Screw surface alloy processing equipment

By designing a screw surface alloy processing equipment, which uses a brush plate to remove dust, clamps to stabilize the screw, and laser spraying of alloy powder, the problem of dust affecting the spraying effect in traditional methods has been solved, achieving efficient and precise alloy layer processing and reducing costs.

CN120905667AInactive Publication Date: 2025-11-07泰州市富浩电子有限公司
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Patent Information

Application Number
CN202511033844.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-07-25
Publication Date
2025-11-07
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Traditional screw surface processing methods suffer from problems such as dust affecting the alloy powder coating effect and easy peeling, resulting in low processing accuracy and efficiency.

Method used

A screw surface alloy processing device was designed, including an adjustment mechanism, a fixing mechanism, a synchronous support mechanism, a shaking mechanism, and a cladding mechanism. Dust is removed by a brush plate, the screw is stabilized by grippers, and alloy powder is sprayed by a laser generator. Through the cooperation of multiple mechanisms, self-cleaning and flexible adjustment are achieved to ensure processing accuracy and efficiency.

Benefits of technology

It improves the adhesion rate of alloy powder, enhances the self-cleaning ability of the equipment, ensures processing accuracy and stability, expands the processing range, reduces equipment maintenance and procurement costs, and improves processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of screw surface alloy machining, and discloses screw surface alloy machining equipment which comprises a machining table and further comprises an adjusting mechanism arranged above the machining table and used for being suitable for screws of different lengths. A brush plate in the cladding mechanism can brush the outer wall of the screw rod when the screw rod rotates, dust attached to the surface of the screw rod is removed, and the attachment rate of alloy powder is increased. Meanwhile, the outer wall of the screw rod is brushed on the right side of the screw rod, a cooled area after cladding can be cleaned, unattached metal powder can be removed, the self-cleaning purpose is achieved, the workload and time of manual cleaning are reduced, the maintenance cost of the equipment is reduced, and when the laser generator is moved by the shaking mechanism, through cooperation of an elastic push rod and a rack, the laser can be conveniently and rapidly vibrated. The U-shaped inner rod and the movable block are driven to move, the brush plate is further pushed to axially move relative to the screw rod, the cleaning effect of the brush plate is enhanced, and the self-cleaning capacity of the equipment is improved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of screw surface alloy processing, in particular to a screw surface alloy processing equipment. BACKGROUND

[0002] In industrial production, screws (such as extruder screws, injection molding machine screws, etc.) as key components, its performance directly affects the production efficiency and product quality. In order to improve the wear resistance, corrosion resistance, high temperature resistance and service life of the screw, usually need to process a layer of high performance alloy material on its surface.

[0003] For example, the application number 201720063160.X discloses a screw surface alloy processing equipment, which has the advantage that the sintering method is processed in segments, which avoids the phenomenon of processing error when the thread width is large.

[0004] However, the traditional screw surface processing method has many shortcomings, for example, when the screw is processed, if the surface of the screw is attached with dust, it will affect the spraying of alloy powder on the surface of the screw, thereby affecting the cladding of alloy powder on the surface of the screw, and easily causing the problem of falling off. Therefore, a screw surface alloy processing equipment is proposed to solve the above problems. SUMMARY

[0005] The technical problem to be solved by the present application is to provide a screw surface alloy processing equipment to solve the above problems.

[0006] To solve the above technical problems, the technical scheme adopted by the present application is: a screw surface alloy processing equipment, comprising a processing table, further comprising: An adjusting mechanism is arranged above the processing table and is used for screws of different lengths; A fixing mechanism is arranged on the adjusting mechanism and located on the right side of the processing table, which is used for clamping the screw; A synchronous support mechanism is arranged on the adjusting mechanism and located on the left side of the processing table, which is used for synchronous support screw rotation; A shaking mechanism is arranged above the processing table, which is used for moving and shaking the cladding mechanism installed on the shaking mechanism to spray alloy powder on the surface of the screw; A support table is arranged at the bottom of the processing table and is used for supporting the processing table; The shaking mechanism comprises: Two slide rails are fixedly connected to the top of the processing table; A U-shaped frame moves horizontally on the slide rails through two slide rails at the bottom; The cladding mechanism comprises: A movable table is slidably connected in the box installed in the U-shaped frame; A third cylinder is fixedly connected to the bottom of the movable table, and an output end of the third cylinder is fixedly connected with a laser generator for spraying metal powder to clad on the surface of the screw rod.

[0007] Preferably, the cladding mechanism further comprises: Two connecting plates are respectively connected to the fixed end of the third cylinder and the outer wall of the laser generator; A plurality of movable blocks are respectively arranged in the sliding holes on both sides of the connecting plates and move left and right in the sliding holes; Two L-shaped fixed rods are respectively connected to the top of the uppermost two movable blocks, and the other ends of the two L-shaped fixed rods are movably penetrated through the U-shaped frame and fixedly connected to the outer wall of the U-shaped inner rod; Two brush plates are fixedly connected to the bottom of the lowermost two movable blocks and used for brushing the surface of the screw rod; Two telescopic rods are respectively connected between the upper and lower movable blocks and used for synchronous movement with the third cylinder.

[0008] Preferably, the inner wall of the box body is fixedly connected with a mounting block, and one side of the mounting block is provided with a third motor; The output end of the third motor is movably penetrated through the mounting block and connected with a half gear, the top of the movable table is provided with a tooth groove, and the tooth groove is engaged with the half gear, so as to drive the movable table provided with the tooth groove to slide in the box body; A round rod is fixedly connected in the box body, and the movable table is movably connected to the outer wall of the round rod, and the outer wall of the round rod is sleeved with a second spring, so as to push the movable table to reset.

[0009] Preferably, the shaking mechanism further comprises: A U-shaped inner rod is movably connected to the inner wall of the U-shaped frame; A plurality of limiting rods are respectively fixedly connected to the inner wall of the U-shaped frame, and the U-shaped inner rod slides on the outer wall of the limiting rods; A plurality of first springs are sleeved on the outer wall of the limiting rods and used for pushing the U-shaped inner rod to move; An L-shaped rod one is fixedly connected to the outer wall of the U-shaped inner rod and slides in the straight slot hole on the U-shaped frame; An elastic push rod slides in the straight slot on the sliding table, and one end of the elastic push rod is movably penetrated through the L-shaped rod one and outwardly extends; Two racks are fixedly connected to the top of the machining table and located on the outer side of the sliding rail, and one side of the elastic push rod is provided with a spherical surface and abuts against the outer wall of the rack.

[0010] Preferably, the adjusting mechanism comprises: A fixed seat is fixedly connected to the right side of the top of the machining table; A fixed block is fixedly connected to the left side of the top of the machining table; Two fixing rods are fixedly connected between the fixing base and the fixing block; The adjustment platform slides on the outer wall of two fixed rods, and a cylinder is fixedly connected to the outer wall of the fixed block. The output end of the cylinder is connected to the adjustment platform to drive the adjustment platform to move.

[0011] Preferably, the fixing mechanism includes: Motor 1 is mounted on one side of the fixed base, and the output end of motor 1 movably passes through the fixed base; The turntable is fixedly connected to the output end of the first motor and rotates with the first motor; A rectangular plate is rotatably connected to a turntable via pins, and L-shaped rods are hinged to the four corners of the rectangular plate. A disc is fixedly connected to the outer wall of a turntable by an arc-shaped plate, and the outer wall of the disc has multiple rectangular holes. Multiple sliders are movably connected to the inner wall of the rectangular hole, and the sliders are connected to the other end of the L-shaped rod. Multiple grippers are fixedly connected to the outer wall of the slider to hold the screw. Cylinder 2 is fixedly connected inside the rectangular hole and is used to push the slider to move.

[0012] Preferably, the synchronization support mechanism includes: The rotating ring is rotatably connected to the circular hole opened on the adjustment table; The outer wall of the rotating ring is connected to a circular ring by multiple connecting rods; Multiple sliding sleeves are hinged between the rotating ring and the circular ring, and a sliding rod is slidably connected to the inner wall of each sliding sleeve; One end of the slide rod is hinged to the outer wall of the adjustment platform, and the other end of the slide rod is rotatably connected to a rubber wheel for clamping the screw.

[0013] Preferably, the synchronization support mechanism further includes: The pusher block is hinged to the outer wall of the rotating ring; The outer wall of the adjustment platform is fixedly connected to a motor and a rectangular block. The adjusting screw is threaded into the push block, and its other end is smoothly set and moves through the rectangular block and is connected to the output end of the second motor.

[0014] The present invention, by adopting the above technical solution, can bring the following beneficial effects: 1. The screw surface alloy processing equipment, the brush plate in the cladding mechanism is set to be capable of brushing the outer wall of the screw during screw rotation, removing dust attached to the surface of the screw, and improving the adhesion rate of the alloy powder. At the same time, the outer wall of the screw is brushed on the right side of the screw, which can clean the area cooled after cladding and remove the unattached metal powder, achieving the purpose of self-cleaning, reducing the workload and time of manual cleaning, reducing the maintenance cost of the equipment, and enhancing the cleaning effect of the brush plate. The self-cleaning ability of the equipment is improved.

[0015] 2. The screw surface alloy processing equipment, the multiple clamping jaws in the fixing mechanism are set to clamp the screw, and the movement of the clamping jaw is precisely controlled by the cylinder two, which can ensure the stable fixation of the screw during processing, avoid the decline of processing precision caused by screw shaking. The rubber wheel of the synchronous supporting mechanism is closely attached to the outer wall of the screw and can rotate synchronously, providing stable support for the screw, so that the screw always maintains good concentricity during processing, further improving the processing precision. The laser generator in the cladding mechanism can be flexibly adjusted according to the diameter of the screw, ensuring that the spraying distance is appropriate, so that the alloy powder can be evenly cladded on the surface of the screw. At the same time, the movable table is driven by motor three to move back and forth, constantly changing the axial position of the laser generator relative to the screw, expanding the processing range, making the cladding layer more uniform and dense, and improving the quality and performance of the alloy layer.

[0016] 3. The screw surface alloy processing equipment, the adjusting mechanism is set to adjust according to the length of the screw, the adjusting table is moved by cylinder one, so as to drive the synchronous supporting mechanism and the cladding mechanism to move to the appropriate position, so that the equipment can adapt to the processing of screws of different lengths, greatly improving the versatility and flexibility of the equipment, reducing the equipment procurement cost of enterprises. Cylinder three can move the laser generator and brush plate according to the diameter of the screw, adjust the spraying distance and the contact position of the brush plate and the screw, so that the equipment can adapt to the processing of screws of different diameters, further enhancing the adaptability of the equipment.

[0017] 4. The screw surface alloy processing equipment, the movable table of the cladding mechanism can move back and forth under the drive of motor three, expanding the processing range of the laser generator, reducing the need for frequent adjustment of the equipment due to the limitation of the processing range, thereby improving the processing efficiency. At the same time, the jitter mechanism drives the laser generator to move along the screw axis by sliding on the slide rail, further expanding the processing range and improving the processing efficiency.

[0018] 5. The screw surface alloy processing equipment uses a synchronous support mechanism where the rubber wheel fits tightly against the outer wall of the screw and rotates synchronously, providing stable support for the screw. This ensures that the screw maintains good concentricity during processing, preventing wobbling or deformation due to unstable support and guaranteeing the stability of the processing. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the structure of the present invention; Figure 2 This is a schematic diagram of the front structure of the present invention; Figure 3 This is a top view of the present invention; Figure 4 This is a schematic diagram of the left side structure of the present invention; Figure 5 For the present invention Figure 4 Enlarged structural diagram at point A in the middle; Figure 6 This is a schematic diagram of the synchronous support mechanism of the present invention; Figure 7 This is a schematic diagram of the fixing mechanism structure of the present invention; Figure 8 This is a schematic diagram of the U-shaped frame structure of the present invention; Figure 9 This is a schematic diagram of the cross-sectional structure of the U-shaped frame of the present invention; Figure 10 For the present invention Figure 9 Enlarged structural diagram at point B; Figure 11 For the present invention Figure 9 Enlarged structural diagram at point C.

[0020] In the diagram: 1. Processing table; 2. Adjustment mechanism; 21. Fixed base; 22. Adjustment table; 23. Fixed rod; 24. Fixed block; 25. Cylinder 1; 3. Fixed mechanism; 31. Turntable; 32. Motor 1; 33. Rectangular plate; 34. L-shaped rod 2; 35. Disc; 36. Slider; 37. Cylinder 2; 38. Gripper; 4. Synchronous support mechanism; 41. Rotary ring; 42. Sliding rod; 43. Sliding sleeve; 44. Connecting rod; 45. Rubber wheel; 46. Push block; 47. Adjusting screw; 48. Rectangular block; 49. 5. Motor II; 6. Vibration Mechanism; 7. U-shaped Frame; 8. Slide Table; 9. Slide Rail; 10. Rack; 11. U-shaped Inner Rod; 12. L-shaped Rod I; 13. Elastic Push Rod; 14. Limiting Rod; 15. Spring I; 16. Support Platform; 17. Cladding Mechanism; 18. Movable Platform; 19. Cylinder III; 10. Laser Generator; 11. Spring II; 12. Mounting Block; 13. Half Gear; 14. Tooth Groove; 15. Connecting Plate; 16. Movable Block; 17. Telescopic Rod; 18. L-shaped Fixed Rod; 19. Brush Plate. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present application will be clearly and completely described with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by a person of ordinary skill in the art without creative effort belong to the scope of protection of the present application.

[0022] Please refer to Figures 1-11 An embodiment of the present application is a screw surface alloy processing equipment, comprising a processing table 1, further comprising: An adjusting mechanism 2 is arranged above the processing table 1 and is used for screws of different lengths; A fixing mechanism 3 is arranged on the adjusting mechanism 2 and is located at the right side of the processing table 1 and is used for clamping the screw; A synchronous supporting mechanism 4 is arranged on the adjusting mechanism 2 and is located at the left side of the processing table 1 and is used for synchronously supporting the screw rotation; A shaking mechanism 5 is arranged above the processing table 1 and is used for moving and shaking a cladding mechanism 7 installed on the shaking mechanism 5 to spray alloy powder cladding on the surface of the screw; A supporting table 6 is arranged at the bottom of the processing table 1 and is used for supporting the processing table 1; The shaking mechanism 5 comprises: Two slide rails 53 are fixedly connected to the top of the processing table 1; A U-shaped frame 51 moves horizontally on the slide rails 53 through two slide tables 52 at the bottom; The cladding mechanism 7 comprises: A movable table 71 is slidingly connected in a box installed in the U-shaped frame 51; A third cylinder 72 is fixedly connected to the bottom of the movable table 71, and the output end of the third cylinder 72 is fixedly connected with a laser generator 73, which is used for spraying metal powder to clad on the surface of the screw.

[0023] The cladding mechanism 7 further comprises: Two connecting plates 78 are respectively connected to the fixed end of the third cylinder 72 and the outer wall of the laser generator 73; A plurality of movable blocks 79 are two in a group and move left and right in the slide holes respectively formed on the two sides of the connecting plates 78; Two L-shaped fixed rods 711 are connected to the top of the uppermost two movable blocks 79 at one end and are movably penetrated through the U-shaped frame 51 and fixedly connected to the outer wall of the inner rod 55 of the U-shaped frame 51 at the other end; Two brush plates 712 are fixedly connected to the bottom of the lowermost two movable blocks 79 and are used for brushing the surface of the screw; Two telescopic rods 710 are connected between the upper and lower movable blocks 79 respectively, for synchronous movement with the cylinder three 72.

[0024] The inner wall of the box body is fixedly connected with a mounting block 75, and a motor three is mounted on one side of the mounting block 75. The output end of the motor three is movably penetrated through the mounting block 75 and connected with a half gear 76, and the top of the movable table 71 is provided with a tooth groove 77 which is engaged with the half gear 76, for driving the movable table 71 provided with the tooth groove 77 to slide in the box body. A round rod is fixedly connected in the box body, and the movable table 71 is further movably connected to the outer wall of the round rod, and the outer wall of the round rod is sleeved with a spring two 74, for pushing the movable table 71 to reset.

[0025] The shaking mechanism 5 further comprises: A U-shaped inner rod 55 is movably connected to the inner wall of the U-shaped frame 51; A plurality of limiting rods 58 are fixedly connected to the inner wall of the U-shaped frame 51, and the U-shaped inner rod 55 slides on the outer wall of the limiting rod 58; A plurality of springs one 59 are sleeved on the outer wall of the limiting rod 58, for pushing the U-shaped inner rod 55 to move; An L-shaped rod one 56 is fixedly connected to the outer wall of the U-shaped inner rod 55 and slides in the straight slot hole on the U-shaped frame 51; A resilient push rod 57 slides in the straight slot on the sliding table 52, and one end of the resilient push rod 57 movably penetrates through the L-shaped rod one 56 and extends outward; Two racks 54 are fixedly connected to the top of the machining table 1 and located on the outer side of the sliding rail 53, and one side of the resilient push rod 57 is provided in a spherical shape and abuts against the outer wall of the rack 54.

[0026] The adjusting mechanism 2 comprises: A fixed seat 21 is fixedly connected to the top right side of the machining table 1; A fixed block 24 is fixedly connected to the top left side of the machining table 1; Two fixed rods 23 are fixedly connected between the fixed seat 21 and the fixed block 24; An adjusting table 22 slides on the outer wall of the two fixed rods 23, and the outer wall of the fixed block 24 is fixedly connected with a cylinder one 25, and the output end of the cylinder one 25 is connected with the adjusting table 22, for driving the adjusting table 22 to move.

[0027] The fixing mechanism 3 comprises: A motor one 32 is mounted on one side of the fixed seat 21, and the output end of the motor one 32 movably penetrates through the fixed seat 21; A turntable 31 is fixedly connected to the output end of the motor one 32 and rotates with the motor one 32; A rectangular plate 33 is rotatably connected to the rotating disc 31 by a pin shaft, and an L-shaped rod 34 is hingedly connected to four corners of the rectangular plate 33; A disc 35 is fixedly connected to an outer wall of the rotating disc 31 by an arc-shaped plate, and a plurality of rectangular holes are formed in an outer wall of the disc 35; A plurality of sliding blocks 36 are movably connected to inner walls of the rectangular holes, and the sliding blocks 36 are connected to the other ends of the L-shaped rod 34; A plurality of clamping jaws 38 are fixedly connected to outer walls of the sliding blocks 36, and are used for clamping the screw rod; A cylinder 37 is fixedly connected in the rectangular hole, and is used for pushing the sliding block 36 to move.

[0028] The synchronous supporting mechanism 4 comprises: A rotating ring 41 is rotatably connected to a circular hole formed in the adjusting table 22; An outer wall of the rotating ring 41 is connected to a circular ring by a plurality of connecting rods 44; A plurality of sliding sleeves 43 are hingedly connected between the rotating ring 41 and the circular ring, and an inner wall of each sliding sleeve 43 is slidably connected to a sliding rod 42; One end of the sliding rod 42 is hingedly connected to an outer wall of the adjusting table 22, and the other end of the sliding rod 42 is rotatably connected to a rubber wheel 45, which is used for clamping the screw rod.

[0029] The synchronous supporting mechanism 4 further comprises: A pushing block 46 is hingedly connected to an outer wall of the rotating ring 41; A motor 49 and a rectangular block 48 are fixedly connected to an outer wall of the adjusting table 22; An adjusting screw rod 47 is threadedly connected in the pushing block 46, and the other end of the adjusting screw rod 47 is smoothly provided, movably penetrates through the rectangular block 48, and is connected to an output end of the motor 49.

[0030] Working principle: The screw rod surface alloy processing equipment is mainly used for processing a layer of high-performance alloy material on the surface of a screw rod (such as an extruder screw rod, an injection molding machine screw rod, etc.), so as to improve the wear resistance, corrosion resistance, high temperature resistance and service life of the screw rod. The processing principle is usually based on surface engineering technology, and the alloy material is combined with the screw rod base body through a specific process to form a composite reinforcement layer. A high-energy density laser beam (such as a fiber laser, a CO2 laser) is used to irradiate the surface of the screw rod, and the alloy powder (such as nickel-based, cobalt-based, ceramic composite powder) is synchronously conveyed. After the powder and the base surface layer are quickly solidified, a pore-free and dense alloy layer is formed; Therefore, when the screw is surface alloyed, according to the requirement of the different length of the screw to be processed, first, the screw is placed in the four clamping jaws 38, then the cylinder 2 37 is controlled by the control device, at this time, the cylinder 2 37 extends outward, thereby pushing the slider 37 connected with the output end of the cylinder 2 37 to move, further pushing the L-shaped rod 2 34 to deflect, and synchronously pushing the other three L-shaped rods 34 to deflect by the rectangular plate 33, thereby driving the other three sliders 37 to move synchronously and close to the middle screw, and the clamping jaws 38 are brought close to each other by the synchronous closing sliders 37, and the outer wall of the screw is clamped to fix the screw, then the motor 1 32 is controlled to rotate, thereby driving the rotating disc 31 to rotate, and further driving the screw to rotate; Further, according to the length of the screw, the cylinder 1 25 is controlled, the cylinder 1 25 extends outward, and the adjusting table 22 is pushed to move, thereby moving the synchronous supporting mechanism 4 to the outer wall of the screw to assist in supporting the screw, when moving to the screw, the motor 2 49 is started, at this time, the motor 2 49 drives the adjusting screw 47 to rotate, thereby threadedly pushing the push block 46 to move, thereby rotating the rotating ring 41 on the adjusting table 22, thereby rotating the sliding sleeve 43 and deflecting the sliding rod 42 by the deflection of the rotating ring 41, thereby extruding the sliding rod 42 to the screw, and pushing the rubber wheel 45 against the surface of the screw, thereby realizing the auxiliary support of the screw, at the same time, when the screw rotates, the rubber wheel 45 clamps the screw and rotates synchronously to realize the processing of the screw thread groove on the outer wall of the screw; Further, according to the different diameters of the screw, the cylinder 3 72 is driven, at this time, the laser generator 73 is pushed to the screw to adjust the spraying distance to adapt to the processing of screws with different diameters, at the same time, the brush plate 712 is synchronously pushed to the outer wall of the screw, at this time, the screw is pushed, when the screw rotates, it moves relative to the brush plate 712, thereby brushing the outer wall of the screw on the left side of the screw to remove the dust attached to the surface of the screw, thereby improving the adhesion rate of the alloy powder, and brushing the outer wall of the screw on the right side of the screw to clean the area cooled after cladding to remove the unattached metal powder, thereby achieving the purpose of self-cleaning; Further, the motor 3 is started, at this time, the half gear 76 is driven to rotate, thereby driving the movable table 71 to move by engaging the tooth groove 77, when the half gear 76 rotates to disengage from the tooth groove 77, at this time, the movable table 71 is reset under the action of the spring 2 74, thereby realizing the continuous movement of the movable table 71, when the movable table 71 continuously moves, the cylinder 3 72 is driven to move, and the axial position of the laser generator 73 relative to the screw is changed, thereby improving the processing range and the cladding effect, Further, the sliding table 52 is directly driven to slide on the slide rail 53 by an external driving device, and the moving speed is controlled to cooperate with the rotating speed of the screw to realize the processing of the metal powder on the outer wall of the screw by the moving laser generator 73. When the sliding table 52 moves, the elastic push rod 57 is synchronously driven to move, so that the dislocation movement is generated after the contact with the rack 54, the elastic push rod 57 is reversely moved, the L-shaped rod one 56 and the U-shaped inner rod 55 are synchronously driven to move, and the U-shaped inner rod 55 is reset under the action of the spring one 59 after the disengagement from the rack. At the same time, when the U-shaped inner rod 55 moves, the L-shaped fixed rod 711 is pushed to move, the movable block 79 is pushed to move on the connecting plate 78, and the brush plate 712 is axially moved relative to the screw, so that the brushing effect is further improved.

[0031] The present application provides a kind of screw surface layer alloy processing equipment, the method and approach of many specific implementation this technical scheme, above-mentioned only is the preferred embodiment of the present application, it should be pointed out, for the ordinary skill in the art of this technical field, under the premise of not departing from the principle of the present application, can also make several improvements and refinements, these improvements and refinements also should be considered as the protection scope of the present application. The components not explicitly described in the embodiment can be realized by existing technology.

Claims

1. A screw surface alloy processing apparatus comprising a processing table, characterized by, Also include: Adjusting mechanism, set in the processing platform above, for the application of different length of screw rod; Fixed mechanism, set in the adjusting mechanism and located on the right side of the processing platform, for clamping screw rod; Synchronous support mechanism, set in the adjusting mechanism and located on the left side of the processing platform, for synchronous support screw rod rotation; Shaking mechanism, set in the processing platform above, for moving and shaking the cladding mechanism installed on the shaking mechanism to spray alloy powder cladding on the surface of screw rod; Supporting table, set in the bottom of the processing platform for supporting the processing platform; Wherein, the shaking mechanism includes: Two slide rails, fixedly connected to the top of the processing platform; U-shaped frame, the bottom moves horizontally on the slide rail through two slide rails; The cladding mechanism includes: Movable table, slidingly connected in the box installed in the U-shaped frame; Cylinder three, fixedly connected to the bottom of the movable table, and the output end of the cylinder three is fixedly connected with a laser generator, for spraying metal powder to cladding on the surface of screw rod.

2. A screw surface alloy processing apparatus according to claim 1, characterized by: The cladding mechanism further includes: Two connecting plates, respectively connected to the fixed end of the cylinder three and the outer wall of the laser generator; A plurality of movable blocks, two groups, respectively moving left and right in the slide hole opened on both sides of the connecting plate; Two L-shaped fixed rods, one end connected with the top of the uppermost two movable blocks, the other end movably penetrating through the U-shaped frame and fixedly connected with the outer wall of the U-shaped inner rod; Two brush plates, fixedly connected to the bottom of the lowermost two movable blocks, for brushing the surface of screw rod; Two telescopic rods, respectively connected between the upper and lower movable blocks, for synchronous movement with the cylinder three.

3. A screw surface alloy processing apparatus according to claim 2, characterized by: The inner wall of the box is fixedly connected with a mounting block, and one side of the mounting block is provided with a motor three; The output end of the motor three movably penetrates the mounting block and is connected with a half gear, and the top of the movable table is provided with a gear slot, and the gear slot is engaged with the half gear, for driving the movable table provided with the gear slot to slide in the box; The box is fixedly connected with a round rod, and the movable table is further movably connected with the outer wall of the round rod, and the outer wall of the round rod is sleeved with a spring two, for pushing the movable table to reset.

4. A screw surface alloy processing apparatus according to claim 3, characterized by: The shaking mechanism further includes: U-shaped inner rod, movably connected to the inner wall of the U-shaped frame; A plurality of limiting rods, respectively fixedly connected to the inner wall of the U-shaped frame, and the U-shaped inner rod slides on the outer wall of the limiting rod; A plurality of springs one, sleeved on the outer wall of the limiting rod, for pushing the U-shaped inner rod to move; L-shaped rod one, fixedly connected to the outer wall of the U-shaped inner rod and sliding in the straight slot hole on the U-shaped frame; Elastic push rod, sliding in the straight slot on the slide rail, and one end of the elastic push rod movably penetrates the L-shaped rod one and extends outward; Two racks, fixedly connected to the top of the processing platform and located on the outer side of the slide rail, and one side of the elastic push rod is provided with a spherical surface and is in contact with the outer wall of the rack.

5. A screw surface alloy processing apparatus according to claim 4, characterized by: The adjusting mechanism includes: Fixed seat, fixedly connected to the top right side of the processing platform; Fixed block, fixedly connected to the top left side of the processing platform; Two fixed rods, fixedly connected between the fixed seat and the fixed block; The adjusting table is slid on the outer wall of the two fixed rods, and the outer wall of the fixed block is fixedly connected with a cylinder one, and the output end of the cylinder one is connected with the adjusting table for driving the adjusting table to move.

6. A screw surface alloy processing apparatus according to claim 5, characterized by: The fixing mechanism comprises: A motor one is installed on one side of the fixing seat, and the output end of the motor one is movably penetrated through the fixing seat; A rotating disc is fixedly connected with the output end of the motor one and rotates with the motor one; A rectangular plate is rotatably connected with the rotating disc through a pin shaft, and L-shaped rods two are hinged on the four corners of the rectangular plate; A disc is fixedly connected with the outer wall of the rotating disc through an arc-shaped plate, and a plurality of rectangular holes are formed in the outer wall of the disc; A plurality of sliding blocks are movably connected with the inner wall of the rectangular holes, and the sliding blocks are connected with the other ends of the L-shaped rods two; A plurality of clamping jaws are respectively fixedly connected with the outer wall of the sliding blocks for clamping the screw rods; A cylinder two is fixedly connected in the rectangular hole for driving the sliding blocks to move.

7. A screw surface alloy processing apparatus according to claim 6, characterized by: The synchronous supporting mechanism comprises: A rotating ring is rotatably connected in the circular hole formed in the adjusting table; The outer wall of the rotating ring is connected with a circular ring through a plurality of connecting rods; A plurality of sliding sleeves are hinged between the rotating ring and the circular ring, and the inner wall of each sliding sleeve is slidably connected with a sliding rod; One end of the sliding rod is hinged on the outer wall of the adjusting table, and the other end of the sliding rod is rotatably connected with a rubber wheel for clamping the screw rod.

8. A screw surface alloy processing apparatus according to claim 7, characterized by: The synchronous supporting mechanism further comprises: A push block is hinged on the outer wall of the rotating ring; The outer wall of the adjusting table is fixedly connected with a motor two and a rectangular block; An adjusting screw rod is threadedly connected in the push block, and the other end is smoothly provided, movably penetrates through the rectangular block and is connected with the output end of the motor two.

Citation Information

Patent Citations

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