Rubber tire tread forming and compacting device

By designing reasonable synchronous drive and follow-up drive devices, and combining short and long compaction blocks with eccentric structures, the problems of insufficient compaction uniformity, poor adaptability, and easy scratching of the tread in existing rubber tire tread compaction devices have been solved, achieving efficient and stable tread compaction effect.

CN120886504AActive Publication Date: 2025-11-04JIANGSU GIANTPOWER RUBBER & PLASTIC TECH CO LTD
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Patent Information

Application Number
CN202511414761.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-09-30
Publication Date
2025-11-04
Estimated Expiration
2045-09-30

AI Technical Summary

Technical Problem

Existing rubber tire tread compaction devices suffer from problems such as insufficient compaction uniformity, poor adaptability, weak linkage between the drive and compaction mechanisms, and easy scratching of the tire tread during the compaction process.

Method used

A rubber tire tread forming and compaction device is adopted, including an outer shell, a compaction chamber, a clamping device, a clamping seat, a compaction mechanism, an input guide roller, a follow-up drive device, and an output guide roller. Through the cooperation of the synchronous drive structure and the follow-up drive device, the horizontal and vertical movement of the clamping seat is realized. Combined with the short compaction block and the long compaction block with the eccentric structure, the uniformity and stability of compaction are ensured, and the edges of the compaction block are rounded to protect the tread.

Benefits of technology

It improves the uniformity and stability of tread compaction, reduces transmission lag or disengagement, avoids tread scratches, enhances compaction quality and continuity, and ensures the overall performance of the tire.

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Abstract

The invention provides a rubber tire tread forming and compacting device, which relates to the technical field of rubber tire production equipment, and comprises an outer shell, a compacting cavity, a clamping and conveying device, a clamping and conveying seat, a compacting mechanism, an input guide roller, a follow-up driving device and an output guide roller, the device has the advantages of being reasonable and simple in structure, low in production cost, convenient to install and complete in function, the vertical moving device is driven to operate through a specific synchronous driving structure, vertical position adjustment can be conducted while the clamping and conveying base moves horizontally, and therefore the compaction effect in the tire tread clamping and conveying process is improved; by means of cooperation of the follow-up driving device and the transmission mechanism, when the position of the clamping and conveying base is adjusted, power can be synchronously provided for the compaction mechanism, it is guaranteed that the driving system and the compaction mechanism are high in linkage, the phenomenon of transmission lag or disjunction is avoided, the stability and continuity of the compaction process are effectively improved, and it is guaranteed that compaction operation is conducted in order.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of rubber tire production equipment, in particular to a rubber tire tread forming and compacting device. BACKGROUND

[0002] In the rubber tire production process, the compacting process in the tread forming is crucial, which directly affects the density, flatness of the tire tread and the subsequent bonding effect with the carcass, and further determines the overall performance and service life of the tire. The tire tread compacting devices commonly used in the current industry have the problem of insufficient uniformity of compaction: some devices use single roller or flat plate compaction structure, which can only press the tread as a whole, easily leading to uneven density of the tread, and uneven wear, bulging and other hidden dangers in subsequent use. In addition, the driving system of the traditional compacting device has insufficient linkage with the compacting mechanism, when the spacing of the clamping seat is adjusted, the driving mechanism is difficult to synchronously adapt to the transmission, which easily leads to transmission lag or disconnection, further reducing the stability and continuity of compaction, and the edge of the compacting block of some devices has no protective structure, which easily scratches the surface of the tread during the compaction process, affecting the appearance and quality of the tire. These problems restrict the efficiency and quality of the tire tread compaction process, and an compacting device with reasonable structure, uniform compaction, strong adaptability and high stability is needed to solve the above problems. SUMMARY

[0003] The purpose of the present application is to provide a rubber tire tread forming and compacting device to solve the above problems, which solves the problems of insufficient uniformity of compaction, poor adaptability, weak linkage between driving and compacting mechanism and easy scratching of the tread during compaction of the existing devices.

[0004] To solve the above problems, the present application provides a technical scheme: a rubber tire tread forming and compacting device, comprising an outer shell, a compacting cavity, a clamping and conveying device, a clamping seat, a compacting mechanism, an input guide roller, a follow-up driving device and an output guide roller; the outer shell is internally provided with a compacting cavity; the input guide roller is movably connected to the upper and lower positions inside the left opening of the compacting cavity, the output guide roller is movably connected to the upper and lower positions inside the right opening of the compacting cavity, and the clamping and conveying device is fixedly connected inside the compacting cavity; the clamping seat is fixedly connected to the upper and lower positions of the inner side of the clamping and conveying device, and the compacting mechanism is symmetrically arranged inside the clamping seat; the follow-up driving device is fixedly connected to the right rear side of the outer shell, the front side of the follow-up driving device is located inside the right side of the compacting cavity and fixedly connected with the right side of the clamping seat, and the output end of the front side of the follow-up driving device is connected with the input end of the corresponding compacting mechanism.

[0005] As preferred, the pinch device comprises a lower moving device, an upper moving device and a synchronous driving device; the lower moving device is fixedly connected to the lower side of the compaction cavity, and a pinch seat is fixedly connected to the upper side moving part of the lower moving device; the upper moving device is fixedly connected to the upper side of the compaction cavity, and a pinch seat is fixedly connected to the lower side moving part of the upper moving device; the synchronous driving device is fixedly connected to the outside of the rear side of the outer shell, and the front side of the synchronous driving device is connected to the input ends of the lower moving device and the upper moving device through two output ends.

[0006] As preferred, the upper moving device is consistent with the lower moving device in mechanism and is symmetrically arranged, and the lower moving device comprises a fixed seat, a sliding groove one, an annular groove, a roller, a connecting block, a sliding groove two, a screw one, a sliding seat, a guide groove, a nut block, a driven gear one and a driving gear one; the fixed seat is internally provided with the sliding groove one on the left and right sides, and the front and rear walls of the sliding groove one are symmetrically provided with the annular groove; the central part of the fixed seat is internally provided with the sliding groove two; the annular groove is arranged in a left-low and right-high inclined manner; the connecting block is two, the top of the two connecting blocks is fixedly connected to the left and right sides of the bottom of the pinch seat, the lower side of the two connecting blocks is movably connected with the roller in front and behind, and the roller is movably connected to the inner side of the corresponding annular groove; the screw one is movably connected to the central part of the sliding groove two, and the right side end of the screw one is fixedly connected with the driven gear one; the top of the sliding seat is fixedly connected to the central part of the bottom of the pinch seat, the central part of the sliding seat is internally provided with the guide groove, and the nut block is movably connected to the guide groove in a vertical manner, and the threaded hole arranged in the central part of the nut block is connected with the screw one; the driving gear one is movably connected to the right side of the central part of the fixed seat, the driving gear one is connected with the driven gear one, and the central part of the driving gear one is connected with the output end of the synchronous driving device.

[0007] As preferred, the synchronous driving device comprises a driving shell, a transmission cavity, a synchronous belt, a motor one, a pulley and a transmission shaft one; the driving shell is internally provided with the transmission cavity; the transmission cavity is movably connected with the transmission shaft one on the upper and lower sides, and the pulley is fixedly connected to the outer side of one side of the transmission shaft one, the pulleys are connected with each other through the synchronous belt, and the other two transmission shaft ones are connected with the input ends of the lower moving device and the upper moving device on the other side; the motor one is fixedly connected to the outside of the driving shell, the output shaft of the motor one is fixedly connected to the central part of the end of one of the transmission shaft ones, and the motor one is a servo motor or a stepping motor.

[0008] Preferably, the compacting mechanism comprises a second transmission shaft, eccentric wheels, short grooves, connecting blind holes one, pull springs one, connecting blind holes two, short compacting blocks, long compacting blocks, an eccentric roller, connecting blind holes three, pull springs two, connecting blind holes four and a long groove; the second transmission shaft is movably connected inside the pinch seat, a plurality of eccentric wheels are fixedly connected to the left side of the second transmission shaft, the eccentric directions of the eccentric wheels are different, the eccentric roller is fixedly connected to the right side of the second transmission shaft, and the input end of the second transmission shaft is connected with the output end of the front side of the follow-up driving device; a plurality of short grooves are arranged on the left side of the upper surface of the pinch seat, and connecting blind holes one are arranged on both sides of the bottom of each short groove; a plurality of short compacting blocks are movably connected to the inside of the corresponding short grooves, connecting blind holes two are arranged on both sides of the bottom of each short compacting block, the connecting blind holes two are connected with the corresponding connecting blind holes one through pull springs one, and the bottom center of each short compacting block is connected with the upper side of the corresponding eccentric wheel; the long groove is arranged on the right side of the upper surface of the pinch seat, and connecting blind holes four are arranged on both sides of the bottom of the long groove; the long compacting block is movably connected to the inside of the long groove, connecting blind holes three are arranged on both sides of the bottom of the long compacting block, the connecting blind holes three are connected with the corresponding connecting blind holes four through pull springs two, and the bottom of the long compacting block is connected with the upper side of the eccentric roller.

[0009] Preferably, rounded corners are arranged at the upper edges of the short compacting blocks and the long compacting blocks.

[0010] Preferably, the follow-up driving device comprises a guide groove seat, a movable block, follow-up blocks, a transmission mechanism, vertical grooves, a spline shaft, a driving gear two, a motor two, a driven gear two and a movable seat; the guide groove seat is fixedly connected to the right rear side of the outer shell, the movable block is movably connected inside the guide groove seat, and the movable seat is fixedly connected to the outside of the movable block; the vertical grooves are arranged on the upper and lower positions of the side of the movable seat close to the outer shell, the motor two is fixedly connected to the outside center of the movable seat, and the driving gear two is fixedly connected to the output shaft of the motor two; the spline shaft is movably connected to the center of the corresponding vertical groove on the upper and lower sides, the driven gear two is fixedly connected to the outside center of the spline shaft, and the driven gear two is connected with the driving gear two; the follow-up blocks are two, one side of each follow-up block is movably connected inside the corresponding vertical groove, the other side of each follow-up block is fixedly connected to the right end of the corresponding pinch seat, the transmission mechanism is arranged inside each follow-up block, one side of the transmission mechanism is connected with the spline shaft, and the other side of the transmission mechanism is connected with the input end of the compacting mechanism.

[0011] As preferred, the transmission mechanism comprises transmission shaft three, bevel gear one, bevel gear two, transmission shaft four, bevel gear three and bevel gear four; the transmission shaft three is movably connected on the other side of the follower block, one side of the transmission shaft three is connected with the input end of the compaction mechanism, and the other side of the transmission shaft three is fixedly connected with the bevel gear one; the transmission shaft four is movably connected in the follower block, one side of the transmission shaft four is fixedly connected with the bevel gear three, the other side of the transmission shaft four is fixedly connected with the bevel gear two, and the bevel gear two is connected with the bevel gear one; the bevel gear four is movably connected on one side of the follower block, the spline hole arranged in the center of the bevel gear four is connected with the spline shaft, and the bevel gear four is connected with the bevel gear three.

[0012] The present application has the advantages that: (1) the present application has the characteristics of reasonable and simple structure, low production cost, convenient installation and complete functions, and through the specific synchronous driving structure, the up-and-down moving device is driven to operate, so that the compaction effect in the process of tire tread clamping and conveying is improved.

[0013] (2) by means of the cooperation of the follow-up driving device and the transmission mechanism, when the clamping seat adjusts the position, power can be provided for the compaction mechanism, so that the linkage between the driving system and the compaction mechanism is strong, the transmission lag or disconnection phenomenon is avoided, the stability and continuity of the compaction process are effectively improved, and the compaction operation is ensured to be orderly.

[0014] (3) the present application drives the short compaction block and the long compaction block to operate through different eccentric structures, realizes intermittent compaction and continuous compaction of the tire tread, solves the problems of compaction uniformity and insufficient pressure of the traditional device, improves the overall compaction quality of the tire tread, and reduces the subsequent use hazards.

[0015] (4) the present application sets the rounded corners on the edges of the compaction blocks, which can effectively avoid scratching the surface of the tire tread during the compaction process, and guarantee the appearance quality of the tire tread, and through the guiding action of the input guide roller and the output guide roller, the tire tread enters and exits the device more stably, and the smoothness and reliability of the compaction operation are further improved. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is a structural schematic view of the present application.

[0017] Figure 2 It is a sectional view of Figure 1 .

[0018] Figure 3 It is a structural schematic view of the clamping device.

[0019] Figure 4 It is a structural schematic view of the lower moving device.

[0020] Figure 5Structure diagram of the synchronous driving device.

[0021] Figure 6 Structure diagram of the compaction mechanism.

[0022] Figure 7 Structure diagram of the follow-up driving device.

[0023] Figure 8 Structure diagram of the transmission mechanism.

[0024] 1-outer housing; 2-compaction cavity; 3-pinch device; 4-pinch seat; 5-compaction mechanism; 6-input guide roller; 7-follow-up driving device; 8-output guide roller; 31-lower moving device; 32-upper moving device; 33-synchronous driving device; 311-fixed seat; 312-slideway one; 313-annular groove; 314-roller; 315-connection block; 316-slideway two; 317-screw one; 318-slid seat; 319-guiding groove; 3110-nut block; 3111-driven gear one; 3112-driving gear one; 331-driving housing; 332-transmission cavity; 333-synchronous belt; 334-motor one; 335-pulley; 336-transmission shaft one; 51-transmission shaft two; 52- eccentric wheel; 53-short groove; 54-connection blind hole one; 55-tension spring one; 56-connection blind hole two; 57-short compaction block; 58-long compaction block; 59-eccentric roller; 510-connection blind hole three; 511-tension spring two; 512-connection blind hole four; 513-long groove; 71-guiding groove seat; 72-moving block; 73-follow-up block; 74-transmission mechanism; 75-vertical groove; 76-key shaft; 77-driving gear two; 78-motor two; 79-driven gear two; 710-moving seat; 741-transmission shaft three; 742-bevel gear one; 743-bevel gear two; 744-transmission shaft four; 745-bevel gear three; 746-bevel gear four. DETAILED DESCRIPTION

[0025] As Figure 1 and Figure 2As shown in the specific embodiment, the following technical solutions are adopted: a rubber tire tread forming and compacting device, comprising an outer shell 1, a compacting cavity 2, a clamping device 3, a clamping seat 4, a compacting mechanism 5, an input guide roller 6, a follow-up driving device 7 and an output guide roller 8; the outer shell 1 serves as the overall support structure of the device, and a hollow area inside the outer shell 1 is provided with the compacting cavity 2, which provides a closed and stable compacting working space for the tire tread; input guide rollers 6 are movably connected to the upper and lower positions inside the left opening of the compacting cavity 2 through bearings, and the two input guide rollers 6 are symmetrically distributed to guide and preliminarily limit the entering tire tread; output guide rollers 8 are movably connected to the upper and lower positions inside the right opening of the compacting cavity 2 through bearings, and the output guide rollers 8 are identical in structure to the input guide rollers 6 and are used to guide the compacted tire tread to be output smoothly; the clamping device 3 is fixedly connected to the middle position inside the compacting cavity 2 and provides power for the movement of the tire tread and the position adjustment of the compacting mechanism; the clamping seats 4 are fixedly connected to the upper and lower positions inside the clamping device 3 through bolts, and the clamping seats 4 provide mounting carriers for the compacting mechanism 5, and the two clamping seats 4 are each provided with a symmetric compacting mechanism 5 inside to ensure that the two sides of the tire tread can be compacted at the same time; the follow-up driving device 7 is fixedly connected to the right rear side of the outer shell 1 through welding, and the front side of the follow-up driving device 7 extends to the right side inside the compacting cavity 2 and is fixedly connected to the right end of the clamping seat 4, so that the follow-up driving device 7 can follow the movement of the clamping seat 4 synchronously, and the front output end of the follow-up driving device 7 is connected to the right input end of the corresponding compacting mechanism 5 to provide power for the compacting mechanism 5.

[0026] As shown in the specific embodiment, Figure 3 the clamping device 3 comprises a lower moving device 31, an upper moving device 32 and a synchronous driving device 33, which cooperate to realize the synchronous movement and spacing adjustment of the upper and lower clamping seats 4; the lower moving device 31 is fixedly connected to the lower inner wall of the compacting cavity 2 through bolts, and the lower clamping seat 4 is fixedly connected to the upper moving part of the lower moving device 31 through welding; the upper moving device 32 is fixedly connected to the upper inner wall of the compacting cavity 2 through bolts and is symmetrically distributed with the lower moving device 31, and the upper clamping seat 4 is fixedly connected to the lower moving part of the upper moving device 32 through welding; the synchronous driving device 33 is fixedly connected to the rear side of the outer shell 1 through bolts, so as to avoid occupying the internal space of the compacting cavity 2, and the front two output ends of the synchronous driving device 33 are connected to the input ends of the lower moving device 31 and the upper moving device 32 through couplings, so as to ensure that synchronous power is provided for the two devices.

[0027] As shown in the specific embodiment, Figure 4As shown, the upper moving device 32 is consistent with the mechanism of the lower moving device 31 and is symmetrically arranged, only the installation direction is opposite, the lower moving device 31 comprises a fixed seat 311, a sliding groove one 312, an annular groove 313, a roller 314, a connecting block 315, a sliding groove two 316, a screw one 317, a sliding seat 318, a guide groove 319, a nut block 3110, a driven gear one 3111 and a driving gear one 3112; the fixed seat 311 serves as the fixed basis of the lower moving device 31, the inside of the left and right sides of which is provided with the penetrating sliding groove one 312, and the front and back walls of the sliding groove one 312 are provided with symmetric annular grooves 313, the annular grooves 313 provide the moving track for the rollers 314, and the central inside of the fixed seat 311 is provided with the sliding groove two 316 along the length direction, which provides the space for the movement of the sliding seat 318; the annular grooves 313 are arranged in a left-low and right-high inclination, and the inclination angle is designed according to the pressure requirement in the process of the tread compaction, so as to ensure that the upper and lower spacings can be gradually reduced when the pinch roll stand 4 moves right; the connecting block 315 is two, the tops of the two connecting blocks 315 are fixedly connected on the left and right sides of the bottom of the pinch roll stand 4 through welding, are symmetrically distributed to ensure that the pinch roll stand 4 is balanced in force, and the lower sides of the two connecting blocks 315 are movably connected with the rollers 314 through the pin shafts at the front and back positions, the rollers 314 can reduce the moving friction, and are movably connected in the inner sides of the corresponding annular grooves 313 respectively, and roll along the track of the annular grooves 313; the screw one 317 is movably connected in the central part of the sliding groove two 316 through the bearing, and provides the transmission basis for the movement of the pinch roll stand 4, and the right side end of the screw one 317 is fixedly connected with the driven gear one 3111 through the flat key; the top of the sliding seat 318 is fixedly connected on the central part of the bottom of the pinch roll stand 4 through welding, and cooperates with the connecting block 315 to realize the stable support of the pinch roll stand 4, the central inside of the sliding seat 318 is provided with the vertical guide groove 319, and the vertical nut block 3110 is movably connected in the guide groove 319, the nut block 3110 can be finely adjusted vertically in the guide groove 319, and the threaded hole provided in the central part of the nut block 3110 is connected with the screw one 317, so that the sliding seat 318 is driven to move through the threaded transmission; the driving gear one 3112 is movably connected in the central right inside of the fixed seat 311 through the bearing, the driving gear one 3112 is engaged with the driven gear one 3111 to realize the power transmission, and the central part of the driving gear one 3112 is connected with the output end of the synchronous driving device 33 through the shaft coupling.

[0028] As Figure 5As shown, the synchronous driving device 33 includes a driving housing 331, a transmission cavity 332, a synchronous belt 333, a motor one 334, a pulley 335 and a transmission shaft one 336; the driving housing 331 is a closed structure, and the inside is provided with the transmission cavity 332 to protect the transmission parts; the transmission cavity 332 is movably connected with the transmission shaft one 336 on the upper and lower sides through bearings, the two transmission shaft ones 336 are distributed in parallel, and the outer sides of one sides of the transmission shaft ones 336 are all fixedly connected with the pulleys 335 through flat keys, the pulleys 335 are consistent in specification to ensure synchronous transmission, the pulleys 335 are connected through the synchronous belt 333, synchronous rotation of the two transmission shaft ones 336 is realized, and the other sides of the other two transmission shaft ones 336 are respectively connected with the center of the driving gear one 3112 of the lower moving device 31 and the upper moving device 32 through couplings; the motor one 334 is fixedly connected outside the driving housing 331 through bolts, maintenance and repair are facilitated, the output shaft of the motor one 334 is fixedly connected with the center of the end of one of the transmission shaft ones 336 through a coupling, and the motor one 334 provides a power source for the synchronous driving device 33, the motor one 334 is a servo motor or a stepping motor, accurate rotation speed and steering control can be realized, and the compaction needs of different specifications of tire covers are met.

[0029] As Figure 6As shown, the compaction mechanism 5 includes transmission shaft two 51, eccentric wheel 52, short groove 53, connecting blind hole one 54, tension spring one 55, connecting blind hole two 56, short compaction block 57, long compaction block 58, eccentric roller 59, connecting blind hole three 510, tension spring two 511, connecting blind hole four 512 and long groove 513; the transmission shaft two 51 is movably connected inside the pinch seat 4 through a bearing, is provided along the length direction of the pinch seat 4, a plurality of eccentric wheels 52 are fixedly connected to the left side of the transmission shaft two 51 through a flat key, the number of eccentric wheels 52 is designed according to the width of the tread, and the eccentric directions of the eccentric wheels 52 are all different, so that the alternating compaction of different areas on the left side of the tread can be realized, the eccentric roller 59 is fixedly connected to the right side of the transmission shaft two 51 through a flat key, the length of the eccentric roller 59 matches the long compaction block 58, and the input end of the transmission shaft two 51 is connected with the output end of the front side of the follow-up driving device 7 through a shaft coupling.

[0030] The upper edge of the short compaction block 57 and the long compaction block 58 is provided with a rounded corner, and the radius of the rounded corner is 2-5 mm, so that the surface of the tire tread can be effectively prevented from being scratched during the compaction process, and the appearance quality of the tread is protected.

[0031] As shown in the figure, the compaction mechanism 5 includes transmission shaft two 51, eccentric wheel 52, short groove 53, connecting blind hole one 54, tension spring one 55, connecting blind hole two 56, short compaction block 57, long compaction block 58, eccentric roller 59, connecting blind hole three 510, tension spring two 511, connecting blind hole four 512 and long groove 513; the transmission shaft two 51 is movably connected inside the pinch seat 4 through a bearing, is provided along the length direction of the pinch seat 4, a plurality of eccentric wheels 52 are fixedly connected to the left side of the transmission shaft two 51 through a flat key, the number of eccentric wheels 52 is designed according to the width of the tread, and the eccentric directions of the eccentric wheels 52 are all different, so that the alternating compaction of different areas on the left side of the tread can be realized, the eccentric roller 59 is fixedly connected to the right side of the transmission shaft two 51 through a flat key, the length of the eccentric roller 59 matches the long compaction block 58, and the input end of the transmission shaft two 51 is connected with the output end of the front side of the follow-up driving device 7 through a shaft coupling. Figure 7As shown, the servo drive device 7 includes a guide groove seat 71, a movable block 72, a servo block 73, a transmission mechanism 74, a vertical groove 75, a spline shaft 76, a driving gear two 77, a motor two 78, a driven gear two 79 and a movable seat 710; the guide groove seat 71 is fixedly connected on the right rear side of the outer shell 1 by welding, and a transverse guide groove is arranged in the inner part of the guide groove seat 71; the movable block 72 is movably connected in the inner part of the guide groove seat 71, and the movable block 72 can move horizontally along the guide groove seat 71; the movable seat 710 is fixedly connected to the outer part of the movable block 72 by welding, and the movable seat 710 moves synchronously; the vertical grooves 75 are arranged on the upper and lower positions of the side of the movable seat 710 close to the outer shell 1, and the vertical grooves 75 provide moving space for the spline shaft 76 and the servo block 73; the motor two 78 is fixedly connected to the outer side of the central part of the movable seat 710 by bolts, and the motor two 78 provides power for the servo drive device 7; the driving gear two 77 is fixedly connected to the output shaft of the motor two 78 by a key; the spline shaft 76 is movably connected to the central part of the corresponding vertical groove 75 by bearings on the upper and lower sides, and the spline shaft 76 can move vertically along the vertical groove 75; the driven gear two 79 is fixedly connected to the central outer part of the spline shaft 76 by a key, and the driven gear two 79 is engaged with the driving gear two 77 to realize power transmission; the two servo blocks 73 are arranged corresponding to the upper and lower pinch seats 4, and the two servo blocks 73 are movably connected to the inner part of the corresponding vertical groove 75 on one side, and can move vertically along the vertical groove 75; the two servo blocks 73 are fixedly connected to the right side end of the corresponding pinch seat 4 on the other side by bolts, and move synchronously with the pinch seat 4; the transmission mechanism 74 is arranged in the inner part of the two servo blocks 73, and one side of the transmission mechanism 74 is connected with the spline shaft 76 by a spline, so that when the spline shaft 76 rotates, power can be transmitted to the transmission mechanism 74, and the servo block 73 can move vertically at the same time; the other side of the transmission mechanism 74 is connected with the transmission shaft two 51 input end of the compaction mechanism 5 by a shaft coupling.

[0032] As Figure 8As shown, the transmission mechanism 74 includes transmission shaft three 741, bevel gear one 742, bevel gear two 743, transmission shaft four 744, bevel gear three 745 and bevel gear four 746, change the direction of power transmission by bevel gear engagement; the transmission shaft three 741 is movably connected in the other side of the interior of the follow-up block 73 through the bearing, is arranged along the horizontal direction, one side of the transmission shaft three 741 is connected with the input end of the transmission shaft two 51 of the compaction mechanism 5 through the shaft coupling, the other side of the transmission shaft three 741 is fixedly connected with bevel gear one 742 through the key; the transmission shaft four 744 is movably connected in the interior of the follow-up block 73 through the bearing, is arranged along the direction perpendicular to the transmission shaft three 741, one side of the transmission shaft four 744 is fixedly connected with bevel gear three 745 through the key, the other side of the transmission shaft four 744 is fixedly connected with bevel gear two 743, and bevel gear two 743 is engaged with bevel gear one 742, realizes the 90 ° conversion of the direction of power; the bevel gear four 746 is movably connected in the interior of one side of the follow-up block 73 through the bearing, the spline hole in the center of the bevel gear four 746 is connected with the spline shaft 76 through the spline, ensures that the spline shaft 76 drives the bevel gear four 746 synchronous rotation, the bevel gear four 746 is engaged with bevel gear three 745, and the power of the spline shaft 76 is transmitted to the transmission shaft four 744.

[0033] The use state of the application is: the application has reasonable and simple structure, low production cost, convenient installation, complete functions, when using, first, the rubber tire tread to be compacted enters from the left side of the device, under the guidance of the input guide roller 6 (located inside the left side opening of the compacting cavity 2), it enters the compacting cavity 2 inside the outer shell body 1 stably, at this time, the operator can start the device, first trigger the synchronous drive device 33 to start working: the motor one 334 (servo motor or stepper motor) in the synchronous drive device 33 starts, its output shaft drives a transmission shaft one 336 fixedly connected with it to rotate, the pulley 335 outside the transmission shaft one 336 rotates, through the transmission of the synchronous belt 333, it drives another transmission shaft one 336 on the upper and lower sides of the transmission cavity 332 in the drive shell body 331 to rotate synchronously, the two transmission shafts one 336 are connected with the input ends (i.e. the central driven gear one 3112) of the lower moving device 31 and the upper moving device 32 respectively, so they will drive the driven gear one 3112 in the lower moving device 31 and the upper moving device 32 to rotate synchronously, the driven gear one 3112 meshes with the driven gear one 3111, thereby driving the screw one 317 in the central sliding groove two 316 of the fixed seat 311 to rotate, the screw one 317 is screwed with the nut block 3110 in the guide groove 319 in the sliding seat 318, along with the rotation of the screw one 317, the nut block 3110 moves along the axial direction of the screw one 317, drives the sliding seat 318 and the clamping and conveying seat 4 fixedly connected with it to move, at the same time, the rollers 314 on the left and right sides of the bottom of the clamping and conveying seat 4 will roll in the annular groove 313 (left low and right high inclined setting) of the sliding groove one 312 front and back walls of the fixed seat 311, due to the inclined structure of the annular groove 313, the clamping and conveying seat 4 will realize the position adjustment in the up and down directions while moving horizontally, finally makes the two clamping and conveying seats 4 move right to approach each other, and move left to move away from each other, at the same time of the movement of the clamping and conveying seat 4, the follow-up drive device 7 starts, the output shaft of the motor two 78 (fixed outside the central of the movable seat 710) drives the driving gear two 77 to rotate, the driving gear two 77 meshes with the driven gear two 79 outside the central of the spline shaft 76, thereby drives the spline shaft 76 (movably connected in the vertical groove 75 of the movable seat 710) to rotate, since the follow-up block 73 is movably connected inside the vertical groove 75 on one side and fixed on the right side end of the clamping and conveying seat 4 on the other side, and the transmission mechanism 74 inside the follow-up block 73 is connected with the spline shaft 76 and the input end of the compacting mechanism 5, the rotation of the spline shaft 76 will be transmitted to the compacting mechanism 5 through the transmission mechanism 74, in the transmission mechanism 74, the spline shaft 76 drives the bevel gear four 746 connected with it to rotate, the bevel gear four 746 meshes with the bevel gear three 745, drives the transmission shaft four 744 to rotate, the bevel gear two 743 on the other side of the transmission shaft four 744 meshes with the bevel gear one 742 on the transmission shaft three 741, finally makes the transmission shaft three 741 drive the transmission shaft two 51 (movably connected inside the clamping and conveying seat 4) of the compacting mechanism 5 to rotate,The several eccentric wheels 52 on the left side of the device rotate synchronously, and the upper side of the eccentric wheel 52 is connected with the bottom center of the short compaction block 57, which pushes the short compaction block 57 to move up and down in the short groove 53 of the pinch roll 4, and the two blind hole connections 56 on the bottom of the short compaction block 57 are connected with the blind hole connection 54 at the bottom of the short groove 53 through the pull spring 55, so that the short compaction block 57 always adheres to the eccentric wheel 52 under the reset action of the pull spring 55, and the intermittent compaction of the left side of the tire tread is realized; at the same time, the eccentric roller 59 on the right side of the transmission shaft 51 rotates synchronously, and the upper side of the eccentric roller 59 is connected with the bottom of the long compaction block 58, which pushes the long compaction block 58 to move up and down in the long groove 513 of the pinch roll 4, and the two blind hole connections 510 on the bottom of the long compaction block 58 are connected with the blind hole connection 512 at the bottom of the long groove 513 through the pull spring 511, so that the long compaction block 58 adheres to the eccentric roller 59 under the reset action of the pull spring 511, and the continuous compaction of the right side of the tire tread is realized (because the eccentric roller 59 is a roller structure, the compaction process is more coherent), and because the upper edges of the short compaction block 57 and the long compaction block 58 are both provided with rounded corners, the tire tread can be prevented from being scratched during the compaction process, and during the compaction process, the tire tread will gradually move to the right under the action of the up-and-down compaction mechanism 5, and finally be guided by the output roller 8 inside the right side opening of the compaction cavity 2, so as to complete the entire compaction process and be output from the right side of the device, and thus the device completes a tire tread forming and compaction operation.

[0034] In the description of the present application, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inner", "front", "central", "both ends" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the present application.

[0035] In the present application, unless otherwise explicitly specified and limited, the terms "mounting", "setting", "connecting", "fixing", "screw connection" and the like should be understood in a broad sense, for example, they can be fixed connection, or detachable connection, or integrated; they can be mechanical connection, or electrical connection; they can be directly connected, or indirectly connected through an intermediate medium; they can be the communication between two elements or the interaction relationship between two elements, unless otherwise explicitly limited, and the specific meaning of the above terms in the present application can be understood according to the specific circumstances by those skilled in the art.

[0036] The basic principle and main features of the present application and the advantages of the present application are shown and described above, and those skilled in the art should understand that the present application is not limited by the above-mentioned embodiments, and the above-mentioned embodiments and descriptions in the specification are only to illustrate the principle of the present application, and various changes and improvements can be made without departing from the spirit and scope of the present application, and these changes and improvements all fall within the scope of the claimed present application, and the scope of protection of the present application is defined by the appended claims and their equivalents.

[0037] The control mode of the present application is controlled by manually starting and closing the switch, and the wiring diagram of the power element and the provision of the power supply belong to the common knowledge in the art, and the present application is mainly used to protect the mechanical device, so the control mode and the wiring arrangement of the present application will not be explained in detail.

Claims

1. A rubber tyre tread building and compacting apparatus characterised in that: The utility model relates to a compaction device, including shell (1), compaction cavity (2), pinch device (3), pinch seat (4), compaction mechanism (5), input guide roller (6), follow -up drive arrangement (7) and output guide roller (8). The shell (1) is internally provided with the compaction cavity (2); The input guide roller (6) is movably connected to the upper and lower positions inside the left opening of the compaction cavity (2), and the output guide roller (8) is movably connected to the upper and lower positions inside the right opening of the compaction cavity (2). The pinch device (3) is internally provided with the symmetric compaction mechanism (5). The follow -up drive arrangement (7) is fixedly connected to the right rear side outside of the shell (1), and the front side of the follow -up drive arrangement (7) is fixedly connected to the right side of the pinch seat (4) inside the compaction cavity (2).

2. The rubber tyre tread forming and compacting device, according to claim 1, characterized in that: The pinch device (3) includes a lower moving device (31), an upper moving device (32), and a synchronous drive device (33). The lower moving device (31) is fixedly connected to the lower side of the compaction cavity (2), and the pinch seat (4) is fixedly connected to the upper side moving part of the lower moving device (31). The upper moving device (32) is fixedly connected to the upper side of the compaction cavity (2), and the pinch seat (4) is fixedly connected to the lower side moving part of the upper moving device (32). The synchronous drive device (33) is fixedly connected to the rear side outside of the shell (1), and the two output ends of the front side of the synchronous drive device (33) are respectively connected to the input ends of the lower moving device (31) and the upper moving device (32).

3. The rubber tyre tread forming and compacting device, according to claim 2, characterized in that: The upper moving device (32) is identical to the lower moving device (31) and is symmetrically arranged. The fixed seat (311) is internally provided with the sliding groove (312) on the left and right sides, and the symmetric annular groove (313) is formed in the front and rear walls of the sliding groove (312). The annular groove (313) is inclined from left to right. The connecting block (315) is fixedly connected to the bottom left and right sides of the pinch seat (4), and the lower side of the connecting block (315) is movably connected to the roller (314). The screw (317) is movably connected to the center of the sliding groove (316), and the driven gear (3111) is fixedly connected to the right side of the screw (317). The slide (318) is fixedly connected at the top of the center of the pinch seat (4), the central interior of the slide (318) is provided with a guide groove (319), and the interior of the guide groove (319) is movably connected with a vertical nut block (3110), and the threaded hole provided in the center of the nut block (3110) is connected with the screw rod (317). The driving gear (3112) is movably connected at the right side of the central interior of the fixed seat (311), the driving gear (3112) is connected with the driven gear (3111), and the central part of the driving gear (3112) is connected with the output end of the synchronous driving device (33).

4. The rubber tyre tread forming and compacting device, according to claim 2, characterized in that: The synchronous driving device (33) comprises a driving shell (331), a transmission cavity (332), a synchronous belt (333), a motor (334), a pulley (335) and a transmission shaft (336). The driving shell (331) is provided with a transmission cavity (332) in the interior thereof. The transmission cavity (332) is movably connected with the transmission shaft (336) on the upper side and the lower side, and the transmission shaft (336) is fixedly connected with the pulley (335) on one side of the exterior thereof, the pulleys (335) are connected with each other through the synchronous belt (333), and the other two transmission shafts (336) are connected with the input ends of the lower moving device (31) and the upper moving device (32) on the other side thereof. The motor (334) is fixedly connected to the exterior of the driving shell (331), the output shaft of the motor (334) is fixedly connected with the end part of one of the transmission shafts (336), and the motor (334) is a servo motor or a stepping motor.

5. The rubber tyre tread forming and compacting device, according to claim 1, characterized in that: The compaction mechanism (5) comprises a transmission shaft (51), an eccentric wheel (52), a short groove (53), a connecting blind hole (54), a tension spring (55), a connecting blind hole (56), a short compaction block (57), a long compaction block (58), an eccentric roller (59), a connecting blind hole (510), a tension spring (511), a connecting blind hole (512) and a long groove (513). The transmission shaft (51) is movably connected in the interior of the pinch seat (4), a plurality of eccentric wheels (52) are fixedly connected to the left side of the exterior of the transmission shaft (51), the eccentric directions of the eccentric wheels (52) are different, an eccentric roller (59) is fixedly connected to the right side of the exterior of the transmission shaft (51), and the input end of the transmission shaft (51) is connected with the output end of the front side of the follow-up driving device (7). A plurality of short grooves (53) are provided on the left side of the upper surface of the pinch seat (4), and the connecting blind holes (54) are provided on the bottom of the two sides of the short grooves (53). A plurality of short compaction blocks (57) are provided, the lower sides of the short compaction blocks (57) are movably connected in the interiors of the corresponding short grooves (53), the connecting blind holes (56) are provided on the bottom of the two sides of the short compaction blocks (57), the connecting blind holes (56) are connected with the corresponding connecting blind holes (54) through the tension springs (55), and the bottom central parts of the short compaction blocks (57) are connected with the upper sides of the corresponding eccentric wheels (52). The long groove (513) is arranged on the right side of the pinch seat (4), and blind holes (512) are arranged on both sides of the bottom of the long groove (513). The lower side of the long compaction block (58) is vertically movably connected to the inside of the long groove (513), and blind holes (510) are arranged on both sides of the bottom of the long compaction block (58), and the blind holes (510) are connected to the corresponding blind holes (512) through the second tension spring (511).

6. A rubber tyre tread forming and compacting device according to claim 5, characterised in that: The upper edges of the short compaction block (57) and the long compaction block (58) are provided with rounded corners.

7. The rubber tyre tread forming and compacting apparatus according to claim 1, characterized in that: The follow-up driving device (7) comprises a guide groove seat (71), a movable block (72), a follow-up block (73), a transmission mechanism (74), a vertical groove (75), a spline shaft (76), a driving gear (77), a motor (78), a driven gear (79), and a movable seat (710). The guide groove seat (71) is fixedly connected to the outer center of the right rear side of the outer shell (1), and the movable block (72) is movably connected to the inside of the guide groove seat (71), and the movable seat (710) is fixedly connected to the outside of the movable block (72). The movable seat (710) is provided with vertical grooves (75) on both sides of the upper and lower positions of the side close to the outer shell (1), and the motor (78) is fixedly connected to the lateral center of the movable seat (710), and the driving gear (77) is fixedly connected to the output shaft of the motor (78). The spline shaft (76) is movably connected to the central part of the corresponding vertical groove (75) on the upper and lower sides, and the driven gear (79) is fixedly connected to the central part of the spline shaft (76), and the driven gear (79) is connected to the driving gear (77). The follow-up block (73) is two, and the two follow-up blocks (73) are movably connected to the inside of the corresponding vertical groove (75) on one side, and the other side of the two follow-up blocks (73) is fixedly connected to the right end of the corresponding pinch seat (4), and the transmission mechanism (74) is arranged in the inside of the two follow-up blocks (73), and one side of the transmission mechanism (74) is connected to the spline shaft (76), and the other side of the transmission mechanism (74) is connected to the input end of the compaction mechanism (5).

8. A rubber tyre tread forming and compacting device according to claim 7, characterised in that: The transmission mechanism (74) comprises a transmission shaft (741), a bevel gear (742), a bevel gear (743), a transmission shaft (744), a bevel gear (745), and a bevel gear (746). The transmission shaft (741) is movably connected to the inside of the other side of the follow-up block (73), and one side of the transmission shaft (741) is connected to the input end of the compaction mechanism (5), and the other side of the transmission shaft (741) is fixedly connected to the bevel gear (742) on the outside. The transmission shaft (744) is movably connected to the inside of the follow-up block (73), and the bevel gear (745) is fixedly connected to one side of the transmission shaft (744), and the bevel gear (743) is fixedly connected to the other side of the transmission shaft (744), and the bevel gear (743) is connected to the bevel gear (742). The bevel gear four (746) is movably connected on the inside of one side of the follow-up block (73), a spline hole arranged in the center of the bevel gear four (746) is connected with the spline shaft (76), and the bevel gear four (746) is connected with the bevel gear three (745).

Citation Information

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