Glazing device facilitating uniform smearing and used for negative ion ceramic tile production and glazing method
By designing the flow-guiding arc frame and the ejector undulating component, the problems of uneven glaze application and low recycling efficiency are solved, achieving uniform glaze coating and thickness control, thus improving the quality of the tiles and the resource utilization rate.
Patent Information
- Application Number
- CN202511281918.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-09
- Publication Date
- 2025-11-07
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Traditional glazing devices suffer from uneven glaze application, inability to adjust glaze thickness, and low glaze recycling efficiency, resulting in inconsistent tile quality and resource waste.
The design employs a flow-guiding arc frame and a receiving groove frame, combined with an ejector undulating component, to achieve uniform application and recycling of the glaze. The flow-guiding arc frame forms a water curtain to evenly cover the glaze, the ejector undulating component controls the glaze thickness, and the circulating feeding component recovers excess glaze.
It achieves uniform glaze coating, controls glaze thickness, reduces resource waste, improves the aesthetics and functionality of tiles, and reduces production costs.
Smart Images
Figure CN120902094A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of glazing devices, in particular to a glazing device and glazing method for negative ion ceramic tile production facilitating uniform application. BACKGROUND
[0002] Ceramic tiles are acid and alkali resistant ceramic or stone building or decorative materials formed through grinding, mixing, pressing, glazing and sintering of refractory metal oxides and semi-metal oxides. Negative ion ceramic tiles are made by adding natural mineral raw materials such as bixite to react with water molecules in the air to generate negative ions, which can effectively degrade harmful substances such as formaldehyde and PM2.5, and have the functions of clearing haze, sterilizing, removing odors and purifying air. The glazing process is crucial in the production of negative ion ceramic tiles, as it determines whether the aesthetic and functional properties of the ceramic tiles meet the standards. However, the traditional glazing device has the following problems: The traditional glazing production line uses a spraying device to apply glaze, which can easily result in uneven application of glaze, leading to uneven quality of the ceramic tile surface. Different ceramic tiles have different requirements for glaze thickness, and the traditional glazing device cannot adjust the glazing thickness. The recycling efficiency of glaze during the glazing process is low, which wastes resources and increases production costs. Therefore, the present application proposes a glazing device and glazing method for negative ion ceramic tile production facilitating uniform application. SUMMARY
[0003] The present application aims to solve the problems in the background art by providing a glazing device and glazing method for negative ion ceramic tile production facilitating uniform application.
[0004] To achieve the above-mentioned purpose, the present application specifically adopts the following technical solutions: The glazing device for negative ion ceramic tile production facilitating uniform application comprises a feeding mechanism and further comprises: a support frame connected to one end of the feeding mechanism, a conveying belt assembly being installed on the support frame; a glazing mechanism comprising a mounting frame fixedly connected to the middle part of the support frame, a flow guide arc surface frame fixedly connected to the top of the mounting frame, a receiving groove frame fixedly installed in the support frame connected to the bottom of the mounting frame, the receiving groove frame being arc-shaped and arranged directly below the edge of the flow guide arc surface frame, and a flow control hopper frame arranged above the flow guide arc surface frame on the top of the mounting frame; a circulating feeding part comprising a storage tank, a pressurized stirring part being installed in the storage tank, a one-way valve one being communicated with an inclined upwardly arranged filling pipe at the bottom of the storage tank, the upper end of the filling pipe being located at the opening of the top of the flow control hopper frame, and the receiving groove frame and the storage tank being communicated through a soft tube and a one-way valve two; The ejection wave member is installed in the support frame and used for lifting the ceramic tile to reciprocating swing.
[0005] Further, the feeding mechanism is provided with two rollers arranged oppositely, a driving motor is installed on the feeding mechanism and used for driving the rollers to rotate, the conveying belt assembly comprises four strip-shaped rods fixedly connected to the upper side of the support frame, rotating shafts are rotatably installed at the two ends of the support frame, four synchronous wheels located at the end portions of the strip-shaped rods are fixedly sleeved on the rotating shafts, and synchronous belts are sleeved between the synchronous wheels and slidably arranged on the upper sides of the strip-shaped rods, wherein the rotating shaft and the roller are connected through a belt pulley.
[0006] Further, the flow guide arc frame comprises an overflow plate fixedly connected to the mounting frame, a half-arc frame with a concave surface downward is arranged on one side of the overflow plate, and flow baffles are arranged on the two straight edges of the half-arc frame and the edge on the other side of the overflow plate.
[0007] Further, the receiving groove frame comprises a crescent frame arranged below the edge of the half-arc frame, strip-shaped groove frames are communicated with the outer convex surface of the crescent frame and arranged on the two sides of the support frame, mesh plates are arranged in the crescent frame and the strip-shaped groove frames, sponge blocks are filled between the mesh plates and the inner bottom of the crescent frame and the strip-shaped groove frames, and the other end of the hose is communicated with the bottom of the crescent frame.
[0008] Further, the flow control hopper frame comprises a horizontal pipe fixedly connected to the mounting frame, a discharging frame with an open lower end is communicated with one end of the horizontal pipe, and a feeding hopper is communicated with the upper side of the horizontal pipe through a control valve.
[0009] Further, the storage tank comprises a conical hopper arranged on the ground, a column frame is communicated with the upper end of the conical hopper, a cover plate is sleeved on the top of the column frame, the pressurized stirring member comprises a stirring motor fixedly connected to the cover plate, a stirring rod penetrating through the cover plate is connected to the output shaft of the stirring motor, a threaded rod is arranged in the middle of the stirring rod, a piston lifting plate slidably installed in the column frame is threadedly sleeved on the threaded rod, and the other end of the hose is communicated with the connection position of the conical hopper and the column frame through a one-way valve.
[0010] Further, the ejection wave member comprises a rectangular frame fixedly connected in the support frame, a suspension frame is slidably installed in the rectangular frame along the length direction of the support frame, a vertical cylinder is arranged on the suspension frame, a vertical pipe is slidably installed in the vertical cylinder, an electric push rod for driving the vertical pipe to move up and down is installed on the vertical cylinder, a work-shaped frame is fixedly connected to the top of the vertical pipe, suction rod bars are slidably and penetratively installed at the four end corners of the work-shaped frame, a lever frame is hingedly connected to the middle of the vertical pipe, the lower ends of the suction rod bars are movably hinged to the four end corners of the lever frame, and a driving member for driving the lever frame to reciprocatingly turn over is installed on the vertical pipe.
[0011] Further, the lever frame comprises a horizontal plate frame sleeved on the vertical pipe through a rotating rod, U-shaped blocks are arranged at four end corners of the horizontal plate frame, the U-shaped blocks are connected with the horizontal plate frame at the closed end, and the side surfaces of the U-shaped blocks are horizontally provided with sliding through grooves, and the bottom end of the suction disc rod is provided with a T-shaped rod inserted into the U-shaped block and movably installed in the sliding through groove.
[0012] Further, the driving member comprises a transmission gear fixedly connected to the rotating rod, a rack engaged with the transmission gear is vertically and slidably installed on the vertical pipe, a rotating motor is fixedly connected to the vertical pipe, a rotating disc is installed on the output shaft of the rotating motor, a connecting rod is eccentrically connected to the rotating disc, and the other end of the connecting rod is hingedly connected to the end of the rack.
[0013] The glazing method for negative ion ceramic tile production facilitates uniform application, is applied to the glazing device, and comprises the following steps: S1: feeding and preparation: the ceramic tile is placed on the feeding mechanism and conveyed to the conveying belt assembly through the roller and the driving motor; S2: glaze supply and application: the glaze in the storage tank is stirred, the glaze is pressurized through the threaded cooperation of the threaded rod and the piston lifting plate, the glaze is conveyed to the top of the flow control hopper frame through the filling pipe, the glaze flows out of the flow control hopper frame and is uniformly distributed on the surface of the ceramic tile through the flow guide arc surface frame; S3: transmission and swinging: the ceramic tile continues to be conveyed on the conveying belt assembly after glazing, the ejection fluctuation member lifts the ceramic tile to swing up and down, and uniform glazing is ensured; S4: excess glaze recycling and recycling: the excess glaze is collected by the receiving groove frame, filtered and returned to the storage tank, and recycling is realized; S5: glazing is completed: the ceramic tile with uniform glazing is output to subsequent processes through the conveying belt assembly.
[0014] The beneficial effects of the present application are as follows: Through the design of the flow guide arc surface frame and the receiving groove frame, the glaze can be continuously poured, the glaze forms a water curtain, the glaze can be uniformly covered on the surface of the ceramic tile when the ceramic tile passes through the water curtain, the ceramic tile is flipped up and down by the ejection fluctuation member, the excess glaze accumulated on the surface of the ceramic tile due to tension can be removed, the uniform glazing of the glaze can be realized on the one hand, and the glaze removal amount can be controlled through the flipping amplitude, so that the glaze coating thickness is controlled, and flexibility is increased.
[0015] Through the arrangement of the circulating feeding member, the excess glaze can be collected and recycled, so that the waste of resources is reduced. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 is a three-dimensional structural view of the present application; Figure 2 is a partial perspective view of the present application; Figure 3 is a perspective view of the glazing mechanism of the present application; Figure 4 is a perspective view of the present application Figure 3 is a perspective view of the present application Figure 5 is a perspective view of the present application Figure 6 is a perspective view of the present application Figure 7 is a perspective view of the present application Figure 6 is a perspective view of the present application Figure 8 is a perspective view of the present application Fig. 1 is a feeding mechanism; 101 is a roller; 102 is a driving motor; 2 is a support frame; 3 is a conveyor belt assembly; 301 is a bar; 302 is a rotating shaft; 303 is a synchronous wheel; 304 is a synchronous belt; 4 is a glazing mechanism; 401 is a mounting frame; 402 is a flow guide arc surface frame; 4021 is an overflow disc; 4022 is a semi-arc frame; 4023 is a flow blocking plate; 403 is a receiving groove frame; 4031 is a crescent frame; 4032 is a bar groove frame; 4033 is a mesh plate; 4034 is a sponge block; 404 is a flow control hopper frame; 4041 is a horizontal pipe; 4042 is a discharge frame; 4043 is a control valve; 4044 is a feeding funnel; 5 is a circulating feeding part; 501 is a storage tank; 5011 is a conical hopper; 5012 is a column frame; 5013 is a cover plate; 502 is a pressurized stirring part; 5021 is a stirring motor; 5022 is a stirring rod; 5023 is a threaded rod; 5024 is a piston lifting plate; 503 is a one-way valve one; 504 is a filling pipe; 505 is a hose; 506 is a one-way valve two; 6 is a ejection fluctuation part; 601 is a rectangular frame; 602 is a suspension car frame; 603 is a vertical cylinder; 604 is a vertical pipe; 605 is an electric push rod; 606 is a I-shaped frame; 607 is a suction disc rod; 6071 is a T-shaped rod; 608 is a lever frame; 6081 is a rotating rod; 6082 is a horizontal plate frame; 6083 is a U-shaped block; 6084 is a sliding slot; 7 is a driving part; 701 is a transmission gear; 702 is a rack; 703 is a rotating motor; 704 is a rotating disc; 705 is a connecting rod. DETAILED DESCRIPTION
[0017] In order to make the purpose, technical scheme and advantages of the embodiments of the present application more clear, the technical scheme of the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application.
[0018] As Figures 1-6As shown, the application provides a glazing device for the production of negative ion ceramic tiles, which facilitates uniform application. The support frame 2 is connected to one end of the feeding mechanism 1, and a conveyor belt assembly 3 is installed on the support frame 2 to ensure the continuity and smoothness of the ceramic tile processing. The glazing mechanism 4 includes an installation frame 401 fixedly connected to the middle of the support frame 2, a flow guide arc surface frame 402 fixedly connected to the top of the installation frame 401, a receiving groove frame 403 fixedly installed in the support frame 2, the receiving groove frame 403 being arc-shaped and arranged directly below the edge of the flow guide arc surface frame 402, and a flow control hopper frame 404 arranged above the flow guide arc surface frame 402. It should be noted that the arc edge of the flow guide arc surface frame 402 is arranged in the moving direction of the conveyor belt assembly 3. When the glaze in the flow control hopper frame 404 flows downward through the flow guide arc surface frame 402, it will uniformly cover the surface of the flow guide arc surface frame 402 through tension, thereby forming an arc-shaped water curtain below the arc edge. The ceramic tile enters the concave surface of the arc-shaped water curtain through the conveyor belt assembly 3 and moves out from the convex surface, which can ensure that the glaze is evenly attached to the surface of the ceramic tile. The concave surface entry can utilize the arc-shaped design of the water curtain to form a natural convergence and distribution of the glaze on the surface of the ceramic tile, thereby reducing waste and splashing of the glaze. Meanwhile, the convex surface exit helps the natural flow of excess glaze, further optimizing the use efficiency of the glaze. This design also makes the movement path of the ceramic tile in the water curtain more smooth, improving the uniformity and overall efficiency of glazing. The circulating feeding part 5 includes a storage tank 501, in which a pressurized stirring part 502 is installed. The pressurized stirring part 502 in the storage tank 501 can effectively prevent the glaze from settling, ensuring consistent glazing effect. The bottom of the storage tank 501 is connected to an inclined upwardly arranged filling pipe 504 through a one-way valve 1 503, and the upper end of the filling pipe 504 is located at the opening in the top of the flow control hopper frame 404. The receiving groove frame 403 and the storage tank 501 are connected through a hose 505 and a one-way valve 2 506. It should be noted that the pressurized stirring part 502 not only stirs the glaze in the storage tank 501, but also pressurizes or depressurizes the glaze during stirring. Through pressurization, the glaze can be extruded out of the filling pipe 504, allowing the glaze to enter the flow control hopper frame 404. After a certain amount of glaze accumulates in the flow control hopper frame 404, it can be opened to allow the glaze to continuously flow out. The flowing glaze is collected through the receiving groove frame 403 and is automatically pumped back into the storage tank 501 through the pressurized stirring part 502, realizing the circulation of the glaze, ensuring the utilization rate of the glaze, reducing waste, and reducing production costs. The ejection undulating piece 6 is installed in the support frame 2 and is used for jacking up the ceramic tile to reciprocating swing, and it is to be noted that the ejection undulating piece 6 is used for jacking up the glazed ceramic tile and realizing reciprocating swing and overturning, so that the excess glaze on the ceramic tile can be effectively poured, the uniform coverage of the glaze is realized, and meanwhile, the reciprocating swing amplitude and frequency can be adjusted to realize the change of the glaze coating thickness, that is, the greater the swing amplitude, the less the glaze remaining on the ceramic tile, and the thinner the glaze coating thickness, and the faster the swing frequency, the less the glaze remaining on the ceramic tile, and the thinner the glaze coating thickness, so as to realize the convenient adjustment function of the glaze thickness, and increase the flexibility and functionality of the device.
[0019] As shown in Figure 2 The linkage relationship between the feeding mechanism 1 and the conveying belt assembly 3 is disclosed, two upper and lower opposite arranged rollers 101 are rotatably installed on the feeding mechanism 1, a driving motor 102 for driving the rollers 101 to rotate is installed on the feeding mechanism 1, the conveying belt assembly 3 comprises four strip-shaped rods 301 fixedly connected to the upper side of the support frame 2, the support frame 2 is rotatably installed with a rotating shaft 302 at both ends of the length, the rotating shaft 302 is fixedly sleeved with four synchronous wheels 303 located at the end of the strip-shaped rod 301, the synchronous wheels 303 are sleeved with a synchronous belt 304 which is slidingly arranged on the upper side of the strip-shaped rod 301, the synchronous belt 304 adopts a tubular structure of rubber or plastic, which can provide anti-skid effect when supporting the ceramic tile, and forms flexible contact when contacting with the ceramic tile, avoiding hard collision and damaging the ceramic tile, increasing the safety of conveying, the outer circumferential side of the synchronous wheel 303 and the top of the strip-shaped rod 301 are both constructed with an arc-shaped groove for embedding the synchronous belt 304, for guiding the movement of the synchronous belt 304, ensuring the stability of its movement, avoiding affecting the transportation of the ceramic tile due to shaking, further increasing the safety, one of the rotating shafts 302 and the rollers 101 are connected through a belt pulley transmission, it is to be noted that the roller 101 is a conveying end part in the pressing equipment, which is used for conveying the pressed ceramic tile to the conveying belt assembly 3, and when the driving motor 102 rotates, it will simultaneously drive the rollers 101 and the rotating shafts 302 to rotate synchronously and in the same direction, so as to ensure the same conveying speed, realize the smooth transfer of the ceramic tile between the two devices, avoid the ceramic tile from slipping or deviating in the transportation process due to different moving speeds, ensure the stability and accuracy of the conveying, and thus ensure the smooth progress of the subsequent glazing process.
[0020] As shown in Figures 3-4As shown, the specific structure of the guide arc frame 402 is disclosed, the guide arc frame 402 includes the overflow disc 4021 fixedly connected to the mounting frame 401, one side of the overflow disc 4021 is provided with the concave downward semi-arc frame 4022, the two straight edges of the semi-arc frame 4022 and the edges of the other side of the overflow disc 4021 are all provided with the flow baffle 4023, the flow baffle 4023 is mainly used for shielding the glaze, avoiding the glaze from spreading outward, ensuring that the glaze can smoothly fall into the receiving groove frame 403, being beneficial to subsequent circulation operation, the overflow disc 4021 is arranged at the top end of the semi-arc frame 4022, it needs to be explained that the connection between the overflow disc 4021 and the semi-arc frame 4022 is constructed as a circular arc connection, when the glaze enters the overflow disc 4021, it will first be collected in the middle part to form a relatively shallow glaze pool, and then gradually overflow to the semi-arc frame 4022 through the circular arc surface of the edge of the overflow disc 4021, such a setting can receive the subsequent descending glaze through the glaze pool, reduce the probability of glaze splashing, avoid waste, ensure the utilization rate of the glaze, at the same time, the glaze pool makes the glaze gradually flow to the semi-arc frame 4022 through overflow, the glaze overflows synchronously, so that the glaze is more evenly distributed, ensuring the balance of the glaze water curtain, thereby improving the glazing quality.
[0021] As shown in the figure, Figures 3-4 The specific structure of the receiving groove frame 403 is disclosed, the receiving groove frame 403 includes the crescent frame 4031 arranged below the edge of the semi-arc frame 4022, the outer convex surface of the crescent frame 4031 is communicated with the strip-shaped groove frame 4032 arranged on both sides of the support frame 2, the crescent frame 4031 and the strip-shaped groove frame 4032 are both paved with the mesh plate 4033, the mesh plate 4033 and the bottom of the crescent frame 4031 and the strip-shaped groove frame 4032 are filled with the sponge block 4034, the hose 505 is communicated at the bottom of the crescent frame 4031, the crescent frame 4031 is used for receiving the glaze falling from the semi-arc frame 4022, and the strip-shaped groove frame 4032 is used for receiving the glaze falling from both sides of the ceramic tile, so as to reduce the loss of the glaze as much as possible, avoid waste, and ensure the utilization rate of the glaze, and the mesh plate 4033 is arranged for filtering large impurities, and the sponge block 4034 is arranged for filtering small impurities, so as to realize the filtering effect in the glaze circulation process and ensure the consistency of the glazing effect after the glaze circulation.
[0022] As shown in the figure, Figure 3As shown, the specific structure of the flow control hopper frame 404 for controlling the flow state of the glaze is disclosed, the flow control hopper frame 404 comprises a horizontal pipe 4041 fixedly connected to the mounting frame 401, the horizontal pipe 4041 is communicated with a discharge frame 4042 with an open lower end at one end, the upper side of the horizontal pipe 4041 is communicated with a feeding hopper 4044 through a control valve 4043, it should be noted that the control valve 4043 comprises an opening and closing piece rotatably installed in the horizontal pipe 4041, and a control motor connected outside the horizontal pipe 4041, the opening and closing piece can be automatically controlled to rotate by the control motor, so as to open or close the horizontal pipe 4041, and the size of the opening of the horizontal pipe 4041 can also be controlled, so as to control the flow of the glaze, the control valve 4043 is arranged on the horizontal pipe 4041, the horizontal pipe 4041 can be closed when the glaze is fed, a certain amount of glaze is accumulated in the feeding hopper 4044, the continuous supply of the glaze is ensured, the situation that the glaze supply is interrupted due to the blockage of the filling pipe 504 or the storage tank 501 is avoided, the fault tolerance and safety of the device are increased, and the size of the opening and closing of the horizontal pipe 4041 is controlled through the control valve 4043, the overflow speed of the glaze can be controlled in cooperation with the overflow disc 4021, so as to adjust the thickness of the glaze covered on the semicircular frame 4022, the water curtain with different thicknesses is formed on the lower side, and then the glaze application thickness of the ceramic tile is preliminarily controlled, and the functionality of the device is increased.
[0023] As Figure 1 and Figure 5As shown, the cooperation of the storage tank 501 and the pressurized stirring part 502 of the present application is disclosed, and the operation of pressurizing or depressurizing in the stirring process is realized. The storage tank 501 comprises a conical hopper 5011 arranged on the ground, a column frame 5012 is communicated at the upper end of the conical hopper 5011, a cover plate 5013 is sleeved at the top of the column frame 5012. The pressurized stirring part 502 comprises a stirring motor 5021 fixedly connected to the cover plate 5013, a stirring rod 5022 rotatingly penetrating through the cover plate 5013 is connected to the output shaft of the stirring motor 5021, a threaded rod 5023 is arranged in the middle of the stirring rod 5022, the stirring rod 5022 comprises a rod body, the threaded rod 5023 is arranged in the middle of the rod body, a ring frame is connected to the lower end of the rod body, a plurality of stirring blades are arranged on the edge of the ring frame and are attached to the inner wall of the conical hopper 5011, the glaze in the conical hopper 5011 can be continuously scraped and stirred, so that the glaze is prevented from depositing and the fluidity of the glaze is ensured, the threaded rod 5023 is threadedly sleeved with a piston lifting plate 5024 slidingly installed in the column frame 5012, it should be noted that a plurality of vertical guide protrusions are arranged on the inner wall of the column frame 5012, the piston lifting plate 5024 is limited by the guide protrusions and cannot rotate, but can only move up and down, the other end of the hose 505 is communicated at the connection position of the conical hopper 5011 and the column frame 5012 through a one-way valve 506, it should be noted that the inflow direction of the one-way valve 503 is arranged towards the filling pipe 504, and the inflow direction of the one-way valve 506 is arranged towards the storage tank 501, the stirring motor 5021 can drive the stirring rod 5022 to rotate, so that the threaded rod 5023 and the piston lifting plate 5024 are threadedly matched, the piston lifting plate 5024 is raised or lowered, when the piston lifting plate 5024 is raised, negative pressure is formed in the conical hopper 5011, so that the glaze in the hose 505 and the receiving groove frame 403 is sucked into the conical hopper 5011 through the one-way valve 506, the recycling of the glaze is realized, and when the piston lifting plate 5024 is lowered, positive pressure is formed in the conical hopper 5011, the pressure squeezes the glaze in the conical hopper 5011 to enter the filling pipe 504 through the one-way valve 503, the feeding operation of the control flow hopper 404 is realized, an additional pump is not needed, the feeding and pumping operations are realized by using the stirring movement, energy is saved and cost is reduced.
[0024] As Figures 6-7As shown, the specific structure of the ejection undulating piece 6 is disclosed, the ejection undulating piece 6 comprises a rectangular frame 601 fixedly connected in the support frame 2, a suspension frame 602 is slidingly installed in the rectangular frame 601 along the length direction of the support frame 2, it is need to point out that the suspension frame 602 adopts the existing suspension rail system, and can independently reciprocate along the length direction of the rectangular frame 601, a vertical cylinder 603 is constructed on the suspension frame 602, a vertical pipe 604 is slidingly installed in the vertical cylinder 603, a motor push rod 605 for driving the vertical pipe 604 to move up and down is installed on the vertical cylinder 603, a I-shaped frame 606 is fixedly connected at the top of the vertical pipe 604, suction rod 607 is slidingly installed through the four end corners of the I-shaped frame 606, a lever frame 608 is hinged in the middle of the vertical pipe 604, the four end corners of the lever frame 608 are movably hinged with the lower end of the suction rod 607, a driving piece 7 for driving the lever frame 608 to reciprocate is installed on the vertical pipe 604, it is need to point out that when the device operates, the ceramic tile is received and moved by the conveyor belt assembly 3, when the ceramic tile passes through the flow guide cambered surface frame 402, the glazing is completed, at this time the suspension frame 602 is directly below the ceramic tile, at the same time the vertical pipe 604 is driven by the motor push rod 605 to move upward along the height direction of the vertical cylinder 603, so that the suction rod 607 contacts the bottom of the ceramic tile, and the ceramic tile is lifted to separate from the conveyor belt assembly 3, then the suspension frame 602 moves in the same direction and at the same speed with the conveyor belt assembly 3, so as to ensure the transportation interval and efficiency of the ceramic tile, in this process the driving piece 7 drives the lever frame 608 to reciprocate, so that the suction rod 607 at both ends of the I-shaped frame 606 is alternately lifted, and after the suction rod 607 at one side is lifted, the ceramic tile will be inclined to the other side, after reciprocating inclination, the glaze on the ceramic tile which cannot overflow due to tension can be removed, so as to ensure the uniformity of the glaze on the ceramic tile and improve the glazing quality.
[0025] As shown in the figure, Figures 7-8 The connection structure of the lever frame 608 and the suction rod 607 is disclosed, the lever frame 608 comprises a horizontal plate frame 6082 hinged on the vertical pipe 604 through a rotating rod 6081, U-shaped blocks 6083 are constructed at the four end corners of the horizontal plate frame 6082, sliding through grooves 6084 are horizontally constructed on the side surface of the U-shaped block 6083, a T-shaped rod 6071 is constructed at the bottom end of the suction rod 607 and movably installed in the sliding through groove 6084, it is need to point out that the rotating rod 6081 is connected at the middle part of the lever frame 608, so as to ensure the balance of both sides, the driving piece 7 is used to drive the rotating rod 6081 to reciprocate, so as to realize the reciprocating of the lever frame 608, when the lever frame 608 reciprocates, the T-shaped rod 6071 is driven by the U-shaped block 6083 to move up and down, so as to realize the lifting operation of the suction rod 607.
[0026] As shown in the figure, Figure 8As shown, the specific structure of the driving member 7 of the application is disclosed, which is used to control the swing amplitude and frequency of the lever frame 608, the driving member 7 comprises a transmission gear 701 fixedly connected to the rotating rod 6081, a rack 702 vertically slidingly installed on the vertical pipe 604 and engaged with the transmission gear 701, a rotating motor 703 fixedly connected to the vertical pipe 604, a rotating disc 704 installed on the output shaft of the rotating motor 703, a connecting rod 705 eccentrically hinged to the rotating disc 704, and the other end of the connecting rod 705 is hinged to the end of the rack 702. When the rotating motor 703 rotates, it will drive the rotating disc 704 to rotate synchronously, and at the same time, it will drive the connecting rod 705 to realize the crank slider motion with the rack 702, so that the rack 702 will move back and forth on the vertical pipe 604 and engage with the transmission gear 701, thereby realizing the reciprocating rotation of the rotating rod 6081, and finally realizing the alternating lifting of the suction disc rod 607, so as to reciprocatingly swing the ceramic tile. It should be noted that the connecting rod 705 and the rotating disc 704 and the connecting rod 705 and the rack 702 are detachably hinged through bolts, nuts and perforations, so as to facilitate subsequent replacement operation. By replacing the connecting rod 705 and the rotating disc 704 with different lengths, the moving distance of the rack 702 can be adjusted, thereby adjusting the swing amplitude of the lever frame 608. By adjusting the swing amplitude, the thickness of the glaze remaining on the surface of the ceramic tile can be adjusted. The rotation speed of the rotating motor 703 can adjust the frequency of the reciprocating swing of the lever frame 608. The faster the rotation, the faster the swing frequency, and the faster the swing frequency of the ceramic tile, the easier the glaze on its surface is thrown out, thereby controlling the remaining thickness of the glaze and increasing the functionality and flexibility of the device.
[0027] As Figures 1-8 shown, the glazing method for producing negative ion ceramic tiles for facilitating uniform application according to one embodiment of the application comprises the following steps: S1: feeding and preparation: the ceramic tile is placed on the feeding mechanism 1 and conveyed to the conveyor assembly 3 by the roller 101 and the driving motor 102.
[0028] S2: glaze supply and coating: the glaze inside the storage tank 501 is stirred, and the glaze is pressurized by the threaded rod 5023 and the threaded cooperation between the piston lifting plate 5024, so that the glaze is conveyed to the top of the flow control hopper frame 404 through the filling pipe 504. The glaze flows out of the flow control hopper frame 404 and is uniformly distributed on the surface of the ceramic tile through the flow guide arc surface frame 402.
[0029] S3: transmission and swing: after glazing, the ceramic tile continues to be conveyed on the conveyor assembly 3, and the ejection undulating member 6 lifts the ceramic tile to swing up and down, ensuring uniform glazing.
[0030] S4: excess glaze recycling and recycling: the excess glaze is collected by the receiving groove frame 403, filtered and returned to the storage tank 501 for recycling.
[0031] S5: Glazing completion: the glazed tiles, which are uniformly applied with glaze, are outputted to subsequent processes by the conveying belt assembly 3.
[0032] The foregoing description of the disclosed embodiments enables a person skilled in the art to carry out or use the application. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein can be applied to other embodiments without departing from the spirit or scope of the application. Therefore, the application is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. Anionic tile production glazing device for facilitating uniform application, comprising a feeding mechanism (1), characterized in that, Also include: Support frame (2), the support frame (2) is opposite with the one end of the feeding mechanism (1), the support frame (2) is installed with the conveying belt assembly (3); Glazing mechanism (4), including fixedly connected in the installation frame (401) of support frame (2) middle part, the installation frame (401) top fixedly connected with the flow guide cambered surface frame (402), the installation frame (401) bottom is connected with the receiving groove frame (403) fixedly installed in support frame (2) inside, the receiving groove frame (403) is arc-shaped and is arranged in the just below of the edge of flow guide cambered surface frame (402), the installation frame (401) top is provided with the flow control hopper frame (404) located above flow guide cambered surface frame (402); Circulating feeding part (5), including the storage tank (501), the storage tank (501) is installed with the pressurized stirring part (502), the storage tank (501) bottom is communicated with the inclined upwardly arranged filling pipe (504) through one-way valve (503), the filling pipe (504) upper end is located in the opening of flow control hopper frame (404) top, the receiving groove frame (403) and the storage tank (501) are connected through the hose (505) and one-way valve (506) and are communicated; Ejection fluctuation part (6), installed in support frame (2) and used for lifting ceramic tile reciprocating swing.
2. The glazing device for the production of anionic ceramic tiles for easy and uniform application according to claim 1, characterized in that, The feeding mechanism (1) is rotatably installed with two upper and lower oppositely arranged rollers (101), the feeding mechanism (1) is installed with the drive motor (102) for driving the rotation of the roller (101), the conveying belt assembly (3) includes four strip-shaped rods (301) fixedly connected on the upper side of the support frame (2), the support frame (2) length is rotatably installed with the rotating shaft (302) towards both ends, the rotating shaft (302) is fixedly sleeved with four synchronous wheels (303) located at the end of the strip-shaped rod (301), the synchronous wheels (303) are sleeved with the synchronous belt (304) slidingly arranged on the upper side of the strip-shaped rod (301), one of the rotating shaft (302) and the roller (101) are connected through the belt pulley transmission.
3. The glazing device for the production of anionic ceramic tiles for easy and uniform application according to claim 1, characterized in that, The flow guide cambered surface frame (402) includes the overflow tray (4021) fixedly connected on the installation frame (401), one side of the overflow tray (4021) is structured with the concave downwardly arranged half-arc frame (4022), the two straight edges of the half-arc frame (4022) and the edge of the other side of the overflow tray (4021) are all structured with the flow baffle (4023).
4. The glazing device for the production of anionic ceramic tiles that facilitates uniform application according to claim 3, characterized in that, The receiving groove frame (403) includes the crescent frame (4031) arranged below the edge of the half-arc frame (4022), the outer convex surface of the crescent frame (4031) is communicated with the strip-shaped groove frame (4032) arranged on both sides of the support frame (2), the crescent frame (4031) and the strip-shaped groove frame (4032) are all paved with the screen plate (4033), the screen plate (4033) and the bottom of the crescent frame (4031) and the strip-shaped groove frame (4032) are filled with the sponge block (4034), the hose (505) is communicated at the bottom of the crescent frame (4031).
5. The glazing device for the production of anionic ceramic tiles for easy and uniform application according to claim 1, characterized in that, The flow control hopper frame (404) comprises a horizontal pipe (4041) fixedly connected to the mounting frame (401), the horizontal pipe (4041) is communicated with a discharge frame (4042) with an open lower end at one end, and the upper side of the horizontal pipe (4041) is communicated with a feeding hopper (4044) through a control valve (4043).
6. The glazing device for the production of anionic ceramic tiles for easy and uniform application according to claim 2, characterized in that, The storage tank (501) comprises a conical hopper (5011) arranged on the ground, the conical hopper (5011) is communicated with a column frame (5012) at the upper end, the top of the column frame (5012) is sleeved with a cover plate (5013), the pressurized stirring part (502) comprises a stirring motor (5021) fixedly connected to the cover plate (5013), the output shaft of the stirring motor (5021) is connected with a stirring rod (5022) penetrating through the cover plate (5013), the middle part of the stirring rod (5022) is provided with a threaded rod (5023), the threaded rod (5023) is threadedly sleeved with a piston lifting plate (5024) slidingly installed in the column frame (5012), and the other end of the hose (505) is communicated at the connection between the conical hopper (5011) and the column frame (5012) through a one-way valve (506).
7. The glazing device for the production of anionic ceramic tiles for easy and uniform application according to claim 1, characterized in that, The ejection fluctuation part (6) comprises a rectangular frame (601) fixedly connected in the support frame (2), a suspension frame (602) is slidingly installed in the rectangular frame (601) along the length direction of the support frame (2), a vertical cylinder (603) is arranged on the suspension frame (602), a vertical pipe (604) is slidingly installed in the vertical cylinder (603), an electric push rod (605) for driving the vertical pipe (604) to move up and down is installed on the vertical cylinder (603), a work-shaped frame (606) is fixedly connected to the top of the vertical pipe (604), sucker rods (607) are slidingly penetrated and installed at four corner ends of the work-shaped frame (606), a lever frame (608) is hinged to the middle part of the vertical pipe (604), the four corner ends of the lever frame (608) are movably hinged with the lower ends of the sucker rods (607), and a driving part (7) for driving the lever frame (608) to reciprocatingly turn over is installed on the vertical pipe (604).
8. The glazing device for the production of anionic ceramic tiles that facilitates uniform application according to claim 7, characterized in that, The lever frame (608) comprises a horizontal plate frame (6082) hingedly sleeved on the vertical pipe (604) through a rotating rod (6081), U-shaped blocks (6083) are arranged at the four corner ends of the horizontal plate frame (6082), sliding through grooves (6084) are horizontally arranged on the side surfaces of the U-shaped blocks (6083), and T-shaped rods (6071) are arranged at the bottom ends of the sucker rods (607) and movably installed in the sliding through grooves (6084).
9. The glazing device for the production of anionic ceramic tiles that facilitates uniform application according to claim 8, characterized in that, The driving member (7) comprises a transmission gear (701) fixedly connected to the rotating rod (6081), the vertical pipe (604) is vertically slidably provided with a rack (702) engaged with the transmission gear (701), the vertical pipe (604) is fixedly connected with a rotating motor (703), the output shaft of the rotating motor (703) is provided with a rotating disc (704), the rotating disc (704) is eccentrically hinged with a connecting rod (705), and the other end of the connecting rod (705) is hinged to the end of the rack (702).
10. The glazing method for the production of anion ceramic tiles that facilitates uniform application, applied to the glazing device according to claim 6, characterized in that, The method comprises the following steps: S1: feeding and preparation: the ceramic tile is placed on the feeding mechanism (1), and is conveyed to the conveyor belt assembly (3) through the roller (101) and the driving motor (102); S2: glaze supply and coating: the glaze in the storage tank (501) is stirred, and the glaze is pressurized through the threaded cooperation between the threaded rod (5023) and the piston lifting plate (5024), so that the glaze is conveyed to the top of the flow control hopper frame (404) through the filling pipe (504), the glaze flows out from the flow control hopper frame (404), and is uniformly distributed to the surface of the ceramic tile through the flow guide arc surface frame (402); S3: transmission and swing: the ceramic tile is continuously conveyed on the conveyor belt assembly (3) after glazing, the ejection fluctuation member (6) lifts the ceramic tile to make it swing up and down, and uniform glazing is ensured; S4: excess glaze recycling and recycling: the excess glaze is collected by the receiving groove frame (403), and is returned to the storage tank (501) after filtration, so that recycling is realized; S5: glazing is completed: the ceramic tile with uniform glazing is output to subsequent processes through the conveyor belt assembly (3).