Mechanism suitable for industrial factory building multi-pipeline installation and installation method

Abstract

The invention provides a mechanism suitable for multi-pipeline installation of an industrial factory building. The mechanism is characterized by comprising a combined support and a hoop; wherein the combined bracket comprises a bracket main rib and a plurality of bracket tower plates; the bracket tower plates and the bracket main ribs are arranged in a manner of being perpendicular to each other; and a plurality of hoops are fixed on the bracket tower plates in a one-to-one correspondence manner. The device is suitable for installation of multiple pipelines in a plant, ground operation can be achieved, and the multiple pipelines can be installed in advance conveniently, safely and attractively, and overall lifting is achieved. The structure is simple in form and convenient to construct, can be expanded for use, and can be applied to installation of various types of industrial factory building pipelines as a universal method.

Description

TECHNICAL FIELD

[0001] The present application relates to the field of industrial plant pipeline installation, in particular to the case that there are more pipelines, and the required installation space and installation height are also relatively large, and specifically relates to a mechanism and installation method suitable for industrial plant multi-pipeline installation. BACKGROUND

[0002] With the development of the construction industry, the demand for various types of pipelines in the plant workshop is also increasing, especially in shipyard production and manufacturing workshops, which require various power pipelines, water supply pipelines and other pipelines to cooperate with production, increasing the difficulty of pipeline installation.

[0003] According to the traditional operation scheme, a large number of high-altitude pipeline operations are required, on the one hand, the pipeline connection is difficult, and gaps are prone to occur, on the other hand, high-altitude operation is difficult, time-consuming, and the process is complex, and there are many safety hazards. SUMMARY

[0004] The present application solves the difficulties in existing installation, provides an auxiliary device that can meet the simultaneous installation of multiple pipelines, and can effectively control the construction quality, improve the installation efficiency, reduce the workload of high-altitude operation, and effectively reduce the safety hazards.

[0005] The present application provides a mechanism suitable for industrial plant multi-pipeline installation, characterized by: comprising a combined support and a clamp;

[0006] The combined support comprises a support main bone and a plurality of support tower plates.

[0007] The support tower plate and the support main bone are arranged perpendicular to each other.

[0008] The clamp is fixed on the support tower plate one by one.

[0009] Further, the present application provides a mechanism suitable for industrial plant multi-pipeline installation, characterized by:

[0010] The inner ring of the clamp is provided with a spacer.

[0011] Further, the present application provides a mechanism suitable for industrial plant multi-pipeline installation, characterized by:

[0012] The spacer covers part of the surface of the inner ring of the clamp.

[0013] Further, the present application provides a mechanism suitable for industrial plant multi-pipeline installation, characterized by:

[0014] The support tower plate is provided with a spacer.

[0015] Further, the application provides a mechanism suitable for multi-pipeline installation of industrial plants, which is characterized in that:

[0016] The spacer cover is clamped on the support tower plate part.

[0017] Further, the application provides a mechanism suitable for multi-pipeline installation of industrial plants, which is characterized in that:

[0018] The support main bone is provided with a plurality of adjustable installation positions.

[0019] The support tower plate is provided with an assembly part.

[0020] The assembly part is matched with the structure of the adjustable installation position.

[0021] In addition, the application also provides a method suitable for multi-pipeline installation of industrial plants, which is characterized in that: the above mechanism is used, and the specific method is as follows:

[0022] S1. According to the installation preset height, design the pipeline route of the pipeline;

[0023] S2. Complete the ground pre-installation of the pipeline by stringing the pipeline into the clamp;

[0024] S3. Fix the pre-installed structure on the carrier.

[0025] The application has the following effects and advantages:

[0026] The application device is suitable for the installation of multi-pipeline of industrial plants, has a simple structure, is convenient to construct, can be expanded for use, and can be used for the installation of pipelines of various industrial plants as a general method. The application device can accelerate the construction progress, ensure the construction quality, save materials, reduce the safety hazards in the construction process, and make the multi-pipeline installation more beautiful and practical. BRIEF DESCRIPTION OF DRAWINGS

[0027] Figure 1 The embodiment provides a structure schematic diagram of a mechanism suitable for multi-pipeline installation of industrial plants.

[0028] Figure 2 The application uses a state schematic diagram. DETAILED DESCRIPTION

[0029] The application can be implemented in various modifications and can have various embodiments, so that specific embodiments are illustrated in the drawings and described. However, this is not intended to limit the application to specific embodiments, but should be understood as including all modifications, equivalents and even alternatives falling within the idea and technical scope of the application.

[0030] As Figure 1As shown, the embodiment provided is suitable for the installation mechanism of the industrial plant multi-pipeline, the principle is to optimize the installation position and support form of the multi-pipeline, change the horizontal side-by-side installation of the multi-pipeline to vertical side-by-side installation, realize the ground installation of the multi-pipeline, and after the installation is completed, the pipeline and the support are integrally lifted to the design elevation position, thereby improving the pipeline installation progress and reducing the safety hazards caused by high-altitude operation, and reducing the occupation of the pipeline to the plant bay size. Thus, the problem that the conventional multi-pipeline installation needs multiple supports or hangers, the pipeline is horizontally side-by-side installed and staggered up and down, occupies the plant space, and the pipeline needs to be welded in high altitude, which increases the operation difficulty, affects the installation progress and increases the safety hazards. Specifically:

[0031] The main components of the installation mechanism suitable for the industrial plant multi-pipeline provided by the embodiment are: a combined support 1 made of angle steel, and a U-shaped clamp product 2;

[0032] The combined support 1 comprises a support main bone 10 and a plurality of support tower plates 11.

[0033] The support tower plate 11 is arranged perpendicular to the support main bone 10, and the number of the support tower plates can be customized according to the needs of the use occasion; in the embodiment, a mutual welding mode is adopted to realize the construction of the combined support.

[0034] In other test examples, a plurality of adjustable installation positions, such as pre-installation hole positions and the like, can be provided on the support main bone 1; the support tower plate is provided with assembly parts, such as locking bolts, flanges for welding and the like; the assembly parts are matched with the structure of the adjustable installation positions, so that the spacing between the support tower plates can be adjusted and installed according to the needs in the process of use.

[0035] The clamps 2 are a plurality of, and are fixed on the support tower plates by welding, screwing, riveting and the like. When the thickness of the pipe body to be installed is different, the clamps can also be selected with different hole diameters. Due to the adjustment of the clamps, the spacing between the support tower plates should obviously have differences, so that the above adjustable assembly scheme is preferably adopted in this case.

[0036] In the process of use, the multi-pipeline 3 is installed and fixed on the combined support in layers, and after the pipeline 3 is fixed by the U-shaped clamp 2, the entire combined support 1 is welded and fixed on the pre-planned plant steel column or wall.

[0037] In addition, considering the pipe body firmness and anti-slip problem in the installation process or use process, the inner ring of the clamp and the support tower plate can also be provided with elastic spacers 4. Preferably, the spacer in the clamp covers part of the surface of the inner ring of the clamp, and the spacer on the support pedal covers part of the support tower plate inside the clamp.

[0038] In addition, the above-mentioned pipe body can beFigure 2 The horizontal installation can also be vertical installation, and can also be realized by the way of corner installation through the adapter, and the device can be used to realize the unification and standardization of the pipe rack during the installation process.

[0039] The device is welded and fixed with the steel column, and the multiple pipes are vertically and horizontally installed, so that the space occupied by the pipe support or hanger in the factory building can be effectively reduced. The support and hanger are optimized to form a combined support, the amount of support is reduced, and the manufacturing and welding efficiency of the support is improved. Moreover, the pipes can be welded and installed on the ground, so that the welding quality can be better controlled. Specifically, the pipes are installed and fixed at the lower part, the pipes are integrally lifted by the chain block after being installed, high-altitude operation is reduced, the operation efficiency is effectively improved, and the safety hidden danger of high-altitude operation is reduced. That is, the pipe-to-pipe butt joint is completed on the ground, the pipes and the support are integrally lifted along an axis after being installed on the ground, high-altitude operation is only to fix the combined support on the steel column, and the point-to-point construction is performed by using the climbing vehicle.

[0040] Although the above is described centering on the embodiments, this is only an example and does not limit the present application, and it is clear for those skilled in the art that various modifications and applications not exemplified above can be made within the scope of the essential characteristics of the embodiments. For example, each component specifically shown in the embodiments can be modified and implemented. Moreover, various differences related to such modifications and applications should be interpreted as included in the scope of the present application defined in the appended claims.

Claims

1. A mechanism suitable for multi-pipe installation in industrial plants, characterized in that: It includes a combined support frame and clamps; wherein, the combined support frame includes a main support frame and several support plates; The support tower plate is arranged perpendicularly to the main support frame; The clamps are multiple and are fixed to the support tower plate in a one-to-one correspondence.

2. The mechanism for multi-pipe installation in industrial plants as described in claim 1, characterized in that: The inner ring of the clamp is provided with a spacer.

3. The mechanism for multi-pipe installation in industrial plants as described in claim 2, characterized in that: The spacer covers part of the surface of the inner ring of the clamp.

4. The mechanism for multi-pipe installation in industrial plants as described in claim 1, characterized in that: The support tower plate is equipped with septa.

5. The mechanism for multi-pipe installation in industrial plants as described in claim 4, characterized in that: The diaphragm covers the support tower plate portion that is secured by clamps.

6. The mechanism for multi-pipe installation in industrial plants as described in claim 1, characterized in that: The main frame of the support is provided with several adjustable mounting positions; The support tower plate is equipped with fittings; The assembly is compatible with the structure of the adjustable mounting position.

7. A method for installing multiple pipes in industrial plants, characterized in that: The specific method using the mechanism described in any one of claims 1-6 is as follows: S1. Design the installation pipeline route according to the preset installation height; S2. Insert the pipe into the clamp to complete the ground pre-installation of the pipe; S3. Secure the pre-installed structure to the carrier.

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