Multi-angle grinding precision gantry guide rail grinding machine

By integrating a motion beam, servo motor, and grinding wheel assembly into a multi-angle grinding precision gantry guideway grinding machine, the problems of low efficiency and inconvenient maintenance caused by the independent functions of traditional grinding and cutting equipment have been solved. This has enabled efficient and flexible workpiece processing and simplified maintenance, meeting the precision requirements of high-end manufacturing industries.

CN120901790AActive Publication Date: 2025-11-07BEIJING PROSPER PRECISION MACHINE TOOL CO LTD
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Patent Information

Application Number
CN202511442131.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-10-10
Publication Date
2025-11-07
Estimated Expiration
2045-10-10

AI Technical Summary

Technical Problem

Traditional grinding and cutting equipment has independent functions and is scattered, resulting in low processing efficiency and large footprint. It cannot meet the processing requirements of high-end manufacturing industry for workpiece surface precision and complex angles, and has poor maintenance convenience.

Method used

Design a multi-angle precision gantry grinding machine that integrates a motion beam, servo motor, movable seat, and grinding wheel assembly to achieve integrated flat grinding and slant grinding functions. Improve machine tool stability through hydrostatic guideways and a stable frame structure. Combined with a rotatable seat assembly and integrated shell structure, the slant grinding angle can be adjusted and the grinding components can be extended and retracted, simplifying the maintenance process.

Benefits of technology

It improves processing flexibility and efficiency, reduces production costs, meets diverse processing needs, simplifies equipment maintenance, and ensures processing accuracy and quality.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The invention discloses a multi-angle grinding precision gantry guide rail grinding machine, and relates to the field of grinding and cutting gantry machining centers. The device comprises a machine tool and a portal frame, the portal frame is vertically erected above the machine tool, a moving beam is installed on the portal frame in a sliding mode, two servo motors are fixedly installed on the two sides of the upper end face of the portal frame, and the output ends of the servo motors are connected with worm wheels and worms for driving the moving beam to ascend and descend. A first movable seat and a second movable seat are slidably mounted on the two sides of the front end face of the moving beam. By arranging the flat grinding wheel set and the inclined grinding wheel set, flat grinding and inclined grinding operation can be achieved at the same time, the flat grinding function and the inclined grinding function are integrated, efficient and accurate grinding and cutting machining can be conducted on workpieces of different shapes and angles, diversified machining requirements are met, the number of machining equipment and the occupied area are reduced, and the production cost is reduced.
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Description

TECHNICAL FIELD

[0001] The application relates to the technical field of grinding machining center, in particular to a multi-angle grinding precision gantry guide rail grinding machine. BACKGROUND

[0002] In the field of modern mechanical manufacturing, the precision machining of metal workpieces has become a core link. High-end manufacturing industries represented by aerospace, automobile manufacturing and mold machining have put forward strict requirements for workpiece surface precision and complex angle machining. Traditional single-function grinding and cutting equipment has low processing efficiency and large floor area due to independent function and scattered equipment. For example, the cylinder cover plane and side inclined angle of an automobile engine cylinder body need to be machined on a flat grinding device and an inclined grinding device respectively, which not only requires frequent equipment replacement, but also introduces positioning errors due to multiple clamping, affecting the precision of the workpiece.

[0003] Although early gantry machining centers have multi-axis linkage capability, most of the equipment can only realize single function of flat grinding or inclined grinding. The inclined surface machining demand cannot be met, and special inclined grinding equipment needs to be matched, resulting in increased production line equipment investment cost. At the same time, the traditional inclined grinding structure mostly adopts fixed-angle grinding wheel set, and the inclination angle of the grinding wheel is adjusted by a mechanical yoke, so the adjustment precision is low and it is difficult to meet the high-precision inclined angle machining requirement of the workpiece. Moreover, the polishing depth adjustment relies on manual screw rod, which cannot meet the depth control requirement in precision mold machining.

[0004] In addition, the convenience in maintenance is poor. The driving structure is integrated with the main frame, such as the main shaft driving group is fixed on the gantry stand, and the whole frame structure needs to be disassembled during maintenance, which takes a long time for single maintenance and seriously affects the production efficiency. SUMMARY

[0005] In order to achieve flexible and high-precision polishing machining and easy maintenance, the application provides a multi-angle grinding precision gantry guide rail grinding machine.

[0006] The application is implemented as follows: A multi-angle grinding precision gantry guide rail grinding machine comprises a machine tool and a gantry, the gantry is vertically arranged above the machine tool, a moving beam is slidably arranged on the gantry, two groups of servo motors are fixedly arranged on the both sides of the upper end surface of the gantry, a worm and gear for driving the moving beam to lift is connected to the output end of the servo motor, a first movable seat and a second movable seat are slidably arranged on the both sides of the front end surface of the moving beam, a first driving piece for driving the first movable seat to lift and a second driving piece for driving the second movable seat to lift are vertically arranged on the upper end of the moving beam, a flat grinding wheel set is fixedly arranged on the front end surface of the first movable seat, a flat grinding main shaft motor for driving the flat grinding wheel set to rotate is fixedly arranged on the first movable seat, and an inclined grinding wheel set is fixedly arranged on the front end surface of the second movable seat.

[0007] By adopting the technical scheme, the lifting of the moving beam and the integration of the flat grinding and the inclined grinding functions are realized by setting the moving beam, the servo motor, the first movable seat, the second movable seat, the flat grinding wheel set and the inclined grinding wheel set. The servo motor drives the moving beam to lift through the worm gear, can accurately control the height position of the moving beam, and meets the workpiece machining requirements of different heights. The first movable seat and the second movable seat can independently lift on the moving beam, so that the flat grinding wheel set and the inclined grinding wheel set can flexibly adjust the height, respectively perform the flat grinding and the inclined grinding operation on the workpiece, and greatly improve the flexibility and efficiency of machining. The flat grinding spindle motor drives the flat grinding wheel set to rotate, provides power for the flat grinding, and ensures the accuracy and quality of the flat grinding.

[0008] Further, the machine tool comprises a bed body and a foot support, the foot support is uniformly installed on both sides of the lower end surface of the bed body, and the foot support is fixedly connected with the bed body, a workbench is installed above the bed body, and a hydrostatic guide rail for sliding installation of the workbench is further arranged on the upper end surface of the bed body.

[0009] By adopting the technical scheme, the machine tool adopts the structural design of the bed body and the foot support, the foot support is uniformly installed on both sides of the lower end surface of the bed body and is fixedly connected, can effectively disperse the weight of the machine tool, improve the stability of the machine tool, and reduce the vibration of the machine tool during operation. The workbench is installed above the bed body, and the hydrostatic guide rail is arranged on the upper end surface of the bed body, the hydrostatic guide rail has the characteristics of high precision, high rigidity and low friction, can ensure the stability and precision of the workbench during sliding, and thus improve the precision of workpiece machining.

[0010] Further, the portal frame comprises a portal stand and a cross beam, the portal stand is two groups, and the two groups of portal stands are vertically fixed on both sides of the bed body, and the cross beam is fixedly installed between the two groups of portal stands.

[0011] By adopting the technical scheme, the portal frame is composed of the portal stand and the cross beam, the two groups of portal stands are vertically fixed on both sides of the bed body, and the cross beam is fixedly installed between the two groups of portal stands, forming a stable frame structure. This structural design can provide stable support for the moving beam, ensure the stability and precision of the moving beam during lifting, and also enhance the structural strength and stability of the entire portal machining center.

[0012] Further, the oblique grinding wheel set comprises a rotatable seat group, an integrated shell, a grinding assembly, and a main shaft driving group for driving the grinding assembly to rotate, the rotatable seat group is fixedly installed on the front end surface of the second movable seat, the integrated shell is rotatably installed on the rotatable seat group, and the integrated shell is provided with a driving assembly one for driving the rotatable seat group to rotate, the grinding assembly is slidably installed on the lower end of the integrated shell, and the integrated shell is provided with a driving assembly two for driving the grinding assembly to extend and retract in the integrated shell, and the main shaft driving group is fixedly installed on the integrated shell and is in sliding connection with the grinding assembly at the output end.

[0013] By adopting the above technical scheme, the combination design of the rotatable seat group, the integrated shell, the grinding assembly and the main shaft driving group of the oblique grinding wheel set realizes the adjustable oblique grinding angle and the extension and retraction function of the grinding assembly. The rotatable seat group is fixed on the front end surface of the second movable seat, the integrated shell is rotatably installed on the rotatable seat group, the integrated shell is driven to rotate by the driving assembly one, the accurate adjustment of the oblique grinding angle can be realized, and the oblique grinding requirements of different workpieces can be met. The grinding assembly is slidably installed on the lower end of the integrated shell, the driving assembly two can drive the grinding assembly to extend and retract in the integrated shell, the grinding depth is adjusted conveniently, and the flexibility and precision of the oblique grinding process are improved. The main shaft driving group provides rotating power for the grinding assembly, and ensures the efficiency and quality of the oblique grinding. By integrating the rotation, extension and retraction and various driving structures on the oblique grinding wheel set, it is more convenient to install and maintain, and when a problem occurs, the oblique grinding wheel set can be easily repaired by being disassembled as a whole, which is more convenient than the traditional structure integrated on the gantry machining center.

[0014] Further, the rotatable seat group comprises a connecting disc seat and a connecting shaft, the connecting shaft is fixedly installed at the center of the connecting disc seat and is rotatably installed on the integrated shell, a plurality of stepped holes connected with the second movable seat are uniformly arranged on the connecting disc seat in the circumferential direction, the driving assembly one comprises a motor one, a driving worm and a driving worm wheel matched with the driving worm, the motor one is fixedly installed on the inner side surface of the integrated shell, one end of the driving worm is connected with the output end of the motor one, and the driving worm wheel is sleeved and fixed on the connecting shaft.

[0015] By adopting the above technical scheme, the structure design of the connecting disc seat and the connecting shaft of the rotatable seat group enables the integrated shell to rotate around the connecting shaft. The stepped holes on the connecting disc seat facilitate the connection with the second movable seat, and ensure the stability of the connection. The driving assembly one adopts the transmission mode of the motor one, the driving worm and the driving worm wheel, has the characteristics of high transmission efficiency, high transmission precision and good self-locking property, can accurately control the rotation angle of the integrated shell, and realizes the accurate adjustment of the oblique grinding angle.

[0016] Further, the integrated shell comprises a main frame shell and a cover for mounting the second driving assembly, a guide groove is formed on the inner side of the main frame shell for slidingly mounting the polishing assembly, the cover comprises a cover plate and a right-angle frame, the right-angle frame is uniformly mounted on the four corners of the inner side of the cover plate, and the right-angle frame is fixedly connected with the cover plate, and a guide slide rail is further fixedly mounted on the inner side of the cover plate.

[0017] By adopting the above technical scheme, the structural design of the main frame shell and the cover of the integrated shell provides installation space and protection for the polishing assembly and the second driving assembly in the main frame shell. The guide groove on the inner side of the main frame shell provides guidance for the sliding of the polishing assembly, ensuring the stability and precision of the sliding of the polishing assembly. The combination structure of the cover plate and the right-angle frame of the cover enhances the strength and stability of the cover. The guide slide rail on the inner side of the cover plate provides sliding guidance for the moving seat plate of the second driving assembly, ensuring the operation precision of the second driving assembly.

[0018] Further, a stability shaft seat is slidingly mounted at the lower end of the main frame shell, the stability shaft seat comprises a shaft sleeve and a side wing plate, the side wing plate is symmetrically mounted on both sides of the shaft sleeve, and the side wing plate is integrally formed with the shaft sleeve, two groups of concave clamping seats for slidingly mounting the side wing plate are symmetrically mounted on the inner side of the main frame shell, and the concave clamping seats are fixedly connected with the main frame shell.

[0019] By adopting the above technical scheme, the concave clamping seats on the inner side of the main frame shell provide sliding tracks for the side wing plate, so that the stability shaft seat can stably slide in the main frame shell. The setting of the stability shaft seat can support and stabilize the polishing rod, reduce vibration and shaking during polishing, and improve the precision and quality of polishing. Moreover, the stability shaft seat can be synchronously extended and retracted during the extension and retraction of the polishing assembly, ensuring that the polishing assembly can stably polish regardless of the length used.

[0020] Further, the polishing assembly comprises a rotating roller part, a limiting seat block, a polishing rod and a polishing disc, the limiting seat block is mounted on both sides of the rotating roller part, and the limiting seat block is rotatably connected with the rotating roller part, the head of the polishing rod is fixedly mounted at the center of the lower end face of the rotating roller part, and the polishing rod is rotatably mounted in the shaft sleeve, and the polishing disc is fixedly mounted at the outer end of the polishing rod.

[0021] By adopting the above technical scheme, the structural design of the rotating roller part, the limiting seat block, the polishing rod and the polishing disc of the polishing assembly realizes effective integration of the polishing function. The limiting seat block is rotatably connected with the rotating roller part, which can ensure flexible rotation of the rotating roller part. The head of the polishing rod is fixedly mounted at the center of the lower end face of the rotating roller part and rotatably mounted in the shaft sleeve, so that the polishing rod can stably rotate. The polishing disc is fixedly mounted at the outer end of the polishing rod, which can effectively polish the workpiece.

[0022] Further, the second driving assembly comprises a second motor, a driving screw, a moving base plate and a limiting clamping plate clamping the rotating roller part, the driving screw is rotatably installed on the inner side surface of the cover plate, the second motor is fixedly installed on the inner side surface of the cover plate and is used for driving the driving screw to rotate, the moving base plate is slidably installed on the guide sliding rail and is provided with a threaded sleeve matched with the driving screw on the side surface, and the limiting clamping plate is fixedly installed on both ends of the moving base plate.

[0023] By adopting the technical scheme, the structure design of the second motor, the driving screw, the moving base plate and the limiting clamping plate of the second driving assembly realizes the telescopic function of the polishing assembly in the integrated shell.

[0024] Further, the main shaft driving group comprises an angle grinder main shaft motor, a transmission rod and a plug-in plate, the angle grinder main shaft motor is fixedly installed on the upper end surface of the main frame shell, one end of the transmission rod is connected to the output end of the angle grinder main shaft motor, the plug-in plate is fixedly installed on the other end of the transmission rod, and the upper end center of the rotating roller part is provided with a limiting sliding groove for plug-in installation of the transmission rod and the plug-in plate.

[0025] By adopting the technical scheme, the structure design of the angle grinder main shaft motor, the transmission rod and the plug-in plate of the main shaft driving group provides rotating power for the polishing assembly.

[0026] Compared with the prior art, the present application has the following beneficial effects: (1) The present application can realize flat grinding and inclined grinding operations at the same time by setting the flat grinding wheel group and the inclined grinding wheel group, integrates the functions of flat grinding and inclined grinding, can efficiently and accurately grind and cut workpieces of different shapes and angles, meets diversified processing needs, reduces the number and floor area of processing equipment and reduces production costs.

[0027] (2) This invention designs the slant grinding wheel assembly into a structure that combines a rotatable base assembly, an integrated shell, a grinding component, and a spindle drive assembly, thereby achieving adjustable slant grinding angles and telescopic functionality of the grinding component. It adds a telescopic structure to the traditional grinding angle adjustment, further improving the flexibility of grinding. The integrated shell is designed as a structure that combines a main frame shell and an outer cover, and the openable outer cover facilitates better maintenance later. During maintenance, the slant grinding wheel assembly can be disassembled as a whole, eliminating the need to operate on a large machining center, effectively reducing maintenance difficulty. Furthermore, the various components are reasonably distributed on the main frame shell and the outer cover, ensuring that there is no mutual interference between the components during use, and also making it easy to perform maintenance operations separately. Attached Figure Description

[0028] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.

[0029] Figure 1 This is a perspective view of the overall structure in an embodiment of the present invention; Figure 2 yes Figure 1 A front view of the device shown; Figure 3 yes Figure 1 Side view of the device shown; Figure 4 yes Figure 1 Top view of the device shown; Figure 5 This is a perspective view of the slant grinding wheel assembly in this embodiment of the invention without the angle grinder spindle motor installed; Figure 6 yes Figure 5 The diagram shows a perspective view of the device without the outer cover and drive assembly 2 installed. Figure 7 yes Figure 6 A front view of the device shown; Figure 8 yes Figure 7 The diagram shows a perspective view of the device without the stabilizing bearing installed. Figure 9 This is a perspective view of the outer cover and the drive component in a specific embodiment of the present invention. Figure 10 yes Figure 9 A front view of the device shown; Figure 11 This is a perspective view of the stabilizing bearing in an embodiment of the present invention; Figure 12 is a perspective view of the transmission rod and the plug-in plate cooperating in the embodiment of the present application.

[0030] In the figure: 1, machine tool; 11, bed; 111, liquid static pressure guide rail; 12, ground support; 13, workbench; 2, gantry; 20, servo motor; 21, gantry stand; 22, cross beam; 3, moving beam; 30, flat grinding spindle motor; 31, first movable seat; 311, first driving part; 32, second movable seat; 321, second driving part; 4, flat grinding wheel set; 5, inclined grinding wheel set; 6, rotatable seat set; 60, driving assembly one; 601, motor one; 602, driving worm; 603, driving worm gear; 61, connecting disc seat; 611, stepped hole; 62, connecting shaft; 7, integrated shell; 71, main frame shell; 711, guide groove; 712, concave clamping seat; 72, outer cover; 721, cover plate; 722, right-angle frame; 723, guide slide rail; 73, stability maintaining shaft seat; 731, shaft sleeve; 732, side wing plate; 8, polishing assembly; 80, driving assembly two; 801, motor two; 802, driving screw; 803, moving seat plate; 804, limiting clamping plate; 805, threaded sleeve; 81, rotating roller part; 811, limiting sliding groove; 82, limiting seat block; 83, polishing rod; 84, polishing disc; 9, spindle driving group; 91, angle grinder spindle motor; 92, transmission rod; 93, plug-in plate. DETAILED DESCRIPTION

[0031] In order to make the objectives, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are some but not all of the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by a person of ordinary skill in the art without creative work fall within the protection scope of the present application. Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the claimed present application, but only represents selected embodiments of the present application. EMBODIMENT

[0032] WITH REFERENCE TO Figure 1 , Figure 2 , Figure 3 AND Figure 4As shown, a multi-angle grinding precision gantry guide rail grinding machine comprises a machine tool 1 and a gantry 2, the gantry 2 is vertically arranged above the machine tool 1, a moving beam 3 is slidingly installed on the gantry 2, and two groups of servo motors 20 are fixedly installed on the upper end face of the gantry 2, the output end of the servo motor 20 is connected with a worm gear that drives the moving beam 3 to lift, the two sides of the front end face of the moving beam 3 are also slidingly installed with a first movable seat 31 and a second movable seat 32, and the upper end of the moving beam 3 is also vertically installed with a first driving part 311 that drives the first movable seat 31 to lift and a second driving part 321 that drives the second movable seat 32 to lift, the front end face of the first movable seat 31 is fixedly installed with a flat grinding wheel set 4, and the first movable seat 31 is also fixedly installed with a flat grinding main shaft motor 30 that drives the flat grinding wheel set 4 to rotate, and the front end face of the second movable seat 32 is fixedly installed with an inclined grinding wheel set 5. Through the setting of the moving beam 3, the servo motor 20, the first movable seat 31, the second movable seat 32, the flat grinding wheel set 4 and the inclined grinding wheel set 5, the lifting of the moving beam 3 and the integration of the flat grinding and inclined grinding functions are realized. The servo motor 20 drives the moving beam 3 to lift through the worm gear, which can accurately control the height position of the moving beam 3 and adapt to the processing needs of workpieces of different heights. The first movable seat 31 and the second movable seat 32 can independently lift on the moving beam 3, so that the flat grinding wheel set 4 and the inclined grinding wheel set 5 can flexibly adjust the height and perform flat grinding and inclined grinding operations on the workpiece, greatly improving the flexibility and efficiency of processing. The flat grinding main shaft motor 30 drives the flat grinding wheel set 4 to rotate, providing power for flat grinding processing and ensuring the precision and quality of flat grinding. The machine tool 1 comprises a bed 11 and a footing support 12, the footing support 12 is evenly installed on the two sides of the lower end face of the bed 11, and the footing support 12 is fixedly connected with the bed 11, a workbench 13 is installed above the bed 11, and a hydrostatic guide rail 111 for slidingly installing the workbench 13 is further arranged on the upper end face of the bed 11. The machine tool 1 adopts the structural design of the bed 11 and the footing support 12, the footing support 12 is evenly installed on the two sides of the lower end face of the bed 11 and is fixedly connected, which can effectively disperse the weight of the machine tool 1, improve the stability of the machine tool 1, and reduce the vibration of the machine tool 1 during operation. The bed 11 is installed with the workbench 13 above, and the hydrostatic guide rail 111 is arranged on the upper end face of the bed 11, the hydrostatic guide rail 111 has the characteristics of high precision, high rigidity and low friction, which can ensure the stability and precision of the workbench 13 during sliding, thereby improving the precision of workpiece processing.

[0033] Referring to Figure 2 , Figure 3 and Figure 4As shown, the gantry 2 includes a gantry upright 21 and a cross beam 22, the gantry upright 21 is two groups, and the two groups of gantry uprights 21 are vertically fixed on the two sides of the bed body 11, and the cross beam 22 is fixedly installed between the two groups of gantry uprights 21. The gantry 2 is composed of the gantry upright 21 and the cross beam 22, the two groups of gantry uprights 21 are vertically fixed on the two sides of the bed body 11, and the cross beam 22 is fixedly installed between the two groups of gantry uprights 21, forming a stable frame structure. This structural design can provide stable support for the moving beam 3, ensure the stability and precision of the moving beam 3 during lifting, and also enhance the structural strength and stability of the whole gantry machining center. Embodiment

[0034] Referring to Figure 5 , Figure 6 and Figure 7 As shown, the inclined grinding wheel set 5 includes a rotatable seat set 6, an integrated shell 7, a polishing assembly 8, and a main shaft driving set 9 for driving the polishing assembly 8 to rotate, the rotatable seat set 6 is fixedly installed on the front end face of the second movable seat 32, the integrated shell 7 is rotatably installed on the rotatable seat set 6, and the integrated shell 7 is provided with a driving assembly one 60 for driving the rotatable seat set 6 to rotate, the polishing assembly 8 is slidably installed at the lower end of the integrated shell 7, and the integrated shell 7 is provided with a driving assembly two 80 for driving the polishing assembly 8 to extend and retract in the integrated shell 7, and the main shaft driving set 9 is fixedly installed on the integrated shell 7, and the output end of the main shaft driving set 9 is slidably connected with the polishing assembly 8. The combination design of the rotatable seat set 6, the integrated shell 7, the polishing assembly 8 and the main shaft driving set 9 of the inclined grinding wheel set 5 realizes the adjustable angle of inclined grinding and the extension and retraction function of the polishing assembly 8. The rotatable seat set 6 is fixed on the front end face of the second movable seat 32, the integrated shell 7 is rotatably installed on the rotatable seat set 6, and the integrated shell 7 is driven to rotate by the driving assembly one 60, which can realize accurate adjustment of the inclined grinding angle and meet the inclined grinding requirements of different workpieces. The polishing assembly 8 is slidably installed at the lower end of the integrated shell 7, and the driving assembly two 80 can drive the polishing assembly 8 to extend and retract in the integrated shell 7, which is convenient for adjusting the polishing depth and improves the flexibility and precision of inclined grinding. The main shaft driving set 9 provides rotating power for the polishing assembly 8, ensuring the efficiency and quality of inclined grinding. By integrating rotation, extension and retraction, and various driving structures into the inclined grinding wheel set 5, it is more convenient to install and maintain, and when problems occur, the inclined grinding wheel set 5 can be easily removed and repaired, which is more convenient than the traditional structure integrated on the gantry machining center.

[0035] Referring to Figure 6 , Figure 7 and Figure 8As shown, the rotatable seat group 6 includes a connecting disc seat 61 and a connecting shaft 62, the connecting shaft 62 is fixedly installed at the center of the connecting disc seat 61, and the connecting shaft 62 is rotatably installed on the integrated shell 7, the connecting disc seat 61 is uniformly provided with a plurality of stepped holes 611 connected with the second movable seat 32 in the circumferential direction, the driving assembly one 60 includes a motor one 601, a driving worm 602 and a driving worm gear 603 matched with the driving worm 602, the motor one 601 is fixedly installed on the inner side of the integrated shell 7, one end of the driving worm 602 is connected to the output end of the motor one 601, and the driving worm gear 603 is sleeved and fixed on the connecting shaft 62. The structure design of the connecting disc seat 61 and the connecting shaft 62 of the rotatable seat group 6 enables the integrated shell 7 to rotate around the connecting shaft 62. The stepped holes 611 on the connecting disc seat 61 facilitate the connection with the second movable seat 32, ensure the stability of the connection, and the stepped holes 611 are easy to accommodate the bolt head, which facilitates the rotation process without obstruction. The driving assembly one 60 adopts the transmission mode of the motor one 601, the driving worm 602 and the driving worm gear 603, has the characteristics of high transmission efficiency, high transmission precision and good self-locking property, can accurately control the rotation angle of the integrated shell 7, and realizes the accurate adjustment of the oblique grinding angle.

[0036] With reference to Figure 9 , Figure 10 and Figure 11As shown, the integrated shell 7 includes a main frame shell 71 and an outer cover 72 for mounting the driving assembly two 80, the inner side of the main frame shell 71 is provided with a guide groove 711 for slidingly mounting the polishing assembly 8, the outer cover 72 includes a cover plate 721 and a right-angle frame 722, the right-angle frame 722 is uniformly mounted at the four corners of the inner side of the cover plate 721, and the right-angle frame 722 is fixedly connected with the cover plate 721, and the inner side of the cover plate 721 is also fixedly provided with a guide sliding rail 723. The structural design of the main frame shell 71 and the outer cover 72 of the integrated shell 7 provides a mounting space and protection for the polishing assembly 8 and the driving assembly two 80 in the main frame shell 71, and the outer cover 72 can be opened to facilitate better maintenance in the later period, and the various components are reasonably distributed on the main frame shell 71 and the outer cover 72 to ensure that the various components do not interfere with each other during use, and are also easy to maintain separately. The guide groove 711 on the inner side of the main frame shell 71 provides guidance for the sliding of the polishing assembly 8, ensuring the stability and precision of the sliding of the polishing assembly 8. The combination structure of the cover plate 721 and the right-angle frame 722 of the outer cover 72 enhances the strength and stability of the outer cover 72. The guide sliding rail 723 on the inner side of the cover plate 721 provides sliding guidance for the moving seat plate 803 of the driving assembly two 80, ensuring the running precision of the driving assembly two 80. The lower end of the main frame shell 71 is slidingly provided with a stability shaft seat 73, the stability shaft seat 73 includes a shaft sleeve 731 and a side wing plate 732, the side wing plate 732 is symmetrically mounted on both sides of the shaft sleeve 731, and the side wing plate 732 is integrally formed with the shaft sleeve 731, and the inner side of the main frame shell 71 is symmetrically provided with two groups of recessed clamping seats 712 for slidingly mounting the side wing plate 732, and the recessed clamping seat 712 is fixedly connected with the main frame shell 71. The stability shaft seat 73 slidingly mounted at the lower end of the main frame shell 71 includes a shaft sleeve 731 and a side wing plate 732, the side wing plate 732 is symmetrically mounted on both sides of the shaft sleeve 731 and integrally formed with the shaft sleeve 731. The recessed clamping seat 712 on the inner side of the main frame shell 71 provides a sliding track for the side wing plate 732, so that the stability shaft seat 73 can slide stably in the main frame shell 71. The setting of the stability shaft seat 73 can support and stabilize the polishing rod 83, reduce vibration and shaking during polishing, improve polishing precision and quality, and the stability shaft seat 73 can be extended and retracted synchronously during the extension and retraction of the polishing assembly 8, ensuring that the polishing assembly 8 can achieve stable polishing regardless of the length used.

[0037] Referring to Figure 6 , Figure 8 , Figure 9 and Figure 10As shown, the polishing assembly 8 comprises a rotating roller part 81, limiting seat blocks 82, a polishing rod 83 and a polishing disc 84. The limiting seat blocks 82 are installed on both sides of the rotating roller part 81 and are rotationally connected with the rotating roller part 81. The head of the polishing rod 83 is fixedly installed at the center of the lower end surface of the rotating roller part 81 and is rotationally installed in the shaft sleeve 731. The polishing disc 84 is fixedly installed at the outer end of the polishing rod 83. The structure design of the rotating roller part 81, the limiting seat blocks 82, the polishing rod 83 and the polishing disc 84 of the polishing assembly 8 realizes effective integration of the polishing function. The rotationally connecting of the limiting seat blocks 82 with the rotating roller part 81 can ensure flexible rotation of the rotating roller part 81. The head of the polishing rod 83 is fixedly installed at the center of the lower end surface of the rotating roller part 81 and is rotationally installed in the shaft sleeve 731, so that the polishing rod 83 can stably rotate. The polishing disc 84 is fixedly installed at the outer end of the polishing rod 83 and can effectively polish the workpiece. The drive assembly two 80 comprises a motor two 801, a drive screw 802, a moving seat plate 803 and limiting clamping plates 804 clamping the rotating roller part 81. The drive screw 802 is rotationally installed on the inner side surface of the cover plate 721. The motor two 801 is fixedly installed on the inner side surface of the cover plate 721 and is used to drive the drive screw 802 to rotate. The moving seat plate 803 is slidingly installed on the guide sliding rail 723 and is provided with a threaded sleeve 805 on the side surface thereof matched with the drive screw 802. The limiting clamping plates 804 are fixedly installed at both ends of the moving seat plate 803. The structure design of the motor two 801, the drive screw 802, the moving seat plate 803 and the limiting clamping plates 804 of the drive assembly two 80 realizes the telescopic function of the polishing assembly 8 in the integrated shell 7. The motor two 801 drives the drive screw 802 to rotate. The drive screw 802 is matched with the threaded sleeve 805 on the side surface of the moving seat plate 803 to convert the rotary motion into linear motion, so that the moving seat plate 803 slides on the guide sliding rail 723. The limiting clamping plates 804 are fixedly installed at both ends of the moving seat plate 803 to clamp the rotating roller part 81, thereby driving the polishing assembly 8 to telescope, accurately controlling the polishing depth and improving the processing precision and efficiency.

[0038] Referring to Figure 6 and Figure 12As shown, the main shaft driving group 9 includes an angle grinder main shaft motor 91, a transmission rod 92 and a plug-in plate 93. The angle grinder main shaft motor 91 is fixedly installed on the upper end face of the main frame shell 71. One end of the transmission rod 92 is connected to the output end of the angle grinder main shaft motor 91. The plug-in plate 93 is fixedly installed on the other end of the transmission rod 92. A limiting sliding groove 811 is formed at the center of the upper end of the rotating roller part 81 for plug-in installation of the transmission rod 92 and the plug-in plate 93. The structure design of the angle grinder main shaft motor 91, the transmission rod 92 and the plug-in plate 93 of the main shaft driving group 9 provides rotating power for the polishing assembly 8. The angle grinder main shaft motor 91 is plug-in matched with the limiting sliding groove 811 of the rotating roller part 81 through the transmission rod 92 and the plug-in plate 93, and power is transmitted to the rotating roller part 81 to drive the polishing assembly 8 to rotate. This connection mode can ensure the stability and reliability of power transmission, and is also convenient for installation and disassembly, and facilitates maintenance and repair of the equipment.

[0039] Working principle: The multi-angle grinding and cutting gantry machining center includes the following steps when actually used.

[0040] Overall architecture and basic movement: The gantry 2 is composed of two groups of gantry uprights 21 and cross beams 22 to form a stable frame, which is vertically arranged above the machine tool 1 to provide stable support for the moving beam 3. The machine tool 1 adopts the structure of the bed 11 matched with the foot supports 12, which are evenly distributed on both sides of the lower end face of the bed 11 to disperse the weight of the machine tool 1 and enhance stability. The liquid static pressure guide rail 111 on the bed 11 supports the workbench 13 to slide, ensuring smooth operation of the workbench 13 with high precision and low friction characteristics, laying a precision foundation for workpiece machining. The moving beam 3 is driven to rise and fall by the two groups of servo motors 20 through worm gears, which can accurately position the height to meet the machining needs of different workpieces. At the same time, the first movable seat 31 and the second movable seat 32 independently rise and fall on both sides of the front end face of the moving beam 3, respectively driving the flat grinding wheel set 4 and the inclined grinding wheel set 5 to flexibly adjust the height, realizing the integration of flat grinding and inclined grinding functions, and improving the processing flexibility and efficiency.

[0041] During flat grinding, the flat grinding wheel set 4 is fixed to the front end face of the first movable seat 31 and is driven to rotate by the flat grinding main shaft motor 30 to provide power for flat grinding, ensuring the accuracy and quality of flat grinding.

[0042] When the inclined grinding is performed, the rotatable seat group 6 of the inclined grinding wheel set 5 is fixed at the front end of the second movable seat 32, and the integrated shell 7 is rotatably installed on the connecting disc seat 61 of the rotatable seat group 6 through the connecting shaft 62. The motor 601 in the driving assembly 1 drives the driving worm 602 to rotate, the driving worm wheel 603 cooperates with the driving worm 602, and the integrated shell 7 is driven to rotate around the connecting shaft 62, so that the inclined grinding angle is accurately adjusted. The polishing assembly 8 is slidingly installed at the lower end of the integrated shell 7, the motor 801 in the driving assembly 2 drives the driving screw 802 to rotate, the rotation is converted into linear motion through the cooperation of the threaded sleeve 805 and the moving seat plate 803, the moving seat plate 803 slides along the guide rail 723, and the polishing assembly 8 clamped by the limiting clamp plate 804 is extended and retracted, so that the polishing depth is adjusted. The angle grinding spindle motor 91 of the spindle driving assembly 9 is connected with the limiting sliding groove 811 of the rotating roller part 81 through the transmission rod 92 and the plug-in plate 93, and the power is transmitted to the polishing assembly 8, so that the polishing disc 84 is driven to rotate, and the inclined grinding is completed. In addition, the stability shaft seat 73 slides at the lower end of the main frame shell 71, the side wing plate 732 cooperates with the concave clamp seat 712, supports the polishing rod 83 during polishing, reduces vibration, ensures polishing accuracy and stability, and can be extended and retracted synchronously with the polishing assembly 8 to adapt to different polishing depth requirements.

[0043] The above only describes the preferred embodiments of the present application and is not used to limit the present application. For those skilled in the art, the present application can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A multi-angle grinding precision gantry guide rail grinding machine, comprising a machine tool (1) and a gantry (2), the gantry (2) is vertically erected above the machine tool (1), characterized in that: The gantry (2) is slidably installed with a moving beam (3), and two groups of servo motors (20) are fixedly installed on the upper end face of the gantry (2), the output end of the servo motor (20) is connected with a worm gear that drives the moving beam (3) to lift, the first movable seat (31) and the second movable seat (32) are also slidably installed on the both sides of the front end face of the moving beam (3), and the first driving part (311) that drives the first movable seat (31) to lift and the second driving part (321) that drives the second movable seat (32) to lift are also vertically installed on the upper end of the moving beam (3), the flat grinding wheel group (4) is fixedly installed on the front end face of the first movable seat (31), and the flat grinding spindle motor (30) that drives the flat grinding wheel group (4) to rotate is also fixedly installed on the first movable seat (31), and the oblique grinding wheel group (5) is fixedly installed on the front end face of the second movable seat (32).

2. The multi-angle grinding precision gantry guide rail grinding machine according to claim 1, characterized in that, The machine tool (1) comprises a bed body (11) and a foot support (12), the foot support (12) is evenly installed on the both sides of the lower end face of the bed body (11), and the foot support (12) is fixedly connected with the bed body (11), the upper of the bed body (11) is installed with a workbench (13), and the upper end face of the bed body (11) is also provided with a hydrostatic pressure guide rail (111) for slidably installing the workbench (13).

3. The multi-angle grinding precision gantry guide rail grinding machine according to claim 1, characterized in that, The gantry (2) comprises a gantry stand (21) and a cross beam (22), the gantry stand (21) is two groups, and the two groups of gantry stands (21) are vertically fixed on the both sides of the bed body (11), and the cross beam (22) is fixedly installed between the two groups of gantry stands (21).

4. The multi-angle grinding precision gantry guide rail grinding machine according to claim 1, characterized in that, The oblique grinding wheel group (5) comprises a rotatable seat group (6), an integrated shell (7), a polishing assembly (8), and a spindle driving group (9) for driving the polishing assembly (8) to rotate, the rotatable seat group (6) is fixedly installed on the front end face of the second movable seat (32), the integrated shell (7) is rotatably installed on the rotatable seat group (6), and the integrated shell (7) is provided with a driving assembly one (60) for driving the rotatable seat group (6) to rotate, the polishing assembly (8) is slidably installed on the lower end of the integrated shell (7), and the integrated shell (7) is provided with a driving assembly two (80) for driving the polishing assembly (8) to extend and retract in the integrated shell (7), and the spindle driving group (9) is fixedly installed on the integrated shell (7), and the output end of the spindle driving group (9) is slidably connected with the polishing assembly (8).

5. The multi-angle grinding precision gantry guide rail grinder according to claim 4, characterized in that, The rotatable seat group (6) comprises a connecting disc seat (61) and a connecting shaft (62), the connecting shaft (62) is fixedly installed at the center of the connecting disc seat (61), and the connecting shaft (62) is rotatably installed on the integrated shell (7), a plurality of stepped holes (611) connected with the second movable seat (32) are uniformly arranged on the connecting disc seat (61) in the circumferential direction, the driving assembly one (60) comprises a motor one (601), a driving worm (602) and a driving worm wheel (603) matched with the driving worm (602), the motor one (601) is fixedly installed on the inner side surface of the integrated shell (7), one end of the driving worm (602) is connected to the output end of the motor one (601), and the driving worm wheel (603) is sleeved and fixed on the connecting shaft (62).

6. The multi-angle grinding precision gantry guide rail grinder according to claim 5, characterized in that, The integrated shell (7) comprises a main frame shell (71) and an outer cover (72) for installing the driving assembly two (80), a guide groove (711) for slidingly installing the polishing assembly (8) is formed in the inner side surface of the main frame shell (71), the outer cover (72) comprises a cover plate (721) and a right-angle frame (722), the right-angle frame (722) is uniformly installed on the four corner edges of the inner side surface of the cover plate (721), and the right-angle frame (722) is fixedly connected with the cover plate (721), and a guide sliding rail (723) is further fixedly installed on the inner side surface of the cover plate (721).

7. The multi-angle grinding precision gantry guide rail grinder according to claim 6, characterized in that, The lower end of the main frame shell (71) is slidingly installed with a stability shaft seat (73), the stability shaft seat (73) comprises a shaft sleeve (731) and a side wing plate (732), the side wing plate (732) is symmetrically installed on both sides of the shaft sleeve (731), and the side wing plate (732) is integrally formed with the shaft sleeve (731), two groups of concave clamping seats (712) for slidingly installing the side wing plate (732) are symmetrically installed on the inner side surface of the main frame shell (71), and the concave clamping seat (712) is fixedly connected with the main frame shell (71).

8. The multi-angle grinding precision gantry guide rail grinder according to claim 7, characterized in that, The polishing assembly (8) comprises a rotating roller part (81), a limiting seat block (82), a polishing rod (83) and a polishing disc (84), the limiting seat block (82) is installed on both sides of the rotating roller part (81), and the limiting seat block (82) is rotatably connected with the rotating roller part (81), the head of the polishing rod (83) is fixedly installed at the center of the lower end surface of the rotating roller part (81), and the polishing rod (83) is rotatably installed in the shaft sleeve (731), and the polishing disc (84) is fixedly installed on the outer end of the polishing rod (83).

9. The multi-angle grinding precision gantry guide rail grinder according to claim 8, characterized in that, The driving assembly two (80) comprises a second motor (801), a driving screw (802), a moving base plate (803) and a limiting clamping plate (804) clamping the rotating roller part (81), the driving screw (802) is rotatably installed on the inner side of the cover plate (721), the second motor (801) is fixedly installed on the inner side of the cover plate (721), and the second motor (801) is used for driving the driving screw (802) to rotate, the moving base plate (803) is slidably installed on the guide sliding rail (723), and the side of the moving base plate (803) is provided with a threaded sleeve (805) matched with the driving screw (802), and the limiting clamping plate (804) is fixedly installed at both ends of the moving base plate (803).

10. The multi-angle grinding precision gantry guide rail grinding machine according to claim 9, characterized in that, The main shaft driving group (9) comprises an angle grinder main shaft motor (91), a transmission rod (92) and a plug-in plate (93), the angle grinder main shaft motor (91) is fixedly installed on the upper end face of the main frame shell (71), one end of the transmission rod (92) is connected to the output end of the angle grinder main shaft motor (91), the plug-in plate (93) is fixedly installed on the other end of the transmission rod (92), and the upper end center of the rotating roller part (81) is provided with a limiting sliding groove (811) for plug-in installation of the transmission rod (92) and the plug-in plate (93).

Citation Information

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