Computer three-dimensional filling embroidery method for home textile products

By fixing the backing paper on the embroidery machine and using computer pattern making and double-sided adhesive technology, the problems of cutting marks and high defect rate in traditional home textile filling embroidery have been solved, achieving a more efficient production process and saving time and costs.

CN120905885APending Publication Date: 2025-11-07NANTONG MUJIA CULTURE MEDIA CO LTD
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Patent Information

Application Number
CN202511334571.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-09-18
Publication Date
2025-11-07

AI Technical Summary

Technical Problem

Traditional computer-aided 3D filling embroidery methods for home textile products suffer from problems such as obvious cutting marks, high defect rate, long processing time, and low production efficiency.

Method used

The process involves fixing backing paper on an embroidery machine, using computer-generated patterns to embroider the outline of the design on the backing paper, and covering the base fabric with double-sided tape. The sponge or latex naturally falls off outside the outline, and the fabric is fixed to the sponge or latex and secured with embroidery thread, reducing the need for manual cutting.

Benefits of technology

It achieves a smooth surface without shear marks, significantly reduces the defect rate, saves production time, lowers production costs, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a computer three-dimensional filling embroidery method for home textile products, which comprises the following steps of: (1) fixing lining paper on an embroidery machine, then directly embroidering the outline of a pattern on the lining paper in a needling manner by using computer pattern making, sticking base cloth outside the edge of the outline, and covering the outline of the whole pattern on the lining paper with the base cloth, the sponge or the latex is pasted on the base cloth; (2) an embroidery needle is used for walking along the outline of the pattern once, and the sponge or latex outside the outline naturally falls off; (3) fixing the fabric on the upper surface of the sponge or the latex according to the size; at the moment, the required pattern is shown on the bottommost lining paper by sponge or latex; (4) starting embroidering on the fabric, and fixing the fabric with the sponge or the latex through an embroidery thread; and (5) finishing embroidering, and getting off. The invention provides the computer three-dimensional filling embroidery method for the home textile product, which is free of obvious shearing marks, smooth in overall surface and capable of saving the manufacturing time.
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Description

TECHNICAL FIELD

[0001] The present application relates to a kind of computer three-dimensional filling embroidery method of home textile product. BACKGROUND

[0002] The traditional computer three-dimensional filling embroidery method of home textile product is to fix the backing paper on the embroidery machine first, then fix the fabric on the basis of size, and then use computer to print the pattern outline on the fabric with the form of needle walking. Then, according to the pattern outline, the sponge or latex and a layer of fabric are pasted on the pattern outline with double-sided tape, and then the needle is walked. Then, the triangular needle is walked along the outline, and then the most time-consuming and labor-intensive time comes. The workers need to cut the extra part outside the pattern outline manually according to the outline. The cut debris on the embroidery machine table is cleaned up, and the cut part is wrapped with a needle to prevent the cut part from being exposed, and the remaining part is continued to be embroidered. The traditional method is rough, has obvious cutting marks, and is not beautiful. In the production process, the defective rate is high, and the traditional method takes a long time, and the whole process takes about 28 minutes to complete. SUMMARY

[0003] The purpose of the present application is to provide a computer three-dimensional filling embroidery method of home textile product without obvious cutting marks, smooth overall surface and saving production time.

[0004] The technical solution of the present application is: A computer three-dimensional filling embroidery method of home textile product, characterized by comprising the following steps: (1) fixing the backing paper on the embroidery machine, and then embroidering the pattern outline on the backing paper with the form of needle walking by computer printing. The base cloth is pasted on the edge outside the outline with double-sided tape, so that the base cloth covers the entire pattern outline on the backing paper, and then the sponge or latex is pasted on the base cloth; (2) directly walking along the pattern outline with the embroidery needle, so that the sponge or latex outside the outline will naturally fall off; (3) fixing the fabric on the surface of the sponge or latex according to the size; at this time, the pattern needed has been presented on the bottommost backing paper with the sponge or latex; (4) then start embroidering on the fabric, and fix the fabric and the sponge or latex with the embroidery thread; (5) embroidery is completed, and the machine is stopped.

[0005] The base cloth is a non-woven fabric.

[0006] In step (4), the pattern outline embroidered on the fabric is shrunk inward by 1-2 mm during computer printing, so that the fabric and the sponge or latex are fixed.

[0007] After step (5) is completed, post-processing is also performed.

[0008] The present application is to paste the filler on the bottommost backing paper, without traces of cutting and pasting, with smooth surface, and almost zero defective products; the traditional method takes about 28 minutes to complete the whole process, while the present application takes about 14 minutes to complete the whole process, if in the production of large goods, it is not this concept of saving half the time, for example, taking 15 head embroidery machine as an example, the same pattern, the traditional method needs to cut each piece of cloth by hand, and needs to handle 15 heads, while the present application method does not need to cut, the sponge or latex directly falls off, and also does not need to cut the fabric, (because it is the fixed surface) the time cost according to different patterns, the present application method saves a lot of time compared with the traditional method, so the production cost is greatly reduced. BRIEF DESCRIPTION OF DRAWINGS

[0009] The present application will be further described below in combination with the drawings and examples.

[0010] Figures 1-2 is a schematic diagram of the decomposition step of step (1) of the present application method.

[0011] Figure 3 , Figure 4 , Figure 5 is a schematic diagram of the decomposition step of step (2).

[0012] Figure 6 is a schematic diagram of step (3).

[0013] Figure 7 , Figure 8 is a schematic diagram of the decomposition step of step (4).

[0014] Figure 9 is a schematic diagram of the finished product. DETAILED DESCRIPTION

[0015] A computer three-dimensional filling embroidery method for home textile products, comprising the following steps: (1) fixing the backing paper on the embroidery machine, then directly embroidering the outline of the pattern on the backing paper 1 with the computer pattern, outside the outline, using double-sided tape 2 to paste the base cloth 3 (non-woven fabric or other ordinary cloth), so that the base cloth covers the entire pattern outline on the backing paper, and then paste the sponge or latex 4 on the base cloth; (2) directly using a triangular needle to walk along the pattern outline, so that the sponge or latex outside the outline will naturally fall off; (3) fixing the fabric to the surface of the sponge or latex according to the size; at this time, the pattern needed has been presented on the bottommost backing paper with sponge or latex; (4) Then start embroidering on the fabric, through the embroidery thread to fix the fabric and sponge or latex; (5) Embroidery is completed, and the car is off.

[0016] In step (4), the outline of the embroidery pattern on the fabric is inwardly shrunk by 1-2 mm during computerized pattern making, so as to fix the fabric and sponge or latex.

[0017] After step (5) is completed, further post-processing can be performed.

Claims

1. A method for computerized three-dimensional padding embroidery of a home textile product, characterized in that: It comprises the following steps: (1) fixing the backing paper on the embroidery machine, then using the computer to directly print the pattern outline on the backing paper by using the needle tracing method, pasting the base cloth on the edge of the pattern outline, so that the base cloth covers the entire pattern outline on the backing paper, and then pasting the sponge or latex on the base cloth; (2) directly using the embroidery needle to trace along the pattern outline, so that the sponge or latex outside the outline will naturally fall off; (3) fixing the fabric on the surface of the sponge or latex according to the size; at this time, the required pattern has been presented on the bottommost backing paper by the sponge or latex; (4) then starting to embroider on the fabric, and fixing the fabric and the sponge or latex by the embroidery thread; (5) completing the embroidery and getting off the machine.

2. The method according to claim 1, wherein the method is characterized in that: The base cloth is a non-woven fabric.

3. The method according to claim 1 or 2, wherein the method is characterized in that: In step (4), the outline of the pattern embroidered on the fabric is inwardly shrunk by 1-2 mm during the computer printing, so as to fix the fabric and the sponge or latex.

4. The method according to claim 1 or 2, wherein the method is characterized in that: After step (5) is completed, post-processing is further performed.