Manufacturing equipment and manufacturing method for low-color-difference interference-pattern-free plate-seam-free light pillar transfer paper
By combining the clearance support component and the multi-directional positioning mechanism, the problem of unstable connection between the sleeve and the molding roller is solved, realizing synchronous rotation and precise positioning of the sleeve and the molding roller, ensuring the accuracy and consistency of pattern reproduction, and improving production efficiency.
Patent Information
- Application Number
- CN202511439207.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-10
- Publication Date
- 2025-11-07
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the existing technology, the connection between the sleeve and the molding roller is unstable, which leads to frequent disassembly and installation difficulties. The axial misalignment of the sleeve causes the pattern replication deviation, and the friction interference causes the molded pattern to have misaligned seams and uneven brightness.
By employing a clearance support assembly and a multi-directional positioning mechanism, the active clearance of the receiving plate and the cooperation of the multi-directional positioning mechanism ensure that the sleeve and the molding roller rotate synchronously. The axial installation gap is eliminated by the rotation adjustment mechanism, thereby achieving precise positioning and stable transmission.
This achieves a stable connection between the sleeve and the molding roller, ensuring the accuracy and consistency of pattern reproduction, avoiding shaking and deviation, and improving preparation efficiency and pattern quality.
Smart Images

Figure CN120902424A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of transfer paper making, in particular to a low-color-difference, interference-line-free, and non-plate-seam light column transfer paper making device and method. BACKGROUND
[0002] According to different mold pressing processes and mold pressing equipment, the non-plate-seam laser holographic mold pressing technology is divided into a cylinder plate non-plate-seam laser holographic mold pressing (single mold pressing plate roller) and a double-plate non-plate-seam laser holographic mold pressing (double mold pressing plate roller).
[0003] The double-plate non-plate-seam mold pressing is to realize the non-plate-seam laser holographic mold pressing by setting a low-temperature zone and a high-temperature zone on the mold pressing plate roller and through twice mold pressing technology by using two mold pressing stations. However, the cold and hot transition zone (heat transfer between high and low temperatures) is inevitably generated due to twice mold pressing, and then two bright difference zones (about 3-5 cm) are formed in the transition zone (the area with high temperature has high brightness, and the area with low temperature has low brightness). If the image to be mold pressed is a laser dot pattern, 3-5 points of brightness difference will be generated. If the light column pattern is mold pressed, not only 3-5 points of brightness difference will be generated, but also spiral lines similar to fingerprints (the surface of the holographic nickel plate 1 and 2 is too close) or diagonal interference lines (the surface of the holographic nickel plate 1 and 2 is too far apart) will be generated due to the characteristics of the plate surface. In the industry, the color difference of the cold and hot transition zone can be reduced by continuously optimizing the structure of the plate roller, but the diagonal interference lines cannot be eliminated.
[0004] To this end, a cylinder plate single-plate laser holographic mold pressing machine can be used to eliminate the interference lines. The plate surface will not appear the color difference of the cold and hot transition zone generated by double-plate mold pressing during mold pressing, and the printing color difference, spiral lines, and interference lines generated by the double-plate mold pressing alignment can be avoided. The core of this process is the preparation of the cylinder UV holographic plate.
[0005] In the fabrication of a cylindrical UV hologram, a sleeve needs to be fitted onto a molding roller. Rotation then replicates the pattern from the holographic column nickel plate onto the coated surface of the sleeve. During sleeve installation, one side of the molding roller must be suspended to ensure smooth sleeve placement. To ensure the sleeve rotates synchronously with the molding roller, a retaining ring and bolts are used to secure the sleeve to the roller. However, since the sleeve needs to be replaced each time a pattern is replicated, frequent disassembly and reassembly are required. Furthermore, multiple bolts are typically used for assembly and fixation to ensure the stability of the connection between the sleeve and the molding roller, making disassembly and reassembly quite difficult. The large size of the sleeve leads to a decrease in overall preparation efficiency. To address this, an air-expanding roller can be installed at the suspended end to lock the position of the sleeve. The sleeve can be quickly locked and released through simple inflation and deflation operations. However, the air-expanding roller cannot position the sleeve axially. If the sleeve is misaligned axially, it will inevitably cause deviation in pattern replication. Moreover, the air-expanding roller relies on friction for transmission. When the sleeve acts on the holographic light column nickel plate with a certain pressure, it also relies on friction for transmission. The interference between the two frictional forces can easily cause a phase difference between the sleeve and the molding roller, resulting in misaligned seams, uneven brightness, or interference patterns in the molded pattern. Summary of the Invention
[0006] The purpose of this invention is to provide a device and method for producing low-color-difference, interference-free, and seamless light column transfer paper, so as to solve the problems mentioned in the background art.
[0007] To achieve the above objectives, the present invention provides the following technical solution: a low-color-difference, interference-free, seam-free light column transfer paper production device, comprising: a machine base, and a support platform fixed on the machine base, a sliding plate slidably mounted on the support platform, and a support plate fixed on the sliding plate; further comprising: a rotating rod rotatably mounted on the support plate, a molding roller fixed on the rotating rod, a sleeve sleeved on the molding roller, and a side plate fixed to the side end of the sleeve; a clearance support assembly disposed on the sliding plate, and a receiving plate cooperating with the rotating rod connected to the clearance support assembly; a multi-directional positioning mechanism disposed on the molding roller and connected to the receiving plate, and a rotation adjustment mechanism disposed on the rotating rod, wherein when the receiving plate moves, the side plate can be driven to rotate through the multi-directional positioning mechanism and the rotation adjustment mechanism, and the sleeve can be positioned by the side plate.
[0008] As a further aspect of the present invention: the clearance support assembly includes a support sleeve fixed on the sliding plate, a support rod that is axially slidable inside the support sleeve and fixedly connected to the receiving plate, a connecting plate fixed on the support rod, and a cylinder that is fixedly connected to the connecting plate fixed on the sliding plate.
[0009] As a further further scheme of the present application: the multi-direction positioning mechanism comprises a rotating sleeve rotatably mounted on the mold plate roller and sleeved on the rotating rod, a rotating disc is fixed on the rotating sleeve, and a plurality of slide grooves are formed on the rotating disc in a circumferentially equidistant manner; an elastic pushing assembly and a limiting assembly are arranged on the side plate and connected with the slide grooves.
[0010] As a further further scheme of the present application: the elastic pushing assembly comprises a sliding block slidably mounted in the slide groove, a sliding sleeve axially sliding on the rotating sleeve, a hinge rod hingedly connected with the sliding block is hingedly connected on the sliding sleeve, a third spring is sleeved on the rotating sleeve, and the two ends of the third spring are respectively abutted with the sliding sleeve and the rotating disc.
[0011] As a further further scheme of the present application: the elastic pushing assembly further comprises a first conical ring axially sliding along the rotating sleeve, a guide plate is fixed on the sliding sleeve, a guide column penetrating through the guide plate is fixed on the first conical ring, a limiting ring abuttingly matched with the guide plate is fixed on the end of the guide column, a first spring is sleeved on the rotating sleeve, and the two ends of the first spring are respectively abutted with the first conical ring and the guide plate.
[0012] As a further further scheme of the present application: the limiting assembly comprises a plurality of oblique guide grooves and straight grooves formed on the side plate in a circumferentially equidistant manner, and a limiting plate fixed on the sliding block is matched with the oblique guide grooves and the straight grooves.
[0013] As a further further scheme of the present application: the rotating adjusting mechanism comprises a second conical ring axially sliding along the rotating sleeve, a fixed ring is fixed on the end of the rotating sleeve, a second spring is sleeved on the rotating sleeve, and the two ends of the second spring are respectively abutted with the second conical ring and the fixed ring.
[0014] As a further further scheme of the present application: the rotating adjusting mechanism further comprises a clamping groove formed on the circumferential outer wall of the rotating sleeve, a helical groove is formed on the circumferential outer wall of the rotating rod, and a limiting block is fixed on the inner wall of the second conical ring and slidably matched with the clamping groove and the helical groove.
[0015] As a further further scheme of the present application: a mold plate is slidably mounted on the machine, and a holographic light column nickel plate is electromagnetically adsorbed on the mold plate.
[0016] A method for manufacturing low-color-difference, interference-line-free, joint-free light column transfer paper, comprising the following steps: Step 1: cutting a corresponding holographic light column nickel plate according to product requirements (joint-free horizontal line light column transfer paper or joint-free vertical line light column transfer paper); Step two: cut the holographic light column nickel plate and paste it on the mold plate; Step three: put the sleeve on the mold plate roller, drive the support assembly to move the receiving plate to the position of the rotating rod, and the receiving plate will drive the multi-direction positioning mechanism and the rotation adjusting mechanism to move to lock the position of the sleeve through the side plate; Step four: rotate the mold plate roller by rotating the rotating rod, and uniformly spray UV paint on the surface of the sleeve by spraying to form a full-plate UV coating; Step five: use UV lamp to perform initial curing on the UV coating on the surface of the sleeve; Step six: drive the mold plate roller to move towards the mold plate, when the mold plate roller is pressed onto the surface of the holographic light column nickel plate, the mold plate roller stops moving, at the same time, drive the mold plate roller to rotate, drive the holographic light column nickel plate and the mold plate to move in the vertical direction, so that the image on the holographic light column nickel plate is copied to the UV coating on the surface of the sleeve, when the image on the holographic light column nickel plate is completely copied to the sleeve, the mold plate roller is separated from the mold plate; Step seven: perform UV complete curing treatment on the UV holographic image on the sleeve to obtain a cylindrical UV holographic plate; Step eight: drive the receiving plate to move by the support assembly, so that the multi-direction positioning mechanism and the rotation adjusting mechanism are separated from the side plate, at this time, the cylindrical UV holographic plate obtained is removed from the mold plate roller and protected for standby; Step nine: repeat steps one to eight to obtain the required cylindrical UV holographic plate; Step ten: according to the requirements, select the corresponding cylindrical UV holographic plate, put the cylindrical UV holographic plate into the mold plate roller, and fix the side plate and the sleeve again through the multi-direction positioning mechanism and the rotation adjusting mechanism; Step eleven: use the coating machine to coat the laser transfer paint on the surface of the BOPET film to obtain the BOPET coated transfer film after drying; Step twelve: use the cylindrical plate laser holographic mold to press the obtained BOPET coated transfer film to obtain the BOPET mold transfer film; Step thirteen: evaporate an aluminum layer on the BOPET mold transfer film obtained in the vacuum coating machine to obtain the BOPET light column laser aluminum transfer film; Step fourteen: cut the BOPET light column laser aluminum transfer film obtained in the cutting machine to obtain the BOPET light column laser aluminum transfer film; Step fifteen: composite the BOPET light column laser aluminum transfer film obtained with paper on the wet composite machine, dry, peel off, paint, and cut to obtain low-color-difference, interference-free, and seamless light column transfer paper.
[0017] Compared with the prior art, the present application has the beneficial effects that: the present application can control the active displacement of the receiving plate by the displacement supporting assembly when the sleeve is installed, so that one side of the mold plate roller is suspended to ensure that the sleeve can be smoothly sleeved on the mold plate roller, and when the sleeve installation is completed, the displacement supporting assembly controls the movement of the receiving plate to support the suspended side of the mold plate roller, thereby preventing the mold plate roller from shaking due to one side being suspended when the mold plate roller rotates, and further preventing the pattern on the sleeve from being copied on the holographic light column nickel plate from being deviated.
[0018] The receiving plate also controls the multi-direction positioning mechanism, which controls the embedding of the plurality of limiting plates into the inclined guide groove and the straight groove under the action of the multi-direction positioning mechanism, and automatically generates an axial force during the radial locking process, ensures that the sleeve is always pushed to the preset position, eliminates the axial installation gap, ensures the positioning accuracy, and forms a multi-tooth meshing rigid connection with uniform torque distribution and large transmission torque, which can ensure that the sleeve always follows the synchronous movement of the mold plate roller, and can also position and lock the position of the sleeve on the mold plate roller to ensure the accuracy of subsequent pattern copying.
[0019] The receiving plate also controls the movement of the rotation adjusting mechanism, and when the multi-direction positioning mechanism controls the movement of the limiting plate, even if the limiting plate is in a misaligned state with the inclined guide groove, the rotation adjusting mechanism can drive the limiting plate to rotate, so that the limiting plate automatically finds and accurately embeds into the inclined guide groove, and at the same time, in this process, the first spring can be compressed to absorb the overload, allowing the first tapered ring to continue to advance, to prevent the problem of mutual interference between the first tapered ring and the receiving plate caused by the limiting plate being opened. BRIEF DESCRIPTION OF DRAWINGS
[0020] Figure 1 Structure schematic diagram of an embodiment of the low-color-difference non-interference-line non-plate-seam light column transfer paper manufacturing equipment; Figure 2 Structure schematic diagram of another angle in an embodiment of the low-color-difference non-interference-line non-plate-seam light column transfer paper manufacturing equipment; Figure 3 Figure 2 Enlarged structure schematic diagram of A in the middle; Figure 4 Connection relationship schematic diagram of the displacement supporting assembly, the multi-direction positioning mechanism, and part of the rotation adjusting mechanism in an embodiment of the low-color-difference non-interference-line non-plate-seam light column transfer paper manufacturing equipment; Figure 5 Structure schematic diagram of the displacement supporting assembly, part of the multi-direction positioning mechanism, and part of the rotation adjusting mechanism in an embodiment of the low-color-difference non-interference-line non-plate-seam light column transfer paper manufacturing equipment; Figure 6 Structure schematic diagram of part of the multi-direction positioning mechanism in an embodiment of the low-color-difference non-interference-line non-plate-seam light column transfer paper manufacturing equipment; Figure 7 Structure diagram of part of multi-direction positioning mechanism and part of rotation adjusting mechanism in an embodiment of the low-chromatic-aberration interference-line-free and plate-seam-free light column transfer paper manufacturing equipment; Figure 8 Structure diagram of part of multi-direction positioning mechanism and part of rotation adjusting mechanism in an embodiment of the low-chromatic-aberration interference-line-free and plate-seam-free light column transfer paper manufacturing equipment; Figure 7 Structure diagram of part of multi-direction positioning mechanism and part of rotation adjusting mechanism in an embodiment of the low-chromatic-aberration interference-line-free and plate-seam-free light column transfer paper manufacturing equipment; Figure 9 Structure diagram of part of multi-direction positioning mechanism and part of rotation adjusting mechanism in an embodiment of the low-chromatic-aberration interference-line-free and plate-seam-free light column transfer paper manufacturing equipment; Figure 10 Structure diagram of part of multi-direction positioning mechanism and part of rotation adjusting mechanism in an embodiment of the low-chromatic-aberration interference-line-free and plate-seam-free light column transfer paper manufacturing equipment; Figure 11 Structure diagram of part of multi-direction positioning mechanism and part of rotation adjusting mechanism in an embodiment of the low-chromatic-aberration interference-line-free and plate-seam-free light column transfer paper manufacturing equipment; Figure 12 Structure diagram of part of multi-direction positioning mechanism and part of rotation adjusting mechanism in an embodiment of the low-chromatic-aberration interference-line-free and plate-seam-free light column transfer paper manufacturing equipment.
[0021] In the figure: 1, machine table; 2, bearing table; 3, sliding plate; 4, support plate; 5, rotating rod; 501, spiral groove; 6, die plate roller; 7, sleeve; 8, side plate; 801, inclined guide groove; 802, straight groove; 9, rotating sleeve; 901, clamping groove; 902, fixing ring; 10, rotating disc; 1001, sliding groove; 11, sliding block; 12, limiting plate; 1201, wedge-shaped groove body; 13, sliding sleeve; 14, guide plate; 15, hinged rod; 16, support sleeve; 17, support rod; 18, bearing plate; 19, connecting plate; 20, air cylinder; 21, first conical ring; 22, guide column; 2201, limiting ring; 23, first spring; 24, second conical ring; 2401, limiting block; 25, second spring; 26, die flat plate; 27, holographic light column nickel plate; 28, third spring. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of the present application.
[0023] In addition, elements in the present application can be referred to as "fixed" or "disposed" on another element, which can be directly on another element or can exist with a middle element. When an element is considered to be "connected" to another element, it can be directly connected to another element or can exist with a middle element. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and are not the only implementation.
[0024] Please refer to Figures 1-12 In the embodiment of the present application, the low chromatic aberration interference fringe free and no-seam light column transfer paper making equipment comprises: a machine table 1, and a bearing table 2 fixed on the machine table 1, a sliding plate 3 is slidingly installed on the bearing table 2, and a support plate 4 is fixed on the sliding plate 3; further comprising: a rotating rod 5 rotatably installed on the support plate 4, a die plate roller 6 is fixed on the rotating rod 5, a sleeve pipe 7 is sleeved on the die plate roller 6, and a side plate 8 is fixed on the side end of the sleeve pipe 7; a let-in support assembly is arranged on the sliding plate 3, and a receiving plate 18 cooperating with the rotating rod 5 is connected to the let-in support assembly; a multi-direction positioning mechanism is arranged on the die plate roller 6 and connected with the receiving plate 18, and a rotation adjusting mechanism is arranged on the rotating rod 5; when the receiving plate 18 moves, the side plate 8 can be driven to rotate through the multi-direction positioning mechanism and the rotation adjusting mechanism, and the sleeve pipe 7 can be positioned through the side plate 8.
[0025] The machine table 1 is slidingly installed with a die flat plate 26, and the die flat plate 26 is electromagnetically adsorbed with a holographic light column nickel plate 27.
[0026] Specifically, when producing low-color-difference interference-free joint-free light column transfer paper, a cylindrical UV holographic plate needs to be made first. For this purpose, the corresponding holographic light column nickel plate 27 can be cut according to product requirements, and the holographic light column nickel plate 27 can be fixed on the mold pressing flat plate 26 by electromagnetic adsorption. At the same time, under the action of the accommodation supporting assembly, the supporting plate 18 and the multidirectional positioning mechanism are in a separated state, so that the multidirectional positioning mechanism and the rotary adjusting mechanism are moved to be out of position with the sleeve 7. At this time, the corresponding sleeve 7 can be sleeved on the mold pressing plate roller 6. Under the action of the accommodation supporting assembly, the supporting plate 18 is in abutment with the multidirectional positioning mechanism to support the rotating rod 5. At the same time, the supporting plate 18 also drives the multidirectional positioning mechanism and the rotary adjusting mechanism to move, so as to position and lock the sleeve 7 in the horizontal direction through the side plate 8, and lock the angle of the sleeve 7 in the circumferential direction through the side plate 8, so that the sleeve 7 can rotate synchronously with the mold pressing plate roller 6 and always maintain a coaxial state. In this way, when the mold pressing plate roller 6 translates and rotates subsequently, the sleeve 7 can also move synchronously, so that when the sleeve 7 contacts the holographic light column nickel plate 27, the mold pressing flat plate 26 is controlled to translate in the vertical direction to copy the image on the holographic light column nickel plate 27 to the UV coating on the surface of the sleeve 7. When the image copying is completed, the mold pressing plate roller 6 is controlled to reset, and the accommodation supporting assembly controls the supporting plate 18 to accommodate again, so that the multidirectional positioning mechanism and the rotary adjusting mechanism are separated from the side plate 8. At this time, the sleeve 7 is taken out, and the next sleeve 7 is replaced. The above steps are repeated to prepare a plurality of required cylindrical UV holographic plates.
[0027] Please refer to Figure 1 、 Figure 2 、 Figure 4 、 Figure 5 , the accommodation supporting assembly comprises a supporting sleeve 16 fixed on the sliding plate 3, a supporting rod 17 fixedly connected with the supporting plate 18 is axially slidably arranged in the supporting sleeve 16, a connecting plate 19 is fixed on the supporting rod 17, and a gas cylinder 20 fixedly connected with the connecting plate 19 is fixed on the sliding plate 3.
[0028] Please refer to Figures 1-10The multi-direction positioning mechanism comprises a rotating sleeve 9 rotatably mounted on the mold plate roller 6 and sleeved on the rotating rod 5, a rotating disc 10 fixed on the rotating sleeve 9, and a plurality of slide grooves 1001 circumferentially and equidistantly formed on the rotating disc 10; further comprising an elastic pushing assembly and a limiting assembly arranged on the side plate 8 and connected with the slide grooves 1001, the elastic pushing assembly comprising a sliding block 11 slidably mounted in the slide groove 1001, a sliding sleeve 13 axially sliding on the rotating sleeve 9, a hinge rod 15 hingedly connected with the sliding block 11 and arranged on the sliding sleeve 13, a third spring 28 sleeved on the rotating sleeve 9, two ends of the third spring 28 abutting against the sliding sleeve 13 and the rotating disc 10 respectively, the elastic pushing assembly further comprising a first conical ring 21 axially sliding on the rotating sleeve 9, a guide plate 14 fixed on the sliding sleeve 13, a guide column 22 fixed on the first conical ring 21 and penetrating through the guide plate 14, a limiting ring 2201 fixed on the end of the guide column 22 and abutting against the guide plate 14, a first spring 23 sleeved on the rotating sleeve 9, two ends of the first spring 23 abutting against the first conical ring 21 and the guide plate 14 respectively, and the limiting assembly comprising a plurality of oblique guide grooves 801 and straight grooves 802 circumferentially and equidistantly formed on the side plate 8, and a limiting plate 12 fixed on the sliding block 11 and matched with the oblique guide grooves 801 and the straight grooves 802.
[0029] Please refer to Figures 1-5 、 Figures 7-9 、 Figure 11 , the rotating adjusting mechanism comprises a second conical ring 24 axially sliding on the rotating sleeve 9, a fixed ring 902 fixed on the end of the rotating sleeve 9, a second spring 25 sleeved on the rotating sleeve 9, two ends of the second spring 25 abutting against the second conical ring 24 and the fixed ring 902 respectively, and the rotating adjusting mechanism further comprising a clamping groove 901 formed on the circumferential outer wall of the rotating sleeve 9, a helical groove 501 formed on the circumferential outer wall of the rotating rod 5, and a limiting block 2401 fixed on the inner wall of the second conical ring 24 and slidably embedded in the clamping groove 901 and the helical groove 501.
[0030] In detail, the stamper roller 6 is fixed with a support ring near one end of the support plate 4, which is used to limit the maximum sleeve amount of the sleeve 7. In order to ensure that the sleeve 7 can be smoothly sleeved on the stamper roller 6, it is necessary to make one end of the stamper roller 6 in a suspended state. For this purpose, before the sleeve 7 is assembled, the air cylinder 20 controls the support rod 17 to be located at the end of the stroke towards the inside of the support sleeve 16 through the connecting plate 19, so that the receiving plate 18 is separated from the rotating sleeve 9; in this state, the first conical ring 21, the sliding sleeve 13 and the guide plate 14 are located at the end of the stroke away from the rotating disc 10, and the distance between the guide plate 14 and the first conical ring 21 is maximum, so that the limiting ring 2201 abuts against the guide plate 14. Under the action of the sliding sleeve 13, a plurality of sliding blocks 11 are controlled by the hinged rod 15 to be located at the end of the stroke on one side of the sliding groove 1001, and the distance between the plurality of sliding blocks 11 is minimum, so that the distance between the limiting plates 12 is also minimum, and the distance from the end of the limiting plate 12 to the center of the rotating rod 5 is smaller than the radius of the stamper roller 6. The elongation of the first spring 23 in the natural state is greater than the maximum distance between the sliding sleeve 13, the guide plate 14 and the first conical ring 21, and the elongation of the third spring 28 in the natural state is greater than the maximum distance between the sliding sleeve 13 and the rotating disc 10. For this purpose, the first spring 23 and the third spring 28 are both in a pre-compressed state, and the elastic potential of the first spring 23 is much greater than that of the third spring 28. For this purpose, the third spring 28 always provides a pushing force to the sliding sleeve 13 in the direction away from the rotating disc 10, and the first spring 23 always provides a pushing force to the first conical ring 21 in the direction away from the rotating disc 10; Similarly, the distance between the second conical ring 24 and the fixed ring 902 is maximum, so that the limiting block 2401 is located at the end of the stroke away from the fixed ring 902 on one side of the clamping groove 901 and the spiral groove 501, and the elongation of the second spring 25 in the natural state is greater than the maximum distance between the second conical ring 24 and the fixed ring 902. For this purpose, the second spring 25 is in a pre-compressed state, and always provides a pushing force to the second conical ring 24 in the direction away from the fixed ring 902.At this time, the sleeve 7 can be sleeved on the die plate roller 6, and one end of the sleeve 7 is in abutment with the supporting ring. After the sleeve 7 is sleeved, in order to ensure that the sleeve 7 can rotate synchronously with the die plate roller 6, the sleeve 7 needs to be limited. For this purpose, under the action of the air cylinder 20, the supporting rod 17 is driven to move away from the supporting sleeve 16 through the connecting plate 19, so as to drive the supporting plate 18 to move. When the supporting plate 18 moves to the position in abutment with the first tapered ring 21 and the second tapered ring 24, the first tapered ring 21 is driven to move towards the rotating disc 10. Since the elastic potential energy of the first spring 23 is greater than that of the third spring 28, the first tapered ring 21 will push the guide plate 14 and the sliding sleeve 13 to slide along the axis of the rotating rod 5 through the first spring 23, so as to control the sliding block 11 to slide along the sliding groove 1001 through the hinged rod 15. The sliding block 11 will also drive the plurality of limiting plates 12 to move away from each other. The supporting plate 18 will also control the second tapered ring 24 to move towards the fixed ring 902 and compress the second spring 25. The second tapered ring 24 will also drive the limiting block 2401 to slide along the clamping groove 901, and under the action of the spiral groove 501, the rotating sleeve 9 is rotated, so as to drive the rotating disc 10 to rotate. Please refer to; Figures 5-7, further, the side of the limiting plate 12 towards the rotating disc 10 is formed with a wedge-shaped groove 1201, when the plurality of limiting plates 12 move away from each other, if the limiting plate 12 is located at the matching position of the inclined guide groove 801, the limiting plate 12 will smoothly enter the inclined guide groove 801, and under the action of the wedge-shaped groove 1201, even if the sleeve 7 does not completely abut against the supporting ring, the sleeve 7 can be first pushed to abut against the supporting ring by the limiting plate 12, in this way, during the radial locking process, the wedge-shaped groove 1201 automatically generates an axial force, ensuring that the sleeve 7 can always be pushed to the preset position, eliminating the axial installation gap, ensuring the positioning accuracy, and during the opening process of the limiting plate 12, it will abut against one of the inclined surfaces of the inclined guide groove 801, the cooperation between the limiting plate 12 and the inclined surface of the inclined guide groove 801 generates a circumferential rotating force on the side plate 8 and the sleeve 7, under the action of the force, the sleeve 7 rotates to make room, to ensure that the limiting plate 12 can smoothly enter the straight groove 802 through the inclined guide groove 801, if the limiting plate 12 is located at the misaligned position of the inclined guide groove 801, that is, the limiting plate 12 abuts against the inner wall of the side plate 8, under the action of the side plate 8, the position of the limiting plate 12 no longer changes, and when the first conical ring 21 continues to move, it will compress the first spring 23, at the same time, since the limiting block 2401 always slides along the spiral groove 501, the rotating sleeve 9 is always in a rotating state, thereby driving the limiting plate 12 to rotate around the rotating rod 5 through the rotating disc 10, so that the limiting plate 12 moves towards the inclined guide groove 801, until the limiting plate 12 enters the inclined guide groove 801, at this time, the first spring 23 is elastically released to push the limiting plate 12 to move, that is, the plurality of limiting plates 12 perform the opening action, and when the limiting plate 12 moves vertically to the axial direction of the rotating rod 5, it abuts against the inclined surface of the inclined guide groove 801, thereby providing a circumferential rotating force on the side plate 8 and the sleeve 7, so that the sleeve 7 is also passively rotated to make room, until the end of the limiting plate 12 enters the straight groove 802, under the action of the limiting plate 12 and the straight groove 802, the position of the sleeve 7 in the axial direction of the mold plate roller 6 is locked, and the angle of the sleeve 7 in the circumferential direction is locked, and it is ensured that the sleeve 7 always moves synchronously with the mold plate roller 6; when the sliding block 11 moves to the end of the stroke away from the rotating sleeve 9 side of the sliding groove 1001, the sliding sleeve 13 and the guide plate 14 no longer move, at this time, the first conical ring 21 continues to move and compresses the first spring 23, until the first conical ring 21 abuts against the guide plate 14, the receiving plate 18 also moves to the abutting position of the rotating sleeve 9, the first conical ring 21 no longer moves, and the position of the guide plate 14 is locked, and under the action of the receiving plate 18, the rotating sleeve 9 is supported to prevent the mold plate roller 6 and the sleeve 7 from shaking due to insufficient support when the rotating rod 5 rotates.
[0031] Wherein, on the bearing table 2 is also provided with a hydraulic cylinder for driving the sliding plate 3 movement, when the sleeve 7 is installed, the UV coating is uniformly sprayed on the surface of the sleeve 7 by spraying, forming a full UV coating, and the UV lamp is used for preliminary curing of the coating, at the same time, the sleeve 7 is driven by the hydraulic cylinder to move towards the holographic light column nickel plate 27, when the sleeve 7 moves to the abutting position of the holographic light column nickel plate 27, the rotating rod 5 controls the rotation of the mold plate roller 6, so that the sleeve 7 rotates, under the action of friction, the holographic light column nickel plate 27 and the mold flat plate 26 are controlled to slide in the vertical direction, so that the image on the holographic light column nickel plate 27 is copied to the UV coating on the surface of the sleeve 7, when the copying is completed, the sliding plate 3 is reset by the hydraulic cylinder, the supporting assembly controls the reset of the bearing plate 18, under the action of the third spring 28 and the second spring 25, the first tapered ring 21 and the second tapered ring 24 are reset, so that the limiting plate 12 is reset, at this time, the sleeve 7 can be taken out, and the above steps are repeated, so as to complete the preparation of the cylindrical UV holographic plate.
[0032] The low chromatic aberration, no interference, no joint, and light column transfer paper making method comprises the following steps: Step one: according to the product requirements (no joint, horizontal stripe light column transfer paper or no joint, vertical stripe light column transfer paper), cut the corresponding holographic light column nickel plate 27; Step two: the cut holographic light column nickel plate 27 is pasted on the mold flat plate 26; Step three: the sleeve 7 is sleeved on the mold plate roller 6, the bearing plate 18 is driven by the supporting assembly to move to the abutting position of the rotating rod 5, the bearing plate 18 will drive the multi-direction positioning mechanism and the rotary adjusting mechanism to move, so that the position of the sleeve 7 is locked by the side plate 8; Step four: the mold plate roller 6 is driven to rotate by the rotating rod 5, and the UV coating is uniformly sprayed on the surface of the sleeve 7 by spraying, forming a full UV coating; Step five: the UV coating on the surface of the sleeve 7 is preliminarily cured by the UV lamp; Step six: the mold plate roller 6 is driven to move towards the mold flat plate 26, when the mold plate roller 6 is pressed to the surface of the holographic light column nickel plate 27, the mold plate roller 6 stops moving, at the same time, the mold plate roller 6 is driven to rotate, driving the holographic light column nickel plate 27 and the mold flat plate 26 to move in the vertical direction, so that the image on the holographic light column nickel plate 27 is copied to the UV coating on the surface of the sleeve 7, when the image on the holographic light column nickel plate 27 is completely compounded to the sleeve 7, the mold plate roller 6 retreats from the mold flat plate 26; Step seven: the UV holographic image on the sleeve 7 is completely cured by the UV lamp, and a cylindrical UV holographic plate is prepared; Step eight: let the support assembly drive the receiving plate 18 to let the multi-direction positioning mechanism and the rotary adjusting mechanism separate from the side plate 8, at this time, the prepared cylindrical UV holographic plate is unloaded from the stamping plate roller 6, and the standby is protected; Step nine: repeat steps one to eight to prepare the required cylindrical UV holographic plate; Step ten: according to the requirement, select the corresponding cylindrical UV holographic plate, put the cylindrical UV holographic plate into the stamping plate roller 6, and fix the side plate 8 and the sleeve 7 again through the multi-direction positioning mechanism and the rotary adjusting mechanism; Step eleven: use a coating machine to fully coat the laser transfer coating on the surface of the BOPET film, and after drying, a BOPET coated transfer film is prepared; Step twelve: use the cylindrical plate laser holographic stamping to stamp the prepared BOPET coated transfer film with laser holographic stamping, and a BOPET stamping transfer film is prepared; Step thirteen: evaporate an aluminum layer on the prepared BOPET stamping transfer film in a vacuum coating machine to prepare a BOPET light column laser aluminum transfer film; Step fourteen: cut the prepared BOPET light column laser aluminum transfer film in a slitting machine to prepare a BOPET light column laser aluminum transfer film; Step fifteen: compound the prepared BOPET light column laser aluminum transfer film with paper in a wet compound machine, dry, peel off, paint, and cut to prepare a low color difference, interference-free, and seamless light column transfer paper.
[0033] It is apparent to those skilled in the art that the present application is not limited to the details of the foregoing exemplary embodiments, and that the present application can be implemented in other specific forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be considered in all respects as illustrative and not restrictive, and the scope of the present application should be defined by the appended claims rather than the above description, and it is intended to encompass all changes falling within the meaning and range of equivalents of the claims. Any reference signs in the claims should not be considered as limiting the claims involved.
[0034] In addition, it should be understood that although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the description of the specification is only for the sake of clarity, and those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can be combined appropriately to form other embodiments that those skilled in the art can understand.
Claims
1. A low-chromatic-aberration, no-interference fringe, no-plate-seam, light column transfer paper making apparatus, comprising: The machine table and the bearing table fixed on the machine table are provided with a sliding plate slidingly installed on the bearing table, and a support plate fixed on the sliding plate; characterized in that further comprising: a rotating rod rotatably installed on the support plate, a mold plate roller fixed on the rotating rod, a sleeve pipe sleeved on the mold plate roller, and a side plate fixed on the side end of the sleeve pipe; a giving way supporting assembly arranged on the sliding plate and connected with the receiving plate matched with the rotating rod; a multi-direction positioning mechanism arranged on the mold plate roller and connected with the receiving plate, and a rotary adjusting mechanism arranged on the rotating rod, when the receiving plate moves, the side plate can be driven to rotate through the multi-direction positioning mechanism and the rotary adjusting mechanism, and the sleeve pipe can be positioned through the side plate.
2. The low-chromatic aberration, interference fringe-free, no-seam, light column transfer paper making apparatus according to claim 1, characterized by, The giving way supporting assembly comprises a support sleeve fixed on the sliding plate, a support rod fixedly connected with the receiving plate and axially sliding in the support sleeve, and a connecting plate fixed on the support rod, and a cylinder fixedly connected with the connecting plate on the sliding plate.
3. The low-chromatic aberration, interference fringe-free, no-seam, light column transfer paper making apparatus according to claim 1, characterized by, The multi-direction positioning mechanism comprises a rotating sleeve rotatably installed on the mold plate roller and sleeved on the rotating rod, a rotating disc fixed on the rotating sleeve, and a plurality of slide grooves circumferentially and equidistantly formed on the rotating disc; further comprising an elastic pushing assembly and a limiting assembly arranged on the side plate and connected with the slide grooves.
4. The low-chromatic aberration, interference fringe-free, no-seam, light column transfer paper making apparatus according to claim 3, characterized by, The elastic pushing assembly comprises a sliding block slidingly installed in the slide groove, a sliding sleeve axially sliding on the rotating sleeve, a hinge rod hingedly connected with the sliding block on the sliding sleeve, and a third spring sleeved on the rotating sleeve and abutting at both ends with the sliding sleeve and the rotating disc.
5. The low-chromatic aberration, interference fringe-free, no-seam, light column transfer paper making apparatus according to claim 4, wherein, The elastic pushing assembly further comprises a first conical ring axially sliding along the rotating sleeve, a guide plate fixed on the sliding sleeve, a guide column fixed on the first conical ring and penetrating through the guide plate, a limiting ring fixed at the end of the guide column and abutting with the guide plate, and a first spring sleeved on the rotating sleeve and abutting at both ends with the first conical ring and the guide plate.
6. The low-chromatic aberration, interference fringe-free, no-seam, light column transfer paper making apparatus according to claim 4, wherein, The limiting assembly comprises a plurality of oblique guide grooves and straight grooves circumferentially and equidistantly formed on the side plate, and a limiting plate fixed on the sliding block and matched with the oblique guide grooves and the straight grooves.
7. The low color difference, no-moiré, no-seam light column transfer paper making apparatus of claim 3, wherein, The rotary adjusting mechanism comprises a second conical ring axially sliding along the rotating sleeve, a fixed ring fixed at the end of the rotating sleeve, and a second spring sleeved on the rotating sleeve and abutting at both ends with the second conical ring and the fixed ring.
8. The low-chromatic aberration, interference fringe-free, no-seam, light column transfer paper making apparatus according to claim 7, characterized by, The rotary adjusting mechanism further comprises a clamping groove formed on the circumferential outer wall of the rotating sleeve, and a spiral groove formed on the circumferential outer wall of the rotating rod, and a limiting block fixed on the inner wall of the second conical ring and slidingly fitted in the clamping groove and the spiral groove.
9. The low color difference, no-moiré, no-seam light column transfer paper making apparatus of claim 1, wherein, The machine table is slidingly installed with a mold pressing flat plate, and the mold pressing flat plate is electromagnetically adsorbed with a holographic light column nickel plate.
10. A method for manufacturing a low-chromatic-aberration, no-interference fringe, no-plate-seam, light-column transfer paper using the low-chromatic-aberration, no-interference fringe, no-plate-seam, light-column transfer paper manufacturing apparatus according to any one of claims 1 to 9, characterized by, The method comprises the following steps: Step one: cutting the corresponding holographic light column nickel plate according to product requirements; Step two: cutting the holographic light column nickel plate and pasting it on the mold pressing flat plate; Step three: sleeve into the die plate roller, by let the support assembly drive the adapter plate motion to the rotating rod with the position, the adapter plate will drive the multi-direction positioning mechanism and rotation adjustment mechanism movement, to the position of the sleeve through the side plate lock; Step four: through the rotating rod drive die plate roller rotation, using spraying method in the sleeve surface uniform spraying UV paint, forming full UV coating; Step five: using UV lamp on the UV coating of the sleeve surface preliminary curing; Step six: drive die plate roller to the die plate direction of movement, when the die plate roller pressure to the surface of the holographic light column nickel, die plate roller stop moving, at the same time, drive die plate roller rotation, driving the holographic light column nickel and die plate in the vertical direction movement, so that the image on the holographic light column nickel image is copied to the sleeve surface UV coating, when the image on the holographic light column nickel image is completely compounded to the sleeve, die plate roller away from the die plate; Step seven: UV complete curing treatment on the UV holographic image on the sleeve, prepared cylinder UV holographic plate; Step eight: let the support assembly drive the adapter plate let the position, so that the multi-direction positioning mechanism and rotation adjustment mechanism and side plate separation, at this time, the prepared cylinder UV holographic plate from the die plate roller, and protect the standby; Step nine: repeat step one-eight, prepared cylinder UV holographic plate required; Step ten: according to the demand, select the corresponding cylinder UV holographic plate, the cylinder UV holographic plate into the die plate roller, and again through the multi-direction positioning mechanism and rotation adjustment mechanism for the side plate and sleeve fixed; Step eleven: using coating machine in the BOPET film surface full coating laser transfer coating, after drying prepared BOPET coating transfer film; Step twelve: using cylinder version laser holographic die pressure on the prepared BOPET coating transfer film laser holographic die pressure, prepared BOPET die transfer film; Step thirteen: the prepared BOPET die transfer film in vacuum coating machine evaporation aluminum layer, prepared BOPET light column laser aluminum transfer film; Step fourteen: the prepared BOPET light column laser aluminum transfer film in the slitting machine repair, prepared BOPET light column laser aluminum transfer film; Step fifteen: the prepared BOPET light column laser aluminum transfer film in the wet composite machine with paper composite, drying, stripping, painting, slitting, prepared low color difference no interference no version seam light column transfer paper.