufacturing aluminum alloy doors and windows according to claim 1, characterized in that, The elastic positioning post (5) has a tapered part at one end protruding from the top of the cross assembly table (1), and the tapered part is positioned in the direction of the vertical frame limiting frame (9).

4. The assembly and shaping device for manufacturing aluminum alloy doors and windows according to claim 1, characterized in that, The number of the support pillars (6) is set to five groups. One group of the support pillars (6) is threaded to the center of the top of the cross assembly platform (1). The other four groups of the support pillars (6) are threaded to the top of the cross assembly platform (1) in a rectangular shape and located outside the support pillars (6) at the center of the top of the cross assembly platform (1). The surface of the support pillars (6) and the surface of the plate base (7) are respectively provided with a conical limiting part (61) and a conical limiting groove (71). The conical limiting part (61) and the inner wall of the conical limiting groove (71) are slidably connected and their external dimensions are compatible.

5. The assembly and shaping device for manufacturing aluminum alloy doors and windows according to claim 1, characterized in that, The support frame (8) includes a left vertical frame (81) and a right bow-shaped frame (82). The left vertical frame (81) and the right bow-shaped frame (82) are fixedly connected to the bottom of the plate base (7). The space between the left vertical frame (81) and the right bow-shaped frame (82) forms a material channel (811). The right bow-shaped frame (82) is evenly provided with a material feeding part (821).

6. The assembly and shaping device for manufacturing aluminum alloy doors and windows according to claim 1, characterized in that, The opening of the horizontal frame limiting frame (10) is set towards the side closer to the support column (6), and the opening of the vertical frame limiting frame (9) is set towards the side farther away from the support column (6).

7. The assembly and shaping device for manufacturing aluminum alloy doors and windows according to claim 1, characterized in that, The opening of the horizontal frame limiting frame (10) is symmetrically provided with guide plates (200), and the lengths of the two sets of guide plates (200) are different.

8. The assembly and shaping device for manufacturing aluminum alloy doors and windows according to claim 1, characterized in that, The coordinating mechanism (12) includes a first one-way drive (121), a worm gear (122), a first synchronous gear (123), a first synchronous toothed belt (124), a worm wheel (125), a second one-way drive (126), a second synchronous gear (127), a second synchronous toothed belt (128), and a reciprocating lead screw (129), wherein, The worm gear (122) is rotatably connected to the inner wall of the cross assembly table (1) and corresponds to the position of the drive wheel (4). A first synchronous gear (123) is provided at one end of the worm gear (122) and at the corresponding position of one end of the central shaft of the drive wheel (4), and they are connected by a first synchronous toothed belt (124). The other end of the central shaft of the drive wheel (4) is connected to one end of the central shaft of the drive roller in the conveyor belt (11) via a first one-way transmission (121). The worm wheel (125) is rotatably connected to the inner wall of the cross assembly table (1) and meshes with the worm gear (122). The second one-way transmission... The drive (126) is set on the inner wall of the cross assembly table (1) and corresponds to the position of the lifting frame (2). The worm gear (125) is provided with a second synchronous gear (127) at one end of the central shaft and the input end surface of the second one-way drive (126) respectively, and is connected by the second synchronous toothed belt (128). The reciprocating screw (129) is rotatably connected to the inner wall of the cross assembly table (1) and connected to the output end of the second one-way drive (126). One end of the lifting frame (2) penetrates into the interior of the cross assembly table (1) and is threaded to the outer surface of the reciprocating screw (129). The first one-way drive (121) and the second one-way drive (126) have the same transmission direction.

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