Automatic pressure-sensitive point inspection method, device and equipment and computer readable storage medium
By using the pressure sensor and data acquisition device of the automatic pressure-sensitive inspection device, combined with wireless communication and tooling adaptation, the problems of poor consistency and high cost of manual inspection of 3C production line pressing equipment are solved, realizing efficient and low-cost digital inspection.
Patent Information
- Application Number
- CN202410557990.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2025-11-07
AI Technical Summary
In the existing technology, the inspection of laminating equipment in 3C production lines relies on manual operation, which has problems such as poor consistency, long time consumption, high cost, strong subjectivity of results and difficulty in archiving records.
An automatic pressure-sensitive inspection device is adopted, including a pressure sensor and a data acquisition unit. The sampled data is sent to the processing equipment for analysis via wireless communication. The tooling is adapted to the production line for automatic inspection, avoiding line downtime.
Digital inspection of the pressing equipment has been achieved, which has improved consistency, reduced costs, reduced manual intervention, facilitated record keeping, and improved inspection efficiency.
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Figure CN120907697A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present disclosure relates to the technical field of pressure sensitive detection, and in particular to an automatic pressure sensitive point detection method, device, equipment and computer readable storage medium. BACKGROUND
[0002] In related art, when a point detection is performed on a pressing device on a 3C production line (computer, communication, consumer, computer, communication, and consumer electronic product), a pressure sensitive paper point detection method is still used. The method needs to be manually detected, and after stopping the production line, the pressing device on the production line is detected. When the point detection is performed, the pressure sensitive paper is placed under the pressure head, the pressure head is pressed on the pressure sensitive paper, and then the technician determines the point detection result of the pressing device according to the pressed pressure sensitive paper.
[0003] The above method has the following problems: the point detection is performed by manual operation, the consistency is poor, and different technicians may have different point detection results; the manual point detection time cannot be guaranteed, and a lot of time may be consumed, resulting in large loss of stopping the line; a lot of manpower is wasted, and the cost of pressure sensitive paper is high; the point detection result is difficult to judge, and is affected by the subjective factors of the technician, and cannot accurately guide the machine to debug; the pressed pressure sensitive paper is difficult to save, and the point detection record is not easy to archive. SUMMARY
[0004] To overcome the problems in related art, the present disclosure provides an automatic pressure sensitive point detection method, device, equipment and computer readable storage medium, which can solve the above problems.
[0005] According to a first aspect of the embodiments of the present disclosure, an automatic pressure sensitive point detection device is provided, and the device comprises:
[0006] A pressure sensor is configured to generate an electrical signal when a pressure head of a pressing device to be detected on a product production line is pressed.
[0007] A data collector is electrically connected to the pressure sensor, configured to convert the electrical signal generated by the pressure sensor into sampling data and send the sampling data.
[0008] A tool is configured to package the pressure sensor and the data collector, so that the automatic pressure sensitive point detection device is adapted to the product production line.
[0009] According to a second aspect of the embodiments of the present disclosure, an automatic pressure sensitive point detection system is provided, and the system comprises:
[0010] A device management system is configured to issue a pressing task to the pressing device to be detected, and receive a pressure sensitive detection result sent by a processing device.
[0011] The automatic pressure-sensitive point detection device of the first aspect is configured to generate sampling data and send the sampling data to the processing device when the automatic pressure-sensitive point detection device is pressed by a pressing head of the to-be-tested pressing equipment on a product assembly line.
[0012] The to-be-tested pressing equipment is configured to receive the pressing task and press the automatic pressure-sensitive point detection device when the automatic pressure-sensitive point detection device reaches a working position.
[0013] The processing device is configured to determine the pressure-sensitive detection result of the to-be-tested pressing equipment according to the sampling data and send the pressure-sensitive detection result to the equipment management system.
[0014] According to a third aspect of the embodiments of the present disclosure, an automatic pressure-sensitive point detection method is provided, which is performed by an equipment management system in an automatic pressure-sensitive point detection system, the system further comprising an automatic pressure-sensitive point detection device according to the first aspect, a to-be-tested pressing equipment, and a processing device, and the method comprises:
[0015] issuing a pressing task to the to-be-tested pressing equipment, so that the to-be-tested pressing equipment presses the automatic pressure-sensitive point detection device when the automatic pressure-sensitive point detection device reaches a working position; wherein the automatic pressure-sensitive point detection device generates sampling data and sends the sampling data to the processing device when the automatic pressure-sensitive point detection device is pressed.
[0016] receiving a pressure-sensitive detection result of the to-be-tested pressing equipment determined by the processing device according to the sampling data.
[0017] According to a fourth aspect of the embodiments of the present disclosure, an automatic pressure-sensitive point detection method is provided, which is performed by a to-be-tested pressing equipment in an automatic pressure-sensitive point detection system, the system further comprising an equipment management system, an automatic pressure-sensitive point detection device according to the first aspect, and a processing device, and the method comprises:
[0018] receiving a pressing task issued by the equipment management system;
[0019] pressing the automatic pressure-sensitive point detection device when the automatic pressure-sensitive point detection device reaches a working position, so that the automatic pressure-sensitive point detection device generates sampling data and sends the sampling data to the processing device, and the processing device determines a pressure-sensitive detection result according to the sampling data; wherein the processing device sends the pressure-sensitive detection result to the equipment management system.
[0020] According to a fifth aspect of the embodiments of the present disclosure, an automatic pressure-sensitive point detection method is provided, which is performed by a processing device in an automatic pressure-sensitive point detection system, the system further comprising an equipment management system, an automatic pressure-sensitive point detection device according to the first aspect, and a to-be-tested pressing equipment, and the method comprises:
[0021] receive sampling data sent by the automatic pressure sensitive point detection device; wherein the sampling data is generated by the automatic pressure sensitive point detection device when the automatic pressure sensitive point detection device reaches a working position and is pressed by the to-be-tested pressure bonding equipment, and the device management system issues a pressure bonding task to the to-be-tested pressure bonding equipment;
[0022] determine a pressure sensitive detection result of the to-be-tested pressure bonding equipment according to the sampling data, and send the pressure sensitive detection result to the device management system.
[0023] According to a sixth aspect of the embodiments of the present disclosure, an automatic pressure sensitive point detection device is provided, which is configured in a device management system in an automatic pressure sensitive point detection system, and the system further includes: the automatic pressure sensitive point detection device of the first aspect, a to-be-tested pressure bonding equipment, and a processing device, and the device includes:
[0024] an issuing unit configured to issue a pressure bonding task to the to-be-tested pressure bonding equipment, so that the to-be-tested pressure bonding equipment presses the automatic pressure sensitive point detection device when the automatic pressure sensitive point detection device reaches a working position; wherein the automatic pressure sensitive point detection device generates sampling data when pressed and sends the sampling data to the processing device;
[0025] a first receiving unit configured to receive a pressure sensitive detection result of the to-be-tested pressure bonding equipment determined by the processing device according to the sampling data.
[0026] According to a seventh aspect of the embodiments of the present disclosure, an automatic pressure sensitive point detection device is provided, which is configured in a to-be-tested pressure bonding equipment in an automatic pressure sensitive point detection system, and the system further includes: a device management system, the automatic pressure sensitive point detection device of the first aspect, and a processing device, and the device includes:
[0027] a second receiving unit configured to receive a pressure bonding task issued by the device management system;
[0028] a pressing unit configured to press the automatic pressure sensitive point detection device when the automatic pressure sensitive point detection device reaches a working position, so that the automatic pressure sensitive point detection device generates sampling data and sends the sampling data to the processing device, and the processing device determines a pressure sensitive detection result according to the sampling data; wherein the processing device sends the pressure sensitive detection result to the device management system.
[0029] According to an eighth aspect of the embodiments of the present disclosure, an automatic pressure sensitive point detection device is provided, which is configured in a processing device in an automatic pressure sensitive point detection system, and the system further includes: a device management system, the automatic pressure sensitive point detection device of the first aspect, and a to-be-tested pressure bonding equipment, and the device includes:
[0030] a third receiving unit configured to receive sampling data sent by the automatic pressure sensitive point inspection device; wherein the sampling data is generated by the to-be-tested pressure bonding equipment pressing the automatic pressure sensitive point inspection device in the case of reaching a work position, and the device management system issues a pressure bonding task to the to-be-tested pressure bonding equipment;
[0031] a determining unit configured to determine a pressure sensitive detection result of the to-be-tested pressure bonding equipment according to the sampling data, and send the pressure sensitive detection result to the device management system.
[0032] According to a ninth aspect of the embodiments of the present disclosure, an electronic device is provided, comprising: a processor, a memory;
[0033] the memory is configured to store a computer program;
[0034] the processor is configured to execute the automatic pressure sensitive point inspection method according to the third, fourth and fifth aspects by invoking the computer program.
[0035] According to a tenth aspect of the embodiments of the present disclosure, a computer readable storage medium is provided, which stores a computer program, and the program is executed by a processor to implement the automatic pressure sensitive point inspection method according to the third, fourth and fifth aspects.
[0036] The technical solutions provided by the embodiments of the present disclosure can include the following beneficial effects:
[0037] The automatic pressure sensitive point inspection device provided by the present disclosure can digitize the point inspection sampling data of the to-be-tested pressure bonding equipment through the pressure sensor and the data collector, and send the sampling data to the processing device for analysis to obtain the point inspection result. Moreover, the tooling of the automatic pressure sensitive point inspection device of the present disclosure can be adapted to the product assembly line, so that the assembly line does not need to be stopped during the point inspection, and the device can be placed on the assembly line to realize the point inspection, thereby completing the point inspection in the process of normal production of products.
[0038] It should be understood that the foregoing general description and the following detailed description are only exemplary and explanatory, and cannot limit the present disclosure. BRIEF DESCRIPTION OF DRAWINGS
[0039] The accompanying drawings incorporated in the specification and forming a part of the present disclosure illustrate embodiments consistent with the present disclosure and serve to explain the principles of the present disclosure together with the specification.
[0040] Figure 1 is a structural schematic diagram of an automatic pressure sensitive point inspection device according to an exemplary embodiment of the present disclosure.
[0041] Figure 2is a diagram of a pressure sensor, data collector and tooling according to an example embodiment of the present disclosure.
[0042] Figure 3 is a structural diagram of an automatic pressure sensitive point inspection system according to an example embodiment of the present disclosure.
[0043] Figure 4 is a schematic flow chart of an automatic pressure sensitive point inspection method according to an example embodiment of the present disclosure.
[0044] Figure 5 is a schematic flow chart of an automatic pressure sensitive point inspection method according to an example embodiment of the present disclosure.
[0045] Figure 6 is a schematic flow chart of an automatic pressure sensitive point inspection method according to an example embodiment of the present disclosure.
[0046] Figure 7 is a block diagram of an automatic pressure sensitive point inspection device according to an example embodiment of the present disclosure.
[0047] Figure 8 is a block diagram of an automatic pressure sensitive point inspection device according to an example embodiment of the present disclosure.
[0048] Figure 9 is a block diagram of an automatic pressure sensitive point inspection device according to an example embodiment of the present disclosure.
[0049] Figure 10 is a schematic block diagram of an automatic pressure sensitive point inspection device according to an example embodiment of the present disclosure. DETAILED DESCRIPTION
[0050] The example embodiments will be described in detail in this disclosure with reference to the drawings. When the following description refers to arrangements in the drawings, identical numbers on different drawings represent the same or similar elements unless otherwise stated. The implementations described in the following example embodiments do not represent all implementations consistent with the present disclosure. Instead, they are merely examples of apparatuses and methods consistent with some aspects of the present disclosure as detailed in the appended claims.
[0051] The terminology used in this disclosure is for the purpose of describing particular embodiments only and is not intended to be limiting of the present disclosure. As used in this disclosure and the appended claims, the singular forms "a," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will also be understood that the term "and / or" as used herein refers to and encompasses any and all possible combinations of one or more of the associated listed items.
[0052] It should be understood that, although the terms first, second, third, etc. can be employed in this disclosure to describe various information, such information should not be limited to these terms. These terms are only used to distinguish one category of information from another category of information. For example, a first information can also be termed a second information, similarly, a second information can also be termed a first information without departing from the scope of the present disclosure. Depending on the context, the word "if' as used herein can be interpreted as meaning "when" or "in response to determining" or "in response to ascertaining".
[0053] To solve the above technical problems, the present disclosure provides an automatic pressure-sensitive point inspection device.
[0054] Figure 1 is a structural schematic diagram of an automatic pressure-sensitive point inspection device according to an embodiment of the present disclosure.
[0055] As shown in Figure 1 , the automatic pressure-sensitive point inspection device comprises:
[0056] a pressure sensor 110, configured to generate an electric signal when a product on a product assembly line is pressed by a pressing head of a to-be-tested pressure bonding device;
[0057] a data collector 120, electrically connected to the pressure sensor 110, configured to convert the electric signal generated by the pressure sensor 110 into sampling data and send the sampling data;
[0058] a tool 130, configured to encapsulate the pressure sensor 110 and the data collector 120, so that the automatic pressure-sensitive point inspection device is adapted to the product assembly line.
[0059] In some embodiments, the to-be-tested pressure bonding device is arranged on the product assembly line, and when the product moves to a working position of the to-be-tested pressure bonding device along the assembly line, the to-be-tested pressure bonding device can press the product by the pressing head.
[0060] The to-be-tested pressure bonding device is generally fixed on the product assembly line. The point inspection is to determine whether the pressure output by the pressing head of the to-be-tested pressure bonding device meets the standard, so as to determine whether the to-be-tested pressure bonding device needs to be debugged.
[0061] Figure 2 is a diagram of a pressure sensor, a data collector and a tool according to an embodiment of the present disclosure.
[0062] As shown in Figure 2 , in some embodiments, the pressure sensor comprises a thin film pressure sensor.
[0063] The thin film pressure sensor can sense the force distribution data when the pressing head is pressed, and convert the pressure into an electric signal.
[0064] In some embodiments, the pressure sensor can be divided into multiple sensing areas, and the pressure head can generate corresponding forces on the sensing areas when pressing the pressure sensor.
[0065] According to the sensing areas and the corresponding forces, the distribution of the force when the pressure head is pressed can be determined.
[0066] In some embodiments, the data collector 120 can collect the electrical signals generated by the pressure sensor 110, and convert the electrical signals into sampling data and send them.
[0067] In some embodiments, the data collector includes a signal processing module for converting the electrical signals into sampling data, and a wireless communication module for sending the sampling data to a processing device through wireless communication, so that the processing device determines the pressure-sensitive detection result of the to-be-tested pressure bonding device according to the sampling data.
[0068] The signal processing module can include a digital-to-analog converter for converting the electrical signals obtained from the pressure sensor into sampling data, and the wireless communication module can include a WiFi communication module for sending the sampling data to the processing device.
[0069] Using the wireless communication module to send the sampling data is better than using the wired connection to send the sampling data. Since the automatic pressure-sensitive point inspection device is placed on the product assembly line during the point inspection process and is pressed by the to-be-tested pressure bonding device on the product assembly line to realize the point inspection, if the wired connection is used to send the sampling data, on the one hand, the movement distance of the automatic pressure-sensitive point inspection device can be relatively long, and the wired connection can be restricted, and on the other hand, when the automatic pressure-sensitive point inspection device moves with the assembly line, the wired connection can also be in contact with other devices or equipment on or around the assembly line, causing unnecessary trouble.
[0070] In some embodiments, the tooling is a structure connecting the pressure sensor and the data collector, and is used to package and fix the pressure sensor 110 and the data collector 120.
[0071] The tooling can be adapted to the product assembly line, so that the assembled automatic pressure-sensitive point inspection device is adapted to the product assembly line.
[0072] The tooling is adapted to the product assembly line, so that the automatic pressure-sensitive point inspection device can be recognized by the product assembly line, can move with the product assembly line, and can be pressed by the to-be-tested pressure bonding device on the product assembly line. Because the tooling is adapted to the product assembly line, the automatic pressure-sensitive point inspection device can obtain the sampling data in the manner in which the product is pressed, and can simulate the pressure that the product receives in the actual assembly line production process.
[0073] In some embodiments, when the product line is a terminal production line, the jig shape is similar to the terminal shape on the terminal production line.
[0074] For example Figure 2 As shown, when the product line is a mobile phone production line, the jig can be made into a shape consistent with the shape of the mobile phone, so that the automatic pressure-sensitive point detection device can be equivalent to the terminal moving on the product line and being pressed.
[0075] In some embodiments, when it is necessary to detect the pressure-sensitive point of the to-be-tested pressing device, the technician can manually place the automatic pressure-sensitive point detection device at the working position of the pressing head of the to-be-tested pressing device and wait for the pressing head to press; or the automatic pressure-sensitive point detection device can be placed on the product line, and the product line can transport the automatic pressure-sensitive point detection device to the working position so that the pressing head can press it.
[0076] The automatic pressure-sensitive point detection device provided by the present disclosure is suitable for the product line and can detect the pressure-sensitive point of the to-be-tested pressing device while moving with the product line, without stopping the line; the data collected by the pressure sensor and the data collector can be used repeatedly without consuming pressure-sensitive paper, and the cost is relatively low; the collected data can be sent to the processing device for point detection analysis and storage, which avoids the subjective influence of the technician on the point detection result through the pressure-sensitive paper, and facilitates the saving of point detection records and the consistency.
[0077] Figure 3 is a structural schematic diagram of an automatic pressure-sensitive point detection system according to an embodiment of the present disclosure.
[0078] As Figure 3 shown, the system comprises:
[0079] The device management system 310 is configured to issue a pressing task to the to-be-tested pressing device 330 and receive the pressure-sensitive detection result sent by the processing device 340.
[0080] The automatic pressure-sensitive point detection device 320 as described in the above embodiments is configured to generate sampling data and send the sampling data to the processing device 340 when the automatic pressure-sensitive point detection device 320 is pressed by the pressing head 331 of the to-be-tested pressing device 330 on the product line 350.
[0081] The to-be-tested pressing device 330 is configured to receive the pressing task and press the automatic pressure-sensitive point detection device 320 when the automatic pressure-sensitive point detection device 320 reaches the working position.
[0082] The processing device 340 is configured to determine the pressure-sensitive detection result of the to-be-tested pressing device 330 according to the sampling data and send the pressure-sensitive detection result to the device management system 310.
[0083] In some embodiments, the equipment management system 310 comprises Total Productive Maintenance (TPM).
[0084] The equipment management system 310 is configured to determine whether each production equipment on the product line is malfunctioning or needs to be debugged.
[0085] In some embodiments, the pressing task can comprise an inspection task dedicated to performing an inspection, or can comprise a production task.
[0086] The equipment management system can issue a general production task to the to-be-tested pressing equipment. Since the tooling of the automatic pressure-sensitive inspection device 320 is adapted to the product line, issuing the production task can cause the to-be-tested pressing equipment to perform pressing without determining whether the to-be-pressed object is the automatic pressure-sensitive inspection device or the product. In actual application scenarios, replacing the product with the automatic pressure-sensitive inspection device to be pressed can more accurately simulate the force distribution received by the product when being pressed.
[0087] The equipment management system can also issue an inspection task dedicated to performing an inspection to the to-be-tested pressing equipment, so that the to-be-tested pressing equipment can perform pressing after determining whether the to-be-pressed object is the automatic pressure-sensitive inspection device. Performing pressing after determining that it is the automatic pressure-sensitive inspection device is beneficial in that, on the one hand, it can determine the time at which the sampling data is generated, and on the other hand, it facilitates the to-be-tested pressing equipment to adjust the pressing head 331 to press the automatic pressure-sensitive inspection device with a force in accordance with the inspection standard. This avoids the situation where the inspection standard and the actual pressing standard of the to-be-tested pressing equipment are inconsistent.
[0088] In some embodiments, the product line 350 is provided with a carrier 351.
[0089] Both the product and the automatic pressure-sensitive inspection device move through the carrier 351 on the product line.
[0090] In some embodiments, the carrier 351 has an identification code, and the to-be-tested pressing equipment can determine the to-be-pressed object on the carrier by scanning the identification code on the carrier.
[0091] The carrier can be controlled by a line control system of the product line, such as a Programmable Logic Controller (PLC). The equipment management system can also issue a pressing task to the line control system when issuing a pressing task to the to-be-tested pressing equipment, so that the line control system controls the movement of the carrier to cooperate with the automatic pressure-sensitive inspection device to be transported to the working position.
[0092] In some embodiments, the product pipeline has a buffer zone, and the objects temporarily stored in the buffer zone do not move with the pipeline.
[0093] In some embodiments, the automatic pressure-sensitive point inspection device is placed in the first buffer zone, and after the equipment management system issues a pressing task, the carrier can transport the automatic pressure-sensitive point inspection device from the first buffer zone to the product pipeline, and then move with the product pipeline until the automatic pressure-sensitive point inspection device is transported to the working position of the to-be-tested pressing equipment.
[0094] After the automatic pressure-sensitive point inspection device is placed in the buffer zone, the entire point inspection task can be completed without the need for technical personnel to manually place the automatic pressure-sensitive point inspection device on the pipeline.
[0095] In some embodiments, after the automatic pressure-sensitive point inspection device sends the sampling data to the processing device, the carrier can transport the automatic pressure-sensitive point inspection device to the second buffer zone closest to the current working position, or can be placed in the first buffer zone again after flowing back with the product pipeline.
[0096] The carrier places the automatic pressure-sensitive point inspection device in the buffer zone under the control of the pipeline control system, and the pipeline control system can determine the buffer zone where the automatic pressure-sensitive point inspection device is located, thereby ensuring that the automatic pressure-sensitive point inspection device can be moved to the pipeline from the correct buffer zone next time.
[0097] In some embodiments, the determination of the pressure-sensitive detection result of the to-be-tested pressing equipment 330 according to the sampling data includes that the automatic pressure-sensitive point inspection device sends the generated sampling data to the processing device after being pressed, the processing device determines the standard data of the to-be-tested pressing equipment, and compares the standard data and the sampling data to determine whether the pressure-sensitive detection result is qualified.
[0098] If the error between the sampling data and the standard data is within a preset range, the pressure-sensitive detection result is qualified; if it exceeds the preset range, the pressure-sensitive detection result is unqualified.
[0099] In some embodiments, the force applied when the pressure head is pressed can be divided into multiple regions, and the sampling data sent by the automatic pressure-sensitive point inspection device includes the force distribution of the multiple regions.
[0100] The pressure-sensitive detection results of each region can be compared to determine whether the pressure-sensitive detection result is qualified according to the number of qualified regions.
[0101] In some embodiments, the processing device includes a processing device arranged on the to-be-tested pressing equipment.
[0102] Arranging the processing device on the to-be-tested pressing equipment can easily obtain the standard data of the to-be-tested pressing equipment.
[0103] For example, the processing device can include a press equipment industrial computer.
[0104] The processing device can also be an external terminal arranged outside the press equipment to be tested, and the present disclosure does not make any limitation in this regard.
[0105] In some embodiments, if there are multiple press equipment to be tested on the same pipeline that need to be tested for pressure sensitive points, the corresponding multiple sampling data can be sent to one processing device for processing, or can be sent to one-to-one corresponding processing devices for processing.
[0106] If the processing device is an external terminal, the sampling data corresponding to all the press equipment to be tested needs to be processed by the external terminal; if the processing device is arranged on the press equipment to be tested, the processing device on each press equipment to be tested can process the sampling data corresponding to the press equipment to be tested on which the processing device is arranged.
[0107] In some embodiments, the system further comprises a data analysis platform, wherein the processing device is further configured to send the sampling data and the pressure sensitive detection result to the data analysis platform; and the data analysis platform is configured to perform predictive analysis on the sampling data and the pressure sensitive detection result, and instruct the equipment management system to adjust the pressure sensitive point test strategy according to the analysis result.
[0108] The data analysis platform can include an Internet of Things platform (IoT).
[0109] After obtaining the sampling data and the pressure sensitive detection result, the data analysis platform can archive and retain the sampling data and the pressure sensitive detection result for later viewing, and can also perform predictive analysis on the sampling data and the pressure sensitive detection result to instruct the equipment management system to adjust the pressure sensitive point test strategy.
[0110] In some embodiments, the data analysis platform can perform data cleaning and preprocessing before analyzing the data.
[0111] In some embodiments, the instructing the equipment management system to adjust the pressure sensitive point test strategy according to the analysis result comprises: in the case of slow change of the sampling data, instructing the equipment management system to reduce the frequency of pressure sensitive point test, and in the case of rapid change of the sampling data, instructing the equipment management system to increase the frequency of pressure sensitive point test.
[0112] Slow change of the sampling data indicates that the press equipment to be tested is relatively stable, and the frequency of point test can be appropriately reduced; while rapid change of the sampling data indicates that the press equipment to be tested is unstable, and the frequency of point test needs to be appropriately increased for timely debugging.
[0113] In practical applications, the predictive analysis of the data analysis platform can make the point inspection of the equipment management system more flexible.
[0114] For example, according to the sampling data and the pressure-sensitive detection result, the data analysis platform finds that the sampling data of the to-be-tested pressure bonding equipment A does not change significantly in the case of continuous work for 5 days, and problems are prone to occur on the 6th day, and can instruct to perform point inspection and debugging on the to-be-tested pressure bonding equipment A every 5 days.
[0115] In some embodiments, the data analysis platform can also synchronize data with the equipment management system.
[0116] Figure 4 is a schematic flowchart of an automatic pressure-sensitive point inspection method according to an embodiment of the present disclosure, the automatic pressure-sensitive point inspection method being executed by an equipment management system in an automatic pressure-sensitive point inspection system, the system further comprising: an automatic pressure-sensitive point inspection device as described in any one of the above embodiments, a to-be-tested pressure bonding equipment, and a processing device.
[0117] As shown in Figure 4 , the automatic pressure-sensitive point inspection method comprises:
[0118] In step S401, a pressure bonding task is issued to the to-be-tested pressure bonding equipment, so that the to-be-tested pressure bonding equipment presses the automatic pressure-sensitive point inspection device when the automatic pressure-sensitive point inspection device reaches a working position; wherein the automatic pressure-sensitive point inspection device generates sampling data when pressed and sends it to the processing device;
[0119] In step S402, the pressure-sensitive detection result of the to-be-tested pressure bonding equipment determined according to the sampling data sent by the processing device is received.
[0120] In some embodiments, the working position is a position where the pressure head of the to-be-tested pressure bonding equipment presses the to-be-bonded object on the product line.
[0121] In some embodiments, the automatic pressure-sensitive point inspection system further comprises a line control system, and the method further comprises: sending the pressure bonding task to the line control system, so that the line control system transports the automatic pressure-sensitive point inspection device to the working position of the to-be-tested pressure bonding equipment according to the requirements of the pressure bonding task.
[0122] The line control system can determine the position of any object on the line, and after receiving the pressure bonding task, transport the automatic pressure-sensitive point inspection device to the working position corresponding to the pressure bonding task.
[0123] Figure 5is a schematic flow chart of an automatic pressure-sensitive point inspection method according to an embodiment of the present disclosure, the automatic pressure-sensitive point inspection method being performed by a to-be-inspected pressing device in an automatic pressure-sensitive point inspection system, the system further comprising: a device management system, an automatic pressure-sensitive point inspection device as described in any of the above embodiments, and a processing device.
[0124] As shown in Figure 5 , the automatic pressure-sensitive point inspection method comprises:
[0125] In step S501, a pressing task issued by the device management system is received.
[0126] In step S502, the automatic pressure-sensitive point inspection device is pressed when it reaches a working position, so that the automatic pressure-sensitive point inspection device generates sampling data and sends it to the processing device, and the processing device determines a pressure-sensitive detection result according to the sampling data; wherein the processing device sends the pressure-sensitive detection result to the device management system.
[0127] In some embodiments, the pressing of the automatic pressure-sensitive point inspection device comprises determining a pressing standard according to the indication of the pressing task, and pressing the automatic pressure-sensitive point inspection device according to the pressing standard.
[0128] A part of the point inspection task is to detect whether the to-be-inspected pressing device can press according to the pressing standard indicated by the pressing task. Therefore, the to-be-inspected pressing device can first determine the pressing standard according to the pressing task, and then press the automatic pressure-sensitive point inspection device according to the pressing standard.
[0129] In another part of the point inspection task, the to-be-inspected pressing device itself stores the pressing standard, and after receiving the pressing device, the pressing standard is determined, and then the automatic pressure-sensitive point inspection device is pressed. Further, the to-be-inspected pressing device also needs to send the pressing standard to the processing device, so that the processing device determines the detection result according to the pressing standard and the received sampling data.
[0130] In some embodiments, the method further comprises determining whether the automatic pressure-sensitive point inspection device reaches the working position by identifying the identification code.
[0131] The to-be-inspected pressing device can determine the identification code and determine whether the automatic pressure-sensitive point inspection device reaches the working position according to the identification code, and if it does not reach the working position, a notification is sent.
[0132] The identification code can be located on the automatic pressure-sensitive point inspection device or on the carrier of the product flow line. According to the identification code, the to-be-inspected pressing device can determine whether the object to be pressed is the automatic pressure-sensitive point inspection device and whether it is in the working position.
[0133] Figure 6 is a schematic flow chart of an automatic pressure-sensitive point detection method according to an embodiment of the present disclosure, the automatic pressure-sensitive point detection method being executed by a processing device in an automatic pressure-sensitive point detection system, the system further comprising: a device management system, an automatic pressure-sensitive point detection device as described in any one of the above embodiments, and a pressure bonding device to be tested.
[0134] As shown in Figure 6 , the automatic pressure-sensitive point detection method comprises:
[0135] In step S601, sample data sent by the automatic pressure-sensitive point detection device is received; wherein the sample data is generated by the pressure bonding device to be tested when the automatic pressure-sensitive point detection device arrives at a working position, and the device management system issues a pressure bonding task to the pressure bonding device to be tested.
[0136] In step S602, a pressure-sensitive detection result of the pressure bonding device to be tested is determined according to the sample data, and the pressure-sensitive detection result is sent to the device management system.
[0137] In some embodiments, the method further comprises: obtaining standard data of the pressure bonding device to be tested; and determining the pressure-sensitive detection result of the pressure bonding device to be tested according to the sample data comprises: comparing the sample data with the standard data; in a case where a deviation of the sample data does not exceed a preset error range, determining that the pressure-sensitive detection result is qualified; and in a case where the deviation of the sample data exceeds the preset error range, determining that the pressure-sensitive detection result is unqualified.
[0138] The implementation process of the functions and effects of each step of the above automatic pressure-sensitive point detection method can be referred to the implementation process of the functions and effects of each structure in the above automatic pressure-sensitive point detection system, which will not be described here.
[0139] Corresponding to the embodiments of the automatic pressure-sensitive point detection method of the present disclosure, the present disclosure also provides corresponding embodiments of the automatic pressure-sensitive point detection device.
[0140] Please refer to Figure 7 , Figure 7 is a block diagram of an automatic pressure-sensitive point detection device in an embodiment of the present disclosure. The automatic pressure-sensitive point detection device is configured in a device management system in an automatic pressure-sensitive point detection system, the system further comprising: an automatic pressure-sensitive point detection device as described in any one of the above embodiments of the first aspect, a pressure bonding device to be tested, and a processing device.
[0141] As shown in Figure 7 , the automatic pressure-sensitive point detection device configuration comprises:
[0142] The issuing unit 710 is configured to issue a pressing task to the to-be-tested pressing device, so that the to-be-tested pressing device presses the automatic sensitive point detection device when the automatic sensitive point detection device reaches a working position; wherein the automatic sensitive point detection device generates sampling data when pressed and sends the sampling data to the processing device.
[0143] The first receiving unit 720 is configured to receive the sensitive point detection result of the to-be-tested pressing device determined by the processing device according to the sampling data.
[0144] In some embodiments, the automatic sensitive point detection system further comprises a pipeline control system, and the method further comprises sending the pressing task to the pipeline control system, so that the pipeline control system transports the automatic sensitive point detection device to the working position of the to-be-tested pressing device according to the requirement of the pressing task.
[0145] Please refer to Figure 8 , Figure 8 is a block diagram of an automatic sensitive point detection device in one embodiment of the present disclosure. The automatic sensitive point detection device is configured in a to-be-tested pressing device in an automatic sensitive point detection system, and the system further comprises a device management system, the automatic sensitive point detection device as described in any one of the above first aspect embodiments, and a processing device.
[0146] As shown in Figure 8 , the automatic sensitive point detection device is configured to include:
[0147] The second receiving unit 810 is configured to receive a pressing task issued by the device management system;
[0148] The pressing unit 820 is configured to press the automatic sensitive point detection device when the automatic sensitive point detection device reaches a working position, so that the automatic sensitive point detection device generates sampling data and sends the sampling data to the processing device, and the processing device determines a sensitive point detection result according to the sampling data; wherein the processing device sends the sensitive point detection result to the device management system.
[0149] In some embodiments, the pressing of the automatic sensitive point detection device comprises determining a pressing standard according to the indication of the pressing task, and pressing the automatic sensitive point detection device according to the pressing standard.
[0150] In some embodiments, the device is further configured to determine whether the automatic sensitive point detection device reaches the working position by identifying the code.
[0151] Please refer to Figure 9 , Figure 9is a block diagram of an automatic pressure-sensitive point inspection device in one embodiment of the present disclosure. The automatic pressure-sensitive point inspection device is configured in a processing device in an automatic pressure-sensitive point inspection system, and the system further includes a device management system, the automatic pressure-sensitive point inspection device as described in any one of the above first aspect embodiments, and a pressure bonding device to be tested.
[0152] As shown in Figure 9 , the automatic pressure-sensitive point inspection device is configured to include:
[0153] The third receiving unit 910 is configured to receive sampling data sent by the automatic pressure-sensitive point inspection device; wherein the sampling data is generated by the pressure bonding device to be tested when the automatic pressure-sensitive point inspection device reaches the working position, and the device management system issues a pressure bonding task to the pressure bonding device to be tested.
[0154] The determining unit 920 is configured to determine a pressure-sensitive detection result of the pressure bonding device to be tested according to the sampling data, and send the pressure-sensitive detection result to the device management system.
[0155] In some embodiments, the device is further configured to: obtain standard data of the pressure bonding device to be tested; and the determining of the pressure-sensitive detection result of the pressure bonding device to be tested according to the sampling data includes: comparing the sampling data with the standard data; determining that the pressure-sensitive detection result is qualified in a case where a deviation of the sampling data does not exceed a preset error range; and determining that the pressure-sensitive detection result is unqualified in a case where the deviation of the sampling data exceeds the preset error range.
[0156] The implementation process of the functions and roles of each unit in the above device is specifically described in the implementation process of the corresponding steps in the above method, which will not be repeated here.
[0157] Embodiments of the present disclosure also propose an electronic device, including: a processor, a memory; the memory is used to store a computer program; the processor is used to execute the automatic pressure-sensitive point inspection method as described in any one of the above embodiments by calling the computer program.
[0158] Embodiments of the present disclosure also propose a computer readable storage medium having a computer program stored thereon, characterized in that the program is executed by a processor to implement the automatic pressure-sensitive point inspection method as described in any one of the above embodiments.
[0159] Figure 10 is a schematic block diagram of an automatic pressure-sensitive point inspection device 1000 according to an embodiment of the present disclosure. For example, the device 1000 can be a mobile phone, a computer, a digital broadcast terminal, a messaging device, a game console, a tablet device, a medical device, a fitness device, a personal digital assistant, etc.
[0160] Referring toFigure 10 The device 1000 can include one or more of the following components: a processing component 1002, a memory 1004, a power supply component 1006, a multimedia component 1008, an audio component 1010, an input / output (I / O) interface 1012, a sensor component 1014, and a communication component 1016.
[0161] The processing component 1002 usually controls overall operations of the device 1000, such as operations associated with displaying, making phone calls, data communications, camera operations, and recording operations. The processing component 1002 can include one or more processors 1020 to execute instructions to complete all or part of steps of the above methods for receiving information. In addition, the processing component 1002 can include one or more modules to facilitate the interaction between the processing component 1002 and other components. For example, the processing component 1002 can include a multimedia module to facilitate the interaction between the multimedia component 1008 and the processing component 1002.
[0162] The memory 1004 is configured to store various types of data to support operations of the device 1000. Examples of these data include instructions for any application or method operating on the device 1000, contact data, phonebook data, messages, pictures, videos, and the like. The memory 1004 can be implemented by any type of volatile or non-volatile storage devices or a combination thereof, such as static random access memory (SRAM), electrically erasable programmable read-only memory (EEPROM), erasable programmable read-only memory (EPROM), programmable read-only memory (PROM), read-only memory (ROM), magnetic storage, flash memory, magnetic disk or optical disk.
[0163] The power supply component 1006 provides power for various components of the device 1000. The power supply component 1006 can include a power supply management system, one or more power supplies, and other components associated with generating, managing and distributing power for the device 1000.
[0164] The multimedia component 1008 includes a screen providing an output interface between the device 1000 and a user. In some embodiments, the screen can include a liquid crystal display (LCD) and a touch panel (TP). If the screen includes a touch panel, the screen can be implemented as a touch screen to receive input signals from a user. The touch panel includes one or more touch sensors to sense touch, swiping, and gestures on the touch panel. The touch sensors can not only sense a boundary of a touching or swiping action, but also detect duration and pressure related to the touching or swiping action. In some embodiments, the multimedia component 1008 includes a front camera and / or a rear camera. When the device 1000 is in an operation mode, such as a camera mode or a video mode, the front camera and / or the rear camera can receive external multimedia data. Each of the front and rear camera can be a fixed optical lens system or have a focal length and optical zooming capability.
[0165] The audio component 1010 is configured to output and / or input audio signals. For example, the audio component 1010 includes a microphone (MIC) configured to receive external audio signals when the device 1000 is in an operation mode, such as a call mode, a recording mode, and a voice recognition mode. The received audio signals can be further stored in the memory 1004 or transmitted via the communication component 1016. In some embodiments, the audio component 1010 further includes a speaker for outputting audio signals.
[0166] The I / O interface 1012 provides an interface between the processing component 1002 and peripheral interface modules, which can be a keypad, a click wheel, buttons, and the like. The buttons can include, but are not limited to, a home button, a volume button, a start button, and a lock button.
[0167] The sensor component 1014 includes one or more sensors to provide various state assessments for the device 1000. For example, the sensor component 1014 can detect an open / closed state of the device 1000, relative positioning of components, such as a display and a keypad of the device 1000, a change in position of the device 1000 or a component of the device 1000, presence or absence of user contact with the device 1000, an orientation or acceleration / deceleration of the device 1000, and a temperature change of the device 1000. The sensor component 1014 can include a proximity sensor configured to detect presence of a nearby object without any physical touch. The sensor component 1014 can further include a light sensor, such as a CMOS or CCD image sensor, for use in an imaging application. In some embodiments, the sensor component 1014 can further include an acceleration sensor, a gyroscope sensor, a magnetic sensor, a pressure sensor, or a temperature sensor.
[0168] The communication component 1016 is configured to facilitate wired or wireless communication between the device 1000 and other devices. The device 1000 can access a wireless network based on a communication standard, such as WiFi, 2G, 3G, 4G LTE, 5G NR, or a combination thereof. In an exemplary embodiment, the communication component 1016 receives a broadcast signal or broadcast related information from an external broadcast management system via a broadcast channel. In an exemplary embodiment, the communication component 1016 further includes a Near Field Communication (NFC) module to facilitate short-range communication. For example, the NFC module can be implemented based on Radio Frequency Identification (RFID) techniques, infrared data association (IrDA) techniques, ultra-wideband (UWB) techniques, Bluetooth (BT) techniques, and other techniques.
[0169] In an exemplary embodiment, the device 1000 can be implemented by one or more application-specific integrated circuits (ASICs), digital signal processors (DSPs), digital signal processing devices (DSPDs), programmable logic devices (PLDs), field programmable gate arrays (FPGAs), controllers, micro-controllers, microprocessors, or other electronic elements, for performing the above-described information receiving method.
[0170] In an exemplary embodiment, a non-transitory computer-readable storage medium including instructions, such as the memory 1004 including instructions, is also provided, which can be executed by the processor 1020 of the device 1000 to complete the above-described information receiving method. For example, the non-transitory computer-readable storage medium can be a ROM, a random access memory (RAM), a CD-ROM, a magnetic tape, a floppy disc, and an optical data storage device, etc.
[0171] Other embodiments of the present disclosure will be apparent to those skilled in the art from consideration of the specification and practice of the aspects disclosed herein. The present disclosure is intended to cover any variations, uses, or adaptations of the present disclosure following, in general, the principles of the present disclosure and including such features to the extent that they are not disclosed in the prior art. The specification and examples are to be regarded as illustrative only, and the true scope and spirit of the present disclosure is indicated by the following claims.
[0172] It should be understood that the present disclosure is not limited to the precise structures described and shown in the drawings, and that various modifications and changes can be made to the embodiments without departing from the scope of the present disclosure. The scope of the present disclosure is limited only by the claims that follow.
[0173] It is to be noted that, in the present text, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. The terms "comprises", "comprising", or any other variations thereof, are intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus. An element proceeded by "comprises... a" does not, without more constraints, exclude the existence of additional identical elements in the process, method, article, or apparatus that comprises the element.
[0174] The above describes in detail the method and device provided by the embodiments of the present disclosure. The principles and implementation manners of the present disclosure are described by using specific examples. The above description of the embodiments is only used to help understand the method of the present disclosure and its core idea. Meanwhile, for those skilled in the art, according to the idea of the present disclosure, the specific implementation manners and application ranges can be changed. In summary, the content of the present description should not be understood as a limitation of the present disclosure.
Claims
1. An automatic press sensitive point inspection device, characterized by, The device comprises: a pressure sensor for generating an electrical signal in the case of being pressed by a pressure head of a pressure testing device on a product assembly line; a data collector electrically connected to the pressure sensor for converting the electrical signal generated by the pressure sensor into sampling data and sending; a tool for packaging the pressure sensor and the data collector to adapt the automatic pressure sensitive point detection device to the product assembly line.
2. The apparatus of claim 1, wherein, The pressure sensor comprises a thin film pressure sensor.
3. The apparatus of claim 1, wherein, The data collector comprises: a signal processing module for converting the electrical signal into sampling data; a wireless communication module for sending the sampling data to a processing device through wireless communication, so that the processing device determines the pressure sensitive detection result of the pressure testing device according to the sampling data.
4. An automated pressure point inspection system characterized by, The system comprises: a device management system for issuing a pressure testing task to a pressure testing device and receiving a pressure sensitive detection result sent by a processing device; The automatic pressure sensitive point detection device according to any one of claims 1-3 is used to generate sampling data and send it to the processing device in the case of being pressed by a pressure head of the pressure testing device on a product assembly line; The pressure testing device is used to receive the pressure testing task and press the automatic pressure sensitive point detection device when it reaches a working position; The processing device is used to determine the pressure sensitive detection result of the pressure testing device according to the sampling data and send it to the device management system.
5. The system of claim 4, wherein, The system further comprises a data analysis platform, wherein The processing device is further used to send the sampling data and the pressure sensitive detection result to the data analysis platform; The data analysis platform is used to perform predictive analysis on the sampling data and the pressure sensitive detection result and instruct the device management system to adjust the pressure sensitive point detection strategy according to the analysis result.
6. The system of claim 4, wherein, The processing device comprises: a processing device arranged on the pressure testing device.
7. An automatic press sensitive point detection method, characterized by, The method is performed by a device management system in an automatic pressure sensitive point detection system, the system further comprising an automatic pressure sensitive point detection device according to any one of claims 1-3, a pressure testing device, and a processing device, and the method comprises: issuing a pressure testing task to the pressure testing device to make the pressure testing device press the automatic pressure sensitive point detection device when it reaches a working position; wherein the automatic pressure sensitive point detection device generates sampling data and sends it to the processing device when it is pressed; receiving a pressure sensitive detection result of the pressure testing device determined by the processing device according to the sampling data.
8. The method of claim 7, wherein, The automatic pressure sensitive point detection system further comprises a line control system, and the method further comprises: sending the pressure testing task to the line control system to make the line control system transport the automatic pressure sensitive point detection device to the working position of the pressure testing device according to the requirements of the pressure testing task.
9. An automatic press sensitive point detection method, characterized by, executed by a to-be-tested pressing equipment in an automatic pressure-sensitive point detection system, the system further comprising: an equipment management system, an automatic pressure-sensitive point detection device as claimed in any one of claims 1-3, a processing device, the method comprising: receiving a pressing task issued by the equipment management system; pressing the automatic pressure-sensitive point detection device in a case where the automatic pressure-sensitive point detection device reaches a working position, so that the automatic pressure-sensitive point detection device generates sampling data and sends the sampling data to the processing device, and the processing device determines a pressure-sensitive detection result according to the sampling data; wherein the processing device sends the pressure-sensitive detection result to the equipment management system.
10. The method of claim 9, wherein, The pressing of the automatic pressure-sensitive point detection device comprises: determining a pressing standard according to an indication of the pressing task, and pressing the automatic pressure-sensitive point detection device according to the pressing standard.
11. The method of claim 9, wherein, The method further comprises: determining whether the automatic pressure-sensitive point detection device reaches the working position by recognizing an encoding.
12. An automatic press sensitive point detection method, characterized by, executed by a processing device in an automatic pressure-sensitive point detection system, the system further comprising: an equipment management system, an automatic pressure-sensitive point detection device as claimed in any one of claims 1-3, a to-be-tested pressing equipment, the method comprising: receiving sampling data sent by the automatic pressure-sensitive point detection device; wherein the sampling data is generated by the to-be-tested pressing equipment pressing the automatic pressure-sensitive point detection device in a case where the automatic pressure-sensitive point detection device reaches a working position, and the equipment management system issues a pressing task to the to-be-tested pressing equipment; determining a pressure-sensitive detection result of the to-be-tested pressing equipment according to the sampling data, and sending the pressure-sensitive detection result to the equipment management system.
13. The method of claim 12, wherein, The method further comprises: obtaining standard data of the to-be-tested pressing equipment; The determination of the pressure-sensitive detection result of the to-be-tested pressing equipment according to the sampling data comprises: comparing the sampling data with the standard data; in a case where a deviation of the sampling data does not exceed a preset error range, determining that the pressure-sensitive detection result is qualified; in a case where the deviation of the sampling data exceeds the preset error range, determining that the pressure-sensitive detection result is unqualified.
14. An automatic press point inspection device characterized by comprising: An equipment management system configured in an automatic pressure-sensitive point detection system, the system further comprising: an automatic pressure-sensitive point detection device as claimed in any one of claims 1-3, a to-be-tested pressing equipment, a processing device, the device comprising: an issuing unit configured to issue a pressing task to the to-be-tested pressing equipment, so that the to-be-tested pressing equipment presses the automatic pressure-sensitive point detection device in a case where the automatic pressure-sensitive point detection device reaches a working position; wherein the automatic pressure-sensitive point detection device generates sampling data and sends the sampling data to the processing device in a case where the automatic pressure-sensitive point detection device is pressed; a first receiving unit configured to receive a pressure-sensitive detection result of the to-be-tested pressing equipment determined by the processing device according to the sampling data.
15. An automatic pressure point detection device, characterized by, A to-be-tested pressing equipment configured in an automatic pressure-sensitive point detection system, the system further comprising: an equipment management system, an automatic pressure-sensitive point detection device as claimed in any one of claims 1-3, a processing device, the device comprising: A second receiving unit configured to receive a pressing task issued by the device management system; The pressing unit is configured to press the automatic pressure sensitive point detection device when the automatic pressure sensitive point detection device reaches the working position, so that the automatic pressure sensitive point detection device generates sampling data and sends it to the processing device, and the processing device determines the pressure sensitive detection result according to the sampling data; wherein the processing device sends the pressure sensitive detection result to the device management system.
16. An automatic pressure point detection device, characterized by The processing device is configured in the automatic pressure sensitive point detection system, and the system further comprises: a device management system, an automatic pressure sensitive point detection device as claimed in any one of claims 1-3, a to-be-tested pressing device, the device comprises: A third receiving unit configured to receive sampling data sent by the automatic pressure sensitive point detection device; wherein the sampling data is generated by the to-be-tested pressing device pressing the automatic pressure sensitive point detection device when it reaches the working position, and the device management system issues a pressing task to the to-be-tested pressing device; A determining unit configured to determine the pressure sensitive detection result of the to-be-tested pressing device according to the sampling data, and send the pressure sensitive detection result to the device management system.
17. An electronic device, comprising: Comprising: A processor, a memory; The memory is used to store a computer program; The processor is used to execute the automatic pressure sensitive point detection method as claimed in any one of claims 7-13 by calling the computer program.
18. A computer readable storage medium having stored thereon a computer program, characterized in that, The program is executed by the processor to realize the automatic pressure sensitive point detection method as claimed in any one of claims 7-13.