Punching device and punching machine
By designing an automated punching device, the problem of time-consuming and labor-intensive die replacement in existing punching machines has been solved, realizing automated die replacement and improving production efficiency and safety.
Patent Information
- Application Number
- CN202511438055.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-10
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2045-10-10
AI Technical Summary
The existing punch press requires personnel to retrieve the mold from the mold warehouse every time the part number is changed during the production process, which wastes manpower and resources and takes a long time.
A punching device is designed, including a frame, a die holder, a die assembly, a locking component, a conveying component, and a stamping component. By automatically adjusting the position of the receiving cavity and moving the die assembly, the die assembly can be automatically replaced without manual disassembly and assembly.
It enables automated mold replacement, reduces manpower and material resources, improves production efficiency, and enhances the safety and precision of automated punch presses.
Smart Images

Figure CN120902060A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of punching mechanism, in particular to a punching device and a punch. BACKGROUND
[0002] Flexible Printed Circuit (FPC) as the core component of modern electronic equipment has penetrated into the frontier fields such as consumer electronics, automotive electronics, medical devices and smart wear. This industry has typical customization production characteristics. With the iteration of terminal products towards miniaturization and flexibility, FPC products show significant trends of complex geometric structure, integrated functional module and diversified form requirements. In the precision manufacturing link, as a key forming equipment, numerical control punch needs to frequently switch corresponding dies for different products to complete profile cutting, functional hole processing and special-shaped structure forming. According to statistics, the industry leader needs to handle more than 100 die specifications daily, and the average die changing frequency of a single device is 12-15 times per day, which puts high requirements on the agile response capability of the production system.
[0003] The existing punch needs personnel to go to the die warehouse to replace the die every time the material number is changed in the production process, which wastes manpower and resources. SUMMARY
[0004] In order to solve the above problems, the purpose of the present application is to provide a punching device and a punch to solve the technical problems of the prior art that the existing punch needs personnel to go to the die warehouse to replace the die every time the material number is changed in the production process, which wastes manpower and resources.
[0005] The embodiments of the present application adopt the following technical solutions: In a first aspect, the embodiments of the present application provide a punching device, which comprises: a rack; a die rack having a plurality of accommodation cavities, each accommodation cavity being movable relative to the die rack; a plurality of die sets, each die set being arranged in a corresponding accommodation cavity, the die set comprising an upper die and a lower die, the upper die being arranged on the lower die; a first locking member arranged on the rack and used for locking or unlocking the lower die; a conveying component arranged on the die rack and used for conveying the die set to move between the die rack and the first locking member; a punching component arranged on the rack and having an output end, the output end being movable up and down relative to the rack; and a second locking member arranged on the output end and movable up and down with the output end, the second locking member being used for locking or unlocking the upper die; Wherein, when the first locking member locks the lower die and the second locking member locks the upper die, the stamping component driving output end moves downward to make the upper die and the lower die close to punch.
[0006] In some embodiments of the present application, the conveying component comprises: The first conveying member is horizontally movably arranged on the die rack and extends towards the rack direction, and is used to drive the die set to move to a specified position or move from the specified position to the accommodating cavity. The second conveying member is vertically movably arranged on the die rack and has an extended state and a retracted state. When the second conveying member is in the extended state, the die set can be pushed to move from the specified position to the first locking member. When the second conveying member is in the retracted state, the die set can be grabbed to move from the first locking member to the specified position.
[0007] In some embodiments of the present application, the first conveying member comprises: The first guide rail is horizontally movably arranged on the die rack and extends towards the rack direction. The second guide rail is horizontally movably arranged on the die rack and extends towards the rack direction. The first guide rail and the second guide rail are parallel and oppositely arranged. A plurality of first rollers are arranged on the first guide rail in the rack direction. The first rollers are rotatable relative to the first guide rail. A plurality of second rollers are arranged on the second guide rail in the rack direction. The second rollers are rotatable relative to the second guide rail. The first drive is installed on the first guide rail and connected with each first roller, and is used to drive each first roller to rotate. The second drive is installed on the second guide rail and connected with each second roller, and is used to drive each first roller to rotate.
[0008] In some embodiments of the present application, the second conveying member comprises: The third drive is arranged on the die rack and is retractable relative to the die rack. The electromagnet is connected with the third drive. When the electromagnet is powered on, it can attract the die set. When the electromagnet is powered off, it can release the die set. The controller is electrically connected with the electromagnet and is used to control the electromagnet to be powered on or powered off. When the third drive is extended, the electromagnet can push the die set to move from the specified position to the first locking member. When the third drive is retracted and the electromagnet is powered on to attract the die set, the electromagnet can grab the die set to move from the first locking member to the specified position.
[0009] In some embodiments of the present application, the mold rack comprises: a main body; a support frame arranged on the main body and movable up and down relative to the main body, a third driver arranged on the support frame, the support frame being provided with a plurality of groups of support portions, each group of support portions being arranged on the support frame in a spaced manner along the height direction, and each group of support portions being oppositely arranged so as to form a containing cavity between two adjacent groups of support portions; wherein the first guide rail has flush first and second rail segments, the second guide rail has flush third and fourth rail segments, the first and third rail segments are located on the main body and oppositely arranged, the second and fourth rail segments are located on the main body and on both sides of the support frame, the second and fourth rail segments are movable forward and backward relative to the support frame, the first roller is located on the first and second rail segments, and the second roller is located on the third and fourth rail segments; the main body has a first through-type emptying groove and a second through-type emptying groove, the second rail segment is movable forward and backward relative to the main body through the first emptying groove, and the fourth rail segment is movable forward and backward relative to the main body through the second emptying groove; the first driver comprises a first driving unit and a second driving unit, the first driving unit is mounted on the first rail segment, the first driving unit is connected with the first roller on the first rail segment, the second driving unit is mounted on the second rail segment, and the second driving unit is connected with the first roller on the second rail segment; the second driver comprises a third driving unit and a fourth driving unit, the third driving unit is mounted on the third rail segment, the third driving unit is connected with the second roller on the second rail, the fourth driving unit is movably mounted on the main body relative to the main body, and the fourth driving unit is connected with the second roller on the fourth rail segment; a fifth driving unit arranged on the main body and connected with the second rail segment for driving the second rail segment to move forward and backward relative to the support frame; a sixth driving unit arranged on the main body and connected with the fourth rail segment for driving the fourth rail segment to move forward and backward relative to the support frame; a fourth driver arranged on the main body and connected with the support frame for driving the support frame to move up and down.
[0010] In some embodiments of the present application, the fourth driver comprises: a first motor arranged on the main body; a transmission member connected with the output shaft of the first motor; a screw rod rotatably arranged on the main body relative to the main body and connected with the transmission member; a connecting block connected with the support frame, the connecting block having a threaded hole, the threaded hole and the screw rod being mutually adapted so that the support frame is driven to move up and down through the threaded hole on the connecting block when the screw rod rotates.
[0011] In some embodiments of the present application, the first locking member comprises: A first support is arranged on the rack and is provided with a first limiting portion, and the first limiting portion and the first support form a first accommodating groove, and the height of the first accommodating groove is greater than the height of the lower die; A second support is arranged on the rack and is provided with a second limiting portion, and the second limiting portion and the second support form a second accommodating groove, and the height of the second accommodating groove is greater than the height of the lower die, and the second support and the first support are arranged in parallel along the horizontal direction; A first limiting member is arranged on the rack and is located between the first support and the second support, and the first limiting member, the first support and the second support form a limiting space, and the limiting space has a specified opening facing the conveying component; A first driving member is arranged on the rack and has a movable limiting end, and the lower surface of the lower die has a lower die limiting groove, and the limiting end and the lower die limiting groove are matched with each other, and when the lower die moves into the limiting space, the limiting end is inserted into the lower die limiting groove and pushes the lower die to move upward, so that the upper surface of the lower die abuts against the first limiting portion and the second limiting portion.
[0012] In some embodiments of the present application, further comprising: A first collector is electrically connected to the controller and is used to collect information of a workpiece to be punched and cut; A plurality of second collectors are electrically connected to the controller and are arranged on the die rack, and each second collector is located at the side of a corresponding accommodating cavity, and each second collector is used to collect information of a die set in the corresponding accommodating cavity; The controller is electrically connected to the punching component, the second locking member, the first motor, the first driver, the second driver and the first driving member; The controller is further used to: Obtain the information of the die set in each accommodating cavity and the current information of the die set on the rack through the second collectors; When the first collector collects the information of the workpiece to be punched and cut, determine the required die set; Search the required die set according to the information of the die set in each accommodating cavity and the current information of the die set on the rack, and determine the accommodating cavity where the required die set is located; Control the first motor to drive the accommodating cavity where the required die set is located to move to the specified area; Control the output end of the punching component to drive the second locking member to move downward to the specified height; Drive the required die set to move to the specified position through the first driver and the second driver; Control the third driver to drive the required die set from the specified position to the first locking member, and control the first driving member to drive the limiting end to be inserted into the lower die limiting groove to limit the lower die, and control the second locking member to lock the upper die; The output end of the punching component drives the second locking member and the upper die on the second locking member to move upward to the position.
[0013] In some embodiments of the present application, further comprising: The first brush is arranged on the rack and is perpendicular to the conveying direction of the conveying component and is above the conveying component, and when the mold group is conveyed by the conveying component, the upper die contacts the first brush to clean the sundries on the upper die. The second brush is arranged on the rack and extends in the height direction and is on the first side of the conveying component, and when the mold group is conveyed by the conveying component, the side of the first side of the mold group contacts the second brush to clean the sundries on the side of the first side of the mold group. The third brush is arranged on the rack and extends in the height direction and is on the second side of the conveying component, and when the mold group is conveyed by the conveying component, the side of the second side of the mold group contacts the third brush to clean the sundries on the side of the second side of the mold group. The dust collector is arranged on the rack and has a dust suction port, the dust suction port is arranged on the rack and is in the conveying direction of the conveying component, and the dust suction port is below the mold group conveyed on the conveying component, and the dust collector sucks the mold group conveyed on the conveying component through the dust suction port.
[0014] In a second aspect, embodiments of the present application provide a punch press comprising: The punching device of the above-mentioned embodiments.
[0015] Compared with the prior art, the beneficial effects of the embodiments of the present application are that: In the technical scheme of the present embodiment, the punching device comprises a rack, a mold rack, a plurality of mold groups, a first locking member, a conveying component, a punching component, and a second locking member. By adjusting the position of the accommodating cavity, the output end of the punching component drives the second locking member to move downward, and the required mold group can be moved to a position that can be conveyed by the conveying component. The conveying component moves the required mold group from the mold rack to the first locking member, the first locking member locks the lower die in the required mold group, the upper die is locked by the second locking member, the output end of the punching component is driven to move upward, and the upper die is moved upward to the position. When the workpiece to be punched enters the lower die, the output end of the punching component drives the upper die to move downward, so that the upper die and the lower die are combined to punch the workpiece to be punched. The punching device of the present embodiment can automatically replace the mold group according to different workpieces in real time, without manual disassembly and assembly of the mold, which is convenient and fast, saves manpower and material resources, has high precision and high safety, and effectively improves the efficiency of the automatic punch press. The technical problem of the prior art that the existing punch press needs personnel to go to the mold warehouse to replace the mold every time the material number is changed in the production process is effectively solved. Attached Figure Description
[0016] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of this application. For those skilled in the art, other drawings can be obtained based on the provided drawings without creative effort.
[0017] Figure 1 This is a schematic diagram of the structure of a punching device provided by the present invention.
[0018] Figure 2 This is a schematic diagram of the punching device provided by the present invention from the left side view.
[0019] Figure 3 This is a schematic diagram of the punching device provided by the present invention from the right side view.
[0020] Figure 4 This is an axial side view structural diagram of the mold frame portion of a punching device provided by the present invention.
[0021] Figure 5 This is a schematic diagram of the mold frame portion of a punching device provided by the present invention from a front and side view.
[0022] in: 100. Frame; 200. Mold frame; 210. Main body; 220. Support frame; 230. Fifth drive unit; 240. Sixth drive unit; 250. Fourth driver; 251. First motor; 252. Transmission component; 253. Lead screw; 254. Connecting block; 300. Mold assembly; 310. Upper mold; 320. Lower mold; 400. First locking component; 410. First bracket; 420. Second bracket; 430. 440. Limiting component; 500. First driving component; 511. Conveying component; 521. First track section; 522. Third track section; 523. Fourth track section; 530. First roller; 540. Second roller; 551. First driving unit; 552. Second driving unit; 561. Third driving unit; 562. Fourth driving unit; 570. Third driver; 580. Electromagnet; 600. Stamping component; 700. Second locking component. Detailed Implementation
[0023] With reference to the accompanying drawings, the technical solutions in the embodiments of the present application will be described clearly and completely. Obviously, the described embodiments are only a part of the embodiments of the present application, but not all the embodiments of the present application. Based on the embodiments in the present application, all the other embodiments obtained by a person of ordinary skill in the art without creative effort belong to the scope of the present application.
[0024] In the description of the embodiments of the present application, it should be noted that the orientation or positional relationship indicated by the terms “center”, “upper”, “lower”, “left”, “right”, “vertical”, “horizontal”, “inner”, “outer” and the like is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the embodiments of the present application and simplifying the description, and does not indicate or imply that the indicated components or elements must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the embodiments of the present application. In addition, the terms “first”, “second”, “third” are only for the purpose of description, and cannot be understood as indicating or implying relative importance.
[0025] In the description of the embodiments of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms “mounting”, “connection”, “connection” should be understood broadly, for example, it can be fixed connection, or replaceable connection, or integral connection, it can be mechanical connection, or electrical connection, it can be direct connection, or indirect connection through intermediate medium, it can be the communication inside two elements. For a person of ordinary skill in the art, the specific meaning of the above terms in the embodiments of the present application can be understood according to the specific circumstances.
[0026] In the related art, the punch of FPC industry has the following problems: 1. The existing punch needs personnel to go to the die warehouse to replace the die every time the material number is changed in the production process, which wastes manpower and resources; 2. It takes more than 60 minutes to change the die from confirming the material number to taking the die from the die warehouse to installing the die; 3. The installation of the die is complex and tedious; At present, the diversity of products in the FPC industry is relatively high, and different products often need to be produced in the automatic production process, and the manual replacement of the die obviously causes certain degree of trouble to the automatic production, so the automatic die changing technical scheme has great significance for solving the integrated assembly line production.
[0027] The specific embodiments of the present application will be further described in detail below in combination with the drawings and embodiments. The following embodiments are used to illustrate the present application, but not to limit the scope of the present application.
[0028] As Figures 1-5As shown in the first aspect, the embodiments of the present application provide a punching device, the punching device comprising: a rack 100; a die holder 200 having a plurality of accommodation cavities, each of which is movable relative to the die holder 200; a plurality of die sets 300, each of which is arranged in a corresponding accommodation cavity, the die set 300 comprising an upper die 310 and a lower die 320, the upper die 310 being arranged on the lower die 320; a first locking member 400 arranged on the rack 100 and used for locking or unlocking the lower die 320; a conveying component 500 arranged on the die holder 200 and used for conveying the die set 300 to move between the die holder 200 and the first locking member 400; a punching component 600 arranged on the rack 100 and having an output end, the output end being movable up and down relative to the rack 100; and a second locking member 700 arranged on the output end and movable up and down with the output end, the second locking member 700 being used for locking or unlocking the upper die 310; wherein, in the case that the first locking member 400 locks the lower die 320 and the second locking member 700 locks the upper die 310, the punching component 600 drives the output end to move downwardly so as to make the upper die 310 and the lower die 320 close to punch.
[0029] In the technical scheme of the embodiments, the punching device comprises the rack 100, the die holder 200, the plurality of die sets 300, the first locking member 400, the conveying component 500, the punching component 600 and the second locking member 700, by adjusting the position of the accommodation cavities, the punching component 600 drives the output end to move downwardly with the second locking member 700, the required die set 300 can be moved to a position where the conveying component 500 can convey, the conveying component 500 moves the required die set 300 from the die holder 200 to the first locking member 400, the first locking member 400 locks the lower die 320 in the required die set 300, the upper die 310 is locked by the second locking member 700, the output end is driven upwardly by the punching component 600 to move the upper die 310 upwardly to the position. When the workpiece to be punched enters the lower die 320, the output end is driven downwardly by the punching component 600 to move the upper die 310 downwardly, so that the upper die 310 and the lower die 320 are closed to punch the workpiece to be punched. By the punching device of the embodiments, the die set 300 can be automatically replaced in real time according to different workpieces, without manual disassembly and assembly of the die, which is convenient and fast, reduces the manpower and material resources, has high precision and high safety, and effectively improves the efficiency of the automatic punching machine. The technical problem that the existing punching machine needs personnel to go to the die warehouse to take the die for replacement every time the material number is changed in the production process, which wastes manpower and material resources, is effectively solved.
[0030] In the embodiment of the present application, when a set of die sets 300 has been locked on the first locking member 400 and the second locking member 700 of the rack 100, the upper die 310 and the lower die 320 can be closed by controlling the stamping component 600 to move downward, and the upper die 310 can be separated from the second locking member 700 by unlocking the second locking member 700, so as to stay on the lower die 320, forming a die set 300 combined by the upper die 310 and the lower die 320, and the die set 300 can be transported into the accommodating cavity of the die rack 200 by the conveying component 500.
[0031] In the embodiment of the present application, the die rack 200 and the rack 100 can be connected to each other, or they can be the same rack body and be divided into different positions and functions.
[0032] The accommodating cavities on the die rack 200 can be formed by two adjacent support blocks in a plurality of support blocks, and the support blocks can be controlled to move synchronously by driving members. The accommodating cavities can be arranged in a transverse direction or in a height direction, and the driving members can be cylinders, oil cylinders, electric cylinders, or a combination of motor lead screws 253, etc. In order to ensure that the support blocks move synchronously to realize synchronous movement of the accommodating cavities, the extension or moving rods of the driving members are connected to the support blocks at different positions, so that when the driving members drive to move forward and backward in the transverse direction or move up and down in the height direction, the accommodating cavities can keep consistent and unchanged space range and move synchronously. The die sets 300 in the accommodating cavities are not affected, so that the die sets 300 can move synchronously.
[0033] The conveying component 500 is installed on the die rack 200 and extends towards the rack 100. In order to facilitate the conveying component 500 to convey the die sets 300, and also to save the occupied space of the stamping equipment, the accommodating cavities on the die rack 200 are configured to move up and down in the height direction, and a conveying station is formed on the die rack 200 at the position of the conveying component 500. The conveying station and the position of the first locking member 400 are aligned with each other, that is, when the die set 300 to be replaced is lowered from the die rack 200 to the conveying station, the die set 300 can be conveyed to the first locking member 400 of the rack 100 by the conveying component 500. Similarly, when the conveying station moves up and down in the corresponding accommodating cavity, the die set 300 unlocked from the first locking member 400 can be grabbed back into the corresponding accommodating cavity by the conveying component 500, so that the used die set 300 can be recycled for next use.
[0034] In some embodiments, the conveying component 500 can include a driver and a gripper, the driver being connected to the gripper, the gripper can be an electromagnet 580 or other mechanical hand, etc., which can be controlled to grab the mold set 300. The driver can be an electric cylinder, a pneumatic cylinder or a hydraulic cylinder, etc., which can drive the gripper to extend and retract, so as to avoid the accommodation cavity to drive the mold set 300 or the accommodation cavity to move, and the conveying component 500 can be located outside the mold set 300 to avoid the accommodation cavity to move on the mold rack 200.
[0035] In some embodiments, a plurality of first limiting holes can be provided on the lower mold 320, the first limiting holes being located on the side surface of the lower mold 320, a plurality of second limiting holes can be provided on the upper mold 310, the second limiting holes being located on the side surface of the upper mold 310, the first locking member 400 can be a plurality of pneumatic cylinders, hydraulic cylinders or electric cylinders arranged transversely on the rack 100, the extension rods of the pneumatic cylinders, hydraulic cylinders or electric cylinders being inserted into the first limiting holes to limit the movement of the lower mold 320 in the up-down and left-right directions, thereby locking the lower mold 320; the second locking member 700 can be a plurality of pneumatic cylinders, hydraulic cylinders or electric cylinders arranged transversely on the rack 100, the extension rods of the pneumatic cylinders, hydraulic cylinders or electric cylinders being inserted into the second limiting holes to limit the movement of the upper mold 310 in the up-down and left-right directions, thereby locking the upper mold 310. Moreover, the range of the extension rods can be adjusted according to actual conditions, and the upper mold 310 and the lower mold 320 can be locked according to the different lengths of the extension rods in the face of different sizes of the mold set 300, and the upper mold 310 and the lower mold 320 can be unlocked when the extension rods are retracted.
[0036] The punching component 600 is a conventional component of a punch, and in some embodiments, the punch can be provided with a plurality of hydraulic cylinders as power, the extension rods of the plurality of hydraulic cylinders being connected to a connecting plate, and the second locking member 700 being arranged on the connecting plate. The connecting plate is driven to move up and down by the plurality of hydraulic cylinders as power to drive the second locking member 700 to move up and down, and the upper mold 310 is locked by the second locking member 700. Then, the upper mold 310 can be driven to move downward by the plurality of hydraulic cylinders as power to perform mold closing with the lower mold 320, so as to realize punching of the product to be punched on the lower mold 320. In some embodiments, a screw and a motor can also be used as power, or a motor, a connecting rod, a crank and a slider can be used to form power.
[0037] In some embodiments, part of the upper mold 310 is inserted into the lower mold 320, and the two are arranged in a staggered manner, so that the upper mold 310 can remain stable during movement and will not shake or vibrate to separate from the lower mold 320.
[0038] In some embodiments, the punching device further comprises: The moving frame is movably arranged on the frame 100, and the first locking member 400 is arranged on the moving frame. The driving component is arranged on the frame 100 and connected with the moving frame, and is used for driving the moving frame to move relative to the frame 100.
[0039] In the embodiment, the moving frame can move relative to the frame 100 along the front-rear direction, conveniently drives the lower die 320 on the locking member to move forward to load, and moves to the position where the upper die and the lower die are combined, and waits for the lower die 320 to move downward to combine the upper die and the lower die.
[0040] The driving component can be a pneumatic cylinder, an oil cylinder or an electric cylinder, and can drive the moving frame to move relative to the frame 100.
[0041] The frame 100 is provided with a track, and the moving frame is provided with a sliding groove, the track and the sliding groove correspond to each other, so that the moving frame can stably move on the frame 100.
[0042] In some embodiments of the present application, the conveying component 500 comprises: The first conveying member is arranged on the die frame 200 and can horizontally move relative to the die frame 200, and extends towards the frame 100, and is used for driving the die set 300 to move to a specified position or driving the die set 300 to move from the specified position to the accommodating cavity. The second conveying member is arranged on the die frame 200 and can vertically move relative to the die frame 200, and has an extended state and a retracted state, in the extended state, the second conveying member can drive the die set 300 to move from the specified position to the first locking member 400, and in the retracted state, the second conveying member can drive the die set 300 to move from the first locking member 400 to the specified position.
[0043] In the embodiment, the output end of the punching component 600 is lowered to a specified height, and the first conveying member is used to convey the required die set 300 to a specified distance, so that the required die set 300 can come out of the accommodating cavity, in order to avoid the first locking member 400 of the frame 100 interfering with the first conveying member, the first conveying member is used to convey the required die set 300 to the specified distance, so that the required die set 300 can come out of the accommodating cavity and partially enter above the first locking member 400, at this time, the pushing force of the first conveying member is used up.
[0044] The second conveying member can be arranged below all the mold sets 300 or above all the mold sets 300, and the height of the second conveying member is adjusted so that the second conveying member is adjusted to a position at which the mold set 300 can be pushed, the second conveying member is adjusted to an extended state, the mold set 300 at the specified position is pushed toward the rack 100, the mold set 300 is pushed to the first locking member 400, the lower mold 320 of the mold set 300 is locked by the first locking member 400, and the upper mold 310 of the mold set 300 is locked by the second locking member 700, so that the mold set 300 can be assembled without using manpower and material resources. The second conveying member is arranged on the mold rack 200 and moves up and down, which can reduce the space occupation of the mold rack 200 in the transverse position and reduce the space cost. Moreover, the first conveying member and the second conveying member are used to determine the disassembly and assembly of the mold set 300, which reduces the interference problem and more accurately disassembles and assembles the mold.
[0045] The first conveying member can move horizontally relative to the mold rack 200 to avoid the mold set 300 moving up and down, and the first conveying member can be arranged below the mold set 300 when the mold set 300 moves to the specified area, and the first conveying member can convey the mold set 300 to a position at a specified distance.
[0046] When the stamping part 600 moves downward to a specified height and the upper mold 310 and the lower mold 320 are closed, the second locking member 700 unlocks the lower mold 320, the first locking member 400 unlocks the upper mold 310, and the second conveying member is in the extended state, the mold set 300 composed of the upper mold 310 and the lower mold 320 is grabbed, and the mold set 300 is conveyed to the corresponding accommodation cavity by the first conveying member, so that the mold set 300 is disassembled and returned to the accommodation cavity of the mold rack 200.
[0047] In some embodiments of the present application, the first conveying member includes: The first guide rail is arranged on the mold rack 200 and extends toward the rack 100; The second guide rail is arranged on the mold rack 200 and extends toward the rack 100, and the first guide rail and the second guide rail are parallel and oppositely arranged; The first guide rail is arranged on the mold rack 200 and extends toward the rack 100; The second guide rail is arranged on the mold rack 200 and extends toward the rack 100, and the first guide rail and the second guide rail are parallel and oppositely arranged; The first driver is installed on the first guide rail and connected with each first roller 530, and is used to drive each first roller 530 to rotate; The second driver is installed on the second guide rail and connected with each second roller 540, and is used to drive each second roller 540 to rotate.
[0048] In the embodiment of the present application, the first driver can include one or more first motors and a first transmission group, the first transmission group can include a first gear, a second gear and a third gear, the first gear is installed on the main shaft of the first motor, a plurality of second gears are rotatably installed on the first guide rail, the first roller 530 and the second gear are coaxially arranged, in order to ensure that each second gear drives the first roller 530 to rotate in the same direction, so as to drive the mold set 300 to move between the first locking member 400 and the accommodating cavity, a plurality of third gears which can rotate relative to the first guide rail are also provided, the first gear is engaged with one of the second gears, and a third gear is arranged between every two adjacent second gears for transmission, that is, a third gear is arranged between every two adjacent second gears, and the third gear is engaged with the adjacent two second gears respectively, so that each second gear drives the first roller 530 to rotate in the same direction.
[0049] Similarly, the second driver can include one or more second motors and a second transmission group, the second transmission group can include a fourth gear, a fifth gear and a sixth gear, the fourth gear is installed on the main shaft of the second motor, a plurality of fifth gears are rotatably installed on the second guide rail, the second roller 540 and the fifth gear are coaxially arranged, in order to ensure that each fifth gear drives the second roller 540 to rotate in the same direction, so as to drive the mold set 300 to move between the first locking member 400 and the accommodating cavity, a plurality of sixth gears which can rotate relative to the second guide rail are also provided, the fourth gear is engaged with one of the fifth gears, and a sixth gear is arranged between every two adjacent fifth gears for transmission, that is, a sixth gear is arranged between every two adjacent fifth gears, and the sixth gear is engaged with the adjacent two fifth gears respectively, so that each fifth gear drives the second roller 540 to rotate in the same direction.
[0050] The first guide rail is arranged on the mold rack 200, and is arranged along the width direction of the mold rack 200, and is perpendicular to the first guide rail and the second guide rail, the first guide rail is provided with a first guide groove, and the second guide rail is provided with a second guide groove, the first guide groove and the second guide groove are matched with the first guide rail, so that the first guide rail and the second guide rail can move horizontally relative to the mold rack 200.
[0051] In order to conveniently control the horizontal movement of the first guide rail and the second guide rail relative to the mold frame 200, the first conveying member further comprises a first horizontal driving member and a second horizontal driving member. The first horizontal driving member and the second horizontal driving member can be air cylinders, oil cylinders or electric cylinders, and are both mounted on the mold frame 200. The first horizontal driving member is connected with the first guide rail and can drive the first guide rail to move horizontally along the first guide rail. The second horizontal driving member is connected with the second guide rail and can drive the second guide rail to move horizontally along the second guide rail.
[0052] The first guide rail and the second guide rail can move relatively close to or away from each other. When the first guide rail and the second guide rail move away from each other, a space can be reserved between the first guide rail and the second guide rail for the mold frame 200 to accommodate the mold set 300 to move up and down in the cavity without interference. When the required mold set 300 reaches the designated area, the first guide rail and the second guide rail move close to each other. The first guide rail and the second guide rail can be located below the required mold set 300 and directly act on the required mold set 300 to drive the required mold set 300 to move out of the accommodation cavity. Then, the second conveying member is used to convey the required mold set 300 to the first locking member 400.
[0053] In some embodiments of the present application, the second conveying member comprises: A third driver 570 is arranged on the mold frame 200 and can extend and retract relative to the mold frame 200. An electromagnet 580 is connected with the third driver 570. The electromagnet 580 is used to attract the mold set 300 when powered on and release the attraction of the mold set 300 when powered off. A controller is electrically connected with the electromagnet 580 and is used to control the power-on or power-off of the electromagnet 580. When the third driver 570 extends, the electromagnet 580 can push the mold set 300 to move from the designated position to the first locking member 400. When the third driver 570 retracts and the electromagnet 580 is powered on to attract the mold set 300, the electromagnet 580 can grasp the mold set 300 to move from the first locking member 400 to the designated position.
[0054] In the embodiments of the present application, the third driver 570 can be an air cylinder, an oil cylinder or an electric cylinder. The third driver 570 can extend and retract relative to the mold frame 200. The electromagnet 580 is mounted on the third driver 570. When powered on, the electromagnet 580 can attract the mold set 300. When powered off, the electromagnet 580 does not attract the mold set 300.
[0055] The controller can be a single-chip microcomputer or a PLC programmable controller, and the controller can be electrically connected to the third driver 570 to control the third driver 570 to extend or retract.
[0056] In the above embodiment, it can be known that the first conveying member can only output the required mold set 300 to the specified position, and no power is continued to enter the first locking member 400. The third driver 570 and the electromagnet 580 are moved up and down to a position where the electromagnet 580 horizontally faces the required mold set 300. The electromagnet 580 is driven forward by the third driver 570 at this time, and the electromagnet 580 is not powered. The electromagnet 580 is directly driven by the third driver 570 to resist the mold set 300, and the mold set 300 is pushed into the first locking member 400 from the specified position. When the mold set 300 to be retracted on the first locking member 400 is removed, the first locking member 400 and the second locking member 700 are unlocked, the third driver 570 extends to the mold set 300 to be retracted, the electromagnet 580 is powered to attract the mold set 300 to be retracted, the third driver 570 retracts to drive the mold set 300 to be retracted to the specified position, the electromagnet 580 is powered off, and the electromagnet 580 contacts and attracts the mold set 300 to be retracted. The third driver 570 continues to drive the electromagnet 580 to retract to the original position. By adjusting the height position of the accommodation cavity of the mold rack 200, the mold set 300 to be retracted is opposite to the corresponding accommodation cavity. The mold set 300 to be retracted can be retracted into the corresponding accommodation cavity by the first conveying member, so as to be used for subsequent replacement.
[0057] In the embodiment of the present application, the second conveying member can accurately push the mold set 300 onto the first locking member 400, avoiding the position interference problem between the first conveying member and the first locking member 400. Moreover, the electromagnet 580 of the second conveying member can effectively attract and move the mold set 300 to be retracted on the first locking member 400 to the specified position, which is convenient and fast. Moreover, the second conveying member does not need to occupy the horizontal space and can move up and down relative to the mold rack 200, which is convenient and fast and saves equipment space.
[0058] In some embodiments of the present application, the mold rack 200 comprises: a main body 210; a support frame 220 arranged on the main body 210 and movable up and down relative to the main body 210, the third driver 570 being arranged on the support frame 220, the support frame 220 being provided with a plurality of groups of support portions, each group of support portions being arranged on the support frame 220 in a height direction and being arranged opposite to each other to form an accommodation cavity between adjacent two groups of support portions; The first guide rail has flush first and second rail segments, and the second guide rail has flush third and fourth rail segments. The first and third rail segments are located on the main body 210 and are oppositely arranged. The second and fourth rail segments are located on the main body 210 and are located on both sides of the support frame 220. The second and fourth rail segments can move forward and backward relative to the support frame 220. The first roller 530 is located on the first and second rail segments, and the second roller 540 is located on the third and fourth rail segments. The main body 210 has a first through-passage clearance and a second through-passage clearance. The second rail segment can pass through the first through-passage clearance and move forward and backward relative to the main body 210. The fourth rail segment 522 can pass through the second through-passage clearance and move forward and backward relative to the main body 210. The first drive includes a first drive unit 551 and a second drive unit 552. The first drive unit 551 is installed on the first rail segment 511 and is connected to the first roller 530 on the first rail. The second drive unit 552 is installed on the second rail segment and is connected to the first roller 530 on the second rail segment. The second drive includes a third drive unit 561 and a fourth drive unit 562. The third drive unit 561 is installed on the third rail segment 521 and is connected to the second roller 540 on the second rail. The fourth drive unit 562 is movably installed on the main body 210 relative to the main body 210 and is connected to the second roller 540 on the fourth rail segment 522. The fifth drive unit 230 is arranged on the main body 210 and is connected to the second rail segment, for driving the second rail segment to move forward and backward relative to the support frame 220. The sixth drive unit 240 is arranged on the main body 210 and is connected to the fourth rail segment 522, for driving the fourth rail segment 522 to move forward and backward relative to the support frame 220. The fourth drive 250 is arranged on the main body 210 and is connected to the support frame 220, for driving the support frame 220 to move up and down.
[0059] In the embodiment of the present application, the fourth drive 250 can be an electric cylinder, a pneumatic cylinder, or an oil cylinder, which is installed on the main body 210. The end of the telescopic rod of the fourth drive 250 is connected to the support frame 220, for driving the support frame 220 to move up and down. In order to facilitate the adjustment of the position of the mold set 300 in each accommodating cavity of the support frame 220 and the second conveying member on the height, the required mold set 300 is conveyed to the first locking member 400, or the mold set 300 to be returned is returned to the corresponding accommodating cavity.
[0060] The first driving unit 551, the second driving unit 552, the third driving unit 561 and the fourth driving unit 562 can each include a motor unit and a transmission unit. The motor unit can be one or more. The transmission unit can include a first gear unit, a second gear unit and a third gear unit. The first gear unit is mounted on a main shaft of the motor unit. A plurality of second gear units are rotatably mounted on the first rail segment 511, the second rail segment, the third rail segment 521 or the fourth rail segment 522. The first roller 530 or the second roller 540 is coaxially arranged with the second gear unit. In order to ensure that each second gear unit drives the first roller 530 or the second roller 540 to rotate in the same direction, thereby driving the mold group 300 to move between the first locking member 400 and the accommodation cavity, a plurality of third gear units are further arranged to be rotatable relative to the first rail segment 511, the second rail segment, the third rail segment 521 or the fourth rail segment 522. The first gear unit is in meshing connection with one of the second gear units. One third gear unit is arranged between every two adjacent second gear units for transmission. That is, one third gear unit is arranged between every two adjacent second gear units, and the third gear unit is in meshing connection with the two adjacent second gear units, so that each second gear unit drives the first roller 530 or the second roller 540 to rotate in the same direction.
[0061] In the embodiment of the present application, the main body 210 can be provided with guide rails arranged in the height direction, and the support frame 220 can be provided with guide grooves arranged on the guide rails, so that the support frame 220 can move up and down relative to the main body 210. Through the fourth driver 250, the support frame 220 can automatically move up and down relative to the main body 210 to adjust the position of the mold group 300, facilitating the replacement of the mold.
[0062] In the embodiment, a plurality of groups of support portions arranged in the height direction are formed or mounted on the support frame 220. Each group of support portions can support a corresponding mold group 300, so that the mold groups 300 can be arranged in the height direction. The support portions can be four, which are arranged on the four corners of the support frame 220 in the horizontal direction to evenly support the mold group 300, so that the mold group 300 can be kept balanced.
[0063] In the embodiment of the present application, the first rail segment 511 on the first guide rail and the third rail segment 521 of the second guide rail can be fixedly installed on the main body 210 by means of bolting or welding, etc., and are driven to rotate by the first driving unit 551 and the third driving unit 561 corresponding to the first roller 530 and the second roller 540. The first rail segment 511 and the third rail segment 521 are located outside the main body 210 and extend towards the rack 100, are oppositely arranged, and the end portions of the two are close to the first locking member 400. The first rail segment 511 and the third rail segment 521 can stably support the mold set 300 coming out of the accommodating cavity of the support frame 220 to move towards the first locking member 400.
[0064] The second rail segment of the first guide rail and the fourth rail segment 522 of the second guide rail are oppositely arranged and can move forward and backward relative to the support frame 220, the fifth driving unit 230 and the sixth driving unit 240 can be air cylinders, oil cylinders or electric steel, and can be installed on the main body 210 through screws and connected to the corresponding second rail segment and fourth rail segment 522, the fifth driving unit 230 can drive the second rail segment to move forward and backward relative to the support frame 220, and the second rail segment can move relative to the main body 210 in the first avoidance slot penetrating the main body 210; the sixth driving unit 240 can drive the fourth rail segment 522 to move forward and backward relative to the support frame 220, and the fourth rail segment 522 can move relative to the main body 210 in the second avoidance slot penetrating the main body 210; so that the second rail segment and the fourth rail segment 522 can effectively avoid each other, and at the same time, when the required mold set 300 needs to be lowered to the specified area, the second rail segment and the fourth rail segment 522 can be moved close to each other, so that the first roller 530 of the second rail segment and the second roller 540 of the fourth rail segment 522 are placed below the required mold set 300, the first roller 530 and the second roller 540 drive the mold set 300 to move from the second rail segment and the fourth rail segment 522 to the first rail segment 511 and the third rail segment 521, and the first roller 530 and the second roller 540 on the first rail segment 511 and the third rail segment 521 transport the required mold set 300 to the specified position, and then the second conveying member transports the required mold set 300 to the first locking member 400. When the mold set 300 to be returned is returned from the first locking member 400, the second conveying member pulls the mold set 300 to be returned to the specified position, the second driving unit 552 drives the second rail segment to move backward, the fourth driving unit 562 drives the fourth rail segment 522 to move backward, that is, the fourth rail segment 522 and the second rail segment move away from each other to avoid enough space, the fourth driver 250 drives the support frame 220 to move up and down, adjusts to the position of the corresponding support part to connect the first rail segment 511 and the third rail segment 521, and then the second driving unit 552 drives the second rail segment to move forward, the fourth driving unit 562 drives the fourth rail segment 522 to move forward, that is, the fourth rail segment 522 and the second rail segment move relative to each other, and the mold set 300 to be returned reaches the second rail segment and the fourth rail segment 522 through the first rail segment 511 and the third rail, and finally falls on the support part.
[0065] In order to facilitate the final positioning of the mold set 300 to be returned on the mold frame 200, a limiting block is arranged on the support frame 220, and the limiting block is arranged at the last position of the mold set 300 path, so that the returned mold set 300 can be limited, thereby ensuring that each mold set 300 can be finally and accurately positioned.
[0066] In some embodiments of the present application, the fourth driver 250 includes: The first motor 251 is arranged on the main body 210. The transmission member 252 is connected with the output shaft of the first motor 251. The screw rod 253 is rotatably arranged on the main body 210 and connected with the transmission member 252. The connecting block 254 is connected with the support frame 220, and the connecting block 254 has a threaded hole which is matched with the screw rod 253, so that the support frame 220 is driven to move up and down through the threaded hole on the connecting block 254 when the screw rod 253 rotates.
[0067] In the embodiment of the present application, the first motor 251 is installed on the main body 210 by screws, the transmission member 252 can include a first synchronous wheel, a belt and a second synchronous wheel, the first synchronous wheel is connected with the main shaft of the first motor 251, the second synchronous wheel is connected with the screw rod 253, the belt is arranged on the first synchronous wheel and the second synchronous wheel, the screw rod 253 can be installed on the main body 210 through a bearing, the connecting block 254 is connected with the support frame 220 by bolts, the threaded hole on the connecting block 254 can be matched with the thread of the screw rod 253, so that the support frame 220 is driven to move up and down relative to the main body 210 when the first motor 251 outputs power to the screw rod 253 through the transmission member 252.
[0068] In some embodiments of the present application, the first locking member 400 includes: The first support 410 is arranged on the rack 100 and is provided with a first limiting portion, the first limiting portion and the first support 410 form a first accommodating groove, and the height of the first accommodating groove is greater than the height of the lower mold 320; The second support 420 is arranged on the rack 100 and is provided with a second limiting portion, the second limiting portion and the second support 420 form a second accommodating groove, and the height of the second accommodating groove is greater than the height of the lower mold 320, the second support 420 and the first support 410 are arranged in parallel along the horizontal direction; The first limiting member 430 is arranged on the rack 100 and located between the first support 410 and the second support 420, the first limiting member 430, the first support 410 and the second support 420 form a limiting space, and the limiting space has a specified opening facing the conveying member 500; The first driving member 440 is arranged on the rack 100 and has a limiting end which can move up and down, the lower surface of the lower mold 320 has a lower mold 320 limiting groove, the limiting end and the lower mold 320 limiting groove are matched with each other, when the lower mold 320 moves into the limiting space, the limiting end is inserted into the lower mold 320 limiting groove and pushes the lower mold 320 to move upward, so that the upper surface of the lower mold 320 abuts against the first limiting portion and the second limiting portion.
[0069] In the embodiment, the first driving member 440 can be a pneumatic cylinder, an oil cylinder or an electric cylinder, etc. The first driving member 440 can be multiple, and each is arranged on the rack 100 below the lower die 320. The lower die 320 limiting groove corresponds to the number and position of the first driving member 440. The lower die 320 limiting groove and the first driving member 440 can be arranged obliquely, especially the first driving member 440 and the lower die 320 limiting groove can be arranged obliquely towards the direction of the first limiting member 430, so as to prevent the lower die 320 from withdrawing backward. The first driving member 440 and the lower die 320 limiting groove can also be arranged vertically upward. The first driving member 440 drives the lower die 320 to move upward to abut against the first limiting part and the second limiting part, so that the lower die 320 can be fixed and cannot move up and down and left and right.
[0070] The first limiting member 430 can be locked on the rack 100 by bolts. The first limiting member 430, the first support 410 and the second support 420 form a limiting space. When the lower die 320 of the mold set 300 enters the limiting space, it will be blocked by the first limiting member 430 and cannot continue to move forward, that is, the lower die 320 has been in place. At this time, the first driving member 440 can be driven to enter the lower die 320 limiting groove, lift the lower die 320, and make the edge of the lower die 320 abut against the first limiting part and the second limiting part, so as to lock the lower die 320.
[0071] In the embodiment, the height of the first accommodating groove is greater than the height of the lower die 320, and the height of the second accommodating groove is greater than the height of the lower die 320, so as to adapt to the lower die 320 of the mold set 300 with different thicknesses.
[0072] In some embodiments, in order to adapt to the mold set 300 with different sizes, the first support 410 and the second support 420 can move forward and backward relative to the rack 100. Specifically, the rack 100 is provided with first and second slide rails extending in the front-back direction, that is, the first and second slide rails are perpendicular to the moving direction of the mold set 300. The first support 410 is provided with a first sliding groove, and the second support 420 is provided with a second sliding groove. The first sliding groove is arranged on the first slide rail, and the second sliding groove is arranged on the second slide rail. First and second driving modules are also installed on the rack 100. The first and second driving modules can be pneumatic cylinders, oil cylinders or electric cylinders, etc. Both of them can be installed on the rack 100 by bolts. The first driving module is connected with the first support 410, and the first driving module is used to drive the first support 410 to move forward and backward. The second driving module is connected with the second support 420, and the second driving module is used to drive the second support 420 to move forward and backward. Thus, the mold set 300 with different sizes can be adapted.
[0073] The second locking piece 700 can be the same structure as the first locking piece 400. In order to facilitate the clamping of the upper die 310 by the second locking piece 700, and at the same time adapt to different sizes of the die set 300, the second locking piece 700 comprises a third support, a fourth support, a third driving module, a fourth driving module, a second driving piece and a second limiting block. The second limiting block, the third support and the fourth support form a second limiting space. The second driving piece is the same as the first driving piece 440. The upper die 310 and the lower die 320 are the same, and have an upper die 310 limiting groove. The second driving piece can be inserted into the upper die 310 limiting groove. The third support has a third limiting part, and the fourth support has a fourth limiting part. The third support and the fourth support are the same structure as the first support 410 and the second support 420, which facilitates production and manufacturing. The third support and the fourth support can move back and forth relative to the stamping part 600. Specifically, the stamping part 600 is provided with third and fourth slide rails extending in the front and back directions. That is, the third and fourth slide rails are perpendicular to the moving direction of the die set 300. The third support is provided with a third slide groove, and the fourth support is provided with a fourth slide groove. The third slide groove is arranged on the third slide rail, and the fourth slide groove is arranged on the fourth slide rail. The third driving module and the fourth driving module can be air cylinders, oil cylinders or electric cylinders, etc. Both of them can be installed on the stamping part 600 by bolts. The third driving module is connected to the third support, and is used to drive the third support to move back and forth. The fourth driving module is connected to the fourth support, and is used to drive the fourth support to move back and forth. Thus, different sizes of the die set 300 can be adapted, and after the stamping part 600 moves to a specified height, the corresponding third support and fourth support can be inserted below the upper die 310 or released from the upper die 310 by controlling the third driving module and the fourth driving module, so that the upper die 310 can be locked or unlocked.
[0074] In some embodiments, the first support 410 and the second support 420 are fixedly arranged on the rack 100, and the third support and the fourth support are fixedly arranged on the stamping part 600. Before replacing the required die set 300, the second locking piece 700 is first moved downward to a specified height by the stamping part 600. When the required die set 300 is pushed into the limiting space, it also enters the third limiting part of the third support and the fourth limiting part of the fourth support. The first driving piece 440 and the second driving piece are inserted into the corresponding lower die 320 limiting groove and upper die 310 limiting groove, so that the lower die 320 can be locked on the first locking piece 400, and the upper die 310 can be locked on the second locking piece 700.
[0075] In some embodiments of the present application, further comprising: A first collector electrically connected to the controller, configured to collect information of the workpiece to be punched. A plurality of second collectors are electrically connected to the controller, and are arranged on the mold rack 200, and each second collector is arranged at the side of a corresponding accommodating cavity. Each second collector is used to collect information of the mold set 300 in the corresponding accommodating cavity. The controller is electrically connected to the stamping component 600, the second locking member 700, the first motor 251, the first driver, the second driver, and the first driving member 440. The controller is further configured to: The controller is further configured to: The controller is further configured to: The controller is further configured to: The controller is further configured to: The controller is further configured to: The controller is further configured to: The controller is further configured to: The controller is further configured to:
[0076] In the embodiments of the present application, the controller can be a PLC programmable controller or a single-chip microcomputer, etc., the first collector can be a code scanning gun or a visual recognition device, and the second collector can be a code scanning gun or a visual recognition device, corresponding two-dimensional codes are configured on the workpiece and on each mold set 300, and through the establishment of a mapping database, the data of the workpiece to be punched can be quickly collected by the first collector, the position of the required mold set 300 can be determined by the controller, the support frame 220 can be adjusted up and down by controlling the fourth driver 250, and the first motor 251 drives the support frame 220 to move downward so that the accommodation cavity where the required mold set 300 is located moves to the specified area. During this process, the fifth driving unit 230 and the sixth driving unit 240 can be controlled to drive the second rail section and the fourth rail section 522 to move away from each other to avoid each other, so that the support frame 220 can be freely adjusted. After the support frame 220 is freely adjusted to the position, the fifth driving unit 230 and the sixth driving unit 240 are controlled to drive the second rail section and the fourth rail section 522 to move towards each other, so that the second rail section and the fourth rail section 522 are located below the required mold set 300, and the required mold set 300 can be driven to move towards the rack 100 by the first roller 530 on the second rail section and the second roller 540 on the fourth rail section 522.
[0077] The output end of the punching component drives the second locking member 700 to move downward to a specified height, so that the second limiting space on the second locking member 700 can wait for the upper die 310 to directly enter, that is, the third limiting part and the fourth limiting part form a guide part for the upper die 310 to enter, which facilitates the required mold set 300 to enter from the guide part during the movement towards the rack 100, without the need for additional positioning, which is convenient and fast.
[0078] The controller controls the first driver and the second driver to drive the required mold set 300 to move to a specified position, specifically: The controller controls the second driving unit 552 to drive the first roller 530 on the second rail section and the fourth driving unit 562 to drive the second roller 540 on the fourth rail section 522 to drive the required mold set 300 to move forward, and at the same time, the first driving unit 551 drives the first roller 530 on the first rail section 511 and the third driving unit 561 drives the second roller 540 on the third rail section 521 to drive the mold set 300 to move forward to the specified position.
[0079] The controller controls the third driver 570 to drive the electromagnet 580 to drive the required mold set 300 from the specified position to the first locking piece 400, at this time, the lower mold 320 enters the first locking piece 400, the lower mold 320 enters the second locking piece 700, and the first driving piece 440 is driven to extend and insert into the lower mold 320 limiting groove to limit the lower mold 320, the second locking piece 700 is controlled to lock the upper mold 310, the second driving piece is controlled to extend and insert into the upper mold 310 limiting groove to limit the lower mold 320 and the upper mold 310; finally, the output end of the punching part drives the second locking piece 700 and the upper mold 310 on the second locking piece 700 to move upward to the position. Then the operation of replacing the new required mold on line can be completed, and the subsequent only needs to input the workpiece between the lower mold 320 and the upper mold 310, and drive the punching part 600 to make the upper mold 310 and the lower mold 320 to be clamped, so that the punching of the product can be realized.
[0080] The punching device in the embodiment can automatically replace the mold throughout the process, has high efficiency, and has high intelligentization and automation.
[0081] In some embodiments of the application, further comprising: The first brush is arranged on the rack 100, perpendicular to the conveying direction of the conveying part 500, and above the conveying part 500. When the mold set 300 is conveyed by the conveying part 500, the upper mold 310 contacts the first brush to clean the sundries on the upper mold 310; The second brush is arranged on the rack 100 and extends in the height direction, and is located on the first side of the conveying part 500. When the mold set 300 is conveyed by the conveying part 500, the side surface of the first side of the mold set 300 contacts the second brush to clean the sundries on the side surface of the first side of the upper mold 310 set; The third brush is arranged on the rack 100 and extends in the height direction, and is located on the second side of the conveying part 500. When the mold set 300 is conveyed by the conveying part 500, the side surface of the second side of the mold set 300 contacts the third brush to clean the sundries on the side surface of the second side of the upper mold 310 set; The dust collector is arranged on the rack 100 and has a dust suction port. The dust suction port is arranged on the rack 100 and located in the conveying direction of the conveying part 500. The dust suction port is located below the mold set 300 conveyed on the conveying part 500. The dust collector sucks the mold set 300 conveyed on the conveying part 500 through the dust suction port.
[0082] In the embodiment of the present application, the first brush can clean the upper die 310 of the die set 300 which is moved out of the rack 100 to the die rack 200. After the upper die 310 and the lower die 320 are closed, dust or product residues may be left on the upper die 310. The first brush can clean the part, so that the die set 300 can be reused in the subsequent process, and the precision of subsequent use will not be affected by dust or product residues. At the same time, the die set 300 which needs to be replaced can be cleaned when it is moved from the die rack 200 to the rack 100, without the need for manual cleaning, which is convenient and saves manpower and resources.
[0083] The second brush and the third brush are oppositely arranged and clean the side surfaces of the die set 300 passing through the two brushes, so that the die set 300 can be reused in the subsequent process, and the precision of subsequent use will not be affected by dust or product residues.
[0084] In the embodiment of the present application, the dust collector can be a negative pressure dust collector, which is installed on the rack 100 by bolts, and the dust suction port is installed on the rack 100 and faces the position where the die set 300 is conveyed. The die set 300 can be operated by the dust collector to suck away the fine particles and dust on the die set 300 after punching, so as to ensure the cleanliness of the die set 300, facilitate subsequent use, avoid the influence of blowing dust or fine particles on the punching precision of the die set 300, and improve the punching precision of the die set 300 and the service life of the die set 300.
[0085] In a second aspect, the embodiment of the present application provides a punch press comprising: The die cutting device of the above-mentioned embodiment.
[0086] The technical scheme of the embodiment comprises a punching device, the punching device comprises a rack 100, a die rack 200, a plurality of die sets 300, a first locking piece 400, a conveying component 500, a stamping component 600 and a second locking piece 700, by adjusting the position of the accommodating cavity, the required die set 300 can be moved to the position that can be conveyed by the conveying component 500, the conveying component 500 moves the required die set 300 from the die rack 200 to the first locking piece 400, the first locking piece 400 locks the lower die 320 in the required die set 300, the stamping component 600 drives the output end to move the second locking piece 700 downward, the upper die 310 is locked through the second locking piece 700, the stamping component 600 drives the output end to move upward, and the upper die 310 is moved upward to the position. When the workpiece to be punched enters the lower die 320, the stamping component 600 drives the output end to move the upper die 310 downward, so that the upper die 310 and the lower die 320 are combined to realize punching of the workpiece to be punched. Through the punching device of the embodiment, the automatic replacement of the die set 300 can be realized in real time according to different workpieces, manual disassembly and assembly of the die are not required, which is convenient and fast, reduces manpower and material resources, has high precision and high safety, and effectively improves the efficiency of the automatic punching machine. The technical problem of the prior art that the existing punching machine needs personnel to take the die from the die warehouse for replacement every time the material number is replaced in the production process is effectively solved.
[0087] The various embodiments in the specification are described in a progressive manner, and each embodiment focuses on the difference from other embodiments. The same or similar parts between the various embodiments can be referred to each other.
[0088] The above description of the disclosed embodiments enables a person skilled in the art to implement or use the present application. Various modifications to the embodiments will be apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the application. Therefore, the present application will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A die cutting apparatus characterized by, The punching device comprises: a frame; a die frame having a plurality of accommodating cavities, each of which is movable relative to the die frame; a plurality of die sets, each of which is arranged in a corresponding accommodating cavity, the die set comprising an upper die and a lower die, the upper die being arranged on the lower die; a first locking member arranged on the frame for locking or unlocking the lower die; a conveying member arranged on the die frame for conveying the die set to move between the die frame and the first locking member; a punching member arranged on the frame and having an output end, the output end being movable up and down relative to the frame; and a second locking member arranged on the output end and movable up and down with the output end, the second locking member being used for locking or unlocking the upper die; wherein, when the first locking member locks the lower die and the second locking member locks the upper die, the punching member drives the output end to move downward so as to make the upper die and the lower die punch.
2. The die cutting apparatus of claim 1, wherein, The conveying member comprises: a first conveying member movably arranged on the die frame relative to the die frame in a horizontal direction and extending toward the frame, the first conveying member being used for driving the die set to move to a designated position toward the frame or driving the die set to move from the designated position to the accommodating cavity; a second conveying member movably arranged on the die frame relative to the die frame in an up and down direction, the second conveying member having an extended state and a retracted state, when the second conveying member is in the extended state, the second conveying member is capable of pushing the die set to move from the designated position to the first locking member, when the second conveying member is in the retracted state, the second conveying member is capable of grabbing the die set to move from the first locking member to the designated position.
3. The die cutting apparatus of claim 2, wherein, The first conveying member comprises: a first guide rail movably arranged on the die frame relative to the die frame in a horizontal direction and extending toward the frame; a second guide rail movably arranged on the die frame relative to the die frame in a horizontal direction and extending toward the frame, the first guide rail and the second guide rail being parallel and oppositely arranged; a plurality of first rollers arranged on the first guide rail in the frame direction, the first rollers being rotatable relative to the first guide rail; a plurality of second rollers arranged on the second guide rail in the frame direction, the second rollers being rotatable relative to the second guide rail; a first driver mounted on the first guide rail and connected with each of the first rollers, the first driver being used for driving each of the first rollers to rotate; a second driver mounted on the second guide rail and connected with each of the second rollers, the second driver being used for driving each of the second rollers to rotate.
4. The die cutting apparatus of claim 3, wherein, The second conveying member comprises: a third driver arranged on the die frame and being retractable relative to the die frame; an electromagnet connected with the third driver, the electromagnet being used for adsorbing the die set when being powered on and releasing the adsorption of the die set when being powered off; a controller electrically connected with the electromagnet, the controller being used for controlling the electromagnet to be powered on or powered off. The third driver is in the extended state, and the electromagnet can push the mold set to move from the specified position to the first locking element; The third driver is in the retracted state, and the electromagnet is energized to attract the mold set, and the electromagnet can grasp the mold set to move from the first locking element to the specified position.
5. The die cutting apparatus of claim 4, wherein, The mold frame comprises: a main body; a support frame arranged on the main body and movable up and down relative to the main body, the third driver being arranged on the support frame, the support frame being provided with a plurality of groups of support portions, each group of support portions being arranged on the support frame in a height direction and being arranged relative to each other to form a receiving cavity between adjacent two groups of support portions; The first guide rail has flush first and second rail segments, the second guide rail has flush third and fourth rail segments, the first and third rail segments are located on the main body and are arranged opposite to each other, the second and fourth rail segments are located on the main body and are located on both sides of the support frame, the second and fourth rail segments are movable forward and backward relative to the support frame, the first roller is located on the first and second rail segments, and the second roller is located on the third and fourth rail segments; The main body has a front-to-back through first clearance and a front-to-back through second clearance, the second rail segment is movable forward and backward relative to the main body through the first clearance, and the fourth rail segment is movable forward and backward relative to the main body through the second clearance; The first driver comprises a first driving unit and a second driving unit, the first driving unit is mounted on the first rail segment, the first driving unit is connected with the first roller on the first rail segment, the second driving unit is mounted on the second rail segment, the second driving unit is connected with the first roller on the second rail segment, and the second driving unit is connected with the first roller on the second rail segment; The second driver comprises a third driving unit and a fourth driving unit, the third driving unit is mounted on the third rail segment, the third driving unit is connected with the second roller on the second rail segment, the fourth driving unit is movably mounted on the main body relative to the main body, and the fourth driving unit is connected with the second roller on the fourth rail segment; A fifth driving unit is arranged on the main body and connected with the second rail segment, and is used to drive the second rail segment to move forward and backward relative to the support frame; A sixth driving unit is arranged on the main body and connected with the fourth rail segment, and is used to drive the fourth rail segment to move forward and backward relative to the support frame; The fourth driver is arranged on the main body and connected with the support frame, and is used to drive the support frame to move up and down.
6. The die cutting apparatus of claim 5, wherein, The fourth driver comprises: a first motor arranged on the main body; a transmission member connected with an output shaft of the first motor; a screw rod rotatably arranged on the main body relative to the main body and connected with the transmission member; A connecting block is connected to the support frame, and the connecting block has a threaded hole which is matched with the screw rod, so that the support frame moves up and down through the threaded hole on the connecting block when the screw rod rotates.
7. The die cutting apparatus of claim 6, wherein, The first locking member comprises: A first support is arranged on the rack and is provided with a first limiting part, and the first limiting part and the first support form a first accommodating groove, and the height of the first accommodating groove is greater than the height of the lower die; A second support is arranged on the rack and is provided with a second limiting part, and the second limiting part and the second support form a second accommodating groove, and the height of the second accommodating groove is greater than the height of the lower die, and the second support and the first support are arranged in parallel along the horizontal direction; A first limiting member is arranged on the rack and is located between the first support and the second support, and the first limiting member, the first support and the second support form a limiting space, and the limiting space has a specified opening facing the conveying component; A first driving member is arranged on the rack and has a movable limiting end, and the lower surface of the lower die has a lower die limiting groove, and the limiting end and the lower die limiting groove are matched with each other, and when the lower die moves into the limiting space, the limiting end is inserted into the lower die limiting groove and pushes the lower die to move upward, so that the upper surface of the lower die abuts against the first limiting part and the second limiting part.
8. The die cutting apparatus of claim 7, wherein, Further comprising: A first collector is electrically connected to the controller and is used for collecting information of a workpiece to be punched; A plurality of second collectors are electrically connected to the controller and are arranged on the die rack, and each second collector is located at the side of a corresponding accommodating cavity, and each second collector is used for collecting information of a die set in the corresponding accommodating cavity; The controller is electrically connected to the punching component, the second locking member, the first motor, the first driver, the second driver and the first driving member; The controller is further used for: acquiring the information of the die set in each accommodating cavity and the current information of the die set on the rack through each second collector; determining a required die set when the first collector collects the information of the workpiece to be punched; searching for the required die set according to the information of the die set in each accommodating cavity and the current information of the die set on the rack, and determining the accommodating cavity in which the required die set is located; controlling the first motor to drive the accommodating cavity in which the required die set is located to move to a specified area; controlling the output end of the punching component to drive the second locking member to move downward to a specified height; driving the required die set to move to a specified position through the first driver and the second driver; controlling the third driver to drive the required die set from the specified position to the first locking member, and controlling the first driving member to drive the limiting end to be inserted into the lower die limiting groove to limit the lower die, and controlling the second locking member to lock the upper die; controlling the output end of the punching component to drive the second locking member and the upper die on the second locking member to move upward to a position.
9. The die cutting apparatus of claim 8, wherein, Further comprising: A first brush is arranged on the frame and is perpendicular to the conveying direction of the conveying member and is arranged above the conveying member. When the mold set is conveyed by the conveying member, the upper mold is in contact with the first brush to clean the foreign matter on the upper mold. A second brush is arranged on the frame and extends in the height direction and is arranged on the first side of the conveying member. When the mold set is conveyed by the conveying member, the side of the first side of the mold set is in contact with the second brush to clean the foreign matter on the side of the first side of the mold set. A third brush is arranged on the frame and extends in the height direction and is arranged on the second side of the conveying member. When the mold set is conveyed by the conveying member, the side of the second side of the mold set is in contact with the third brush to clean the foreign matter on the side of the second side of the mold set. A dust collector is arranged on the frame and has a suction port. The suction port is arranged on the frame and is located in the conveying direction of the conveying member. The suction port is located below the mold set conveyed on the conveying member. The dust collector sucks the mold set conveyed on the conveying member through the suction port.
10. A punch press characterized by comprising: The punch press comprises: The punching device according to claims 1-9.
Citation Information
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