Water-cooled gas-water separator and fuel cell assembly with water-cooled gas-water separator
By introducing a water-cooled plate, a turbocharger, and a swirl mechanism into the fuel cell gas-water separator, combined with a blowing structure, the problem of insufficient gas temperature control was solved, and the water separation efficiency and gas-water separation effect were improved.
Patent Information
- Application Number
- CN202510994642.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-18
- Publication Date
- 2025-11-04
AI Technical Summary
Existing gas-water separators cannot effectively reduce gas temperature in fuel cells, resulting in insufficient water separation efficiency.
A water-cooled gas-water separator is adopted. By setting a water-cooling plate and a turbocharger inside the separator housing, the turbocharger accelerates the gas and passes it through a swirling mechanism and a blowing structure. Combined with the water-cooling pipeline and fan design, the gas temperature is reduced and the liquid droplets are separated.
This improved the water separation efficiency of the gas-water separator, reduced the gas temperature, increased the contact opportunities between the gas and the water-cooled plate, and enhanced the gas-water separation effect.
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Figure CN120895682A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of gas-water separators, in particular to a water-cooled gas-water separator and a fuel cell assembly with the same. BACKGROUND
[0002] Proton exchange membrane fuel cell (PEMFC) is one of the most promising and popular fuel cell technologies at present, which has many advantages such as no pollution, high energy conversion rate, short charging time, low working temperature, low noise, etc., and is widely used in many fields such as vehicles and cogeneration.
[0003] The water and heat management of fuel cells has always been a key concern in this field. It is particularly necessary to control the humidity and liquid water amount of the anode inlet during operation to ensure proper humidification inside the fuel cell and reduce the risk of water flooding.
[0004] The existing gas-water separator directly separates gas and water through fluid action. In the labyrinth structure of a fuel cell gas-water separator in patent CN113745582B, the separation efficiency is increased by the labyrinth structure.
[0005] However, since gas humidity is closely related to temperature control, in order to improve water separation efficiency, lower temperature gas is required, so controlling the temperature of the gas is crucial.
[0006] In order to improve or solve at least one of the above problems, it is necessary to optimize the design of the existing gas-water separator. SUMMARY
[0007] The purpose of the present application is to provide a gas-water separator that can reduce the temperature of the gas and achieve gas-water separation.
[0008] In order to achieve the above purpose, the technical solution adopted by the present application is:
[0009] A water-cooled gas-water separator, comprising a separator housing, a cooling mechanism is arranged in the separator housing;
[0010] The separator housing is provided with a gas inlet, a gas outlet and a water outlet;
[0011] The cooling mechanism comprises a water-cooled plate arranged on the separator housing, and the water-cooled plate is provided with a water-cooled pipeline, a water-cooled inlet and a water-cooled outlet;
[0012] The water-cooled inlet is connected to the water-cooled outlet through the water-cooled pipeline;
[0013] The gas inlet is connected with a gas acceleration structure for accelerating the entry of gas into the separator housing, and the gas acceleration structure comprises a turbocharger connected to the gas inlet.
[0014] The turbocharger is connected with a cyclone mechanism; the cyclone mechanism comprises a cyclone column; the cyclone column is provided with an air inlet channel; and the cyclone column is inserted into the gas inlet.
[0015] The air inlet channel comprises a transverse channel; the transverse channel is arranged through the cyclone column; the cyclone column is provided with a radial channel; the radial channel is connected with the transverse channel; and the radial channel is oriented differently from the transverse channel.
[0016] The cyclone mechanism comprises cyclone fins arranged on the cyclone column; a plurality of cyclone fins are arranged in the circumferential direction of the cyclone column; and adjacent cyclone fins are spaced apart.
[0017] One end of the water-cooled plate is connected with the separator shell, and the other end is freely extended inside the separator shell; the free end of the water-cooled plate is spaced apart from the inner wall of the separator shell; and the gas inlet and the gas outlet are distributed on opposite sides of the separator shell and are arranged in a staggered manner.
[0018] The gas inlet is arranged close to the free end of the water-cooled plate, and the gas outlet is arranged away from the free end of the water-cooled plate; and the drain port is arranged close to the free end of the water-cooled plate.
[0019] The separator shell is provided with a blowing structure inside; the blowing structure comprises an air inlet blowing mechanism and an air outlet blowing mechanism.
[0020] The air inlet blowing mechanism comprises an air inlet fan arranged on the separator shell.
[0021] The air outlet blowing mechanism comprises an air outlet fan arranged on the separator shell.
[0022] The air inlet blowing mechanism comprises a plurality of air inlet fans; the air outlet blowing mechanism comprises a plurality of air outlet fans; and the air inlet fans in the air inlet blowing mechanism and the air outlet fans in the air outlet blowing mechanism are arranged in a staggered manner.
[0023] The air inlet fans in the air inlet blowing mechanism; the air inlet fan arranged close to the gas inlet has a smaller air speed than the air inlet fan arranged away from the gas inlet;
[0024] The air outlet fans in the air outlet blowing mechanism; the air outlet fan arranged close to the gas outlet has a smaller air speed than the air outlet fan arranged away from the gas outlet.
[0025] A fuel cell assembly comprises an air inlet end plate connected with a water-cooled gas-water separator.
[0026] The advantages of the present application are:
[0027] The application discloses a water-cooled gas-water separator and a fuel cell assembly with the same.
[0028] When the application is used, the gas enters the turbocharger through the turbocharger inlet to be accelerated, so that the speed of the liquid droplets impacting the wall of the cooling mechanism is increased, and the water separation efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS
[0029] The following is a brief description of the content expressed by each drawing of the application and the marks in the drawings:
[0030] Figure 1 is a structural schematic diagram of a water-cooled gas-water separator with a cyclone plate of a fuel cell of an embodiment of the application;
[0031] Figure 2 is a schematic diagram of a water cooling pipeline of a water separator structure of an embodiment of the application;
[0032] Figure 3 is a schematic diagram of flow at an inlet of a water separator structure of an embodiment of the application;
[0033] Figure 4 is a schematic diagram of flow at an outlet of a water separator structure of an embodiment of the application;
[0034] Figure 5 is a schematic diagram of gas flow at a turbocharger of an embodiment of the application;
[0035] Mark explanation in the drawing: 1-water cooling inlet; 2-water cooling outlet; 3-gas inlet; 4-drainage port; 5-gas outlet; 6-water cooling pipeline; 7-separator shell; 8-water cooling plate; 9-cyclone mechanism; 10-inlet air fan; 11-outlet air fan; 12-turbocharger; 13-turbocharger inlet. DETAILED DESCRIPTION
[0036] The following is a further detailed description of the specific embodiments of the application by comparing the drawings and describing the optimal embodiments.
[0037] The utility model provides a kind of water-cooled gas-water separator, including separator shell 7, cooling mechanism is equipped in separator shell 7;Gas inlet 3, gas outlet 5 and drain outlet 4 are equipped on the separator shell 7;The cooling mechanism includes the water-cooled plate 8 being arranged on separator shell 7, water-cooled pipe line 6, water-cooled inlet 1 and water-cooled outlet 2 are equipped on the water-cooled plate 8;Water-cooled inlet 1 is connected with water-cooled outlet 2 by water-cooled pipe line 6;Gas inlet 3 is connected with the gas acceleration structure for gas acceleration into separator shell 7, and the gas acceleration structure includes turbocharger 12 connected in gas inlet 3;When using, gas enters turbocharger 12 for acceleration by turbocharger inlet, so as to increase the speed of droplet impacting cooling mechanism wall surface, so as to improve the efficiency of water separation.
[0038] The utility model arranges cooling mechanism in gas-water separator, cooling mechanism is passed into cooling liquid, subsequent use, gas enters gas-water separator chamber by gas inlet 3 and impacts water-cooled plate 8, part of liquid drop particle adheres to the surface of water-cooled plate 8 and becomes liquid film, so as to isolate liquid water.
[0039] Meanwhile, by supplying cooling water in water-cooled pipe line 6, the temperature of gas impacting and passing through water-cooled plate 8 is reduced, so that part of gaseous water is condensed into liquid drop, so that the liquid drop adhering to wall surface is increased, so that the efficiency of water separation is increased;By heat exchange, the temperature of water vapor in gas is reduced, so that condensation effect is generated, and the condensed water drop collides with wall surface to form liquid water and flow out from drain outlet 4, so that the efficiency of water separation of gas-water separator is improved.
[0040] In the utility model, separator shell 7 is the main body shell of the whole gas-water separator, and plays a role of containing and protecting internal components, and provides space for the entry, separation and discharge of gas.
[0041] Cooling mechanism is arranged on separator shell 7, and mainly includes water-cooled plate 8, water-cooled pipe line 6, water-cooled inlet 1 and water-cooled outlet 2.
[0042] Water-cooled plate 8 is the main part of cooling mechanism, and water-cooled pipe line 6 is arranged thereon, water-cooled inlet 1 is connected with water-cooled outlet 2 through water-cooled pipe line 6, and cooling liquid (usually water) circulates and flows through water-cooled pipe line 6, so as to reduce the temperature of gas.
[0043] Gas inlet 3 is used for introducing water-containing gas to be separated into the separator;Gas outlet 5 is used for discharging gas after separation treatment;Drain outlet 4 is used for discharging liquid water separated out from the separator.
[0044] Gas acceleration structure is connected to gas inlet 3, and includes turbocharger 12.
[0045] The function is to accelerate the gas entering the separator shell 7, increase the speed of the liquid droplets impacting the cooling mechanism wall, thereby improving the water separation efficiency.
[0046] Working principle
[0047] The mixed gas containing water enters the separator shell 7 through the gas inlet 3.
[0048] Before entering the separator shell 7, the gas is accelerated by the turbocharger 12 in the gas acceleration structure, so that the mixed gas has a higher flow rate and kinetic energy.
[0049] The accelerated mixed gas enters the inside of the separator shell 7 and contacts the water-cooled plate 8 of the cooling mechanism.
[0050] Because the cooling liquid circulates in the water-cooled plate 8, the temperature of the gas is reduced during the contact with the water-cooled plate 8, and the water vapor condenses into liquid droplets.
[0051] The liquid droplets form a liquid film on the surface of the water-cooled plate 8, and as the liquid film thickens, the liquid droplets flow down along the surface of the water-cooled plate 8 under the action of gravity, and finally are discharged from the separator through the drain port 4.
[0052] The dry gas after gas-water separation is discharged from the separator through the gas outlet 5 for subsequent use or treatment.
[0053] The present application has the following main advantages:
[0054] Improve the water separation efficiency; accelerate the gas by the turbocharger 12, so that the liquid droplets impact the water-cooled plate 8 at a higher speed, increasing the collision opportunity and collision strength of the liquid droplets with the water-cooled plate 8, thereby improving the water separation efficiency.
[0055] Reduce the temperature of the gas; the arrangement of the water-cooled plate 8 and the water-cooled pipe 6 can effectively reduce the temperature of the gas, promote more water vapor to condense into liquid droplets, and further improve the gas-water separation effect.
[0056] The water-cooled gas-water separator disclosed in the present application is suitable for various occasions requiring separation and treatment of water-containing gas, such as fuel cell systems, air compression systems, etc., and has important significance for improving system performance and reliability.
[0057] Further, in the present application, the gas outlet end of the turbocharger 12 is connected with a cyclone mechanism 9; the cyclone mechanism 9 comprises a cyclone column 91; the cyclone column 91 is provided with an air inlet channel; the cyclone column 91 is inserted into the gas inlet 3; the turbocharger 12 is connected with the cyclone mechanism 9; the gas outlet end of the turbocharger 12 is connected with the cyclone mechanism 9, which means that the gas accelerated by the turbocharger 12 will directly enter the cyclone mechanism 9, providing power support and specific flow state for the subsequent gas-water separation process.
[0058] The cyclone mechanism 9 mainly comprises a cyclone column 91, the cyclone column 91 is provided with an air inlet channel, and the cyclone column 91 is inserted into the gas inlet 3.
[0059] The structure design enables the gas to smoothly enter the cyclone column 91 from the turbocharger 12 and enter the inside of the separator shell 7 through the air inlet channel.
[0060] The air inlet channel is a channel for the gas to flow from the turbocharger 12 to the inside of the separator shell 7, which not only plays a role in guiding the gas flow, but also can have a certain influence on the flow direction and speed of the gas, thereby affecting the gas-water separation effect.
[0061] The cyclone column 91 is a rotating member; there is airflow at the turbocharger inlet 13, which first drives the turbocharger 12 to rotate under the impact of the airflow; since the cyclone column 91 and the turbocharger 12 are coaxial structures, the turbocharger 12 further drives the cyclone column 91 to rotate.
[0062] Further, in the present application, the air inlet channel comprises a transverse channel; the transverse channel is arranged through the cyclone column 91, the cyclone column 91 is provided with a radial channel, the radial channel is in communication with the transverse channel; the radial channel is oriented differently from the transverse channel; the transverse channel is arranged through the cyclone column 91, which means that the transverse channel extends along the axial direction of the cyclone column 91, thereby providing a main flow path for the gas, enabling the gas to enter the gas-water separator along the axial direction of the cyclone column 91; and then impinge on the water cooling plate 8.
[0063] The cyclone column 91 is further provided with a radial channel, the radial channel is in communication with the transverse channel; the radial channel is generally located between adjacent cyclone fins 92, and the specific arrangement position can be designed as required; the arrangement of the radial channel enables part of the gas to overflow radially along the cyclone column 91, facilitating subsequent movement to the side of the water cooling plate 8 under the action of the blowing structure; in addition, in the present application, the radial channel and the transverse channel play a good shunt effect, avoiding the influence of a single transverse channel on the gas inlet speed.
[0064] The radial channel is oriented differently from the transverse channel, and this design is to guide the gas to produce rotational motion after entering the cyclone column 91, rather than simply flowing along the axial direction; through the arrangement of the different orientations, the gas will be guided by the radial channel after entering the cyclone column 91, thereby generating centrifugal force and forming cyclone.
[0065] The gas first enters the cyclone column 91 through the transverse channel, and then changes the flow direction under the action of the radial channel to produce cyclone motion.
[0066] Due to the different orientations of the radial channel and the transverse channel, the gas will be subjected to strong disturbance after entering the cyclone column 91, which not only helps the separation of liquid droplets, but also makes the water vapor in the gas more easily condensed into liquid droplets.
[0067] Through reasonable design of the transverse channel and the radial channel, the gas can be more uniformly distributed after entering the separator shell 7, avoiding local airflow concentration or dispersion.
[0068] Further, in the present application, the cyclone mechanism 9 includes cyclone fins 92 arranged on the cyclone column 91, and a plurality of cyclone fins 92 are arranged on the circumference of the cyclone column 91, and adjacent cyclone fins 92 are spaced apart; the cyclone fins 92 are arranged on the cyclone column 91, specifically, a plurality of cyclone fins 92 are arranged on the circumference of the cyclone column 91; this means that the cyclone fins 92 are distributed along the circumferential direction of the cyclone column 91, and the cyclone fins 92 play a good flow guiding role, facilitating the movement of the mixed gas discharged from the cyclone column 91 to the side of the subsequent air inlet side blowing mechanism.
[0069] Adjacent cyclone fins 92 are spaced apart; this spaced apart distribution allows the gas to be guided and disturbed by multiple cyclone fins 92 when flowing through the cyclone column 91, thereby making the gas more easily diffuse.
[0070] The spaced apart cyclone fins 92 can also avoid mutual interference between adjacent fins, ensuring that each cyclone fin 92 can effectively function.
[0071] The mixed gas enters the chamber through the gas inlet 3, first passes through and collides with the cyclone mechanism 9; a part of the liquid droplet particles adhere to the surface of the cyclone mechanism 9 to form a liquid film, thereby isolating the liquid water.
[0072] The cyclone mechanism 9 not only plays a role in preliminary separation of liquid droplets, but also can make the gas produce cyclone motion, creating more favorable conditions for the subsequent separation process.
[0073] Further, in the present application, the water-cooled plate 8 is connected to the separator shell 7 at one end and freely extends inside the separator shell 7 at the other end, and the free end of the water-cooled plate 8 is spaced apart from the inner wall of the separator shell 7; the gas inlet 3 and the gas outlet 5 are distributed on opposite sides of the separator shell 7, and the gas inlet 3 and the gas outlet 5 are distributed in a staggered manner; the present application arranges a cooling mechanism in the gas-water separator, and the cooling mechanism is connected to cooling liquid; during subsequent use, the gas enters the gas-water separator chamber through the gas inlet 3 and collides with the water-cooled plate 8, a part of the liquid droplet particles adhere to the surface of the water-cooled plate 8 to form a liquid film, thereby isolating the liquid water.
[0074] At the same time, by supplying cooling water in the water cooling pipeline 6, the temperature of the gas impacting the water cooling plate 8 is reduced, so that part of the gaseous water is condensed into liquid droplets, so that the liquid droplets adhering to the wall surface are increased, thereby increasing the water separation efficiency; through heat exchange, the temperature of the water vapor in the gas is reduced, thereby forming condensation, and the condensed water droplets collide with the wall surface to form liquid water flowing out of the drain port 4, thereby improving the water separation efficiency of the gas-water separator.
[0075] The separator shell 7 is the main structure of the gas-water separator, and the cooling mechanism is arranged in the separator shell 7 in the application; one function of the cooling mechanism is to play a good gas-water separation effect; the gas and water are separated by the wall collision effect of the gas-water separator; the discharged water is discharged from the drain port 4 below the gas-water separator.
[0076] At the same time, the separator shell 7 is provided with a gas inlet 3, a gas outlet 5 and a drain port 4 in the application; the gas inlet 3 is used for the mixed gas to be treated to enter the gas-water separator, and the gas outlet 5 is used for the discharge operation of the treated gas, and the drain port 4 is used for the water liquid separated after condensation to be discharged from the gas-water separator to the outside of the gas-water separator.
[0077] And the cooling mechanism includes a water cooling plate 8, the water cooling plate 8 is provided with a water cooling pipeline 6, a water cooling inlet 1 and a water cooling outlet 2; the water cooling inlet 1 is connected with the water cooling outlet 2 through the water cooling pipeline 6; the water cooling inlet 1 is used for supplying cooling liquid to the water cooling pipeline 6, and the cooling outlet is used for discharging the cooling liquid of the water cooling pipeline 6, and the water cooling pipeline 6 is an internal pipeline, which is convenient for subsequent use of the cooling operation of the gas.
[0078] Further, in the application, one end of the water cooling plate 8 is connected with the separator shell 7, and the other end is freely extended in the separator shell 7, and the free end of the water cooling plate 8 is spaced apart from the inner wall of the separator shell 7; based on such arrangement, the water cooling plate 8 of the application plays a good isolation effect, which is equivalent to dividing the separator shell 7 into two chambers connected at the lower end; at the same time, the water cooling plate 8 also plays a good blocking effect, avoiding the gas directly entering the gas outlet 5 from the gas inlet 3, and the essence is to better realize the gas-water wall collision separation; in addition, in the application, the free end of the water cooling plate 8 is spaced apart from the inner wall of the separator shell 7, so that the free end of the water cooling plate 8 and the inner wall of the separator shell 7 form a gap, which is convenient for the discharge operation of the gas after the wall collision.
[0079] Further, in the application, the gas inlet 3 and the gas outlet 5 are distributed on opposite sides of the separator shell 7, and the gas inlet 3 and the gas outlet 5 are distributed in a staggered manner; based on such a setting, the flow path of gas and water in the gas-water separator can be increased, and the gas-water separation effect is optimized; the gas inlet 3 and the gas outlet 5 are distributed on opposite sides of the separator shell 7, which can make the gas need to pass through a longer path after entering the separator shell 7 before being discharged from the gas outlet 5.
[0080] In this process, the gas has more time to contact the water-cooled plate 8, thereby increasing the cooling and gas-water separation opportunities and improving the efficiency of the entire gas-water separator.
[0081] In addition, in the application, the gas inlet 3 and the gas outlet 5 are distributed in a staggered manner, which can avoid the gas flowing directly from the gas inlet 3 to the gas outlet 5, and reduce the short circuit phenomenon of the gas in the separator shell 7.
[0082] Through the staggered distribution, the gas needs to make multiple turns and collisions in the shell, increasing the contact area and time of the gas with the water-cooled plate 8 and other components, and further improving the gas-water separation effect.
[0083] In the application, the gas inlet 3 is arranged near the free end of the water-cooled plate 8, the gas outlet 5 is arranged away from the free end of the water-cooled plate 8, and the drain port 4 is distributed on the separator shell 7 near the free end of the water-cooled plate 8; based on such a setting, a certain space can be reserved for the inlet side and the outlet side, facilitating the diffusion of mixed gas in the separator shell 7; and facilitating the arrangement and placement of the subsequent blowing structure.
[0084] Based on the above design, the application ensures the distance between the gas inlet 3 and the gas outlet 5 to a certain extent; at the same time, the drain port 4 is located at the bottom of the separator shell 7, facilitating the discharge operation of the condensed water.
[0085] Further, in the application, the blowing structure is arranged inside the separator shell 7; the blowing structure includes an air inlet side blowing mechanism and an air outlet side blowing mechanism; the blowing structure is arranged to blow the mixed gas escaping in the separator shell 7, so that the escaping mixed gas is blown and guided to the cooling plate, realizing the cooling operation of the mixed gas.
[0086] In the application, the main function of the blowing structure is to blow the mixed gas escaping in the separator shell 7; these escaping mixed gases may not directly contact the water-cooled plate 8, or still contain part of the uncondensed water vapor after the initial contact.
[0087] Through the action of the blowing structure, the escaping mixed gas is blown onto the cooling plate, increasing its contact opportunity with the cooling plate, thereby realizing the condensation operation of the mixed gas.
[0088] By guiding the escaping mixed gas to the cooling plate through the blowing structure, more gas can contact the cooling plate, thereby improving the condensation efficiency.
[0089] This design can ensure that the water vapor in the gas is fully condensed, further improving the effect of gas-water separation.
[0090] The blowing structure can also optimize the airflow distribution inside the separator, making the gas more uniformly contact the cooling plate and avoiding local airflow concentration or dispersion.
[0091] This uniform airflow distribution helps improve the performance and stability of the entire gas-water separator, making the gas-water separation effect more uniform and stable.
[0092] The air inlet side blowing mechanism includes an air inlet fan 10 arranged on the separator shell 7.
[0093] The role of the air inlet fan 10 is to blow the mixed gas overflowing from the cyclone mechanism 9, so that this part of the gas can also quickly contact the water cooling plate 8. Through the blowing action of the air inlet fan 10, the escaping mixed gas is guided to the cooling plate, increasing the contact opportunity with the cooling plate.
[0094] The air outlet side blowing mechanism includes an air outlet fan 11 arranged on the separator shell 7.
[0095] The role of the air outlet fan 11 is to continue to guide the mixed gas in the separator shell 7 to the cooling plate, increasing the contact opportunity of the mixed gas with the cooling plate.
[0096] Further, in the present application, the air inlet side blowing mechanism includes a plurality of air inlet fans 10; the air outlet side blowing mechanism includes a plurality of air outlet fans 11; the air inlet fans 10 in the air inlet side blowing mechanism are distributed in a staggered manner with the air outlet fans 11 in the air outlet side blowing mechanism; such arrangement can not only ensure that the mixed gas is better guided to the cooling plate, but also fully utilize a larger area of the cooling plate for mixed gas cooling.
[0097] In addition, the air inlet fan 10 in the air inlet side blowing mechanism and the air outlet fan 11 in the air outlet side blowing mechanism are distributed in a staggered manner; here, the staggered distribution mainly refers to that the air inlet fan 10 and the air outlet fan 11 are not completely arranged in a symmetrical manner, but when projected onto the water cooling plate 8, the air inlet fan 10 and the air outlet fan 11 are partially overlapped or not overlapped; the purpose of such design is mainly to reuse the cooling area of the water cooling plate 8, so as to avoid that the mixed gas on both sides of the water cooling plate 8 is guided on the opposite sides of the water cooling plate 8, and the mixed gas on both sides of the water cooling plate 8 shares a water cooling pipeline 6 on one side.
[0098] Further, in the present application, the air inlet fan 10 in the air inlet side blowing mechanism; the air inlet fan 10 arranged close to the gas inlet 3 has a smaller wind speed than the air inlet fan 10 arranged away from the gas inlet 3; the reason for the above design is to avoid that the air inlet fan 10 arranged close to the gas inlet 3 has a too large wind speed to affect the dispersion of the mixed gas.
[0099] In the present application, the air outlet fan 11 in the air outlet side blowing mechanism; the air outlet fan 11 arranged close to the gas outlet 5 has a smaller wind speed than the air outlet fan 11 arranged away from the gas outlet 5; the air outlet fan 11 arranged close to the gas outlet 5 has a smaller wind speed, so as to reduce the influence of the blowing of the air outlet fan on the air outlet of the gas outlet 5; the air outlet fan 11 arranged away from the gas outlet 5 has a larger wind speed, mainly to better guide the gas to the water cooling plate 8 for secondary cooling and condensation.
[0100] Specifically, in the present application, the air inlet fan 10 arranged close to the gas inlet 3 has a smaller wind speed, so as to avoid that the air inlet fan 10 arranged close to the gas inlet 3 has a too large wind speed to affect the dispersion of the mixed gas.
[0101] At the gas inlet 3, the mixed gas already has a certain flow rate, if the wind speed of the air inlet fan 10 is too large, it may cause the gas flow to be too violent, and even may directly blow the mixed gas to the direction of the gas outlet 5, thereby reducing the opportunity of the mixed gas to contact the water cooling plate 8 and reducing the condensation efficiency.
[0102] The air inlet fan 10 arranged away from the gas inlet 3 has a larger wind speed: so as to blow the gas arranged away from the gas inlet 3 to be close to the water cooling plate 8.
[0103] The mixed gas arranged away from the gas inlet 3 needs a larger wind speed to guide it to flow to the water cooling plate 8, so as to increase the contact opportunity with the water cooling plate 8 and improve the condensation efficiency.
[0104] The air outlet fan 11 arranged close to the gas outlet 5 has a smaller wind speed: so as to reduce the influence of the blowing of the air outlet fan on the air outlet of the gas outlet 5.
[0105] At the gas outlet 5, the gas flow rate after condensation has already been low, and if the air speed of the air outlet fan 11 is too large, it may cause vortex or backflow of the gas at the outlet, affecting the smooth discharge of the gas, and even possibly blowing the already condensed droplets back into the separator, reducing the gas-water separation effect.
[0106] The air speed of the air outlet fan 11 away from the gas outlet 5 is large; mainly to better guide the gas to the water-cooled plate 8 for secondary cooling and condensation.
[0107] The gas away from the gas outlet 5 may not have been fully condensed, and the larger air speed can re-direct these gases to the water-cooled plate 8 for secondary cooling and condensation, further improving the gas-water separation effect.
[0108] By reasonably setting the air speed distribution of the air inlet fan 10 and the air outlet fan 11, the air flow distribution inside the separator can be better optimized, and the flow of the mixed gas inside the separator can be more uniform and stable.
[0109] This optimized air flow distribution helps to improve the performance and stability of the entire gas-water separator.
[0110] A fuel cell assembly includes an air inlet end plate connected with a water-cooled gas-water separator.
[0111] Specifically:
[0112] The application discloses a water-cooled gas-water separator.
[0113] The main problem to be solved by the application is the insufficient water separation efficiency caused by the inability to cool and insufficient collision area in the gas-water separator.
[0114] The specific scheme comprises the following steps:
[0115] A water-cooled gas-water separator comprises a water-cooled inlet 1, a water-cooled outlet 2, a gas inlet 3, a water outlet 4, a gas outlet 5, a water-cooled pipeline 6, a separator shell 7, a water-cooled plate 8, a cyclone mechanism 9, a turbocharger 12 and a blowing structure.
[0116] The water-cooled inlet 1 and the water-cooled outlet 2 are communicated through the water-cooled pipeline 6 and play a cooling role; the separator shell 7 is communicated with the gas inlet 3, an air inlet fan 10, an air outlet fan 11, the gas outlet 5 and the water outlet 4, mixed gas enters the chamber from the gas inlet 3, flows through the cyclone mechanism 9, the air inlet fan 10, the water-cooled plate 8 and the air outlet fan 11 and flows out from the gas outlet 5, and a turbocharger inlet 13 is connected with the gas inlet 3 through a turbocharger.
[0117] Gas enters the turbocharger 12 through the turbocharger inlet to accelerate, thereby increasing the speed of the liquid droplets hitting the wall, thereby improving the water separation efficiency
[0118] The mixed gas enters the chamber through the gas inlet 3, first passes through and hits the cyclone mechanism 9, and a part of the liquid droplet particles adhere to the surface of the cyclone mechanism 9 to become a liquid film, thereby isolating the liquid water.
[0119] The remaining gas has a part advancing and hitting the water-cooled plate 8. Due to the addition of the water-cooled flow channel, the temperature of the mixed gas hitting the water-cooled plate 8 is reduced, so that a part of the gaseous water is condensed into liquid droplets, thereby increasing the liquid droplets adhering to the wall, thereby increasing the water separation efficiency; another part is attracted by the low pressure caused by the rotation of the air inlet fan 10 and is blown to the water-cooled plate 8 by the air inlet fan 10. Due to the addition of the air inlet fan 10, the cross-sectional area and impact speed of the gas hitting the water-cooled plate 8 are greatly increased, thereby further increasing the water separation efficiency.
[0120] The mixed gas flows around the water-cooled plate 8 to the gas outlet 5, a part is attracted by the low pressure caused by the rotation of the air outlet fan 11 and is blown to the water-cooled plate 8 by the air outlet fan 11. Due to the addition of the air outlet fan 11, the cross-sectional area and impact speed of the gas hitting the water-cooled plate 8 are greatly increased, thereby further increasing the water separation efficiency; another part of the gas moves along the water-cooled plate 8 to the outlet direction, and the temperature of the mixed gas passing through the water-cooled plate 8 is reduced, so that a part of the gaseous water is condensed into liquid droplets, thereby increasing the liquid droplets adhering to the wall, thereby increasing the water separation efficiency.
[0121] The gaseous water is condensed into liquid droplets and adheres to the wall. With the increase of the thickness of the liquid film, the liquid droplets flow down along the wall under the action of gravity and flow out from the drain 4.
[0122] The mixed gas enters the chamber through the gas inlet 3 and hits the water-cooled plate 8. A part of the liquid droplet particles adheres to the surface of the cyclone mechanism 9 to become a liquid film, and a part of the liquid droplet particles adheres to the surface of the water-cooled plate 8 to become a liquid film, thereby isolating the liquid water.
[0123] Due to the addition of the water-cooled pipeline 6, the temperature of the mixed gas hitting the water-cooled plate 8 is reduced, so that a part of the gaseous water is condensed into liquid droplets, thereby increasing the liquid droplets adhering to the wall, thereby increasing the water separation efficiency.
[0124] Due to the addition of the fan, the cross-sectional area and impact speed of the gas hitting the water-cooled plate 8 are greatly increased, thereby further increasing the water separation efficiency.
[0125] The gaseous water is condensed into liquid droplets and adheres to the wall. With the increase of the thickness of the liquid film, the liquid droplets flow down along the wall under the action of gravity and flow out from the drain 4.
[0126] Embodiment 1:
[0127] The gas-water separator disclosed by the application solves the problem of insufficient water separation efficiency caused by the inability to reduce the temperature in the conventional gas-water separator.
[0128] The gas-water separator disclosed by the application mainly comprises a separator shell 7, a water cooling plate 8 is arranged on the separator shell 7, the water cooling plate 8 is provided with a water cooling inlet 1, a water cooling outlet 2 and a water cooling pipeline 6; and a gas inlet 3, a water outlet 4 and a gas outlet 5 are arranged on the separator shell 7.
[0129] The water cooling inlet 1 and the water cooling outlet 2 are communicated through the water cooling pipeline 6, and play a cooling role; the internal cavity of the gas separator shell 7 is communicated with the gas inlet 3, the gas outlet 5 and the water outlet 4, the gas to be separated enters the internal cavity of the gas separator shell 7 from the gas inlet 3, and flows through the water cooling plate 8 and flows out from the gas outlet 5.
[0130] The gas enters the internal cavity of the gas separator shell 7 through the gas inlet 3 and impacts the water cooling plate 8, a part of the liquid drop particles adhere to the surface of the water cooling plate 8 to form a liquid film, so as to isolate the liquid water; due to the addition of the water cooling pipeline 6, the temperature of the mixed gas impacting and sweeping through the water cooling plate 8 is reduced, so that a part of the gaseous water is condensed into liquid drops, so that the liquid drops adhering to the wall surface increase, thereby increasing the water separation efficiency.
[0131] The gaseous water is condensed into liquid drops and adheres to the wall surface, with the increase of the thickness of the liquid film, the liquid drops flow down along the wall surface under the action of gravity and flow out from the water outlet 4.
[0132] In addition, a turbocharger 12 is added at the gas inlet 3 in the application, so that the mixed gas entering the separator shell 7 has a higher initial speed, the speed of the liquid drops impacting the wall surface is increased, and the water separation efficiency is improved.
[0133] Embodiment 2:
[0134] The embodiment is similar to the overall structure of embodiment 1.
[0135] The embodiment mainly adds a cyclone mechanism 9 at the end of the turbocharger 12, and the cyclone mechanism 9 is inserted into the gas inlet 3 of the separator shell 7.
[0136] Through the use of the cyclone mechanism 9, the mixed gas supplied through the turbocharger 12 mainly enters the cavity and impacts the water cooling plate 8, a part of the liquid drop particles adhere to the surface of the gas cyclone mechanism 9 to form a liquid film, and a part of the liquid drop particles adhere to the surface of the water cooling plate 8 to form a liquid film, so as to isolate the liquid water.
[0137] Embodiment 3:
[0138] Embodiment 3 has the structure of Embodiment 2.
[0139] Meanwhile, on the basis of Embodiment 2, a blowing structure is added; through the setting of the blowing structure, the mixed gas escaping in the separator shell 7 can be blown, and the gas in the separator shell 7 is also guided to quickly impact on the water-cooled plate 8 to condense and remove water.
[0140] Obviously, the specific implementation of the present application is not limited by the above-mentioned manner, as long as various non-essential improvements are made by adopting the method concept and technical scheme of the present application, which are within the protection scope of the present application.
Claims
1. A water-cooled gas-water separator, characterized by, The water-cooled gas-water separator comprises a separator shell, a cooling mechanism is arranged in the separator shell, and the cooling mechanism comprises a water-cooled plate arranged on the separator shell. The separator shell is provided with a gas inlet, a gas outlet and a water outlet. The water-cooled plate is provided with a water-cooled pipeline, a water-cooled inlet and a water-cooled outlet. The water-cooled inlet is connected with the water-cooled outlet through the water-cooled pipeline. The gas inlet is connected with a gas accelerating structure for accelerating the gas into the separator shell, and the gas accelerating structure comprises a turbocharger connected with the gas inlet.
2. A water-cooled gas-water separator according to claim 1, characterized in that The gas outlet end of the turbocharger is connected with a cyclone mechanism, the cyclone mechanism comprises a cyclone column, the cyclone column is provided with an air inlet channel, and the cyclone column is inserted into the gas inlet.
3. A water-cooled gas-water separator according to claim 2, characterized in that The air inlet channel comprises a transverse channel, the transverse channel is arranged through the cyclone column, the cyclone column is provided with a radial channel, the radial channel is communicated with the transverse channel, and the radial channel is arranged in a direction different from the transverse channel.
4. A water-cooled gas-water separator according to claim 3, characterized in that The cyclone mechanism comprises cyclone fins arranged on the cyclone column, a plurality of cyclone fins are arranged on the circumference of the cyclone column, and adjacent cyclone fins are arranged at intervals.
5. A water-cooled gas-water separator according to claim 1, characterized in that One end of the water-cooled plate is connected with the separator shell, the other end of the water-cooled plate is freely extended in the separator shell, the free end of the water-cooled plate is arranged at intervals with the inner wall of the separator shell, the gas inlet and the gas outlet are arranged on opposite sides of the separator shell, and the gas inlet and the gas outlet are arranged at intervals.
6. A water-cooled gas-water separator according to claim 5, characterized in that The gas inlet is arranged close to the free end of the water-cooled plate, the gas outlet is arranged away from the free end of the water-cooled plate, and the water outlet is arranged close to the free end of the water-cooled plate.
7. A water cooled gas-water separator according to claim 1, wherein The separator shell is provided with a blowing structure inside the separator shell. The blowing structure comprises an air inlet fan arranged on the separator shell. The blowing structure comprises an air outlet fan arranged on the separator shell.
8. A water-cooled gas-water separator according to claim 7, characterized in that The blowing structure comprises a plurality of air inlet fans, the blowing structure comprises a plurality of air outlet fans, the air inlet fans in the blowing structure are arranged at intervals with the air outlet fans in the blowing structure.
9. A water-cooled gas-water separator according to claim 8, characterized in that The air inlet fans arranged close to the gas inlet have a smaller wind speed than the air inlet fans arranged away from the gas inlet. The air outlet fans arranged close to the gas outlet have a smaller wind speed than the air outlet fans arranged away from the gas outlet.
10. A fuel cell assembly characterized by, The water-cooled gas-water separator comprises an air inlet end plate, and the air inlet end plate is connected with the water-cooled gas-water separator according to any one of claims 1-9.