Steel wire rope inspection and maintenance device of gantry crane
By designing an automated wire rope inspection and maintenance device, which utilizes a winch-driven mechanism to achieve automatic inspection and maintenance of wire ropes, the dangers and high costs of high-altitude operations in existing technologies are solved, and the efficiency and safety of inspection and maintenance are improved.
Patent Information
- Application Number
- CN202511088357.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-05
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2045-08-05
AI Technical Summary
In the existing technology, the inspection and maintenance of wire ropes of gantry cranes requires the use of cranes and manual labor for high-altitude operations, which is costly, difficult and dangerous, making it difficult to achieve efficient and safe inspection and maintenance.
Design an inspection and maintenance device that includes a main body component, an oil scraping component, and a camera. By rotating the winch in both directions, the device can automatically inspect, maintain, and scrape oil off the wire rope. The device is fixed to the housing of the movable pulley. The camera captures and transmits information in real time, and the oil scraping component automatically applies and removes grease.
It reduces the difficulty and cost of inspection and maintenance, improves safety and maintenance quality, ensures the safe condition of wire ropes, extends service life, and avoids the dangers and high costs of working at heights.
Smart Images

Figure CN120887328A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of wire rope technology, and in particular to a wire rope inspection and maintenance device for a gantry crane. Background Technology
[0002] like Figure 1 As shown, the gantry crane 700 has a large external dimension and operates outdoors for extended periods. Combined with the lifting tension, the surface and internal lubricant of the lifting wire rope 400 will gradually decrease, weakening its resistance to external corrosion and leading to corrosion. Improper use can also cause excessive localized wear, strand breakage, or broken wires in the lifting wire rope 400, seriously threatening the safety of the lifting process and necessitating timely disposal. Therefore, it is essential to conduct regular comprehensive inspections and maintenance of the wire rope 400 of the gantry crane 700 according to relevant industry regulations to ensure that the lifting wire rope 400 is in a safe condition.
[0003] One end of the wire rope 400 is fixed to the fixed end 300 below the end of the lifting beam 200, and the other end is connected to the winch 100 through the movable pulley 500 and the fixed pulley block. The wire rope 400 drives the movable pulley 500 to lift and lower (meeting the lifting requirements) by rotating the winch 100 in both directions.
[0004] Although regular inspection and maintenance of the wire rope 400 of the gantry crane 700 can be performed at the winch 100 or on the ground, a portion of the wire rope 400 will always be unable to return to the winch 100 position. Furthermore, due to the structural characteristics of the gantry crane 700, the end of the lifting beam 200 cannot be lowered to the ground (it remains at a high altitude). This necessitates high-altitude inspection and maintenance of the end of the wire rope 400 connected to the fixed end 300 below the end of the lifting beam 200. Figure 1 As shown, the area of the wire rope 400 near the fixed end 300 is the difficult area 400A.
[0005] The existing technology involves using a separate crane to gradually lift the inspection and maintenance personnel (who stand in a special cage) from the ground to a high altitude. During the lifting process, the personnel manually inspect and maintain the difficult areas 400A of the wire rope 400. However, this method requires the use of a crane, resulting in high costs, difficult inspection and maintenance, and a high risk of manual high-altitude work. Summary of the Invention
[0006] The purpose of this invention is to provide a wire rope inspection and maintenance device for gantry cranes, which eliminates the need for cranes and manual high-altitude operations, thereby reducing the difficulty and cost of inspection and maintenance.
[0007] To achieve this objective, the present invention adopts the following technical solution:
[0008] A wire rope inspection and maintenance device of a portal crane, a fixed end is arranged on a lifting beam of the portal crane, one end of a wire rope is arranged at the fixed end, and the other end is connected to a hoist through a movable pulley; the inspection and maintenance device comprises:
[0009] A body assembly comprises a first connecting pipe, a first flared mouth structure and a second flared mouth structure connected to two ends of the first connecting pipe; an inner diameter of the first connecting pipe is larger than an outer diameter of a wire rope, the wire rope can be arranged through the first flared mouth structure, the first connecting pipe and the second flared mouth structure; the body assembly can be fixed to an outer shell of the movable pulley, the hoist is rotated to move the body assembly; the first flared mouth structure is used for accommodating lubricating grease;
[0010] A scraping assembly is arranged in the first flared mouth structure, and the scraping assembly is used for scraping off excess lubricating grease on the wire rope when the body assembly moves downward;
[0011] A camera is arranged in the first flared mouth structure, and the camera is used for shooting a position above the scraping assembly and transmitting shooting information back to a terminal information receiving device.
[0012] In some possible embodiments, the body assembly can be moved to submerge the fixed end in the lubricating grease.
[0013] In some possible embodiments, the scraping assembly is connected to an inner side of the first flared mouth structure.
[0014] In some possible embodiments, the scraping assembly is connected to the first flared mouth structure through an elastic rope.
[0015] In some possible embodiments, the camera is used for shooting at a position 30mm-50mm away from the scraping assembly.
[0016] In some possible embodiments, three cameras are arranged, and the three cameras are uniformly spaced apart at an edge of the first flared mouth structure away from one end of the first connecting pipe.
[0017] In some possible embodiments, the scraping assembly comprises a second connecting pipe, a third flared mouth structure and a fourth flared mouth structure connected to two ends of the second connecting pipe, an inner diameter of the second connecting pipe is larger than an outer diameter of the wire rope, and the wire rope can be arranged through the scraping assembly.
[0018] In some possible embodiments, the body assembly comprises two first split structures symmetrical to a plane passing through a center line of the first connecting pipe, and the two first split structures are detachably connected.
[0019] In some possible implementation manners, the magnet is arranged on the outer shell of the movable pulley, and the support is connected to the magnet and the first connecting pipe.
[0020] In some possible implementation manners, the battery is arranged on the magnet and used to supply power to the camera.
[0021] Advantages of the present application:
[0022] The steel wire rope inspection and maintenance device of the portal crane provided by the present application comprises a body assembly, a camera and an oil scraping assembly. The steel wire rope passes through the body assembly, and the first trumpet structure accommodates the lubricating grease. The body assembly is fixed on the outer shell of the movable pulley. The maintenance device moves through the forward and reverse rotation of the winch, so that the automatic inspection and maintenance of the steel wire rope are realized. The inspection and maintenance difficulty and cost of the steel wire rope of the portal crane are reduced, the inspection and maintenance quality and safety during the process are improved, the safety state of the steel wire rope is ensured, and the service life of the steel wire rope is prolonged. BRIEF DESCRIPTION OF DRAWINGS
[0023] Figure 1 is a schematic view of a portal crane and a steel wire rope;
[0024] Figure 2 is a schematic view of the steel wire rope inspection and maintenance device of the portal crane provided by the embodiment of the present application;
[0025] Figure 3 is an enlarged view of A of Figure 2 ;
[0026] Figure 4 is a top view of the oil scraping assembly provided by the embodiment of the present application;
[0027] Figure 5 is a schematic view of the steel wire rope inspection and maintenance device of the portal crane provided by the embodiment of the present application and located at the bottom end of the steel wire rope;
[0028] Figure 6 is an enlarged view of B of Figure 5 ;
[0029] Figure 7 is a schematic view of the steel wire rope inspection and maintenance device of the portal crane provided by the embodiment of the present application and located at the top end of the steel wire rope;
[0030] Figure 8 is an enlarged view of C of Figure 7 ;
[0031] Figure 9 is a schematic view of the automatic oil scraping of the steel wire rope inspection and maintenance device of the portal crane provided by the embodiment of the present application;
[0032] Figure 10 is Figure 9 a magnified view of D.
[0033] In the figure:
[0034] 100, hoist; 200, suspension beam; 300, fixed end; 400, steel wire rope; 400A, difficult point area; 500, movable pulley; 510, shell; 600, inspection and maintenance device; 700, gantry crane;
[0035] 1, body assembly; 11, first connecting pipe; 12, first trumpet structure; 13, second trumpet structure; 15, connecting ear plate; 16, bolt;
[0036] 2, oil scraping assembly; 21, elastic rope; 22, second connecting pipe; 23, third trumpet structure; 24, fourth trumpet structure;
[0037] 3, camera; 31, support; 4, magnet; 5, support; 51, fixing structure; 6, battery; 7, power cord; 10, lubricating grease. DETAILED DESCRIPTION
[0038] In order to make the technical problems solved by the present application, the technical solutions adopted and the technical effects achieved more clear, the technical solutions of the embodiments of the present application will be further described in detail below with reference to the drawings. Obviously, the described embodiments are only part of the embodiments of the present application, not all. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0039] In the description of the present application, unless otherwise explicitly specified and limited, the terms "connected", "connected", "fixed" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the internal communication of two elements or the interaction relationship between two elements. For ordinary skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0040] In the present application, unless otherwise explicitly specified and limited, the first feature is "on" or "under" the second feature can include that the first and second features are in direct contact, or can include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, the first feature is "on", "above" and "over" the second feature includes that the first feature is directly above and obliquely above the second feature, or only indicates that the first feature is higher in horizontal height than the second feature. The first feature is "under", "below" and "underneath" the second feature includes that the first feature is directly below and obliquely below the second feature, or only indicates that the first feature is lower in horizontal height than the second feature.
[0041] As shown in Figures 1-10 The present embodiment provides a wire rope inspection and maintenance device of a portal crane. The wire rope 400 is arranged at a fixed end 300 of a suspension beam 200 of the portal crane 700, and the other end of the wire rope 400 is connected to a winch 100 through a movable pulley 500. The inspection and maintenance device 600 comprises a body assembly 1, a scraping oil assembly 2 and a camera 3. The body assembly 1 comprises a first connecting pipe 11, a first flared mouth structure 12 and a second flared mouth structure 13 connected to both ends of the first connecting pipe 11. The inner diameter of the first connecting pipe 11 is greater than the outer diameter of the wire rope 400, and the wire rope 400 can be arranged in the first flared mouth structure 12, the first connecting pipe 11 and the second flared mouth structure 13. The body assembly 1 can be fixed to the outer shell 510 of the movable pulley 500, and the winch 100 is rotated to move the body assembly 1. The first flared mouth structure 12 is used to accommodate the grease 10. The scraping oil assembly 2 is arranged in the first flared mouth structure 12, and when the body assembly 1 moves downward, the scraping oil assembly 2 is used to scrape off the excess grease 10 on the wire rope 400. The camera 3 is arranged in the first flared mouth structure 12, and the camera 3 is used to shoot the position above the scraping oil assembly 2 and transmit the shooting information back to the terminal information receiving device.
[0042] The preparation work of using the wire rope inspection and maintenance device of the portal crane includes the following steps: the body assembly 1 is sleeved on the wire rope 400, and the body assembly 1 is fixed to the outer shell 510 of the movable pulley 500, wherein the first flared mouth structure 12 faces upward, the second flared mouth structure 13 faces downward, and the scraping oil assembly 2 and the camera 3 are located at the preset position. Turn on all the cameras 3 and the terminal information receiving device (such as a mobile phone or a computer), and adjust the up-down angle of the camera 3, such as the position of the camera 3 for shooting is 30mm-50mm away from the scraping oil assembly 2, such as 30mm, 40mm or 50mm, etc. Check the image checking effect on the screen of the terminal information receiving device until the real state of the wire rope 400 can be clearly and completely observed. Then, place enough grease 10 (just submerge the top of the scraping oil assembly 2) into the first flared mouth structure 12 of the inspection and maintenance device 600.
[0043] The method for automatic inspection using the steel wire rope inspection and maintenance device of the portal crane comprises the following steps: the winch 100 rotates in one direction (for example, forward), the body assembly 1 moves upward along the steel wire rope 400, the camera 3 photographs the steel wire rope 400, the terminal information receiving device receives the photographing information in real time through the real-time photographing and transmitting of the camera 3. When the winch 100 continuously rotates forward, the body assembly 1 and the camera 3 continuously move upward, and the automatic inspection of the surface shape and safety condition of the steel wire rope 400 (which provides the basis for the safety performance evaluation of the steel wire rope 400) can be completed on the terminal information receiving device (for example, a mobile phone or a computer).
[0044] In an embodiment, three cameras 3 are provided, which are uniformly spaced on the edge of the first bellmouth structure 12 away from the first connecting pipe 11. Specifically, the three cameras 3 are at the same horizontal height, and the distance between adjacent cameras 3 is equal. By increasing the number of cameras 3 and setting the distance between the cameras 3 to be equal, the horizontal height of the cameras 3 is the same, and the up-down angle of the cameras 3 is adjusted. During the upward movement of the inspection and maintenance device, the three cameras 3 can automatically inspect the integrity of the steel wire rope 400 in 360 degrees without dead angle and transmit the inspection information in real time, thereby improving the reliability.
[0045] Optionally, the top of the first bellmouth structure 12 is provided with a bracket 31, and the camera 3 is installed on the bracket 31, so that the height and angle of the camera 3 can be adjusted through the bracket 31. The bracket 31 can refer to the prior art, and will not be described here.
[0046] The method for automatic maintenance using the steel wire rope inspection and maintenance device of the portal crane comprises the following steps: the winch 100 rotates in one direction (for example, forward), the body assembly 1 moves upward along the steel wire rope 400, and the lubricating grease 10 is applied to the steel wire rope 400. Specifically, when the winch 100 continuously rotates forward, the inspection and maintenance device 600 continuously moves upward, and the lubricating grease 10 in the first bellmouth structure 12 (container) at the upper end thereof uniformly applies to the outer peripheral surface of the steel wire rope 400 under the combined action of its own gravity, friction with the steel wire rope 400, and the restraining force of the inner wall of the first connecting pipe 11.
[0047] Optionally, the body assembly 1 can be moved to be submerged in the lubricating grease 10 at the fixed end 300, so that the maintenance of the top steel wire rope 400 is realized. After the fixed end 300 is completely submerged in the lubricating grease 10 for maintenance, the inspection and maintenance device 600 stops moving upward, and the inspection and maintenance of the entire steel wire rope 400 (difficult-to-inspect and maintain area 400A) are completed.
[0048] The method for automatically scraping oil by using the steel wire rope inspection and maintenance device of the portal crane comprises the following steps: the winch 100 is rotated in the other direction (such as the reverse direction), the body assembly 1 is moved downward along the steel wire rope 400, and the excess lubricating grease 10 on the steel wire rope 400 is scraped by the scraping assembly 2. Specifically, when the inspection and maintenance device 600 reaches the top end of the steel wire rope 400 and completes the inspection and maintenance of the fixed end 300, the winch 100 is reversed and lowered under the monitoring of the camera 3. At this time, the excess lubricating grease 10 remaining on the surface of the steel wire rope 400 is scraped downward by the scraping assembly 2, and moves downward synchronously with the inspection and maintenance device 600 until it returns to the ground level, and the inspection and maintenance of the whole steel wire rope 400 (difficult area 400A) are completed.
[0049] By arranging the body assembly 1, the camera 3 and the scraping assembly 2, the steel wire rope 400 passes through the body assembly 1, the first flared mouth structure 12 contains the lubricating grease 10, the body assembly 1 is fixed to the outer shell 510 of the movable pulley 500, and the inspection and maintenance device is moved by the forward and reverse rotation of the winch 100, so that the automatic inspection, maintenance and scraping treatment of the steel wire rope 400 are realized. The inspection and maintenance difficulty and cost of the steel wire rope 400 of the portal crane 700 are reduced, the inspection and maintenance quality and safety during the process are improved, the safety state of the steel wire rope 400 is ensured, and the service life of the steel wire rope 400 is prolonged.
[0050] The scraping assembly 2 comprises a second connecting pipe 22, a third flared mouth structure 23 and a fourth flared mouth structure 24 connected to two ends of the second connecting pipe 22. The inner diameter of the second connecting pipe 22 is greater than the outer diameter of the steel wire rope 400, the steel wire rope 400 can pass through the scraping assembly 2, the third flared mouth structure 23 faces upward during assembly, and the fourth flared mouth structure 24 faces downward. During scraping, the fourth flared mouth structure 24 and the second connecting pipe 22 scrape the excess lubricating grease 10 remaining on the surface of the steel wire rope 400 downward.
[0051] The body assembly 1 comprises two first split structures with a plane passing through the center line of the first connecting pipe 11 as a symmetrical surface, and the two first split structures are detachably connected. Further, the first flared mouth structure 12, the first connecting pipe 11 and the second flared mouth structure 13 are split structures, and all of them are two split structures symmetrically arranged along the symmetrical surface, that is, the first split structure is formed by splicing three split structures. Ear plates are arranged on the split structures, and the ear plates on the two split structures are connected by bolts 16 and nuts. The two split structures are buckled from both sides of the steel wire rope 400, facilitating disassembly and assembly. The first connecting pipe 11 is a plastic pipe, and the inner diameter thereof is 2mm-4mm greater than the outer diameter of the steel wire rope 400.
[0052] Similarly, the oil scraping assembly 2 comprises two second split structures symmetrically arranged along the symmetry plane, and the two second split structures are detachably connected. Further, the second connecting pipe 22, the third trumpet structure 23 and the fourth trumpet structure 24 are split structures, and the three are two split structures symmetrically arranged along the symmetry plane, that is, the second split structure is formed by splicing three split structures. The split structure is provided with an ear plate, and the ear plates on the two split structures are connected by bolts 16 and nuts. The two split structures are buckled from both sides of the steel wire rope 400, facilitating disassembly. The second connecting pipe 22 is a plastic pipe, and its inner diameter is 2mm-4mm larger than the outer diameter of the steel wire rope 400.
[0053] The oil scraping assembly 2 is connected to the inner side of the first trumpet structure 12, and the oil scraping assembly 2 scrapes the excess lubricating grease 10 on the steel wire rope 400 into the first trumpet structure 12, saving lubricating grease 10, protecting the environment, and reducing safety hazards.
[0054] The oil scraping assembly 2 is connected to the first trumpet structure 12 by the elastic rope 21. With the continuous rising of the inspection and maintenance device 600, when the top end of the oil scraping device contacts the fixed end 300, under the monitoring and guidance of the camera 3, the inspection and maintenance device 600 continues to move upwards, the elastic rope 21 is elastically deformed, and the oil scraping assembly 2 moves downwards relative to the body assembly 1, so that the fixed end 300 can be completely submerged in the lubricating grease 10. The oil scraping assembly 2 is connected to the first trumpet structure 12 by the elastic rope 21, which can prevent the oil scraping device from being fixed and causing interference with the fixed end 300, affecting the upward movement of the body assembly 1, and further affecting the submersion of the fixed end 300 in the lubricating grease 10.
[0055] In an embodiment, the inner side of the first trumpet structure 12 and the outer side of the second connecting pipe 22 are each provided with a connecting ear plate 15, and the hooks at both ends of the elastic rope 21 are respectively hung on the two connecting ear plates 15. Further, the elastic rope 21 is provided with two, which are symmetrically arranged on both sides of the oil scraping assembly 2, providing a force point for the oil scraping assembly 2.
[0056] The connecting ear plates 15 described above are the same or substantially the same in structure, and the size is set according to the needs.
[0057] The inspection and maintenance device 600 further comprises a magnet 4, a support 5 and a battery 6 provided on the magnet 4, the magnet 4 is provided on the outer shell 510 of the movable pulley 500, the support 5 connects the magnet 4 and the first connecting pipe 11, and the battery 6 is used to power the camera 3. The battery 6 and the camera 3 are connected by a power line 7. Optionally, the support 5 is provided with a fixing structure 51, and the power line 7 is fixed by the fixing structure 51. The fixing structure 51 is, for example, a seat plate, and the power line 7 is tightly bound on the seat plate by a cable tie.
[0058] The preparation work of the steel wire rope inspection and maintenance device using the portal crane includes the following steps: firstly, place the magnet 4 on the surface of the outer shell 510 of the movable pulley 500 at a proper position and turn on the switch of the magnet 4, so that the strong magnet 4 is firmly adsorbed on the outer shell 510 of the movable pulley 500. Then, install the battery 6 on the magnet 4, and install the fixed support 5 such as a steel pipe. Then, buckle the first horn structure 12, the first connecting pipe 11 and the second horn structure 13 of the two half-symmetrical structures on the outer surface of the steel wire rope 400 to be inspected and maintained, connect and fix all the connecting lugs 15 by installing and tightening the connecting bolts 16, so that the body assembly 1 is buckled and connected as a whole on the outer surface of the steel wire rope 400, and the first connecting pipe 11 in the body assembly 1 is fixedly connected with the support 5. Finally, install the three cameras 3, connect the three cameras 3 with the battery 6 through the power lines 7 respectively, and adjust the positions of the cameras 3. The third horn structure 23, the second connecting pipe 22 and the fourth horn structure 24 of the two half-symmetrical structures of the oil scraping device are buckled on the outer surface of the steel wire rope 400 to be inspected and maintained, and the hooks at the two ends of the two elastic ropes 21 are hung on the connecting lugs 15 inside the first horn structure 12 and the connecting lugs 15 of the oil scraping assembly 2 respectively.
[0059] The disassembly and recycling method of the inspection and maintenance device 600 of the steel wire rope 400 of the portal crane 700 includes the following steps: after the inspection, maintenance and oil scraping treatment of the whole steel wire rope 400 (difficult area 400A) are completed, firstly, the oil scraping assembly 2 is removed and recycled (the connecting bolts 16 are loosened and removed, and the hooks of the elastic ropes 21 are removed), then the remaining lubricating grease 10 in the first horn structure 12 of the inspection and maintenance device 600 is removed and recycled, the cameras 3, the power lines 7 of the cameras 3 and the battery 6 are recycled, the connecting bolts 16 of the connecting lugs 15 of the inspection and maintenance device 600 are loosened, and the first connecting pipe 11, the first horn structure 12 and the second horn structure 13 of the two half-structures are recycled, finally, the support 5 and the magnet 4 are removed, and all the assemblies are well stored, waiting for the next inspection and maintenance construction of the steel wire rope 400.
[0060] Compared with the prior art, the embodiment has the following advantages:
[0061] 1. Without the help of another crane (ensuring sufficient lifting height), the preparation and ending procedures are less, the inspection and maintenance period is short, and the cost is low.
[0062] 2. The inspection and maintenance construction personnel are not lifted to high altitude for manual work, and the operation danger coefficient is low.
[0063] 3. The inspection and maintenance construction personnel are not lifted to high altitude for manual work, and the labor intensity of the inspection and maintenance is low.
[0064] 4. The construction personnel for inspection and maintenance are not lifted to high altitude to perform manual work, the labor efficiency for inspection and maintenance is high, and the comprehensive cost for inspection and maintenance is low.
[0065] 5. The construction personnel for inspection and maintenance are not lifted to high altitude to perform manual work, the uniformity for maintenance of the steel wire rope 400 is high, the possibility of local maintenance is low, the maintenance effect is good.
[0066] 6. The construction personnel for inspection and maintenance are not lifted to high altitude to perform manual work, the uniformity for maintenance of the steel wire rope 400 is high, the possibility of local maintenance is low, the maintenance effect is good.
[0067] 7. The construction personnel for inspection and maintenance are not lifted to high altitude to perform manual work, the psychological quality and operation skill requirement of the construction personnel is low.
[0068] 8. The construction personnel for inspection and maintenance are not lifted to high altitude to perform manual work, the psychological quality and operation skill requirement of the construction personnel is low.
[0069] Obviously, the above embodiments of the present application are only examples for clearly illustrating the present application, and are not intended to limit the embodiments of the present application. Based on the above description, other different forms of changes or variations can be made by those skilled in the art. Here, all the embodiments are not required to be exhausted. Any modification, equivalent replacement and improvement within the spirit and principle of the present application should be included in the protection scope of the claims of the present application.
Claims
1. A wire rope inspection and maintenance device for a gantry crane, characterized in that, The lifting beam (200) of the gantry crane (700) is provided with a fixed end (300), one end of the wire rope (400) is provided at the fixed end (300), and the other end is connected to the winch (100) through the movable pulley (500); The inspection and maintenance device (600) includes: The main body assembly (1) includes a first connecting pipe (11), a first flared structure (12) and a second flared structure (13) connected to both ends of the first connecting pipe (11); the inner diameter of the first connecting pipe (11) is larger than the outer diameter of the wire rope (400), and the wire rope (400) can pass through the first flared structure (12), the first connecting pipe (11) and the second flared structure (13); the main body assembly (1) can be fixed to the outer shell (510) of the movable pulley (500), and the winch (100) rotates to move the main body assembly (1); the first flared structure (12) is used to contain lubricating grease (10); The oil scraping assembly (2) is located on the first flared structure (12). When the main body assembly (1) moves downward, the oil scraping assembly (2) is used to scrape off the excess grease (10) on the wire rope (400). A camera (3) is located on the first horn structure (12). The camera (3) is used to capture images of the area above the oil scraper assembly (2) and transmit the captured information back to the terminal information receiving device.
2. The wire rope inspection and maintenance device for a gantry crane according to claim 1, characterized in that, The body assembly (1) is movable to the fixed end (300) and submerged in the grease (10).
3. The wire rope inspection and maintenance device for a gantry crane according to claim 1, characterized in that, The oil scraping assembly (2) is connected to the inside of the first horn-shaped structure (12).
4. The wire rope inspection and maintenance device for a gantry crane according to claim 3, characterized in that, The oil scraping assembly (2) is connected to the first flared structure (12) via an elastic rope (21).
5. The wire rope inspection and maintenance device for a gantry crane according to claim 1, characterized in that, The camera (3) is positioned 30mm-50mm away from the oil scraping assembly (2) for taking pictures.
6. The wire rope inspection and maintenance device for a gantry crane according to claim 1, characterized in that, The camera (3) is provided in three parts, and the three cameras (3) are evenly spaced at the edge of the first horn structure (12) away from the first connecting pipe (11).
7. The wire rope inspection and maintenance device for a gantry crane according to claim 1, characterized in that, The oil scraping assembly (2) includes a second connecting pipe (22), a third flared structure (23) and a fourth flared structure (24) connected to both ends of the second connecting pipe (22). The inner diameter of the second connecting pipe (22) is larger than the outer diameter of the wire rope (400). The wire rope (400) can be threaded through the oil scraping assembly (2).
8. The wire rope inspection and maintenance device for a gantry crane according to claim 1, characterized in that, The main body assembly (1) includes two first split structures with a plane passing through the center line of the first connecting pipe (11) as the plane of symmetry, and the two first split structures are detachably connected.
9. The wire rope inspection and maintenance device for a gantry crane according to claim 1, characterized in that, It also includes a magnet (4) and a support (5), the magnet (4) being disposed in the housing (510) of the movable pulley (500), and the support (5) connecting the magnet (4) and the first connecting tube (11).
10. The wire rope inspection and maintenance device for a gantry crane according to claim 9, characterized in that, It also includes a battery (6) disposed on the magnet (4) for powering the camera (3).
Citation Information
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