A device and method for grinding the beveled surface of steel formwork.
By designing a steel formwork demolding slope grinding treatment device, the problem of deposits accumulating at the root of the demolding slope is solved by utilizing the coordinated action of the pre-grinding component and the reinforced grinding component. This achieves efficient grinding effect and device protection, thereby improving the quality of steel formwork use.
Patent Information
- Application Number
- CN202511438367.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-10
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2045-10-10
AI Technical Summary
The residue attached to the root of the inclined surface of the steel formwork is prone to accumulate during the grinding process, which can damage the grinding disc and leave grinding residue, affecting the subsequent use effect.
A steel formwork demolding slope grinding device was designed, including a bearing plate, a grinding unit and an adjustment unit. Through the coordinated action of the pre-grinding component, the reinforcing grinding component and the linkage component, continuous grinding of the root of the demolding slope is achieved. Combined with a distance sensor and a damping elastic component, the grinding speed and contact force are adjusted to improve the grinding quality.
It effectively protects the grinding disc, thoroughly removes adhering materials from the root of the demolding slope, improves grinding efficiency and quality, avoids residue, and ensures the reuse effect of steel formwork.
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Figure CN120901800B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of polishing treatment, and particularly relates to a steel formwork demolding slope polishing treatment device and method. BACKGROUND
[0002] As a core component of industrialized construction in bridge engineering, the geometric precision and apparent quality of the prefabricated pier directly relate to the service performance of the structure. When the prefabricated pier is produced and processed, the staff needs to limit the shape contour and geometric size of the pier component through the steel formwork, so that the pier component poured into shape matches the actual use requirements.
[0003] When a groove needs to be formed on the outer wall of the prefabricated pier, the person skilled in the art usually sets a protruding part similar in shape to the groove on the steel formwork, and a demolding slope is also set on the side of the protruding part, so as to facilitate the separation of the steel formwork with the protruding part from the pier component after pouring and shaping.
[0004] However, the existence of the demolding slope directly increases the polishing difficulty of the steel formwork in the recycling process. Especially when the root of the demolding slope (i.e. the part of the demolding slope close to the steel formwork body) is polished, since there is an included angle between the root of the demolding slope and the steel formwork body, the attachments (such as rust, residual concrete and demolding agent, etc.) are easy to gather at the root of the demolding slope. The gathered attachments generally have a large thickness, which not only easily damages the polishing disc during polishing, thereby causing unnecessary economic losses, but also easily causes polishing residues, thereby affecting the subsequent use effect of the steel formwork. SUMMARY
[0005] Therefore, the application aims to provide a steel formwork demolding slope polishing treatment device and method to protect the polishing disc and improve the demolding slope polishing treatment effect.
[0006] To achieve the above-mentioned purpose, the technical scheme of the application is as follows:
[0007] On one hand, the application provides a steel formwork demolding slope polishing treatment device, which comprises a bearing plate, a polishing unit and an adjusting unit; the bearing plate is connected with a walking unit through the adjusting unit, the polishing unit is arranged on the bearing plate, and the adjusting unit is used for adjusting the posture of the bearing plate, so that the bearing plate is parallel to the demolding slope and the polishing unit is in contact with the demolding slope.
[0008] The polishing unit comprises a pre-polishing assembly, a reinforced polishing assembly, a supplementary polishing disc and a linkage assembly; the supplementary polishing disc is rotatably arranged on the bearing plate, the pre-polishing assembly and the reinforced polishing assembly are both located on the side of the supplementary polishing disc close to the root of the demolding slope, the connecting line of the pre-polishing assembly and the reinforced polishing assembly is parallel to the advancing direction of the walking unit, and the pre-polishing assembly and the reinforced polishing assembly are respectively located on the two sides of the supplementary polishing disc.
[0009] The pre-polishing assembly comprises a guide seat and a pre-polishing disc; the guide seat is liftable arranged on the bearing plate, and the pre-polishing disc is rotatably connected with the guide seat; and a distance sensor for detecting the lifting stroke of the guide seat is arranged on the guide seat.
[0010] The reinforced polishing assembly comprises a guide disc and a reinforced polishing disc; the guide disc is liftable arranged on the bearing plate, and the reinforced polishing disc is rotatably connected with the guide disc.
[0011] The linkage assembly comprises a support seat and a linkage lever; the support seat is arranged on the bearing plate, and the support seat is located between the pre-polishing assembly and the reinforced polishing assembly; the middle part of the linkage lever is rotatably connected with the support seat, one end of the linkage lever is hingedly connected with the guide seat, and the other end of the linkage lever is hingedly connected with the guide disc.
[0012] Further, the diameter of the pre-polishing disc is equal to the diameter of the reinforced polishing disc, and a guide arc surface is arranged on the bottom edge of the pre-polishing disc; the diameter of the supplementary polishing disc is greater than the diameter of the reinforced polishing disc, and the shortest distance between the center of the supplementary polishing disc and the center of the pre-polishing disc and the center of the reinforced polishing disc is less than the radius of the supplementary polishing disc.
[0013] Further, a first accommodating hole is arranged on the bearing plate, the guide seat is liftable arranged in the first accommodating hole, and a first assembly hole is arranged on the guide seat; a first transmission sleeve is arranged on the top surface of the pre-polishing disc, and the first transmission sleeve is rotatably arranged in the first assembly hole.
[0014] The pre-polishing assembly further comprises a first mounting plate, the first mounting plate is located above the guide seat, the first mounting plate is detachably connected with the bearing plate through a first guide rod, and a first guide hole for accommodating the first guide rod is arranged on the guide seat; a pre-polishing motor is arranged on the first mounting plate, the output shaft of the pre-polishing motor is inserted into the first transmission sleeve, a first transmission key is arranged on the output shaft of the pre-polishing motor, and a first sliding groove for accommodating the first transmission key is arranged on the inner side wall of the first transmission sleeve; a reset spring is further arranged below the first mounting plate, one end of the reset spring is connected with the first mounting plate, and the other end of the reset spring is connected with the guide seat.
[0015] Further, the guide base comprises an upper limiting ring, a connecting segment and a lower limiting ring connected in sequence from top to bottom, the outer diameter of the connecting segment is equal to the inner diameter of the first accommodating hole, the outer diameter of the upper limiting ring and the lower limiting ring is greater than the inner diameter of the first accommodating hole, and the distance sensor is arranged on the upper limiting ring.
[0016] Further, the guide disc is provided with a second assembly hole, the top surface of the reinforced polishing disc is provided with a second transmission sleeve, the bearing plate is provided with a second accommodating hole for accommodating the second transmission sleeve, and the second transmission sleeve is rotatably arranged inside the second assembly hole.
[0017] The reinforced polishing assembly further comprises a second mounting plate, the second mounting plate is located above the guide disc, the second mounting plate is detachably connected with the bearing plate through a second guide rod, and the guide disc is provided with a second guide hole for accommodating the second guide rod; the second mounting plate is provided with a reinforced polishing motor, the output shaft of the reinforced polishing motor is inserted into the second transmission sleeve, a second transmission key is arranged on the output shaft of the reinforced polishing motor, and a second sliding groove for accommodating the second transmission key is arranged on the inner side wall of the second transmission sleeve.
[0018] Further, the reinforced polishing assembly further comprises a damping elastic component, and the damping elastic component comprises a base, a rubber piston head, a contact rod and a feedback spring; the bottom end of the base is detachably connected with the bearing plate, an accommodating cavity is arranged in the base, and air guide holes communicating with the accommodating cavity are arranged on the side wall and the top surface of the base; the rubber piston head is arranged in the accommodating cavity in an up-down manner, and the side wall of the rubber piston head is in contact with the inner wall of the accommodating cavity; the top end of the contact rod is detachably connected with the guide disc, the bottom end of the contact rod is inserted into the accommodating cavity and connected with the piston head; the feedback spring is arranged in the accommodating cavity, one end of the feedback spring is connected with the bottom surface of the rubber piston head, and the other end of the feedback spring is connected with the bottom inner wall of the accommodating cavity.
[0019] Further, the linkage lever comprises a bearing shaft, a response rod and a trigger rod; the bearing shaft is rotatably arranged on the support seat, the axis of the bearing shaft is parallel to the bearing plate, and the axis of the bearing shaft is perpendicular to the line connecting the pre-polishing assembly and the reinforced polishing assembly; a transmission rod is arranged on the side wall of the bearing shaft, and the end of the transmission rod away from the bearing shaft is hingedly connected with the guide disc; one end of the response rod is hingedly connected with the guide base, and the other end of the response rod is rotatably arranged on the bearing shaft; the trigger rod is located above the response rod, and the trigger rod is parallel to the bearing shaft, the side wall of the trigger rod is connected with the bearing shaft through a connecting rod, and a trigger gap is formed between the trigger rod and the response rod.
[0020] Further, the adjusting unit comprises a first adjusting plate, a second adjusting plate and a third adjusting plate; the first adjusting plate is detachably arranged on the walking unit, the second adjusting plate is arranged on one side of the first adjusting plate and is perpendicular to the first adjusting plate; the third adjusting plate is arranged on the second adjusting plate in a lifting manner and is parallel to the first adjusting plate; two pushing assemblies arranged in a direction perpendicular to the third adjusting plate are arranged on the third adjusting plate, each pushing assembly comprises two electric telescopic rods arranged in a direction parallel to the third adjusting plate, the telescopic direction of each electric telescopic rod is perpendicular to the second adjusting plate, and one end of each electric telescopic rod away from the second adjusting plate is hingedly connected with the bearing plate.
[0021] Further, the first adjusting plate is provided with a connecting seat, a lifting electric cylinder is arranged on the connecting seat, and the telescopic rod end of the lifting electric cylinder is connected with the third adjusting plate; a guide column is arranged on the side wall of the third adjusting plate close to the second adjusting plate, a guide notch for accommodating the guide column is arranged on the second adjusting plate, and a detachable limiting plate is further arranged on the end of the guide column away from the third adjusting plate, and the limiting plate and the third adjusting plate are located on the two sides of the second adjusting plate respectively.
[0022] On the other hand, the application also provides a steel formwork demolding slope polishing treatment method, which is realized by using the steel formwork demolding slope polishing treatment device, and specifically comprises the following steps.
[0023] Step S1, after the walking unit moves to the vicinity of the demolding slope, the advancing direction of the walking unit is adjusted according to the intersection line between the demolding slope and the steel formwork body, so that the advancing direction of the walking unit is parallel to the intersection line between the demolding slope and the steel formwork body;
[0024] Step S2, the posture of the bearing plate is adjusted by the adjusting unit, so that the bearing plate is parallel to the demolding slope, and the bottom surface of the supplementary polishing disc, the bottom surface of the pre-polishing disc and the bottom surface of the reinforced polishing disc in the polishing unit are all in contact with the demolding slope, and at the same time, the edge of the bottom surface of the reinforced polishing disc is in contact with the intersection line between the demolding slope and the steel formwork body;
[0025] Step S3, the polishing unit is started, so that the supplementary polishing disc, the pre-polishing disc and the reinforced polishing disc start to rotate, thereby polishing the demolding slope; wherein the pre-polishing disc and the reinforced polishing disc are used for polishing the root of the demolding slope, and the supplementary polishing disc is used for polishing other parts of the demolding slope;
[0026] Step S4, the lifting stroke of the guide seat is determined by the distance sensor, when the lifting stroke of the guide seat is greater than the preset stroke threshold, the rotating speed of the reinforced polishing disc is increased and the advancing speed of the walking unit is decreased, and the increasing amplitude of the rotating speed of the reinforced polishing disc and the decreasing amplitude of the advancing speed of the walking unit are both proportional to the size of the lifting stroke of the guide seat;
[0027] Step S5, the stroke length of the walking unit in the polishing process is obtained, when the stroke length is greater than the intersection length between the demolding slope and the steel formwork body, the polishing unit is closed and the carrying plate is reset by the adjusting unit.
[0028] Compared with the prior art, the steel formwork demolding slope polishing treatment device and method has the following advantages:
[0029] The steel formwork demolding slope polishing treatment device and method, wherein the polishing unit of the device comprises a pre-polishing assembly, a reinforced polishing assembly, a supplementary polishing disc and a linkage assembly. When polishing the demolding slope, the pre-polishing assembly and the reinforced polishing assembly can continuously polish the root of the demolding slope twice, thereby improving the polishing quality and avoiding the residue of the adhering matter. The supplementary polishing assembly can polish other parts of the demolding slope, thereby improving the polishing range of the device and the polishing efficiency of the demolding slope. When the root of the demolding slope has a thick adhering matter, the guide seat can drive the pre-polishing disc to perform the lifting action, thereby protecting the pre-polishing disc and polishing the top of the adhering matter to reduce the thickness of the adhering matter. Meanwhile, when the guide seat is lifted, the linkage assembly can drive the guide disc to perform the lowering action, and the lowering of the guide disc can improve the contact force between the reinforced polishing disc and the demolding slope, thereby improving the polishing effect of the reinforced polishing disc on the adhering matter, so as to completely remove the adhering matter at the root of the demolding slope. In addition, the steel formwork demolding slope polishing treatment method can correspondingly adjust the rotating speed of the reinforced polishing disc and the advancing speed of the walking unit according to the lifting stroke of the guide seat, thereby further improving the polishing effect on the demolding slope and improving the polishing quality of the demolding slope. BRIEF DESCRIPTION OF DRAWINGS
[0030] The accompanying drawings, which form a part of the present application, are used to provide further understanding of the present application and are incorporated herewith in addition to describing the illustrative embodiments of the present application and its description. In the drawings:
[0031] Figure 1 The structural schematic diagram of the steel formwork demolding slope polishing treatment device is described in the embodiments of the present application;
[0032] Figure 2A structure schematic diagram of the polishing unit in use according to the embodiment of the present application;
[0033] Figure 3 An exploded view of the adjusting unit according to the embodiment of the present application;
[0034] Figure 4 A structure schematic diagram of the polishing unit according to the embodiment of the present application;
[0035] Figure 5 An exploded view of the pre-polishing assembly according to the embodiment of the present application;
[0036] Figure 6 An exploded view of the reinforced polishing assembly according to the embodiment of the present application;
[0037] Figure 7 An exploded view of the bearing plate, linkage assembly and supplementary polishing disc according to the embodiment of the present application;
[0038] Figure 8 A cutaway internal view of the damping elastic component according to the embodiment of the present application;
[0039] Figure 9 A flow chart of the steel formwork demolding slope polishing processing method according to the embodiment of the present application.
[0040] BRIEF DESCRIPTION OF THE DRAWINGS:
[0041] 1 - walking unit; 2 - bearing plate; 21 - first containing hole; 22 - second containing hole; 23 - support seat; 31 - supplementary polishing disc; 32 - supplementary polishing motor; 411 - upper limit ring; 412 - connecting section; 413 - lower limit ring; 42 - first assembly hole; 43 - distance sensor; 44 - pre-polishing disc; 441 - first transmission sleeve; 442 - guide camber; 45 - first mounting plate; 451 - pre-polishing motor; 452 - first transmission key; 46 - first guide rod; 461 - first guide hole; 47 - return spring; 51 - guide disc; 511 - second assembly hole; 52 - reinforced polishing disc; 521 - second transmission sleeve; 53 - second mounting plate; 531 - reinforced polishing motor; 532 - second transmission key; 54 - second guide rod; 541 - second guide hole; 61 - base; 611 - containing cavity; 612 - air guide hole; 62 - rubber piston head; 63 - contact rod; 64 - feedback spring; 71 - bearing shaft; 711 - transmission rod; 72 - response rod; 73 - trigger rod; 731 - connecting rod; 81 - first adjusting plate; 82 - second adjusting plate; 821 - guide cutout; 83 - third adjusting plate; 831 - guide column; 832 - limiting plate; 84 - electric telescopic rod; 85 - connecting seat; 851 - lifting electric cylinder; 91 - steel formwork body; 92 - demolding slope. Detailed Implementation
[0042] It should be noted that, unless otherwise specified, the embodiments and features described in the present invention can be combined with each other.
[0043] In the description of this invention, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this invention. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this invention, unless otherwise stated, "a plurality of" means two or more.
[0044] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art will understand the specific meaning of the above terms in this invention based on the specific circumstances.
[0045] The invention will now be described in detail with reference to the accompanying drawings and embodiments.
[0046] A steel formwork demolding slope grinding device is used to grind the demolding slope on the raised periphery of the steel formwork, thereby reducing the difficulty of grinding the demolding slope. When there is a thick deposit at the root of the demolding slope, this device can not only protect the grinding disc, but also perform two consecutive grinding processes on the thick deposit, thereby improving the grinding quality at the root of the demolding slope and avoiding deposit residue.
[0047] Specifically, the steel formwork demolding slope grinding device in this embodiment includes: a bearing plate 2, a grinding unit, and an adjustment unit. For example... Figure 1 As shown, the support plate 2 is connected to the walking unit 1 via an adjustment unit, and the grinding unit is mounted on the support plate 2. During use, the adjustment unit can adjust the posture of the support plate 2 to allow the device to form as shown... Figure 2The working posture (as shown in Figure 2 The bearing plate 2 will be parallel to the demolding slope 92, and the polishing unit on the bearing plate 2 will be in contact with the demolding slope 92. When the polishing unit is started, the walking unit 1 will travel along the intersection line between the demolding slope 92 and the steel mold plate body 91, thereby polishing the demolding slope 92.
[0048] It should be noted that the walking unit 1 in the embodiment can be a wall-climbing robot or other mature automated mobile operation equipment in the prior art. The specific working principle, component structure, and control method of the walking unit 1 are well known to the public and do not belong to the invention content of the present application, so they will not be described in detail herein.
[0049] In actual application, the demolding slope 92 and the steel mold plate body 91 usually have a certain inclination angle, the inclination angles of different demolding slopes 92 are different, and the overall size specifications of the demolding slopes 92 also differ. Therefore, in order to ensure that the device can adapt to different demolding slopes 92 and ensure that the bearing plate 2 can be flexibly adjusted according to the actual situation of the demolding slope 92, such as Figure 3 As shown, the adjusting unit can include a first adjusting plate 81, a second adjusting plate 82, and a third adjusting plate 83.
[0050] The first adjusting plate 81 is detachably arranged on the walking unit 1 by bolt connection, the second adjusting plate 82 is arranged on one side of the first adjusting plate 81, and the second adjusting plate 82 is perpendicular to the first adjusting plate 81. The third adjusting plate 83 is arranged on the second adjusting plate 82 in a lifting manner, and the third adjusting plate 83 is parallel to the first adjusting plate 81, so as to adjust the height of the bearing plate 2 by the lifting action of the third adjusting plate 83 during use. In addition, the third adjusting plate 83 can be provided with two pushing assemblies arranged in a direction perpendicular to the third adjusting plate 83, each pushing assembly includes two electric telescopic rods 84 arranged in a direction parallel to the third adjusting plate 83, the extension direction of each electric telescopic rod 84 is perpendicular to the second adjusting plate 82, and the end of each electric telescopic rod 84 away from the second adjusting plate 82 is hinged to the bearing plate 2. After the walking unit 1 moves to the vicinity of the demolding slope 92, the height position of the bearing plate 2 can be matched with the demolding slope 92 by lifting the third adjusting plate 83, and then all the electric telescopic rods 84 are driven to extend, so that the bearing plate 2 moves towards the demolding slope 92. When the bearing plate 2 is in contact with the demolding slope 92, since each electric telescopic rod 84 is hinged to the bearing plate 2, the extension of each electric telescopic rod 84 can be adjusted individually, so that the bearing plate 2 is gradually adjusted to a posture parallel to the demolding slope 92, facilitating subsequent polishing work.
[0051] Optionally, to realize the lifting action of the third adjusting plate 83, a connecting seat 85 can be arranged on the first adjusting plate 81, and a lifting electric cylinder 851 is arranged on the connecting seat 85, and the telescopic rod end of the lifting electric cylinder 851 is connected with the third adjusting plate 83. When the lifting electric cylinder 851 drives the telescopic rod to perform the telescopic action, the third adjusting plate 83 will follow the telescopic action of the telescopic rod of the lifting electric cylinder 851 to perform the lifting action. In addition, to facilitate the guidance and constraint of the lifting action of the third adjusting plate 83, a guide column 831 can be arranged on the side wall of the third adjusting plate 83 close to the second adjusting plate 82, a guide cutout 821 for accommodating the guide column 831 can be arranged on the second adjusting plate 82, and a detachable limiting plate 832 is further arranged at the end of the guide column 831 away from the third adjusting plate 83. When assembling, the staff should first insert the guide column 831 into the guide cutout 821, and then install the limiting plate 832 on the guide column 831, so that the limiting plate 832 and the third adjusting plate 83 are respectively located on both sides of the second adjusting plate 82. When the third adjusting plate 83 performs the lifting action, the cooperation of the limiting plate 832 and the third adjusting plate 83 can prevent the guide column 831 from separating from the guide cutout 821, and the cooperation of the guide cutout 821 and the guide column 831 can guide and constrain the lifting action of the third adjusting plate 83, thereby improving the action reliability of the third adjusting plate 83.
[0052] Figure 4 The structure schematic diagram of the polishing unit is shown in the figure. In the embodiment, the polishing unit comprises a pre-polishing assembly, a reinforcing polishing assembly, a supplementary polishing disc 31 and a linkage assembly. The supplementary polishing disc 31 is rotatably arranged on the bearing plate 2. The pre-polishing assembly and the reinforcing polishing assembly are both located on the side of the supplementary polishing disc 31 close to the root of the demolding slope 92. The connecting line of the pre-polishing assembly and the reinforcing polishing assembly is parallel to the advancing direction of the walking unit 1, and the pre-polishing assembly and the reinforcing polishing assembly are respectively located on both sides of the supplementary polishing disc 31. To drive the supplementary polishing disc 31, a supplementary polishing motor 32 should be arranged on the bearing plate 2. The supplementary polishing motor 32 and the supplementary polishing disc 31 should be respectively located on both sides of the bearing plate 2, and the output shaft of the supplementary polishing motor 32 is connected with the supplementary polishing disc 31. When polishing, the pre-polishing assembly and the reinforcing polishing assembly are used to polish the root of the demolding slope 92, and the supplementary polishing disc 31 is used to polish other parts of the demolding slope 92, so that the device has a good polishing range. When there is a large amount of adherent with large thickness on the root of the demolding slope 92, the linkage assembly can realize the cooperative action of the pre-polishing assembly and the reinforcing polishing assembly, so that the pre-polishing assembly and the reinforcing polishing assembly can perform two times of layered polishing on the adherent, and the pre-polishing assembly can be protected to prevent damage.
[0053] Figure 5As shown in the exploded view of the pre-polishing assembly, the pre-polishing assembly comprises a guide base and a pre-polishing disc 44, wherein the guide base is provided with a first assembly hole 42, the pre-polishing disc 44 is provided with a first transmission sleeve 441 on the top surface, and the first transmission sleeve is rotatably arranged inside the first assembly hole 42. In order to realize the assembly of the pre-polishing assembly, the carrier plate 2 should be provided with a first accommodating hole 21, the guide base is arranged inside the first accommodating hole 21 in a liftable manner, and the guide base is provided with a distance sensor 43 for detecting the lifting stroke of the guide base. When the polishing process is performed, the rotation of the pre-polishing disc 44 can grind the root area of the demolding slope 92, so as to make the adhering object fall off. When the thickness of the adhering object is large, since the grinding of the thick adhering object generates a large abutting force on the pre-polishing disc 44, and the guide base has the lifting capability, the pre-polishing disc 44 will move away from the demolding slope 92 through the lifting action of the guide base. In this way, not only can the pre-polishing disc 44 be prevented from being damaged due to continuously bearing excessive grinding stress, but also the top of the adhering object can be polished after the pre-polishing disc 44 is lifted, so as to reduce the overall thickness of the adhering object, and facilitate the subsequent reinforced polishing assembly to completely remove the adhering object.
[0054] Optionally, in order to guide the lifting movement of the guide base, the pre-polishing assembly can further include a first mounting plate 45. During assembly, the first mounting plate 45 should be located above the guide base, and the first mounting plate 45 is detachably connected to the carrier plate 2 through a first guide rod 46, and a first guide hole 461 for accommodating the first guide rod 46 is arranged on the guide base. When the guide base performs the lifting action, the cooperation of the first guide rod 46 and the first guide hole 461 can guide and constrain the lifting action, so as to avoid abnormal tilting of the guide base during lifting. Secondly, in order to ensure that the pre-polishing disc 44 can continuously and reliably obtain a rotating torque when following the guide base to perform the lifting action, a pre-polishing motor 451 should be arranged on the first mounting plate 45, a first transmission key 452 is arranged on the output shaft of the pre-polishing motor 451, and a first sliding groove for accommodating the first transmission key 452 is arranged on the inner side wall of the first transmission sleeve 441. During assembly, the output shaft of the pre-polishing motor 451 is inserted into the inside of the first transmission sleeve 441, and the first transmission key 452 is slidably arranged in the first sliding groove. When the pre-polishing disc 44 follows the guide base to perform the lifting action, the first transmission key 452 will slide in the first sliding groove, and when the pre-polishing motor 451 is started, the rotating torque on the output shaft thereof will be transmitted to the first transmission sleeve 441 through the first transmission key 452 and the first sliding groove, thereby driving the pre-polishing disc 44 to rotate. In addition, in order to facilitate the guide base and the pre-polishing disc 44 to reset after leaving the thicker adherend, a reset spring 47 can also be arranged below the first mounting plate 45, one end of the reset spring 47 should be connected to the first mounting plate 45, and the other end should be connected to the guide base. When the guide base performs the lifting action, the reset spring 47 will be deformed, and after the pre-polishing disc 44 leaves the thicker adherend, the elastic force generated by the deformation of the reset spring 47 will make the guide base return to the position before contacting the thicker adherend, so as to facilitate the polishing of the subsequent adherend.
[0055] As an optional embodiment of the present embodiment, the guide base can include an upper limiting ring 411, a connecting segment 412 and a lower limiting ring 413 connected in sequence from top to bottom, wherein the outer diameter of the connecting segment 412 is equal to the inner diameter of the first accommodating hole 21, and the outer diameters of the upper limiting ring 411 and the lower limiting ring 413 are both greater than the inner diameter of the first accommodating hole 21, so as to limit the lifting stroke of the guide base by means of the upper limiting ring 411 and the lower limiting ring 413, thereby avoiding damage to the pre-polishing motor 451 or the pre-polishing disc 44 caused by the lifting of the guide base. Correspondingly, in order to facilitate the assembly between the guide base and the carrier plate 2, the connecting segment 412 and the lower limiting ring 413 can be detachably connected by means of bolt connection, so as to facilitate the assembly of the connecting segment 412 into the first accommodating hole 21 after the lower limiting ring 413 is removed.
[0056] In addition, the distance sensor 43 can be arranged on the upper limit ring 411 to facilitate detection of the lifting stroke of the guide seat. During operation, the distance sensor 43 continuously detects the distance between the upper limit ring 411 and the bearing plate 2. When the distance between the upper limit ring 411 and the bearing plate 2 increases, the distance increase is the lifting stroke of the guide seat. When the distance between the upper limit ring 411 and the bearing plate 2 decreases, the distance decrease is the lowering stroke of the guide seat.
[0057] It should be noted that the distance sensor 43 in the present embodiment is a mature ranging device in the prior art. The specific working principle, component structure, and control method of the distance sensor 43 are well known to the public and do not belong to the invention content of the present application, so they will not be described in detail herein.
[0058] Figure 6 To strengthen the exploded view of the polishing assembly, as shown, the strengthening polishing assembly includes a guide disc 51 and a strengthening polishing disc 52, wherein the guide disc 51 is arranged on the bearing plate 2 in a lifting manner, and a second assembly hole 511 is arranged on the guide disc 51, a second transmission sleeve 521 is arranged on the top surface of the strengthening polishing disc 52, a second accommodating hole 22 is arranged on the bearing plate 2 to accommodate the second transmission sleeve 521, and the second transmission sleeve 521 is rotatably arranged in the second assembly hole 511. Since the connecting lines of the pre-polishing assembly and the strengthening polishing assembly are parallel to the advancing direction of the walking unit 1, when polishing, the strengthening polishing disc 52 will polish the root of the demolding slope 92 along the advancing track of the pre-polishing disc 44 for the second time to improve the polishing quality of the root of the demolding slope 92. In addition, when the pre-polishing disc 44 moves upward due to the large thickness of the attached objects, the guide disc 51 will also move downward under the action of the linkage assembly and drive the strengthening polishing disc 52 to move towards the demolding slope 92, thereby improving the contact force between the strengthening polishing disc 52 and the root of the demolding slope 92, and further improving the polishing effect of the strengthening polishing disc 52 on the attached objects, so as to completely remove the attached objects from the root of the demolding slope 92.
[0059] Similar to the pre-polishing assembly, in order to guide the lifting movement of the guide disc 51, the reinforcing polishing assembly can also include a second mounting plate 53. In assembly, the second mounting plate 53 is located above the guide disc 51, and the second mounting plate 53 is detachably connected to the bearing plate 2 through a second guide rod 54, and a second guide hole 541 for accommodating the second guide rod 54 is arranged on the guide disc 51. When the guide disc 51 performs the lifting action, the cooperation of the second guide rod 54 and the second guide hole 541 can guide and constrain the lifting action, so as to avoid abnormal tilting of the guide disc 51 during the lifting process. Correspondingly, in order to ensure that the reinforcing polishing disc 52 can continuously and reliably obtain the rotating torque when following the guide disc 51 to perform the lifting action, the second mounting plate 53 is provided with a reinforcing polishing motor 531, a second transmission key 532 is arranged on the output shaft of the reinforcing polishing motor 531, and a second sliding groove for accommodating the second transmission key 532 is arranged on the inner side wall of the second transmission sleeve 521. In assembly, the output shaft of the reinforcing polishing motor 531 should be inserted into the inside of the second transmission sleeve 521, and the second transmission key 532 should be slidably arranged in the second sliding groove. When the reinforcing polishing disc 52 follows the guide disc 51 to perform the lifting action, the second transmission key 532 will slide in the second sliding groove, and when the reinforcing polishing motor 531 is started, the rotating torque on the output shaft will be transmitted to the second transmission sleeve 521 through the second transmission key 532 and the second sliding groove, thereby driving the reinforcing polishing disc 52 to rotate.
[0060] It should be additionally pointed out that, in order to prevent the first transmission sleeve 441 and the second transmission sleeve 521 from axially moving during use, a retaining ring should be arranged on the first transmission sleeve 441 and the second transmission sleeve 521. The retaining ring should be detachably connected to the first transmission sleeve 441 and the second transmission sleeve 521, so as to facilitate the subsequent assembly of the first transmission sleeve 441 and the second transmission sleeve 521 with other components.
[0061] In actual application, due to the inevitable gap between the reinforcing polishing disc 52 and the pre-polishing disc 44, and the size difference of the adhering objects on the demolding slope 92, in order to ensure that the reinforcing polishing disc 52 still retains the contact force enhancement effect generated by the lifting action of the pre-polishing disc 44 when passing through the adhering objects, the reinforcing polishing assembly can also include a damping elastic component.
[0062] As Figure 8As shown, the damping elastic component can include a base 61, a rubber piston head 62, a contact rod 63 and a feedback spring 64. The bottom end of the base 61 is detachably connected with the bearing plate 2 by a bolt, and a containing cavity 611 is arranged inside the base 61. The rubber piston head 62 is arranged inside the containing cavity 611 in a lifting manner, and the side wall of the rubber piston head 62 is in contact with the inner wall of the containing cavity 611. The top end of the contact rod 63 is detachably connected with the guide disc 51 by a bolt, and the bottom end of the contact rod 63 is inserted into the containing cavity 611 and connected with the piston head. The feedback spring 64 is arranged inside the containing cavity 611, and one end of the feedback spring 64 is connected with the bottom surface of the rubber piston head 62, and the other end is connected with the bottom inner wall of the containing cavity 611.
[0063] When the guide disc 51 descends due to the rising of the guide seat, the rubber piston head 62 will descend synchronously inside the containing cavity 611, and the feedback spring 64 will be compressed. Since the side wall of the rubber piston head 62 is in contact with the inner wall of the containing cavity 611, the lifting and descending of the rubber piston head 62 will be delayed due to the frictional resistance, so as to form a time difference between the lifting and descending of the guide disc 51 and the lifting and descending of the guide seat, so as to ensure that the enhanced polishing disc 52 can retain the contact force enhancement effect generated by the lifting and descending of the pre-polishing disc 44 when passing through the adhering object. Correspondingly, the elastic force generated by the deformation of the feedback spring 64 can also reset the guide disc 51, so as to timely remove the contact force enhancement effect of the enhanced polishing disc 52 after completing the polishing treatment of the current adhering object, and prevent the enhanced polishing disc 52 from causing improper damage to the demolding slope 92.
[0064] In addition, in order to balance the pressure difference of the containing cavity 611 during the lifting and descending of the rubber piston head 62, the side wall and the top surface of the base 61 can be provided with a gas guide hole 612 connected with the containing cavity 611, so as to facilitate the smooth movement of the rubber piston head 62.
[0065] As Figure 7As shown, to realize the cooperative action of the guide disc 51 and the guide seat, the linkage assembly in the embodiment includes a support seat 23 and a linkage lever. The support seat 23 is arranged on the bearing plate 2, and the support seat 23 is located between the pre-polishing assembly and the reinforced polishing assembly. The middle part of the linkage lever is rotationally connected with the support seat 23, one end of the linkage lever is hingedly connected with the guide seat, and the other end is hingedly connected with the guide disc 51. When the guide seat performs the ascending or descending action, the rotation of the linkage lever will drive the guide disc 51 to correspondingly perform the descending or ascending movement, so that the actions of the pre-polishing disc 44 and the reinforced polishing disc 52 are associated. Correspondingly, the staff can also adjust the lengths of the linkage levers on both sides of the support seat 23 according to the actual type of the adhering objects (for example, when the adhering objects on the steel formwork have high hardness and density, the length of the linkage lever close to the pre-polishing assembly side is less than the length of the linkage lever close to the reinforced polishing assembly side through the position adjustment of the support seat 23, so that the reinforced polishing disc 52 generates a greater contact force to improve the effect when the pre-polishing disc 44 ascends a smaller amplitude), so that the action association degree of the pre-polishing disc 44 and the reinforced polishing disc 52 matches the actual demand.
[0066] In actual application process, since the pre-polishing disc 44 may vibrate during polishing the adhering objects, in order to avoid the ascending and descending actions of the pre-polishing disc 44 due to slight vibration from affecting the normal work of the reinforced polishing assembly, the linkage lever in the embodiment can include a bearing shaft 71, a response rod 72 and a trigger rod 73.
[0067] Specifically, the bearing shaft 71 is rotationally arranged on the support seat 23, the axis of the bearing shaft 71 is parallel to the bearing plate 2, and the axis of the bearing shaft 71 is perpendicular to the connecting line between the pre-polishing assembly and the reinforced polishing assembly. A transmission rod 711 is arranged on the side wall of the bearing shaft 71, and the end of the transmission rod 711 away from the bearing shaft 71 is hingedly connected with the guide disc 51. One end of the response rod 72 is hingedly connected with the guide seat, and the other end is rotationally arranged on the bearing shaft 71. The trigger rod 73 is located above the response rod 72, and the trigger rod 73 is parallel to the bearing shaft 71. The side wall of the trigger rod 73 is connected with the bearing shaft 71 through a connecting rod 731, and a trigger gap is formed between the trigger rod 73 and the response rod 72.
[0068] Since there is a trigger gap between the trigger lever 73 and the response lever 72, when the guide seat rises due to slight vibration of the pre-polishing disc 44, the response lever 72 will not contact the trigger lever 73, so that the bearing shaft 71 will not rotate, and the guide disc 51 will not descend due to the rising of the guide seat. When the rising of the guide seat is sufficient to make the response lever 72 contact the trigger lever 73 and drive the bearing shaft 71 to rotate, it proves that the pre-polishing disc 44 has contacted the thick adherent, and the rotation of the bearing shaft 71 will be transmitted to the inside of the guide disc 51 through the transmission lever 711, so as to make the guide disc 51 descend and increase the contact force between the reinforced polishing disc 52 and the demolding slope 92.
[0069] In addition, in order to realize the articulation between the linkage lever, the guide disc 51 and the guide seat, and avoid the action dead point of the linkage lever in use, the guide disc 51 and the guide seat can be provided with an articulation shaft on the side wall, and the response lever 72 and the transmission lever 711 are respectively provided with an oblong hole for accommodating the articulation shaft.
[0070] As another optional embodiment of the present embodiment, in order to ensure that the polishing unit has a good polishing processing range, the diameter of the pre-polishing disc 44 should be equal to the diameter of the reinforced polishing disc 52, the diameter of the supplementary polishing disc 31 should be greater than the diameter of the reinforced polishing disc 52, and the shortest distance between the center of the supplementary polishing disc 31 to the center of the pre-polishing disc 44 and the center of the reinforced polishing disc 52 should be less than the radius of the supplementary polishing disc 31. In this way, the polishing ranges of the pre-polishing disc 44, the supplementary polishing disc 31 and the reinforced polishing disc 52 will form an intersection, so as to avoid the dead angle of polishing processing on the demolding slope 92 passed by the polishing unit. In addition, the guide arc surface 442 can also be arranged on the bottom edge of the pre-polishing disc 44, so as to reduce the difficulty of the rising action of the pre-polishing disc 44 through the guide arc surface 442, and further improve the protection effect of the pre-polishing disc 44.
[0071] On the basis of the above, the present embodiment also provides a steel formwork demolding slope polishing processing method, which is realized by using the steel formwork demolding slope polishing processing device.
[0072] Figure 9 The flow chart of the steel formwork demolding slope polishing processing method is shown in the figure, and the steel formwork demolding slope polishing processing method specifically includes the following steps:
[0073] Step S1, after the walking unit 1 moves to the vicinity of the demolding slope 92, the advancing direction of the walking unit 1 is adjusted according to the intersection line between the demolding slope 92 and the steel formwork body 91, so that the advancing direction of the walking unit 1 is parallel to the intersection line between the demolding slope 92 and the steel formwork body 91.
[0074] Generally, the staff will set the trajectory of the walking unit 1 according to the actual situation of the steel template to be processed, so that the walking unit 1 can pass through each demolding slope 92 to be processed in turn. However, due to the difference in direction and position of different demolding slopes 92, when the walking unit 1 moves to a certain demolding slope 92, the direction of the walking unit 1 needs to be adjusted according to the intersection line between the demolding slope 92 and the steel template body 91, so that the direction of the walking unit 1 is parallel to the intersection line between the demolding slope 92 and the steel template body 91, ensuring that the adjustment unit and the polishing unit carried on the walking unit 1 can pass through the entire demolding slope 92 during polishing.
[0075] It should be noted that when identifying the intersection line between the demolding slope 92 and the steel template body 91, existing technologies such as binocular recognition can be used for identification and judgment, and the current direction of the walking unit 1 can be determined by combining the gyroscope and various sensors in the common walking unit 1, so that the direction of the walking unit 1 is parallel to the intersection line between the demolding slope 92 and the steel template body 91.
[0076] Step S2, adjust the attitude of the bearing plate 2 by the adjustment unit, so that the bearing plate 2 is parallel to the demolding slope 92, and the bottom surface of the supplementary polishing disc 31, the bottom surface of the pre-polishing disc 44 and the bottom surface of the reinforced polishing disc 52 in the polishing unit are all in contact with the demolding slope 92, and the edge of the bottom surface of the reinforced polishing disc 52 is in contact with the intersection line between the demolding slope 92 and the steel template body 91.
[0077] When adjusting the attitude, the bearing plate 2 should be brought into a parallel attitude with the demolding slope 92 by the adjustment unit first, and the bottom surface of the supplementary polishing disc 31, the bottom surface of the pre-polishing disc 44 and the bottom surface of the reinforced polishing disc 52 in the polishing unit should all be in contact with the demolding slope 92, and then the edge of the bottom surface of the reinforced polishing disc 52 should be in contact with the intersection line between the demolding slope 92 and the steel template body 91, so as to avoid collision and damage between the polishing discs in the polishing unit and the demolding slope 92.
[0078] Step S3, start the polishing unit to make the supplementary polishing disc 31, the pre-polishing disc 44 and the reinforced polishing disc 52 start rotating, so as to polish the demolding slope 92; wherein the pre-polishing disc 44 and the reinforced polishing disc 52 are used to polish the root of the demolding slope 92, and the supplementary polishing disc 31 is used to polish other parts of the demolding slope 92.
[0079] Step S4, the lifting stroke of the guide seat is determined by the distance sensor 43, when the lifting stroke of the guide seat is greater than the preset stroke threshold, the rotation speed of the reinforced polishing disc 52 is increased and the advancing speed of the walking unit 1 is reduced, and the increase amplitude of the rotation speed of the reinforced polishing disc 52 and the reduction amplitude of the advancing speed of the walking unit 1 are both proportional to the size of the lifting stroke of the guide seat.
[0080] When the lifting stroke of the guide seat is greater than the preset stroke threshold, it proves that the thickness of the current attachment is too large, so as to ensure that the current attachment obtains good polishing processing effect, the embodiment will improve the grinding capacity of the reinforced polishing disc 52 by increasing the rotation speed of the reinforced polishing disc 52, and prolong the grinding time of the reinforced polishing disc 52 by reducing the advancing speed of the walking unit 1, so as to completely remove the attachment.
[0081] Step S5, the stroke length of the walking unit 1 in the polishing process is obtained, when the stroke length is greater than the intersection length between the demolding slope 92 and the steel mold plate body 91, the polishing unit is closed and the carrier plate 2 is reset by the adjusting unit.
[0082] When the stroke length of the walking unit 1 in the polishing process is greater than the intersection length between the demolding slope 92 and the steel mold plate body 91, it proves that the current demolding slope 92 has completed polishing, at this time the polishing unit can be closed and the carrier plate 2 is reset by the adjusting unit, so as to avoid the influence of the running vibration of the motor in the polishing unit on the subsequent advancing stability of the walking unit 1, and prevent the carrier plate 2 and the polishing unit from colliding with other obstacles in the subsequent advancing process of the walking unit 1.
[0083] The effects of the above scheme are described as follows:
[0084] The embodiment provides a steel mold plate demolding slope polishing processing device and method, wherein the device can continuously polish the root of the demolding slope twice, thereby improving polishing quality. When the root of the demolding slope has relatively thick attachments, the pre-polishing disc can perform a lifting action, thereby protecting the pre-polishing disc and reducing the thickness of the attachments through the pre-polishing disc, and the reinforced polishing disc can be lowered under the action of the linkage assembly, thereby improving the contact force between the reinforced polishing disc and the demolding slope, and further improving the attachment polishing effect. In addition, in the method provided by the embodiment, the rotation speed of the reinforced polishing disc and the advancing speed of the walking unit can be correspondingly adjusted according to the lifting stroke of the guide seat, thereby further improving the polishing processing effect on the demolding slope.
[0085] The above only describes the preferred embodiments of the present application, and is not used to limit the present application, any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A steel form stripping chamfer grinding apparatus, characterized by, The application relates to a polishing device for a mold stripping slope, which comprises a bearing plate (2), a polishing unit and an adjusting unit; the bearing plate (2) is connected with a walking unit (1) through the adjusting unit, the polishing unit is arranged on the bearing plate (2), and the adjusting unit is used for adjusting the posture of the bearing plate (2) so that the bearing plate (2) is parallel to a mold stripping slope (92) and the polishing unit is in contact with the mold stripping slope (92). The polishing unit comprises a pre-polishing assembly, a reinforced polishing assembly, a supplementary polishing disc (31) and a linkage assembly; the supplementary polishing disc (31) is rotatably arranged on the bearing plate (2), the pre-polishing assembly and the reinforced polishing assembly are located on one side of the supplementary polishing disc (31) close to the root of the mold stripping slope (92), the connecting line of the pre-polishing assembly and the reinforced polishing assembly is parallel to the advancing direction of the walking unit (1), and the pre-polishing assembly and the reinforced polishing assembly are respectively located on the two sides of the supplementary polishing disc (31). The pre-polishing assembly comprises a guide seat and a pre-polishing disc (44); the guide seat is liftable arranged on the bearing plate (2), the pre-polishing disc (44) is rotatably connected with the guide seat, and a distance sensor (43) is arranged on the guide seat. The reinforced polishing assembly comprises a guide disc (51) and a reinforced polishing disc (52); the guide disc (51) is liftable arranged on the bearing plate (2), and the reinforced polishing disc (52) is rotatably connected with the guide disc (51). The linkage assembly comprises a supporting seat (23) and a linkage lever; the supporting seat (23) is arranged on the bearing plate (2), and the supporting seat (23) is located between the pre-polishing assembly and the reinforced polishing assembly; the middle part of the linkage lever is rotatably connected with the supporting seat (23), one end of the linkage lever is hingedly connected with the guide seat, and the other end is hingedly connected with the guide disc (51); the linkage lever comprises a bearing shaft (71), a response rod (72) and a trigger rod (73); the bearing shaft (71) is rotatably arranged on the supporting seat (23), the axis line of the bearing shaft (71) is parallel to the bearing plate (2), and the axis line of the bearing shaft (71) is perpendicular to the connecting line between the pre-polishing assembly and the reinforced polishing assembly; a transmission rod (711) is arranged on the side wall of the bearing shaft (71), and the end of the transmission rod (711) away from the bearing shaft (71) is hingedly connected with the guide disc (51); one end of the response rod (72) is hingedly connected with the guide seat, and the other end is rotatably arranged on the bearing shaft (71); the trigger rod (73) is located above the response rod (72), the trigger rod (73) is parallel to the bearing shaft (71), the side wall of the trigger rod (73) is connected with the bearing shaft (71) through a connecting rod (731), and a trigger gap is formed between the trigger rod (73) and the response rod (72). The diameter of the pre-polishing disc (44) is equal to that of the reinforced polishing disc (52), a guide arc surface (442) is arranged on the bottom edge of the pre-polishing disc (44); the diameter of the supplementary polishing disc (31) is greater than that of the reinforced polishing disc (52), and the shortest distance between the center of the supplementary polishing disc (31) and the connecting line between the center of the pre-polishing disc (44) and the center of the reinforced polishing disc (52) is smaller than the radius of the supplementary polishing disc (31).
2. A steel form stripping slope grinding apparatus as defined in claim 1 wherein: 3. A steel form stripping slope grinding apparatus as defined in claim 1 wherein: The bearing plate (2) is provided with a first accommodating hole (21), a guide seat is arranged inside the first accommodating hole (21) in a lifting manner, and a first assembly hole (42) is arranged on the guide seat; a first transmission sleeve (441) is arranged on the top surface of the pre-polishing disc (44), and the first transmission sleeve (441) is rotatably arranged inside the first assembly hole (42); The pre-polishing assembly further comprises a first mounting plate (45), the first mounting plate (45) is located above the guide seat, the first mounting plate (45) is detachably connected with the bearing plate (2) through a first guide rod (46), and a first guide hole (461) for accommodating the first guide rod (46) is arranged on the guide seat; a pre-polishing motor (451) is arranged on the first mounting plate (45), an output shaft of the pre-polishing motor (451) is inserted into the first transmission sleeve (441), a first transmission key (452) is arranged on the output shaft of the pre-polishing motor (451), and a first sliding groove for accommodating the first transmission key (452) is arranged on the inner side wall of the first transmission sleeve (441); a return spring (47) is further arranged below the first mounting plate (45), one end of the return spring (47) is connected with the first mounting plate (45), and the other end is connected with the guide seat.
4. A device for grinding a release slope of a steel formwork according to claim 3, characterized in that: The guide seat comprises an upper limiting ring (411), a connecting section (412) and a lower limiting ring (413) connected in sequence from top to bottom, the outer diameter of the connecting section (412) is equal to the inner diameter of the first accommodating hole (21), the outer diameters of the upper limiting ring (411) and the lower limiting ring (413) are both greater than the inner diameter of the first accommodating hole (21), and the distance sensor (43) is arranged on the upper limiting ring (411).
5. A steel form stripping slope grinding apparatus as defined in claim 1 wherein: The guide disc (51) is provided with a second assembly hole (511), the top surface of the reinforced polishing disc (52) is provided with a second transmission sleeve (521), a second accommodating hole (22) for accommodating the second transmission sleeve (521) is arranged on the bearing plate (2), and the second transmission sleeve (521) is rotatably arranged inside the second assembly hole (511); The reinforced polishing assembly further comprises a second mounting plate (53), the second mounting plate (53) is located above the guide disc (51), the second mounting plate (53) is detachably connected with the bearing plate (2) through a second guide rod (54), and a second guide hole (541) for accommodating the second guide rod (54) is arranged on the guide disc (51); a reinforced polishing motor (531) is arranged on the second mounting plate (53), an output shaft of the reinforced polishing motor (531) is inserted into the second transmission sleeve (521), a second transmission key (532) is arranged on the output shaft of the reinforced polishing motor (531), and a second sliding groove for accommodating the second transmission key (532) is arranged on the inner side wall of the second transmission sleeve (521).
6. A steel form stripping slope grinding apparatus as defined in claim 1 wherein: The reinforced polishing assembly further comprises a damping elastic component, and the damping elastic component comprises a base (61), a rubber piston head (62), a contact rod (63) and a feedback spring (64); the bottom end of the base (61) is detachably connected with the bearing plate (2), a containing cavity (611) is arranged in the base (61), and air guide holes (612) in communication with the containing cavity (611) are arranged on the side wall and the top surface of the base (61); the rubber piston head (62) is arranged in the containing cavity (611) in a liftable manner, and the side wall of the rubber piston head (62) is in contact with the inner wall of the containing cavity (611); the top end of the contact rod (63) is detachably connected with the guide disc (51), the bottom end of the contact rod (63) is inserted into the containing cavity (611) and connected with the piston head; the feedback spring (64) is arranged in the containing cavity (611), one end of the feedback spring (64) is connected with the bottom surface of the rubber piston head (62), and the other end of the feedback spring (64) is connected with the bottom inner wall of the containing cavity (611).
7. A steel form stripping slope grinding apparatus as defined in claim 1 wherein: The adjusting unit comprises a first adjusting plate (81), a second adjusting plate (82) and a third adjusting plate (83); the first adjusting plate (81) is detachably arranged on the walking unit (1), the second adjusting plate (82) is arranged on one side of the first adjusting plate (81), and the second adjusting plate (82) is perpendicular to the first adjusting plate (81); the third adjusting plate (83) is arranged on the second adjusting plate (82) in a liftable manner, and the third adjusting plate (83) is parallel to the first adjusting plate (81); two pushing assemblies arranged in a direction perpendicular to the third adjusting plate (83) are arranged on the third adjusting plate (83), each pushing assembly comprises two electric telescopic rods (84) arranged in a direction parallel to the third adjusting plate (83), the telescopic direction of each electric telescopic rod (84) is perpendicular to the second adjusting plate (82), and one end of each electric telescopic rod (84) away from the second adjusting plate (82) is hingedly connected with the bearing plate (2).
8. A steel form stripping slope grinding apparatus as defined in claim 7 wherein: A connecting seat (85) is arranged on the first adjusting plate (81), a lifting electric cylinder (851) is arranged on the connecting seat (85), and the telescopic rod end of the lifting electric cylinder (851) is connected with the third adjusting plate (83); a guide column (831) is arranged on the side wall of the third adjusting plate (83) close to the second adjusting plate (82), a guide notch (821) for accommodating the guide column (831) is arranged on the second adjusting plate (82), and a detachable limiting plate (832) is further arranged on one end of the guide column (831) away from the third adjusting plate (83), and the limiting plate (832) and the third adjusting plate (83) are respectively located on the two sides of the second adjusting plate (82).
9. A method of polishing a steel form stripping slope, characterized by: The steel formwork demolding slope polishing treatment device is realized by adopting any one of the steel formwork demolding slope polishing treatment devices in claims 1-8, and comprises the following steps: Step S1, after the walking unit (1) moves to the vicinity of the demolding slope (92), the direction of the walking unit (1) is adjusted according to the intersection line between the demolding slope (92) and the steel formwork body (91), so that the direction of the walking unit (1) is parallel to the intersection line between the demolding slope (92) and the steel formwork body (91); Step S2, the attitude of the bearing plate (2) is adjusted by the adjusting unit, so that the bearing plate (2) is parallel to the demolding slope (92), and the bottom surface of the supplementary grinding disc (31), the bottom surface of the pre-grinding disc (44) and the bottom surface of the reinforced grinding disc (52) in the grinding unit are in contact with the demolding slope (92), and the edge of the bottom surface of the reinforced grinding disc (52) is in contact with the intersection line between the demolding slope (92) and the steel formwork body (91); Step S3, start the grinding unit, so that the supplementary grinding disc (31), the pre-grinding disc (44) and the reinforced grinding disc (52) start to rotate, thereby grinding the demolding slope (92); wherein the pre-grinding disc (44) and the reinforced grinding disc (52) are used for grinding the root of the demolding slope (92), and the supplementary grinding disc (31) is used for grinding other parts of the demolding slope (92); Step S4, determine the lifting stroke of the guide seat by the distance sensor (43), when the lifting stroke of the guide seat is greater than the preset stroke threshold, the rotation speed of the reinforced grinding disc (52) is increased and the walking speed of the walking unit (1) is reduced, and the increase amplitude of the rotation speed of the reinforced grinding disc (52) and the decrease amplitude of the walking speed of the walking unit (1) are proportional to the size of the lifting stroke of the guide seat; Step S5, obtain the stroke length of the walking unit (1) during the grinding process, when the stroke length is greater than the intersection length between the demolding slope (92) and the steel formwork body (91), the grinding unit is closed and the bearing plate (2) is reset by the adjusting unit.
Citation Information
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