Fabric setting machine based on pressing technology

Abstract

The invention relates to the field of setting machines, and provides a fabric setting machine based on a pressing technology, the fabric setting machine comprises a feeding mechanism, a discharging mechanism and a machine case, the feeding mechanism and the discharging mechanism are connected to the machine case, the machine case is provided with a machine cavity, the inner wall of the machine cavity is fixedly connected with two nozzle assemblies, the nozzle assemblies are connected with a softening agent storage system, and the softening agent storage system is connected with the machine cavity. The inner wall of the machine cavity is rotationally connected with two pressing rollers, the pressing rollers are sleeved with main liquid suction cylinders, and the two spray head assemblies face the two pressing rollers correspondingly. The softening agent is saved, waste is prevented, equipment pollution and scale deposition are avoided, the uniform shaping effect of the fabric is guaranteed, the two main liquid suction cylinders are matched with the pressing rollers, the upper face and the lower face of the fabric can be evenly coated with the softening agent, and the softening and shaping quality is improved.

Description

TECHNICAL FIELD

[0001] The present application relates to the setting machine technical field, specifically relates to a kind of based on pressing technology's fabric setting machine. BACKGROUND

[0002] The authorized utility model patent with disclosure number CN209756369U discloses a windproof multifunctional composite fabric production setting device, comprising a base, the base top is fixed with a setting box, the setting box both sides are fixed with a press roller device, the press roller device includes a lower support plate, and the lower support plate is fixedly arranged on one side of setting box, the lower support plate top is fixed with a first threaded rod, the first threaded rod top is connected with a threaded cylinder by screw thread, rotating threaded cylinder can adjust the length of first threaded rod, threaded cylinder, second threaded rod combination, in turn, the height of upper support plate can be adjusted, the distance between upper press roller and lower press roller can be adjusted, different thickness of cloth can be extruded and set, cloth surface can be prevented from wrinkling, softener is added to the inner cavity of softener storage box through feed hopper, softener is sprayed to the cloth surface through spray head, the cloth can be softened, and the cloth can be prevented from wrinkling when unfolded next time.

[0003] But the spray head of the above patent sprays softener to fabric, which is easy to spray outside the fabric, not only causing waste, but also easily polluting other parts inside the device, causing difficult cleaning. SUMMARY

[0004] In view of the above technical problems, the present application aims to provide a kind of based on pressing technology's fabric setting machine, to solve the above technical problems, the present application uses the following technical solutions to realize: A kind of based on pressing technology's fabric setting machine, including feeding mechanism, discharge mechanism and machine box, feeding mechanism and discharge mechanism are connected on machine box, machine box is opened with machine cavity, two spray head assemblies are fixedly connected on the inner wall of machine cavity, spray head assembly and softener storage system are connected, two press rollers are rotatably connected on the inner wall of machine cavity, main liquid suction cylinder is sleeved on the press roller, two spray head assemblies are respectively towards two press rollers.

[0005] Preferably, the machine cavity is provided with a liquid suction cylinder automatic replacement assembly.

[0006] Preferably, the liquid suction cylinder automatic replacement assembly comprises a total plate, a storage cylinder box and a cutting assembly, the total plate is slidingly connected to the inner wall of the machine cavity, the storage cylinder box is fixedly connected to the inner wall of the machine cavity, and the cutting assembly is connected to the inner wall of the machine cavity, two lifting plates are slidingly connected to the total plate, a guide rod is rotatably connected to the lifting plate, a movable seat is rotatably connected to the lifting plate through an automatic reset rotating shaft, an extension bar is fixedly connected to the movable seat, two pressing rollers are rotatably connected to the two movable seats respectively, a driving assembly is connected to the total plate, a storage cylinder cavity is formed in the storage cylinder box, the storage cylinder cavity is communicated with the outer wall of the storage cylinder box through two cylinder replacement openings, two or more than two spare liquid suction cylinders are placed in the storage cylinder cavity, two push bars and two track plates are fixedly connected to the storage cylinder box, a guide channel is formed in the track plate, and the guide channel comprises a horizontal section and an inclined section which are communicated with each other, and the guide rod is slidingly connected to the inner wall of the inclined section.

[0007] Preferably, a permanent magnet one is fixedly connected to the total plate, the cutting assembly comprises a T-shaped plate, permanent magnets two and three are fixedly connected to the horizontal part of the T-shaped plate, four blade mounting plates are fixedly connected to the vertical part of the T-shaped plate, and a blade body is detachably connected to the blade mounting plate.

[0008] Preferably, the driving assembly comprises a rudder, the rudder is fixedly connected to the total plate, a gear is fixedly connected to the output shaft of the rudder, a rack is fixedly connected to the inner wall of the machine cavity, and the rack and the gear are meshed.

[0009] Preferably, an inclined surface is arranged on the inner wall of the spare liquid suction cylinder.

[0010] Preferably, a recovery box is detachably connected to the bottom wall of the machine cavity.

[0011] Preferably, a limiting sliding rail is fixedly connected to the inner wall of the machine cavity, and the T-shaped plate is slidingly connected to the limiting sliding rail.

[0012] Preferably, the material of the blade body comprises stainless steel.

[0013] Preferably, the materials of the main liquid suction cylinder and the spare liquid suction cylinder both comprise sponge.

[0014] The present application has the following advantages: The softening agent is saved, waste is prevented, the distance between the nozzle assembly and the main liquid suction cylinder is short, the sprayed softening agent is directly absorbed by the main liquid suction cylinder and is coated on the surface of the fabric, and the softening agent cannot spread to other positions in the machine cavity, so that the present application effectively avoids excessive spraying and loss of the softening agent, reduces resource waste, and reduces operation cost; Pollution is prevented and cleaning is facilitated, the softening agent is concentrated and absorbed in the main liquid suction cylinder and is coated, and the softening agent cannot splash to other components in the machine cavity, so that equipment pollution and fouling are avoided; The present application guarantees uniform fabric shaping effect, the two main liquid suction cylinders are matched with the pressing rollers, the softening agent can be uniformly coated on the upper and lower surfaces of the fabric, and the softening and shaping quality is improved. Attached Figure Description

[0015] The present invention will be further described with reference to the accompanying drawings, but the embodiments in the drawings do not constitute any limitation on the present invention. For those skilled in the art, other drawings can be obtained based on the following drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the structure of a fabric setting machine based on pressing technology according to the present invention; Figure 2 This is the present invention. Figure 1 Internal structure diagram of the mid-chassis; Figure 3 This is the present invention. Figure 2 Schematic diagram of the central plate structure; Figure 4 This is the present invention. Figure 3 Exploded view of the intermediate pressure roller and the main suction cylinder; Figure 5 This is the present invention. Figure 2 A schematic diagram of the servo motor structure; Figure 6 This is the present invention. Figure 2 Schematic diagram of the T-shaped plate; Figure 7 This is the present invention. Figure 2 Schematic diagram of the structure of the storage cylinder; Figure 8 This is the present invention. Figure 2 Top view of the upper center movable seat and push bar.

[0017] Reference numerals: 1. Chassis; 2. Cavity; 3. Main plate; 4. Servo motor; 5. Gear; 6. Rack; 7. Lifting plate; 8. Guide rod; 9. Movable seat; 10. Pressure roller; 11. Main suction cylinder; 12. Nozzle assembly; 13. Extension bar; 14. Push bar; 15. Track plate; 16. Horizontal section; 17. Inclined section; 18. Storage box; 19. Storage cavity; 20. Spare suction cylinder; 21. Cylinder changing port; 22. T-plate; 23. Blade mounting plate; 24. Blade body; 25. Permanent magnet one; 26. Permanent magnet two; 27. Permanent magnet three; 28. Recycling box; 29. ​​Feeding mechanism; 30. Discharge mechanism. Detailed Implementation

[0018] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0019] In the description of the present application, it should be noted that the terms "vertical", "upper", "lower", "horizontal" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. In addition, "first", "second", "third", "fourth" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.

[0020] In the description of the present application, it should be noted that unless otherwise specified and limited, the terms "set", "mount", "connected", "connected" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected, it can be mechanically connected, or it can be electrically connected, it can be directly connected, or it can be connected through an intermediate medium, it can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0021] As shown in Figures 1-3 A fabric setting machine based on pressing technology, comprising a feeding mechanism 29, a discharging mechanism 30 and a machine box 1, the feeding mechanism 29 and the discharging mechanism 30 are connected to the machine box 1, the machine box 1 is provided with a machine cavity 2, two nozzle assemblies 12 are fixedly connected to the inner wall of the machine cavity 2, the nozzle assemblies 12 are connected with a softener storage system, two compression rollers 10 are rotatably connected to the inner wall of the machine cavity 2, a main liquid suction cylinder 11 is sleeved on the compression roller 10, and the two nozzle assemblies 12 are respectively directed towards the two compression rollers 10.

[0022] The compression roller 10 is preferably made of high-strength alloy steel, and the surface is coated with anticorrosive paint. The nozzle assembly 12 is preferably made of a fine atomizing nozzle, and the jetting pressure range is 0.2-0.4MPa, which can ensure that the softener covers the surface of the main liquid suction cylinder 11 in the form of fine mist. The machine box 1 is preferably made of stainless steel plate, and the surface is coated with anticorrosive paint.

[0023] The feeding mechanism 29 sends the fabric into the machine box 1, and the discharging mechanism 30 sends the fabric out of the machine box 1. The discharging mechanism 30 is provided with a swinging mechanism for swinging the fabric to automatically fold the fabric.

[0024] As shown in Figures 2-8 According to an optional embodiment of the present application, an automatic liquid suction cylinder replacement assembly is arranged in the machine cavity 2.

[0025] As shown in Figures 2-8As shown, in an optional embodiment of the present invention, the automatic liquid suction cylinder replacement assembly includes a main plate 3, a storage box 18, and a cutting assembly. The main plate 3 is slidably connected to the inner wall of the machine cavity 2, the storage box 18 is fixedly connected to the inner wall of the machine cavity 2, and the cutting assembly is connected to the inner wall of the machine cavity 2. Two lifting plates 7 are slidably connected to the main plate 3, and guide rods 8 are rotatably connected to the lifting plates 7. A movable seat 9 is rotatably connected to the lifting plates 7 via an automatic reset shaft, and an extension strip 13 is fixedly connected to the movable seat 9. The two pressure rollers 10 The main plate 3 is connected to two movable seats 9 respectively. A drive assembly is connected to the main plate 3. The storage box 18 has a storage cavity 19. The storage cavity 19 is connected to the outer wall of the storage box 18 through two changing cylinder ports 21. Two or more spare suction cylinders 20 are placed in the storage cavity 19. Two push bars 14 and two track plates 15 are fixed to the storage box 18. The track plate 15 has a guide channel. The guide channel includes a horizontal section 16 and an inclined section 17 that are connected to each other. The guide rod 8 is slidably connected to the inner wall of the inclined section 17.

[0026] The main plate 3 is preferably made of aluminum alloy to reduce weight and ensure strength. The lifting plate 7 is preferably made of wear-resistant steel plate to withstand the rotational force of the pressure roller 10. The storage cylinder cavity 19 can accommodate no less than 6 spare suction cylinders 20. The structure, size and material of each spare suction cylinder 20 are the same as the main suction cylinder 11, which facilitates quick replacement.

[0027] like Figures 2-3 , Figure 6 As shown, in an optional embodiment of the present invention, a permanent magnet 25 is fixedly connected to the main plate 3, the cutting assembly includes a T-plate 22, a permanent magnet 26 and a permanent magnet 27 are fixedly connected to the horizontal part of the T-plate 22, and four blade mounting plates 23 are fixedly connected to the vertical part of the T-plate 22, with blade bodies 24 detachably connected to the blade mounting plates 23.

[0028] The blade body is made of 440C martensitic stainless steel, which has high hardness and can be heat-treated to HRC56-60, and has good wear resistance.

[0029] like Figure 2 , Figure 5 As shown, in an optional embodiment of the present invention, the drive assembly includes a servo motor 4, which is fixedly connected to the main plate 3. A gear 5 is fixedly connected to the output shaft of the servo motor 4, and a rack 6 is fixedly connected to the inner wall of the cavity 2, with the rack 6 meshing with the gear 5. The rated torque of the servo motor 4 is preferably 25-30 kg·cm, and the housing material of the servo motor 4 is preferably aluminum alloy to ensure heat dissipation and safety.

[0030] like Figure 2 As shown, in an optional embodiment of the present invention, the inner wall of the spare suction cylinder 20 is provided with an inclined surface to improve the installation accuracy of the spare suction cylinder 20.

[0031] As Figure 2 shown in an optional embodiment of the present application, the bottom wall of the machine cavity 2 is detachably connected with a recycling box 28, which is convenient for collecting the waste material and cutting fragments of the main liquid suction cylinder 11.

[0032] As Figure 2 , Figure 6 shown in an optional embodiment of the present application, the inner wall of the machine cavity 2 is fixedly connected with a limiting slide rail, and the T-shaped plate 22 is slidingly connected with the limiting slide rail. The limiting slide rail not only provides movement guide, but also has limiting effect.

[0033] In an optional embodiment of the present application, the material of the blade body 24 comprises stainless steel.

[0034] In an optional embodiment of the present application, the material of the main liquid suction cylinder 11 and the standby liquid suction cylinder 20 comprises sponge, preferably polyurethane sponge.

[0035] Implementation process: The softener storage system can be arranged outside or in the machine box 1. After the fabric enters the machine cavity 2, it passes between the two pressing rollers 10. The two main liquid suction cylinders 11 press the fabric. The controller in the machine box 1 controls the two nozzle assemblies 12 to spray softener to the two main liquid suction cylinders 11 respectively. The nozzle assembly 12 is close to the main liquid suction cylinder 11. The softener is absorbed by the main liquid suction cylinder 11 and cannot be sprayed to other places to cause waste. The fabric is driven by each transmission roller assembly, so that the fabric drives the two main liquid suction cylinders 11 and the two pressing rollers 10 to rotate. The main liquid suction cylinder 11 outside the pressing roller 10 applies uniform mechanical pressing force to the fabric during rotation. At the same time, the softener on the two main liquid suction cylinders 11 is evenly applied to the top wall and the bottom wall of the fabric, so as to realize uniform softening.

[0036] When the main suction cylinder 11 is used for a long time, the main suction cylinder 11 needs to be replaced, at this time, the controller controls the steering gear 4 to drive the gear 5 to rotate, the gear 5 rotates on the rack 6, thereby driving the total plate 3 to move right, the guide rod 8 enters the horizontal section 16 through the guide of the inclined section 17, thereby driving the two lifting plates 7 to move right and away from each other, the two compression rollers 10 are away from each other, the two main suction cylinders 11 are removed from the fabric, the push bar 14 pushes the extension bar 13 to rotate by 90 degrees, thereby making the movable seat 9 and the compression roller 10 rotate by 90 degrees to the right, so that the two compression rollers 10 are respectively aligned with the two cylinder replacement openings 21, when the two main suction cylinders 11 pass in front of the vertical part of the T-shaped plate 22, the blade body 24 will cut the main suction cylinder 11, every two blade bodies 24 cut one main suction cylinder 11, after the main suction cylinder 11 is cut, it falls into the recycling box 28 for recycling, then the compression roller 10 continues to move right, the two compression rollers 10 respectively pass through the two cylinder replacement openings 21 and are inserted into the two standby suction cylinders 20, the inclined surface of the standby suction cylinder 20 can guide so that the standby suction cylinder 20 is accurately sleeved on the compression roller 10, at this time, the permanent magnet one 25 moves to the rear of the permanent magnet two 26, the permanent magnet one 25 magnetically attracts the permanent magnet two 26, thereby making the T-shaped plate 22 move backward, preventing the blade body 24 from cutting the just sleeved standby suction cylinder 20.

[0037] Then the controller controls the steering gear 4 to reverse, thereby making the total plate 3 move left to reset, the blade body 24 is located behind the standby suction cylinder 20 and will not abut against the standby suction cylinder 20, after the extension bar 13 is separated from the abutment of the push bar 14, the movable seat 9 reverses by 90 degrees to reset under the action of the automatic reset force of the automatic reset rotating shaft, after the guide rod 8 enters the inclined section 17, the two lifting plates 7 are close to each other, thereby making the two standby suction cylinders 20 press the fabric, the permanent magnet one 25 moves to the rear of the permanent magnet three 27, the magnetic repulsion of the permanent magnet one 25 repels the permanent magnet three 27, thereby making the T-shaped plate 22 move forward, so as to facilitate the cutting of the standby suction cylinder 20 by the blade body 24 next time, completing the whole automatic replacement process, without manually opening the machine box 1 to manually replace.

[0038] The application has the following beneficial effects: The softening agent is saved and waste is prevented, the distance between the nozzle assembly 12 and the main suction cylinder 11 is relatively short, the sprayed softening agent is directly absorbed by the main suction cylinder 11 and is coated on the surface of the fabric, and will not spread to other positions in the machine cavity 2, the design effectively avoids excessive spraying and loss of the softening agent, reduces resource waste, and reduces operation cost; Pollution is prevented and cleaning is facilitated, the softening agent is concentratedly absorbed in the main suction cylinder 11 and is coated, and will not splash to other components in the machine cavity 2, avoiding equipment pollution and fouling; The two main liquid suction cylinders 11 are matched with the compression roller 10 respectively, which can evenly apply softening agent on the upper and lower surfaces of the fabric, and improve the softening and setting quality. The automatic replacement of the liquid suction cylinder is realized, when the function of the main liquid suction cylinder 11 is reduced, the steering wheel 4 drives the gear 5 and the rack 6 to drive the total plate 3 to move, the guide rod 8 realizes the separation of the compression roller 10 and the fabric through the horizontal section 16 and the inclined section 17 of the track plate 15, the old main liquid suction cylinder 11 is cut off by the blade body 24 and falls into the recycling box 28, then the compression roller 10 is automatically inserted into the standby liquid suction cylinder 20 to complete the replacement, The whole process is automatically completed, the manual disassembly and assembly operation is avoided, the production continuity is improved, the operator does not need to frequently open the machine box 1 to manually replace, the downtime is shortened, and the production line efficiency is improved. The inner wall of the standby liquid suction cylinder 20 is provided with a slope, which can provide a guiding effect when the compression roller 10 is inserted, and ensure that the standby liquid suction cylinder 20 can be accurately sleeved.

[0039] The components, modules, mechanisms and devices of the structure are not described in detail, which are general standard parts or parts known by those skilled in the art, the structure and principle of which can be known by the technical personnel through the technical manual or through the conventional experimental method.

[0040] Finally, it should be noted that the above examples are only used to illustrate the technical solutions of the present application, and are not limited to the scope of the present application. Although the present application has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present application can be modified or replaced by equivalents without departing from the essence and scope of the present application.

Claims

1. A fabric setting machine based on the press technique, characterized in that, Including feeding mechanism, discharging mechanism and machine case, feeding mechanism and discharging mechanism are connected to machine case, machine case is provided with machine cavity, two nozzle assemblies are fixedly connected to the inner wall of machine cavity, nozzle assembly and softener storage system are connected, two compression rollers are rotatably connected to the inner wall of machine cavity, main liquid suction cylinder is sleeved on the compression roller, two nozzle assemblies are respectively towards two compression rollers.

2. A fabric setting machine based on compression technique as claimed in claim 1 wherein, The machine cavity is provided with a liquid suction cylinder automatic replacement assembly.

3. A fabric setting machine based on compression technique as claimed in claim 2, wherein, The liquid suction cylinder automatic replacement assembly comprises a total plate, a storage cylinder box and a cutting assembly, the total plate is slidably connected to the inner wall of the machine cavity, the storage cylinder box is fixedly connected to the inner wall of the machine cavity, the cutting assembly is connected to the inner wall of the machine cavity, two lifting plates are slidably connected to the total plate, guide rods are rotatably connected to the lifting plates, movable seats are rotatably connected to the lifting plates through automatic reset rotating shafts, extension bars are fixedly connected to the movable seats, the two compression rollers are rotatably connected to the two movable seats respectively, a driving assembly is connected to the total plate, a storage cylinder cavity is formed in the storage cylinder box, the storage cylinder cavity is communicated with the outer wall of the storage cylinder box through two cylinder replacement openings, two or more than two spare liquid suction cylinders are placed in the storage cylinder cavity, two push bars and two track plates are fixedly connected to the storage cylinder box, guide channels are formed in the track plates, the guide channels comprise horizontal sections and inclined sections which are communicated with each other, and the guide rods are slidably connected to the inner walls of the inclined sections.

4. A fabric setting machine based on compression technique as claimed in claim 3, wherein, The total plate is fixedly connected with a permanent magnet, the cutting assembly comprises a T-shaped plate, permanent magnets two and three are fixedly connected to the horizontal part of the T-shaped plate, four blade mounting plates are fixedly connected to the vertical part of the T-shaped plate, and blade bodies are detachably connected to the blade mounting plates.

5. A fabric setting machine based on compression technique as claimed in claim 4 wherein, The driving assembly comprises a rudder, the rudder is fixedly connected to the total plate, a gear is fixedly connected to the output shaft of the rudder, and a rack is fixedly connected to the inner wall of the machine cavity.

6. A press-based fabric setting machine according to claim 5, characterized in that, The inner wall of the spare liquid suction cylinder is provided with an inclined surface.

7. A press-based fabric forming machine as claimed in claim 6, wherein, The machine cavity bottom wall is detachably connected with a recycling box.

8. A press-based fabric setting machine according to claim 7, characterized in that, The inner wall of the machine cavity is fixedly connected with a limiting slide rail, and the T-shaped plate is slidably connected to the limiting slide rail.

9. A press-based fabric setting machine according to claim 8, characterized in that, The material of the blade body comprises stainless steel.

10. A press-based fabric setting machine according to claim 9, characterized in that, The materials of the main liquid suction cylinder and the spare liquid suction cylinder both comprise sponge.

Images