An automated memory card assembly apparatus and method
By using automated assembly equipment to achieve precise alignment and assembly of memory cards and motherboards, the problem of poor adaptability of traditional equipment is solved, assembly efficiency and quality are improved, and material waste and manual intervention are reduced.
Patent Information
- Application Number
- CN202511443534.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-10
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2045-10-10
AI Technical Summary
Traditional memory card assembly equipment cannot adapt to the assembly requirements of different motherboard models, resulting in low assembly efficiency and pass rate, and difficulty in guaranteeing accuracy.
The automated assembly equipment includes a conveying mechanism, a feeding assembly, a clamping assembly, a detection assembly, and an information acquisition assembly. It achieves precise alignment and assembly of the memory card and the motherboard through visual scanning and electric adjustment technology, and is equipped with a detection marking assembly for quality inspection and defect marking.
It achieves efficient and automated assembly of memory cards, improves assembly accuracy and pass rate, reduces manual intervention, reduces material waste and production costs, and adapts to diversified production needs.
Smart Images

Figure CN120901651B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of memory card assembly, and particularly relates to an automatic assembly equipment and method for memory cards. BACKGROUND
[0002] With the popularity of electronic devices, the demand for memory cards as an important storage medium is increasing. Traditional memory card assembly mainly relies on manual operation. In a general assembly process, the mainboard and memory card are first manually scanned and bound at a matching work station and then placed in a tool box. Then, the tool box flows to a memory card assembly station on an assembly line, and an operator at the station manually assembles the memory card. Alternatively, the mainboard is manually positioned in advance and then assembled.
[0003] However, the traditional assembly method cannot adapt to the assembly requirements of different types of mainboards during actual assembly. Positioning and alignment before assembly takes a long time and the precision is difficult to guarantee, resulting in low assembly qualification rate and assembly efficiency, which cannot meet the production requirements of efficient and accurate assembly.
[0004] Therefore, an advanced equipment capable of realizing automatic assembly, precise positioning, quality detection and waste marking is needed to improve the efficiency and quality of memory card assembly. SUMMARY
[0005] The present application provides an automatic assembly equipment and method for memory cards, which solves the problem that the traditional assembly equipment cannot quickly position and assemble different types of mainboards and memory cards, resulting in low actual assembly efficiency and qualification rate.
[0006] To achieve the above object, the present application provides the following technical scheme:
[0007] The application discloses an automatic assembling device for memory cards, which comprises a conveying mechanism, a feeding assembly arranged above the conveying belt, a clamping assembly arranged on the feeding assembly, a mounting beam, a shifting assembly arranged on the mounting beam, rotating clamping assemblies arranged at the two ends of the shifting assembly, clamping and blocking assemblies arranged on the two sides of the conveying mechanism, a detection assembly arranged on one side of the conveying mechanism, a bearing frame, a detection mark assembly arranged on the bearing frame, an information acquisition assembly arranged on one side of the detection mark assembly, and the information acquisition assembly acquires the specific type of the mainboard.
[0008] Quality detection and marking: after the assembly is completed, the detection mark assembly marks the unqualified mainboard by spraying codes and can send out an alarm to prompt the operator to handle the waste product. Memory card recycling: when the feeding assembly rotates to replace the material, the memory card that fails to be assembled is clamped again for subsequent assembly. Flexibility and adaptability: the device can adapt to the assembly requirements of different types of mainboards, has high flexibility in use, and meets diversified production requirements.
[0009] As a preferred technical scheme of the application, the conveying mechanism further comprises mounting frames arranged on the two sides of the conveying belt, mounting rollers rotatably connected between the mounting frames, and mounting rods fixedly connected to the mounting frames.
[0010] As a preferred technical scheme of the application, the feeding assembly comprises a feeding roller rotatably arranged between the mounting rods, a feeding motor fixedly connected to the sidewall of the mounting rod on the axial side of the feeding roller, mounting discs fixedly sleeved on the two sides of the feeding roller, an elastic telescopic cylinder fixedly connected to the sidewall of the mounting disc, and the telescopic end of the elastic telescopic cylinder is fixedly connected to the mounting beam.
[0011] As a preferred technical scheme of the application, the shifting assembly comprises mounting seats fixedly arranged on the two sides of the mounting beam, an adjusting screw rotatably connected between the mounting seats, a guide column fixedly connected between the mounting seats above the adjusting screw, a moving seat threadedly sleeved on the adjusting screw, the moving seat is slidably connected to the guide column, and an adjusting motor is fixedly connected to the sidewall of the mounting seat on the axial side of the adjusting screw.
[0012] As a preferred technical scheme of the present application, the moving seat is fixedly connected with a fixed column, a frame cylinder is sleeved on the fixed column, an elastic member is sleeved on the fixed column at one side of the frame cylinder, a clamping foot is fixedly connected with the frame cylinder at one end away from the fixed column, a pressing rod is fixedly connected between the clamping feet, and a buffer pad is fixedly connected with the pressing rod at one side.
[0013] As a preferred technical scheme of the present application, the rotating clamping assembly comprises electric cylinders fixedly arranged at both sides of the outside of the clamping foot, the telescopic ends of the electric cylinders extend into the clamping foot and are fixedly connected with clamping cylinders at the end portions, the clamping cylinders are cavity structures with one side open, clamping cylinders are rotatably connected in the clamping cylinder, the rotating shafts of the clamping cylinders extend to the outside of the clamping cylinder and are fixedly connected with rotating columns at the end portions, and torsional springs are sleeved on the rotating columns.
[0014] As a preferred technical scheme of the present application, the clamping and material blocking assembly comprises a fixed seat fixedly arranged on the mounting frame, an electric clamping column fixedly connected with the fixed seat at one side, a limiting clamping plate fixedly connected with the electric clamping column at the telescopic end, a fixed head fixedly connected with the limiting clamping plate at one side, an electric adjusting column fixedly connected with the fixed head, a mounting head fixedly connected with the electric adjusting column at the telescopic end, a linkage column fixedly connected with the mounting head at one side, a bearing block fixedly connected with the linkage column at the bottom, an electric telescopic material blocking column fixedly connected with the bearing block at one side, and an induction material blocking block fixedly connected with the electric telescopic material blocking column at the telescopic end.
[0015] As a preferred technical scheme of the present application, the detection marking assembly comprises a mounting table fixedly arranged on the bearing frame, an electric telescopic column fixedly connected with the mounting table at one side, a blanking cylinder fixedly connected with the electric telescopic column at the telescopic end, a storage box fixedly connected with the blanking cylinder at the top, a code printer switch fixedly connected with the side wall of the blanking cylinder, an induction alarm fixedly connected with the bottom in the blanking cylinder, a marking code printer arranged below the induction alarm, and the marking code printer connected with the code printer switch.
[0016] As a preferred technical scheme of the present application, the information acquisition assembly comprises a scanning sensor fixedly arranged at one side of the mounting table, a visual scanner fixedly connected with the bottom of the bearing frame, and an integrated control box fixedly connected with the outside of the mounting rod.
[0017] An automatic assembling method of an internal memory card assembling device comprises the following steps:
[0018] S1, first, the mainboard to be assembled is placed on the conveying belt, the memory card is clamped between the clamping assemblies, the conveying mechanism and the feeding assembly are started, the mainboard is moved by the conveying belt, the detection assembly is started to identify the model of the mainboard, and the mainboard is assembled under the action of the clamping and material blocking assembly and the feeding assembly.
[0019] S2, the operator observes the mainboard assembly situation, after the assembly action is completed, starts the detection mark component, when hearing the alarm sound of the device, it indicates that there is unqualified assembly at this time, then observes whether there is code spraying on the mainboard sent out by the conveying belt, if there is code spraying, it indicates that the mainboard slot position is unqualified, the operator takes down the mainboard with code spraying and places it in the waste recovery area, the mainboard without code spraying is left on the conveying belt and moves to the next processing position;
[0020] S3, subsequently, when the feeding component rotates to change materials, the material clamping component is opened to take down the memory card which is not successfully assembled and re-installs it to the original clamping position for subsequent assembly.
[0021] Full automation assembly, improve efficiency: through the coordinated control of the conveying belt, the detection component and the shifting component, the automatic alignment and assembly of the memory card are realized, the manual intervention is greatly reduced, and the production efficiency is improved. High-precision positioning ensures assembly quality: visual scanning and electric adjustment technology are used to make the memory card and the mainboard slot accurately match, avoid manual alignment error, and improve assembly yield.
[0022] Intelligent detection and waste screening: through the inductive alarm and code spraying mark, unqualified products are automatically identified and alarmed, waste products are quickly sorted out, and subsequent rework cost is reduced. Memory cards can be recycled to reduce waste: failed memory cards can be automatically recycled and reused, reducing material waste and optimizing production costs. Adapt to multiple models of mainboards, high flexibility: the detection component can identify different models of mainboards and automatically adjust assembly parameters to meet diversified production needs.
[0023] The application has the following advantages: efficient automatic assembly: through the coordinated work of the conveying mechanism, the feeding component and the material clamping component, the automatic assembly of the memory card is realized, and the production efficiency is significantly improved. Precise positioning and alignment: the information acquisition component scans and detects the model of the mainboard in advance before assembly, then through the cooperation of the shifting component and the clamping and blocking material component, the assembly position can be automatically adjusted according to different models of mainboards, ensuring the accurate alignment of the memory card and the mainboard slot, improving the assembly precision and realizing high-efficiency automatic assembly.
[0024] Quality detection and marking: the detection and marking component can detect the assembly quality in real time, mark the unqualified products, and issue an alarm at the same time, which facilitates the prompt screening of waste products by the workers, timely cleaning of the failed mainboards, and improvement of the product qualification rate; Memory card recycling: for failed memory cards, the equipment can automatically recycle and re-clamp them for subsequent assembly, reducing material waste and production costs. Flexibility and adaptability: the equipment can adapt to the assembly needs of different models of mainboards, has high flexibility, and meets the diversified production requirements. BRIEF DESCRIPTION OF DRAWINGS
[0025] Figure 1Structure diagram of an automatic assembling equipment for memory cards Figure One .
[0026] Figure 2 Structure diagram of an automatic assembling equipment for memory cards Figure Two .
[0027] Figure 3 Structure diagram of an automatic assembling equipment for memory cards Figure Three .
[0028] Figure 4 Structure diagram of an automatic assembling equipment for memory cards Figure Four .
[0029] Figure 5 Front structure diagram of an automatic assembling equipment for memory cards.
[0030] Figure 6 Enlarged structure diagram of A in Figure 5
[0031] Figure 7 Side structure diagram of an automatic assembling equipment for memory cards.
[0032] Figure 8 Structure diagram of a clamping component in an automatic assembling equipment for memory cards.
[0033] Figure 9 Enlarged structure diagram of B in Figure 8
[0034] Figure 10 Structure diagram of a clamping and blocking component in an automatic assembling equipment for memory cards.
[0035] As shown in the figure, 1, conveying mechanism; 101, mounting frame; 102, conveying belt; 103, mounting roller; 104, mounting rod; 2, feeding assembly; 201, feeding roller; 202, mounting disc; 203, elastic telescopic cylinder; 204, feeding motor; 205, driving clamping block; 206, electric lifting column; 3, clamping assembly; 301, mounting beam; 302, adjusting screw; 303, moving seat; 304, guide column; 305, fixed column; 306, elastic member; 307, frame cylinder; 308, clamping foot; 309, electric cylinder; 310, pressing rod; 311, buffer pad; 312, mounting seat; 313, adjusting motor; 314, torsional spring; 315, clamping cylinder; 316, clamping cylinder; 317, rotating column; 4, detection assembly; 401, bearing frame; 402, visual scanner; 403, scanning sensor; 404, mounting table; 405, electric telescopic column; 406, discharging cylinder; 407, marking code sprayer; 408, sprayer switch; 409, storage box; 410, induction alarm; 5, blocking assembly; 501, fixed seat; 502, electric clamping column; 503, limiting clamping plate; 504, fixed head; 505, electric adjusting column; 506, mounting head; 507, linkage column; 508, bearing block; 509, electric telescopic blocking column; 510, induction blocking block; 6, integrated control box. DETAILED DESCRIPTION
[0036] The preferred embodiments of the present application are described below in conjunction with the accompanying drawings, and it should be understood that the preferred embodiments described here are only used to explain and illustrate the present application, and are not used to limit the present application.
[0037] Please refer to Figures 1-10 , as an embodiment of the present application, an automatic assembling equipment for memory cards, comprising a conveying mechanism 1, the conveying mechanism 1 comprises a conveying belt 102, a feeding assembly 2 is arranged above the conveying belt 102, a clamping assembly 3 is arranged on the feeding assembly 2, the clamping assembly 3 comprises a mounting beam 301, as shown in Figure 8 , the mounting beam 301 is provided with a shifting assembly, and rotating clamping assemblies are arranged at both ends of the shifting assembly;
[0038] A detection assembly 4 is arranged on one side of the conveying mechanism 1 of the clamping blocking assembly 5, the detection assembly 4 comprises a bearing frame 401, a detection mark assembly is arranged on the bearing frame 401, an information acquisition assembly is arranged on one side of the detection mark assembly, and the information acquisition assembly acquires the model of the mainboard; the shifting assembly cooperates with the clamping blocking assembly 5 to realize assembly alignment, and the rotating clamping assemblies realize automatic assembly of the memory card;
[0039] Initial preparation: the mainboard is placed on the conveyor belt 102, and the memory card is clamped and fixed by the clamping assembly 3. Model identification and positioning: the conveyor belt 102 moves the mainboard, and the information acquisition assembly acquires the model of the mainboard. Control and adjustment assembly and clamping and blocking assembly 5 adjust the specific positions of the mainboard and the memory card, so that the mainboard slot is accurately aligned with the memory card; assembly execution: the loading assembly 2 drives the mounting beam 301 to move down, and the memory card contacts the mainboard slot. If the assembly is successful, the memory card is separated from the clamping assembly 3; if it fails, the clamping assembly 3 will bring the memory card back.
[0040] Quality detection and marking: after assembly is completed, the detection and marking assembly marks the unqualified mainboard, and can issue an alarm to prompt the operator to handle the waste product. Memory card recycling: when the loading assembly 2 rotates to change the material, the memory card that has not been successfully assembled is clamped again for subsequent assembly. Flexibility and adaptability: the equipment can adapt to the assembly needs of different models of mainboards, has high flexibility, and meets the diversified production requirements.
[0041] Please refer to Figures 1-2 , as another embodiment of the present application, the conveying mechanism 1 further comprises mounting frames 101 arranged on both sides of the conveyor belt 102, mounting rollers 103 are rotatably connected between the mounting frames 101, the conveyor belt 102 is arranged around the mounting rollers 103, mounting rods 104 are fixedly connected to the mounting frames 101, a drive motor is fixedly connected to the side wall of the mounting frame 101 on one side of the mounting roller 103, the output shaft end of the drive motor is fixedly connected to the rotating shaft of the mounting roller 103, and in actual use, the drive motor can drive the mounting roller 103 to rotate, and under the action of the mounting roller 103, the conveyor belt 102 can be moved.
[0042] Please refer to Figures 3-4 , the loading assembly 2 comprises a feeding roller 201 rotatably arranged between the mounting rods 104, a feeding motor 204 is fixedly connected to the side wall of the mounting rod 104 on one side of the feeding roller 201 (see Figure 2 ), the output shaft end of the feeding motor 204 is fixedly connected to the end of the rotating shaft of the feeding roller 201, mounting discs 202 are fixedly sleeved on both sides of the feeding roller 201, elastic telescopic cylinders 203 are fixedly connected to the side wall of the mounting disc 202, and the telescopic end of the elastic telescopic cylinder 203 is fixedly connected to the mounting beam 301 (see Figure 8 ). One side of the mounting rod 104 is fixedly connected to an electric lifting column 206, and the telescopic end of the electric lifting column 206 is fixedly connected to a drive clamping block 205; in actual use, each rotation of the feeding roller 201 driven by the feeding motor 204 can drive the mounting beam 301 to rotate, and when the mounting beam 301 rotates to the lowermost position, it can be rotated into the cavity in the middle of the drive clamping block 205.
[0043] Please refer to Figures 8-9The adjusting assembly comprises mounting seats 312 fixedly arranged on both sides of the mounting beam 301, an adjusting screw rod 302 rotationally connected between the mounting seats 312, a guide column 304 fixedly connected between the mounting seats 312 above the adjusting screw rod 302, a moving seat 303 threadedly sleeved on the adjusting screw rod 302, the moving seat 303 being slidingly connected with the guide column 304, and an adjusting motor 313 fixedly connected with the sidewall of the mounting seat 312 on the axial side of the adjusting screw rod 302, the output shaft end of the adjusting motor 313 being fixedly connected with the rotating shaft end of the adjusting screw rod 302.
[0044] The moving seat 303 is fixedly connected with a fixed column 305, a frame cylinder 307 is slidingly sleeved on the fixed column 305, an elastic member 306 is sleeved on the fixed column 305 on one side of the frame cylinder 307, the frame cylinder 307 is fixedly connected with clamping feet 308 at an end away from the fixed column 305, a pressing rod 310 is fixedly connected between the clamping feet 308, and a buffer pad 311 is fixedly connected on one side of the pressing rod 310.
[0045] Referring to Figure 9 The rotating clamping assembly comprises electric cylinders 309 fixedly arranged on both sides of the outside of the clamping feet 308, the telescopic ends of the electric cylinders 309 extending into the clamping feet 308 and being fixedly connected with clamping cylinders 315 at the ends, the clamping cylinders 315 being cavity structures with one side open, the clamping cylinders 315 being rotationally connected with clamping cylinders 316, the rotating shafts of the clamping cylinders 316 extending to the outside of the clamping cylinders 315 and being fixedly connected with rotating columns 317 at the ends, the rotating columns 317 being sleeved with torsion springs 314, and the outside of the clamping cylinders 316 being wound with elastic rubber pads for clamping and buffering.
[0046] Referring to Figure 10 The clamping and blocking assembly 5 comprises a fixed seat 501 fixedly arranged on the mounting frame 101 (see Figure 3 The fixed seat 501 is fixedly connected with electric clamping columns 502 on one side (see Figure 2), the telescopic end of the electric clamping column 502 is fixedly connected with a limiting clamping plate 503, one side of the limiting clamping plate 503 is fixedly connected with a fixed head 504, the fixed head 504 is fixedly connected with an electric adjusting column 505, the telescopic end of the electric adjusting column 505 is fixedly connected with a mounting head 506, one side of the mounting head 506 is fixedly connected with a linkage column 507, the bottom of the linkage column 507 is fixedly connected with a bearing block 508, one side of the bearing block 508 is fixedly connected with an electric telescopic material blocking column 509, the telescopic end of the electric telescopic material blocking column 509 is fixedly connected with an induction material blocking block 510, under the action of the induction material blocking block 510, a signal can be sent after the mainboard is sensed;
[0047] The induction material blocking block 510 is usually a proximity sensor or a photoelectric sensor (which is an instrument disclosed in the prior art), and when the mainboard is detected to enter the sensing range, an electric signal (usually a digital signal such as a high / low level or a switch signal) is sent. Signal purpose: the signal is transmitted to the integrated control box 6, and the control system judges that the mainboard has arrived in place according to the signal, thereby triggering the subsequent actions, such as starting the clamping and blocking assembly 5 to position and fix the mainboard; controlling the adjusting and moving assembly to adjust the position of the memory card; coordinating the feeding assembly to perform the assembly action.
[0048] Referring to Figures 5-6 , the detection mark assembly includes a mounting table 404 fixedly arranged on the bearing frame 401 (see Figure 3 ), one side of the mounting table 404 is fixedly connected with an electric telescopic column 405, the telescopic end of the electric telescopic column 405 is fixedly connected with a feeding cylinder 406, the top of the feeding cylinder 406 is fixedly connected with a storage box 409, the side wall of the feeding cylinder 406 is fixedly connected with a code printer switch 408, the inner bottom of the feeding cylinder 406 is fixedly connected with an induction alarm 410, a mark code printer 407 is arranged below the induction alarm 410, and the mark code printer 407 is connected with the code printer switch 408. In actual use, when the code printer switch 408 contacts the memory card, the mark code printer 407 sprays, and the mark material in the storage box 409 can flow, and the induction alarm 410 detects the flowing of the mark material and sends an alarm, and then the flowing material is sprayed to mark the mainboard under the action of the mark code printer 407, and the alarm can remind the operator to clean the mainboard which is not assembled in time.
[0049] Referring to Figures 3-4 , the information acquisition assembly includes a scanning sensor 403 fixedly arranged on one side of the mounting table 404, the bottom of the bearing frame 401 is fixedly connected with a visual scanner 402, and the outside of the mounting rod 104 is fixedly connected with an integrated control box 6. The integrated control box 6 can receive the signal of the scanning sensor 403, then control the adjusting motor 313 and drive the telescopic material blocking column to move respectively, and the integrated control box 6 can also receive the signal from the induction material blocking block 510.
[0050] The visual scanner 402 is a camera module of the scanning sensor 403, and the scanning sensor 403 is a barcode reader or a two-dimensional code reader (an instrument disclosed in the prior art, which is not described in detail), which is used to read the identification code (such as a bar code, a QR code, etc.) pre-printed or attached on the mainboard collected by the visual scanner 402. Signal type: after the scanning sensor 403 reads the identification information of the mainboard, a digital signal or a serial data signal (such as UART, RS232 or USB protocol) is output, and the model information of the mainboard is transmitted to the integrated control box 6. Signal use: according to the received model information, the integrated control box 6 automatically adjusts: the position of the adjusting assembly; the position of the clamping and blocking assembly 5; and other assembly parameters, so as to adapt to the assembly requirements of mainboards of different models.
[0051] In the implementation process of the present application, the mainboard to be assembled is placed on the conveying belt 102, the memory card is inserted between the clamping cylinders 316, and then the electric cylinder 309 is started to drive the clamping cylinder 315 to move to clamp and fix the memory card. Subsequently, the conveying belt 102 is started to drive the mainboard above to move. The mainboard first passes through the visual scanner 402 for scanning. Under the action of the scanning sensor 403, the model of the mainboard is sent to the integrated control box 6. The integrated control box 6 controls the electric telescopic blocking column 509 and the adjusting motor 313 respectively. Under the action of the electric telescopic blocking column 509, the inductive blocking block 510 on one side can be moved. The movement of the inductive blocking block 510 can adjust the position of the mainboard left and right. The adjusting motor 313 can drive the adjusting lead screw 302 to rotate, thereby driving the clamping foot 308 above the moving seat 303 to move, thereby driving the memory card to move and adjust in the front and back directions, thereby ensuring that when the mainboard contacts the inductive blocking block during the conveying process, the slot position on the mainboard and the memory card are accurately corresponding. This direction is more efficient and accurate than the traditional manual adjustment positioning. When the mainboard contacts the inductive blocking block under the action of the conveying belt 102, the sensor on the inductive blocking block receives a signal, and under the action of the integrated control box 6, the electric clamping column 502 drives the limiting clamping plate 503 to move to realize the clamping and fixing of the mainboard.
[0052] Subsequently under the action of the electric lifting column 206 drive card block 205 down, drive card block 205 drive installation beam 301 down, the memory card on the installation beam 301 down and the mainboard slot contact, under the action of the elastic element 306 compression rod 310 and the buffer pad 311 to realize the safe pressure package of the memory card, after the pressure package, the electric lifting column 206 drive installation beam 301 in drive card block 205 up, up in the process, because the clamping cylinder 316 and the memory card between the clamping force, then when the mainboard and the memory card assembly plug tight, clamping cylinder 316 up in the process will rotate relative to the memory card, torsional spring 314 will be tight, finally clamping cylinder 316 and the memory card separate; Conversely, if the mainboard and the memory card is loose, the assembly of the mainboard slot problem, then clamping cylinder 316 up in the process because of its and the memory card between the clamping force, can drive the memory card from the mainboard slot, this situation shows that the mainboard slot problem, assembly failure;
[0053] In the above process, when the memory card is inserted into the mainboard, because the slot on the mainboard has a certain clamping force, when the mainboard slot is in normal state, the clamping cylinder 316 to the memory card provided by the clamping force is insufficient to drive the memory card inserted into the mainboard slot, then the main force of the insertion is provided by the compression rod 310 above the memory card insertion compression force; And card action is completed, the compression rod 310 and the clamping cylinder 316 will rise, in the process of rising, the memory card loses the pressure provided by the compression rod 310, only by the clamping force of the clamping cylinder 316, the force is relatively small compared with the insertion of the compression rod 310, so if the mainboard slot is normal, then with small force, the card will not be pulled out, and if the clamping cylinder 316 moves out of the memory card, it means that the memory card is not inserted tightly, and the mainboard slot has a fault.
[0054] And the clamping cylinder 316 drive the memory card up in the process, because the electric telescopic column 405 drive the blanking cylinder 406 movement, if the assembly fails, the blanking cylinder 406 movement in the process of one side of the ink jet printer switch 408 will contact with the memory card, marking ink jet printer 407 open, can mark the assembly failure of the mainboard processing, at the same time, the marking ink jet printer 407 ink jet marking, under the action of the inductive alarm 410 can detect the flow of the marking material, at this time, the alarm will be issued, reminding the operator that there is a problem in the assembly of the mainboard and the memory card, so as to facilitate the operator to recycle the mainboard in time.
[0055] Overall, the above-mentioned device can realize the rapid positioning and alignment in the memory card assembly process, does not need manual calibration operation, is convenient and fast to improve the assembly efficiency of the memory card, can adjust the corresponding assembly position for different models of mainboards, has higher use flexibility, can meet the rapid assembly of different models of mainboards and memory cards, can detect whether the assembly is qualified after the assembly is completed, can actively alarm and mark for the unqualified assembly, and can recycle the memory card for subsequent assembly, improves the assembly qualified rate, and can screen out unqualified mainboards, and has better use effect.
[0056] A method for assembling by a memory card automatic assembly equipment, comprising the following steps:
[0057] S1, first, the mainboard to be assembled is placed on the conveying belt 102, the memory card is clamped between the clamping assembly 3, the conveying mechanism 1 and the feeding assembly 2 are started, the conveying belt 102 drives the mainboard to move, the detection assembly 4 is started to identify the model of the mainboard, and the mainboard is assembled under the action of the clamping and blocking assembly 5 and the feeding assembly 2;
[0058] S2, the operator observes the mainboard assembly condition, the detection and marking assembly is started after the assembly action is completed, when the alarm sound of the device is heard, it means that there is an unqualified assembly condition at this time, then whether there is a code on the mainboard sent out by the conveying belt 102 is observed, if there is a code, it means that the mainboard slot position is unqualified, the operator takes down the mainboard with the code and places it in the waste recycling area, and the mainboard without the code is left on the conveying belt 102 and moved to the next processing position;
[0059] S3, then the feeding assembly 2 rotates to change the material, the clamping assembly 3 is opened to take down the memory card which is not successfully assembled and re-installs it to the original clamping position for subsequent assembly;
[0060] Full automation, improve efficiency: through the cooperative control of the conveying belt 102, the detection assembly 4 and the adjusting and moving assembly, the automatic alignment and assembly of the memory card are realized, manual intervention is greatly reduced, and the production efficiency is improved. High-precision positioning ensures assembly quality: visual scanning and electric adjustment technology are adopted to accurately match the memory card and the mainboard slot, avoid manual alignment error, and improve the assembly yield.
[0061] Intelligent detection and waste screening: through the inductive alarm 410 and the code marking, unqualified products are automatically identified and alarmed, waste is quickly sorted out, subsequent rework cost is reduced. Memory card can be recycled to reduce waste: the memory card that fails to assemble can be automatically recycled and reused, material waste is reduced, and production cost is optimized. Adapt to multiple models of mainboards, high flexibility: the detection assembly 4 can identify different models of mainboards and automatically adjust the assembly parameters, and is suitable for diversified production needs.
[0062] Finally, it should be noted that the above only describes the preferred embodiments of the present application and is not intended to limit the present application. Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art will appreciate that the technical solutions described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalent ones. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. An automated assembly apparatus for memory cards, comprising a transfer mechanism (1), characterized in that, The conveying mechanism (1) includes a conveying belt (102), an upper feeding assembly (2) arranged above the conveying belt (102), a clamping assembly (3) arranged on the upper feeding assembly (2), the clamping assembly (3) including a mounting beam (301), a shifting assembly arranged on the mounting beam (301), and rotating clamping assemblies arranged at two ends of the shifting assembly; clamping and blocking assemblies (5) are arranged on both sides of the conveying mechanism (1), a detection assembly (4) is arranged on one side of the conveying mechanism (1) of the clamping and blocking assembly (5), the detection assembly (4) includes a bearing frame (401), a detection mark assembly is arranged on the bearing frame (401), an information acquisition assembly is arranged on one side of the detection mark assembly, the information acquisition assembly acquires the specific model of a mainboard, the shifting assembly cooperates with the clamping and blocking assembly (5) to realize assembly alignment, and the rotating clamping assemblies realize automatic assembly of the memory card; The upper feeding assembly (2) includes a feeding roller (201) rotatably arranged between mounting rods (104), a feeding motor (204) is fixedly connected to the side wall of the mounting rod (104) on the axial side of the feeding roller (201), mounting discs (202) are fixedly sleeved on both sides of the feeding roller (201), elastic telescopic cylinders (203) are fixedly connected to the side walls of the mounting discs (202), and telescopic ends of the elastic telescopic cylinders (203) are fixedly connected to the mounting beam (301); an electric lifting column (206) is fixedly connected to one side of the mounting rod (104), and a driving clamping block (205) is fixedly connected to the telescopic end of the electric lifting column (206); The shifting assembly includes mounting seats (312) fixedly arranged on both sides of the mounting beam (301), an adjusting screw rod (302) rotatably connected between the mounting seats (312), a guide column (304) fixedly connected between the mounting seats (312) above the adjusting screw rod (302), and an adjusting motor (313) fixedly connected to the side wall of the mounting seat (312) on the axial side of the adjusting screw rod (302); A fixed column (305) is fixedly connected to the moving seat (303), a frame cylinder (307) is slidably sleeved on the fixed column (305), an elastic member (306) is sleeved on the fixed column (305) on one side of the frame cylinder (307), a clamping foot (308) is fixedly connected to the fixed column (305) away from one end of the frame cylinder (307), a pressing rod (310) is fixedly connected between the clamping feet (308), and a buffer pad (311) is fixedly connected to one side of the pressing rod (310); The rotating clamping assembly includes electric cylinders (309) fixedly arranged on both sides of the outside of the clamping feet (308), telescopic ends of the electric cylinders (309) extend into the clamping feet (308) and end portions of the electric cylinders (309) are fixedly connected to clamping cylinders (315), the clamping cylinders (315) are cavity structures with one side open, clamping cylinders (316) are rotatably connected in the clamping cylinders (315), rotating shafts of the clamping cylinders (316) extend to the outside of the clamping cylinders (315) and end portions of the clamping cylinders (316) are fixedly connected to rotating columns (317), and torsional springs (314) are sleeved on the rotating columns (317).
2. The automatic assembling apparatus for memory cards according to claim 1, wherein The conveying mechanism (1) further comprises mounting racks (101) arranged on both sides of the conveying belt (102), mounting rollers (103) rotatably connected between the mounting racks (101), and the conveying belt (102) is arranged around the mounting rollers (103), and mounting rods (104) are fixedly connected to the mounting racks (101).
3. The apparatus according to claim 1, wherein The clamping and blocking assembly (5) comprises a fixed seat (501) fixedly arranged on the mounting rack (101), an electric clamping column (502) fixedly connected to one side of the fixed seat (501), a limiting clamping plate (503) fixedly connected to a telescopic end of the electric clamping column (502), a fixed head (504) fixedly connected to one side of the limiting clamping plate (503), an electric adjusting column (505) fixedly connected to the fixed head (504), a mounting head (506) fixedly connected to a telescopic end of the electric adjusting column (505), a linkage column (507) fixedly connected to one side of the mounting head (506), a bearing block (508) fixedly connected to a bottom of the linkage column (507), an electric telescopic blocking column (509) fixedly connected to one side of the bearing block (508), and an induction blocking block (510) fixedly connected to a telescopic end of the electric telescopic blocking column (509).
4. The apparatus according to claim 2, wherein The detection and marking assembly comprises a mounting table (404) fixedly arranged on the bearing rack (401), an electric telescopic column (405) fixedly connected to one side of the mounting table (404), a discharging cylinder (406) fixedly connected to a telescopic end of the electric telescopic column (405), a storage box (409) fixedly connected to a top of the discharging cylinder (406), a code printer switch (408) fixedly connected to a side wall of the discharging cylinder (406), an induction alarm (410) fixedly connected to an inner bottom of the discharging cylinder (406), and a marking code printer (407) arranged below the induction alarm (410) and connected with the code printer switch (408).
5. The apparatus according to claim 4, wherein The information acquisition assembly comprises a scanning sensor (403) fixedly arranged on one side of the mounting table (404), and a visual scanner (402) fixedly connected to a bottom of the bearing rack (401).
6. A method of assembling a memory card using the automated assembly apparatus for a memory card according to any one of claims 1 to 5, characterized by, The method comprises the following steps: S1, first, the motherboard to be assembled is placed on the conveying belt (102), the memory card is clamped between the clamping assemblies (3), the conveying mechanism (1) and the feeding assembly (2) are started, the conveying belt (102) drives the motherboard to move, the detection assembly (4) is started to identify the motherboard, and the motherboard is assembled under the actions of the clamping and blocking assembly (5) and the feeding assembly (2); S2, an operator observes the assembly of the motherboard, after the assembly is completed, the detection and marking assembly is started, and then it is observed whether there is code printing on the motherboard sent out by the conveying belt (102), if there is code printing, it indicates that the position of the motherboard slot is unqualified, the operator takes the motherboard with code printing and places it in the waste recycling area, and the motherboard without code printing is left on the conveying belt (102) and moved to the next processing position; S3, when the feeding assembly (2) rotates to change the material, the clamping assembly (3) is opened to take out the memory card that is not successfully assembled and reinstall it to the original clamping position for subsequent assembly.
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