A chromium-plated superconducting wire processing and detection device and a detection method thereof
By integrating salt spray detection and waste mist collection mechanisms, the problem of salt spray backflow pollution is solved, achieving high efficiency and accuracy in the detection of chrome-plated superconducting wires and simplifying equipment cleaning and maintenance.
Patent Information
- Application Number
- CN202511433757.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-09
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2045-10-09
AI Technical Summary
In traditional salt spray test chambers, the salt spray can easily flow back into the spray pipe, causing contamination of the salt solution and affecting the accuracy of the test data.
A chrome-plated superconducting wire processing and testing device was designed, integrating a salt spray detection mechanism and a waste mist collection mechanism. By combining the outer spray tube with a threaded collar, the device achieves the separate collection of salt spray and the self-cleaning of the spray tube, avoiding backflow contamination. In addition, the device removes salt scale from the spray tube wall through the cooperation of an auxiliary wall scraper and an inner tube rotating part.
It enables efficient salt spray testing, avoids mixing and contamination of salt solution, ensures the accuracy of test data, and simplifies the daily cleaning and maintenance of testing equipment.
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Figure CN120908071B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of chromium-plated superconducting wire processing and detection, in particular to a chromium-plated superconducting wire processing and detection device and a detection method thereof. BACKGROUND
[0002] The chromium-plated superconducting wire processing and detection device is a professional device for detecting the quality of chromium-plated superconducting wire. The chromium-plated superconducting wire has a chromium layer plated on the surface of the superconducting wire to improve its hardness, wear resistance, corrosion resistance, and electrical properties. Such wire has a wide range of applications in the fields of electric power and magnetic levitation, and therefore, the quality thereof is extremely high. The corrosion resistance test is one of the important means for evaluating the corrosion resistance of the chromium-plated layer. The salt spray test can be used to test the corrosion resistance of the chromium-plated layer, and the salt spray test chamber is a device for evaluating and testing the corrosion resistance of products or metal materials by artificially simulating the salt spray environment in the chamber.
[0003] In the prior art, a salt spray tester disclosed in CN212586211U includes a test chamber, a spraying mechanism, and a placing mechanism. The spraying mechanism and the placing mechanism are arranged inside the test chamber. The placing mechanism includes a placing plate arranged in the test chamber and a plurality of support columns. The placing plate is horizontally arranged in the test chamber. Each support column is vertically and spacedly arranged on the placing plate. The upper end of each support column is provided with at least one limiting column. The outer diameter of each limiting column gradually decreases in the upward direction. The support column and the limiting column have the same axis. The test surface of the test product forms a certain angle with the vertical direction.
[0004] However, in actual use, the sprayed salt mist is generally not allowed to be recycled. Even if the sprayed salt mist in the spraying pipe is guided by the guide cover, the salt mist still spreads, but the salt water droplets may still flow back to the spraying pipe, causing mixing of the salt water solution, which is not conducive to the accuracy of the detection data and affects the experimental results.
[0005] Therefore, the present application provides a chromium-plated superconducting wire processing and detection device and a detection method thereof to solve the problem that the sprayed salt mist in the conventional salt spray tester flows back to the spraying pipe, causing pollution of the salt water solution and affecting the accuracy of the detection data. The sprayed salt mist can be collected separately to avoid flowing back to the salt water tank, and the spraying pipe can be self-cleaned to remove salt scale on the wall surface and avoid blocking the pipeline. SUMMARY
[0006] In view of the deficiencies in the prior art, the present application aims to provide a chromium-plated superconducting wire processing and detection device and a detection method thereof to solve the problems raised in the background art.
[0007] In order to achieve the above object, the present application provides the following technical scheme: a chromium plating superconducting wire processing and detection equipment, including a salt spray tester body, the upper side of the salt spray tester body is movably connected with a machine cover, the inner side of the salt spray tester body is movably installed with a V-shaped groove, the inner cavity bottom of the salt spray tester body is provided with a salt water tank, the upper end of the salt water tank is movably installed with a tank cover, the inner wall of one side of the salt spray tester body is sealingly connected with a salt water inlet pipe, the tank cover is provided with a waste mist collecting mechanism, the waste mist collecting mechanism comprises a waste mist collecting cylinder and a spray outer pipe, the lower end of the spray outer pipe is in through connection with the upper surface of the tank cover, the upper end of the spray outer pipe is threadedly connected with a threaded sleeve, the inner ring of the threaded sleeve is provided with a limiting piece, the lower end of the threaded sleeve is fixedly connected with a connecting wall cylinder, the inner side of the connecting wall cylinder is provided with an auxiliary wall scraping piece, the inner side of the spray outer pipe is provided with a spray detection mechanism, the spray detection mechanism comprises a suction pump and a spray inner pipe, the input end of the suction pump is fixedly connected with a suction pipe, the output end of the suction pump is fixedly connected with an output pipe, the output pipe penetrates the inner wall of the spray outer pipe and is in through connection with the inner wall of the spray inner pipe, the two ends of the spray inner pipe are threadedly connected with a fixed cylinder seat and a rotating cover respectively, the inner side of the fixed cylinder seat is movably connected with a plugging piece, the plugging piece comprises a plugging column, the lower end of the plugging column is fixedly installed with an inner pipe rotating piece, the upper outer surface of the spray outer pipe is provided with an auxiliary dripping mechanism.
[0008] Preferably, the limiting piece comprises an upper support ring plate, an annular embedding groove is formed in the upper inner wall of the upper support ring plate, an embedding block is movably connected to the inner surface of the annular embedding groove, and the embedding block is fixedly installed on the lower surface of the fixed cylinder seat.
[0009] Preferably, a salt mist flow cavity is formed in the inner wall of the fixed cylinder seat, the salt mist flow cavity is a tapered cavity with a narrow lower part and a wide upper part, a spiral groove is formed in the inner side wall of the salt mist flow cavity, an active groove is formed in the upper inner wall of the fixed cylinder seat, a buffer piece is arranged on the inner side of the active groove, and a lead-out hole is formed in the inner wall of the active groove.
[0010] Preferably, the plugging piece further comprises a lifting circular plate, the outer ring surface of the lifting circular plate is movably connected to the inner wall of the active groove, a bearing is arranged on the central inner wall of the lifting circular plate, a protruding block is rotatably connected to the inner side of the bearing, and the protruding block is fixedly installed on the upper top surface of the plugging column.
[0011] Preferably, the lower outer surface of the plugging column movably abuts against the lower end inner wall of the fixed cylinder seat, flow guide vane plates are fixedly added to the outer side of the plugging column, the flow guide vane plates are arranged in multiple groups and are circularly arrayed about the central axis of the plugging column.
[0012] Preferably, the upper outer surface of the fixed cylinder seat is fixedly provided with a fixed sleeve, the outer surface of the fixed sleeve is threadedly connected with an adapter seat, the upper end of the adapter seat is fixedly provided with a conical flow guide cover, the outer wall of the conical flow guide cover is uniformly provided with flow guide grooves, the inner side of the adapter seat and the outer side of the fixed cylinder seat form a buffer cavity, the inner wall of the adapter seat is provided with a salt mist dividing piece, the salt mist dividing piece comprises a spray dividing pipe, the spray dividing pipe is in through connection with the inner wall of the buffer cavity, and the inner wall of the spray dividing pipe is fixedly provided with a rice-shaped frame.
[0013] Preferably, the inner pipe rotating piece comprises a connecting rod, the upper end of the connecting rod is fixedly connected with the lower end of the plugging plug column, the outer surface of the connecting rod is fixedly provided with a rotating vane plate, the outer side of the rotating vane plate is fixedly connected with an inner pipe scraping strip, the outer surface of the inner pipe scraping strip is movably connected with the inner wall of the spray inner pipe, and one side surface of the rotating vane plate is provided with an electromagnet.
[0014] Preferably, the auxiliary wall scraping piece comprises an inner concave waist, a rotating ring and a lower auxiliary ring plate, the inner concave waist is arranged at the middle end of the connecting wall cylinder and is integrally formed, the rotating ring is rotatably arranged on the outer side inner wall of the inner concave waist, the outer ring surface of the rotating ring is fixedly connected with a gear ring, the outer surface of the gear ring is rotatably provided with a gear, the central inner surface of the gear is fixedly provided with a rotating rod, the outer surface of the rotating rod is rotatably connected with the inner wall of the inner concave waist, the outer surface of the rotating rod is fixedly provided with a salt crystal scraping strip, the upper surface of the gear ring is fixedly provided with an electromagnet two, and the output end of the electromagnet two is electrically connected with the electromagnet one.
[0015] Preferably, the auxiliary dripping mechanism comprises a supporting ring, the supporting ring is fixedly arranged on the outer surface of the spray outer pipe through bolts, the upper end of the supporting ring is fixedly connected with a guide rod, the other end of the guide rod is fixedly provided with a salt mist conical impact disc, and the salt mist conical impact disc is arranged in a triangular pyramid structure.
[0016] A detection method of a chromium-plated superconducting wire processing and detection equipment, comprising the following steps:
[0017] S1, prepare a 5% salt water test solution, ensure that the concentration of the solution meets the test requirements, take 13.3 liters of pure distilled water with a measuring cup, add 700 grams of industrial salt sodium chloride to the pure distilled water, stir evenly, and then divide the prepared salt water test solution into batches and add it to the salt water spray test machine through the medicine test inlet, so that the solution flows smoothly into the salt water preheating tank, and prepares for the subsequent spray test;
[0018] S2, before the test starts, check and clean the chromium-plated superconducting wire sample to be tested to ensure that the sample surface is clean and free of oil stains, so as to ensure the accuracy of the test results, then place the sample on the V-shaped groove, and prepare for the spray test;
[0019] S3, turn on the power switch of the salt spray tester body, adjust the test room temperature, set the test time, turn on the salt spray detection mechanism, and spray the salt solution in the form of salt mist uniformly on the surface of the chromium-plated superconducting wire sample during the spraying process to simulate the corrosion condition in the salt mist environment;
[0020] S4, after the test is completed, the salt deposits on the surface of the test sample are washed away with flowing water, then rinsed in distilled water, the washing water temperature should not exceed 35℃, and then restored for 2 hours under indoor atmospheric conditions, and the salt spray test is performed on the restored metal test sample, the good product should have no corrosion, no blistering, no cracking, and no rust phenomenon, otherwise it is a defective product;
[0021] S5, according to the test results, fill in the salt water spray test report to make a pass or fail judgment.
[0022] Compared with the prior art, the beneficial effects of the present application are:
[0023] The chromium-plated superconducting wire processing and detection equipment and the detection method thereof provided by the present application ensure efficient salt spray test while separating and collecting the sprayed salt mist to avoid mixing pollution of the salt solution caused by backflow, realize the limiting installation of the salt mist detection mechanism through the combination of the spray outer pipe and the threaded sleeve ring, adopt modular design to facilitate the disassembly of the salt mist detection mechanism, realize the convenience of daily cleaning and maintenance of the detection equipment, and meet the auxiliary scraping of the salt scale formed on the outer wall of the spray outer pipe and the spray inner pipe through the cooperation of the auxiliary wall scraping part and the inner pipe rotating part, thereby reducing the subsequent cleaning pressure. BRIEF DESCRIPTION OF DRAWINGS
[0024] Figure 1 is a structure schematic view of the closed state of the machine cover of the present application;
[0025] Figure 2 is a structure schematic view of the open state of the machine cover of the present application;
[0026] Figure 3 is a structure schematic view of the internal structure of the salt spray tester body of the present application;
[0027] Figure 4 is a structure schematic view of the internal structure of the salt spray tester body of the present application;
[0028] Figure 5 is a connection half-section structure schematic view of the spray detection mechanism and the waste mist collection mechanism of the present application;
[0029] Figure 6 is an enlarged structure schematic view of A of the present application; Figure 5
[0030] Figure 7 A1 is a schematic diagram of the enlarged structure of the Figure 6
[0031] Figure 8 A2 is a schematic diagram of the connection structure of the spray outer tube and the auxiliary dripping mechanism of the present application;
[0032] Figure 9 A3 is a schematic diagram of the disassembled structure of the spray outer tube and the spray detection mechanism of the present application;
[0033] Figure 10 A4 is a schematic diagram of the local structure of the spray detection mechanism of the present application;
[0034] Figure 11 A5 is a schematic diagram of the enlarged structure of the Figure 10 at C;
[0035] Figure 12 A6 is a schematic diagram of the local disassembled structure of the spray detection mechanism of the present application;
[0036] Figure 13 A7 is a schematic diagram of the enlarged structure of the Figure 12 at D;
[0037] Figure 14 A8 is a schematic diagram of the enlarged structure of the Figure 12 at E;
[0038] Figure 15 A9 is a schematic diagram of the cross-sectional structure of the connecting wall cylinder of the present application;
[0039] Figure 16 A10 is a schematic diagram of the enlarged structure of the Figure 15 at F;
[0040] Figure 17 A11 is a schematic diagram of the enlarged structure of the Figure 15 at G;
[0041] Figure 18 A12 is a schematic diagram of the enlarged structure of the Figure 8 at B.
[0042] In the figure: 1, the body of salt spray testing machine; 11, the machine cover; 12, the salt water guide pipe; 121, the V-shaped groove; 2, the salt water tank; 21, the tank cover; 22, the suction pump; 221, the suction pipe; 222, the output pipe; 23, the waste mist collection cylinder; 231, the liquid discharge pipe; 3, the spray outer pipe; 31, the threaded sleeve ring; 311, the upper support ring plate; 3110, the annular embedded groove; 3111, the embedded block; 32, the connecting wall cylinder; 320, the concave cylinder waist; 321, the rotating ring; 322, the tooth ring; 323, the gear; 324, the rotating rod; 3241, the salt crystal scraping strip; 33, the lower auxiliary ring plate; 331, the annular scraping plate; 4, the support ring; 41, the guide rod; 42, the salt mist conical impact disc; 5, the spray inner pipe; 51, the fixed cylinder seat; 511, the fixed sleeve ring; 512, the adapter seat; 513, the conical flow guide cover; 5130, the flow guide groove; 5121, the spray sub-pipe; 5122, the rice-shaped frame; 510, the salt mist flow cavity; 5100, the spiral groove; 5101, the movable groove; 5102, the guide hole; 5103, the buffer cavity; 52, the rotating cover; 53, the plugging column; 530, the flow guide vane plate; 531, the protruding block; 532, the lifting circular plate; 533, the guide column; 5331, the abutting elastic wire; 54, the connecting rod; 541, the rotating vane plate; 5411, the inner pipe scraping strip. DETAILED DESCRIPTION
[0043] In order to make the purpose, technical scheme of the present application clear, complete description, and the advantages are more clear and obvious, the following will be further described in detail with the embodiments of the present application combined with the drawings. It should be understood that the specific embodiments described here are part of the embodiments of the present application, not all embodiments, only to explain the embodiments of the present application, and not for the limitation of the embodiments of the present application, all other embodiments obtained by the person skilled in the art without doing creative work, belong to the scope of protection of the present application.
[0044] Example one, please refer to Figures 1-18The application provides a technical scheme: a chromium-plated superconducting wire processing and detection equipment, which comprises a salt spray tester body 1, a machine cover 11 movably connected to the upper side of the salt spray tester body 1, a placing V groove 121 movably installed on the inner side of the salt spray tester body 1, a salt water tank 2 arranged at the bottom of the inner cavity of the salt spray tester body 1, a tank cover 21 movably installed at the upper end of the salt water tank 2, a salt water inlet pipe 12 sealingly connected to the inner wall of one side of the salt spray tester body 1, a waste mist collecting mechanism arranged on the tank cover 21, the waste mist collecting mechanism comprising a waste mist collecting cylinder 23 and a spray outer pipe 3, one end of the waste mist collecting cylinder 23 being sealingly connected with a liquid discharge pipe 231 extending to the outside of the salt spray tester body 1, an electromagnetic valve being arranged on the inner side wall of the liquid discharge pipe 231; the lower end of the spray outer pipe 3 being in through connection with the upper surface of the tank cover 21, a threaded sleeve ring 31 being threadedly connected to the upper end of the spray outer pipe 3, a limiting piece being arranged in the inner ring of the threaded sleeve ring 31, a connecting wall cylinder 32 being fixedly connected to the lower end of the threaded sleeve ring 31, an auxiliary wall scraping piece being arranged on the inner side of the connecting wall cylinder 32, a spray detection mechanism being arranged on the inner side of the spray outer pipe 3, the spray detection mechanism comprising a suction pump 22 and a spray inner pipe 5, the input end of the suction pump 22 being fixedly connected with a suction pipe 221, the output end of the suction pump 22 being fixedly connected with an output pipe 222, the output pipe 222 penetrating the inner wall of the spray outer pipe 3 and being in through connection with the inner wall of the spray inner pipe 5, fixed cylinder seats 51 and rotating covers 52 being threadedly connected to the two ends of the spray inner pipe 5 respectively, a blocking piece being movably connected to the inner side of the fixed cylinder seat 51, the blocking piece comprising a blocking plug column 53, an inner pipe rotating piece being fixedly installed at the lower end of the blocking plug column 53, an auxiliary dripping mechanism being arranged on the upper outer surface of the spray outer pipe 3; the auxiliary dripping mechanism comprising a supporting ring 4, the supporting ring 4 being fixedly installed on the outer surface of the spray outer pipe 3 through bolts, a guide rod 41 being fixedly connected to the upper end of the supporting ring 4, a salt spray conical impact disc 42 being fixedly installed at the other end of the guide rod 41, the salt spray conical impact disc 42 being arranged in a triangular pyramid structure;
[0045] In the embodiment, before the corrosion resistance detection of the chromium-plated superconducting wire, the chromium-plated superconducting wire sample is placed on the placing V groove 121, the salt water solution is introduced into the inside of the salt water tank 2 through the salt water introduction pipe 12, the suction pump 22 is controlled to be turned on, the salt mist is transported through the suction pipe 221 and the output pipe 222, enters the inside of the spray inner pipe 5 upward, fills the inside of the salt mist test machine body 1 in the form of salt mist, the pressure of the sprayed salt mist lifts the blocking piece, so that the blocking piece is lifted and a salt mist channel is formed between the blocking piece and the fixed cylinder seat 51, the sprayed salt mist is guided through the auxiliary dripping mechanism, and the chromium-plated superconducting wire sample is fully detected through the pre-set test temperature and test time; through the integration of the salt mist detection mechanism and the waste mist collection mechanism, efficient salt mist test is ensured, the sprayed salt mist is separated and collected, backflow is avoided to cause mixed pollution of the salt water solution, through the combination of the spray outer pipe 3 and the threaded sleeve ring 31, the limiting installation of the salt mist detection mechanism is realized, the modular design is adopted, the salt mist detection mechanism is convenient to disassemble, and the convenience of daily cleaning and maintenance of the detection equipment is realized; and through the cooperation of the auxiliary wall scraping piece and the inner pipe rotating piece, the auxiliary scraping of the salt scale formed on the outer wall of the spray outer pipe 3 and the spray inner pipe 5 is also satisfied, and the subsequent cleaning pressure is reduced.
[0046] Embodiment two, refer to the attached Figures 1-18 On the basis of embodiment one, in order to realize the integration of the salt mist detection mechanism and the waste mist collection mechanism, the assembly and disassembly of the two are facilitated.
[0047] The limiting piece comprises an upper support ring plate 311, an annular embedding groove 3110 is formed in the upper inner wall of the upper support ring plate 311, an embedding block 3111 is movably connected to the inner surface of the annular embedding groove 3110, and the embedding block 3111 is fixedly installed on the lower surface of the fixed cylinder seat 51; a salt mist flow cavity 510 is formed in the inner wall of the fixed cylinder seat 51, the salt mist flow cavity 510 is a tapered cavity with a narrow lower part and a wide upper part, a spiral groove 5100 is formed in the inner side wall of the salt mist flow cavity 510, an active groove 5101 is formed in the upper inner wall of the fixed cylinder seat 51, a buffer piece is arranged on the inner side of the active groove 5101, and a lead-out hole 5102 is formed in the inner wall of the active groove 5101; the buffer piece comprises a guide column 533 and an abutting elastic wire 5331, the two ends of the guide column 533 are fixedly connected to the inner walls of the two ends of the active groove 5101, the abutting elastic wire 5331 is movably sleeved on the upper outer surface of the guide column 533, the upper end of the abutting elastic wire 5331 is fixedly connected to the inner cavity top surface of the active groove 5101, and the lower end of the abutting elastic wire 5331 is fixedly connected to the upper surface of the lifting disc 532.
[0048] In the embodiment, the threaded sleeve 31 is threadedly connected with the upper end of the spray outer tube 3, and the fixed cylinder seat 51 is limited by the limiting member. An annular embedding groove 3110 is formed on the upper surface of the upper support ring plate 311, and an embedding block 3111 connected with the bottom of the fixed cylinder seat 51 forms preliminary limiting. At this time, the fixed cylinder seat 51 is assembled with the top of the spray inner tube 5 by rotating the fixed cylinder seat 51. The limiting member can support the installation of the fixed cylinder seat 51, and can connect the connecting wall cylinder 32 and the auxiliary wall scraping member and the like. A spiral groove 5100 is formed on the side wall of the salt mist flow cavity 510, so as to guide the salt mist sprayed by the spray inner tube 5. It is worth noting that the additional buffer member can ensure that the plugging plug column 53 and the lifting disc 532 avoid the impact on the top of the lifting disc 532 during the lifting process. The stable guidance of the lifting disc 532 is realized by the cooperation of the guide column 533 and the abutting elastic wire 5331. When the plugging plug column 53 and the lifting disc 532 are not pushed, the plugging plug column 53 and the lifting disc 532 are reset by the reverse elastic force of the abutting elastic wire 5331, and the discharge hole 5102 is plugged.
[0049] Embodiment three, refer to the attached Figures 1-18 On the basis of embodiment two, in order to realize the vertical movement of the plugging plug column 53 and the horizontal rotation, the inner tube rotating member is driven to rotate:
[0050] The plugging member further comprises a lifting disc 532, the outer ring surface of the lifting disc 532 is movably connected with the inner wall of the movable groove 5101, the center inner wall of the lifting disc 532 is provided with a bearing, the inner side of the bearing is rotatably connected with a protrusion 531, and the protrusion 531 is fixedly installed on the upper top surface of the plugging plug column 53. The lower side outer surface of the plugging plug column 53 movably abuts against the lower end inner wall of the fixed cylinder seat 51. The outer side surface of the plugging plug column 53 is fixedly provided with a guide vane 530, and the guide vane 530 is arranged in multiple groups and circularly arranged about the center axis of the plugging plug column 53.
[0051] In the embodiment, refer to Figure 6 and Figure 11As shown, when the salt mist in the spray inner tube 5 is sprayed upward, the salt mist will first drive the blocking plug column 53 to move upward, and the lifting disc 532 moves inside the activity groove 5101. When the salt mist spray pressure reaches a certain degree, the salt mist can be guided through the inclined distribution of the guide vane plate 530 on the surface of the blocking plug column 53 and the design of the spiral groove 5100. The blocking plug column 53 will rotate under the continuous pushing action of the salt mist, which can accelerate the flow speed of the salt mist in the salt mist flow chamber 510, and at the same time, trigger the inner tube rotating part to disturb the salt mist in the inner cavity of the spray inner tube 5. It should be noted that after the blocking plug column 53 and the lifting disc 532 are lifted, the guide hole 5102 is communicated with the salt mist flow chamber 510. At this time, the salt mist is discharged to the buffer chamber 5103 through multiple groups of guide holes 5102, and the salt mist is uniformly distributed and sprayed, guiding the spray to spread evenly around.
[0052] Embodiment four, refer to the attached Figures 1-18 On the basis of embodiment three, in order to realize the delicate degree of salt mist spraying, avoid the salt mist from top to bottom to form large water droplets directly falling on the wire surface to affect the detection result:
[0053] The upper outer surface of the fixed cylinder seat 51 is fixedly installed with a fixed sleeve ring 511. The outer surface of the fixed sleeve ring 511 is threadedly connected with an adapter seat 512. The upper end of the adapter seat 512 is fixedly installed with a conical flow guide cover 513. The outer wall of the conical flow guide cover 513 is uniformly provided with a flow guide groove 5130. The inner side of the adapter seat 512 and the outer side of the fixed cylinder seat 51 form a buffer chamber 5103. The inner wall of the adapter seat 512 is provided with a salt mist segmentation part. The salt mist segmentation part comprises a spray sub-pipe 5121. The spray sub-pipe 5121 is throughly connected with the inner wall of the buffer chamber 5103. The inner wall of the spray sub-pipe 5121 is fixedly installed with a rice-shaped frame 5122.
[0054] In this embodiment, the fixed sleeve ring 511 connected to the upper outer ring of the fixed cylinder seat 51 is threadedly connected between the fixed sleeve ring 511 and the adapter seat 512. At this time, the adapter seat 512 is assembled. In order to make the salt mist sprayed from the buffer chamber 5103 to the spray sub-pipe 5121 through the arrangement of the rice-shaped frame 5122, the salt mist can be further segmented into multiple small units, the uniformity of the salt mist distribution in the salt mist tester body 1 is increased, and the accuracy of the chromium-plated superconducting wire corrosion resistance detection is further improved. It should be noted that the length of the spray sub-pipe 5121 exceeds the outer wall of the adapter seat 512, which can block the salt water flowing down the flow guide groove 5130 to avoid backflow. It is worth noting that, as shown in the figure, Figure 6 As shown, the maximum diameter of the adapter seat 512 is smaller than the inner diameter of the upper support ring plate 311, so that the salt water flowing down can quickly enter the connecting wall cylinder 32 for collection.
[0055] Embodiment five, refer to the attached Figures 1-18 On the basis of embodiment four, in order to realize the auxiliary cleaning of salt scale generated on the inner wall of the spray inner tube 5 and the inner wall of the spray outer tube 3, and to reduce the subsequent cleaning pressure:
[0056] The inner tube rotating piece includes a connecting rod 54, the upper end of the connecting rod 54 is fixedly connected with the lower end of the plugging plug column 53, the outer surface of the connecting rod 54 is fixedly installed with a rotating vane plate 541, the outer side of the rotating vane plate 541 is fixedly connected with an inner tube scraping strip 5411, the outer surface of the inner tube scraping strip 5411 is movably connected with the inner wall of the spray inner tube 5, and one side surface of the rotating vane plate 541 is provided with an electromagnet one; the auxiliary wall scraping piece includes an inner concave waist 320, a rotating ring 321 and a lower auxiliary ring plate 33, the inner concave waist 320 is arranged at the middle end of the connecting wall cylinder 32 and is integrally formed, the rotating ring 321 is rotatably installed on the outer side inner wall of the inner concave waist 320, the outer ring surface of the rotating ring 321 is fixedly connected with a gear ring 322, the outer surface of the gear ring 322 is rotatably provided with a gear 323, the central inner surface of the gear 323 is fixedly installed with a rotating rod 324, the outer surface of the rotating rod 324 is rotatably connected with the inner wall of the inner concave waist 320, the outer surface of the rotating rod 324 is fixedly installed with a salt crystal scraping strip 3241, the upper surface of the gear ring 322 is fixedly installed with an electromagnet two, and the output end of the electromagnet two is electrically connected with the electromagnet one; the lower auxiliary ring plate 33 is fixedly installed at the lower end of the connecting wall cylinder 32, the inner side ring surface of the lower auxiliary ring plate 33 is fixedly installed with an annular scraping plate 331, and the outer surface of the annular scraping plate 331 is movably connected with the outer surface of the spray inner tube 5; the reason why the lower auxiliary ring plate 33 and the annular scraping plate 331 are arranged at the bottom end position of the connecting wall cylinder 32 is to enable the annular scraping plate 331 to be in close contact with the outer side wall of the spray inner tube 5 during the disconnection of the connecting wall cylinder 32 and the threaded sleeve ring 31 from the spray outer tube 3, so as to realize the auxiliary cleaning of the salt crystal generated on the outer wall of the spray inner tube 5 and to reduce the cleaning pressure of the subsequent personnel.
[0057] In this embodiment, refer to Figs. 13 and 14 Figure 17 As shown in Figs. 13 and 14, when the electromagnet one and the electromagnet two are energized, the two are two magnetic poles of opposite sex attraction, when the inner tube rotating piece is rotated by the rotation of the plugging plug column 53, the connecting rod 54 drives the rotating vane plate 541 and the inner tube scraping strip 5411 to clean the side wall of the spray inner tube 5, and the electromagnet one is synchronously rotated, so as to attract the electromagnet two installed on the gear ring 322, at this time, the gear ring 322 rotates on the inner side of the inner concave waist 320 through the rotating ring 321, and at this time, a plurality of gears 323 and the gear ring 322 are adaptively engaged, so as to drive the rotating rod 324 and the salt crystal scraping strip 3241 to clean the side wall of the connecting wall cylinder 32, so as to clean the salt water dropped to the inner side of the spray outer tube 3, and to avoid the formation of salt crystal from salt water for a long time.
[0058] Embodiment six, refer to the attachedFigures 1-18 On the basis of embodiment five, the application further provides a detection method of the chromium-plated superconducting wire processing detection equipment: a detection method of the chromium-plated superconducting wire processing detection equipment, comprising the following steps:
[0059] S1, a 5% saline test solution is prepared, the concentration of the solution is ensured to meet the test requirements, 13.3 liters of pure distilled water is taken by a measuring cup, 700 grams of industrial salt sodium chloride is added to the pure distilled water, and the solution is stirred uniformly, the prepared saline test solution is divided into batches and added to the medicine test inlet of the saline spray test machine, so that the solution can flow smoothly into the saline preheating tank, and the subsequent spray test is prepared;
[0060] S2, before the test starts, the chromium-plated superconducting wire sample to be tested is inspected and cleaned to ensure that the sample surface is clean and free of oil stains, so as to ensure the accuracy of the test results, then the sample is placed on the V-shaped groove 121, and the spray test is prepared;
[0061] S3, turn on the power switch of the salt spray test machine body 1, adjust the test room temperature, set the test time, and start the salt spray detection mechanism, during the spraying process, the saline solution is uniformly sprayed on the surface of the chromium-plated superconducting wire sample in the form of salt spray, simulating the corrosion condition in the salt spray environment;
[0062] S4, after the test is completed, the salt deposits on the surface of the test sample are washed off with flowing water, then the sample is rinsed in distilled water, the washing water temperature should not exceed 35℃, then the sample is restored for 2 hours under indoor atmospheric conditions, and the salt spray test is performed on the restored metal test sample, the good product should have no corrosion, no blistering, no cracking, and no rust phenomenon, otherwise it is a defective product;
[0063] S5, according to the test results, fill in the saline spray test report to make a pass or fail judgment.
[0064] Although the embodiments of the application have been shown and described, it can be understood by those of ordinary skill in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the application, and the scope of the application is defined by the appended claims and their equivalents.
Claims
1. A kind of chrome-plated superconducting wire processing detection equipment, including salt spray tester body (1), the upper side of the salt spray tester body (1) is movably connected with machine cover (11), the inner side of the salt spray tester body (1) is movably installed with placing V groove (121), the inner chamber bottom of the salt spray tester body (1) is provided with brine tank (2), the upper end of the brine tank (2) is movably installed with tank cover (21), the inner wall of one side of the salt spray tester body (1) is sealedly connected with brine inlet pipe (12), it is characterized by: The box cover (21) is provided with a waste mist collecting mechanism, the waste mist collecting mechanism includes a waste mist collecting cylinder (23) and a spray outer pipe (3), the lower end of the spray outer pipe (3) is connected with the upper surface of the box cover (21) through connection, the upper end of the spray outer pipe (3) is threadedly connected with a threaded sleeve ring (31), the inner ring of the threaded sleeve ring (31) is provided with a limiting piece, the lower end of the threaded sleeve ring (31) is fixedly connected with a connecting wall cylinder (32), the inner side of the connecting wall cylinder (32) is provided with an auxiliary wall scraping piece, the inner side of the spray outer pipe (3) is provided with a spray detection mechanism, the spray detection mechanism includes a suction pump (22) and a spray inner pipe (5), the input end of the suction pump (22) is fixedly connected with a suction pipe (221), the output end of the suction pump (22) is fixedly connected with an output pipe (222), the output pipe (222) penetrates the inner wall of the spray outer pipe (3) and is connected with the inner wall of the spray inner pipe (5) through connection, the two ends of the spray inner pipe (5) are threadedly connected with a fixed cylinder seat (51) and a rotary cover (52) respectively, the inner side of the fixed cylinder seat (51) is movably connected with a blocking piece, the blocking piece includes a blocking plug column (53), the lower end of the blocking plug column (53) is fixedly installed with an inner pipe rotating piece, the upper outer surface of the spray outer pipe (3) is provided with an auxiliary dripping mechanism; A salt mist flowing cavity (510) is formed in the inner wall of the fixed cylinder seat (51), the salt mist flowing cavity (510) is a tapered cavity with a narrow lower part and a wide upper part, a spiral groove (5100) is formed in the inner side wall of the salt mist flowing cavity (510), an active groove (5101) is formed in the upper inner wall of the fixed cylinder seat (51), a buffer is arranged on the inner side of the active groove (5101), and a lead-out hole (5102) is formed through the inner wall of the active groove (5101); The blocking piece further includes a lifting circular plate (532), the outer ring surface of the lifting circular plate (532) is movably connected with the inner wall of the active groove (5101), a bearing is arranged on the central inner wall of the lifting circular plate (532), the inner side of the bearing is rotatably connected with a protruding block (531), and the protruding block (531) is fixedly installed on the upper top surface of the blocking plug column (53); The lower outer surface of the blocking plug column (53) movably abuts against the lower end inner wall of the fixed cylinder seat (51), guide vane plates (530) are fixedly arranged on the outer side of the blocking plug column (53), and the guide vane plates (530) are arranged in multiple groups and circularly arrayed about the central axis of the blocking plug column (53). The outer surface of the fixed sleeve ring (511) is threadedly connected with an adapter seat (512), the upper end of the adapter seat (512) is fixedly installed with a conical draft cone (513), the outer wall of the conical draft cone (513) is uniformly provided with a draft groove (5130), the inner side of the adapter seat (512) and the outer side of the fixed cylinder seat (51) form a buffer cavity (5103), the inner wall of the adapter seat (512) is provided with a salt mist dividing piece, the salt mist dividing piece comprises a spray branch pipe (5121), the spray branch pipe (5121) is throughly connected with the inner wall of the buffer cavity (5103), and the inner wall of the spray branch pipe (5121) is fixedly installed with a rice-shaped frame (5122). The inner tube rotating piece comprises a connecting rod (54), the upper end of the connecting rod (54) is fixedly connected with the lower end of the plugging plug column (53), the outer surface of the connecting rod (54) is fixedly installed with a rotating vane plate (541), the outer side of the rotating vane plate (541) is fixedly connected with an inner tube scraping strip (5411), the outer surface of the inner tube scraping strip (5411) is movably connected with the inner wall of the spray inner tube (5), and one side surface of the rotating vane plate (541) is provided with an electromagnet one. The auxiliary wall scraping piece comprises an inner concave waist (320), a rotating ring (321) and a lower auxiliary ring plate (33), the inner concave waist (320) is arranged at the middle end of the connecting wall cylinder (32) and is integrally formed, the rotating ring (321) is rotatably installed on the outer side inner wall of the inner concave waist (320), the outer ring surface of the rotating ring (321) is fixedly connected with a gear ring (322), the outer surface of the gear ring (322) is rotatably provided with a gear (323), the central inner surface of the gear (323) is fixedly installed with a rotating rod (324), the outer surface of the rotating rod (324) is rotatably connected with the inner wall of the inner concave waist (320) respectively, the outer surface of the rotating rod (324) is fixedly installed with a salt crystal scraping strip (3241), the upper surface of the gear ring (322) is fixedly installed with an electromagnet two, and the output end of the electromagnet two is electrically connected with the electromagnet one.
2. The apparatus for processing and testing a plated-chromium superconducting wire according to claim 1, wherein: The limiting piece comprises an upper support ring plate (311), the upper side inner wall of the upper support ring plate (311) is provided with an annular embedding groove (3110), the inner surface of the annular embedding groove (3110) is movably connected with an embedding block (3111), and the embedding block (3111) is fixedly installed on the lower surface of the fixed cylinder seat (51).
3. The apparatus according to claim 1, wherein: The auxiliary dripping mechanism comprises a support ring (4), the support ring (4) is fixedly installed on the outer surface of the spray outer tube (3) through bolts, the upper end of the support ring (4) is fixedly connected with a guide rod (41), the other end of the guide rod (41) is fixedly installed with a salt mist conical impact disc (42), and the salt mist conical impact disc (42) is arranged in a triangular pyramid structure.
4. A detection method of the chromium-plated superconducting wire processing detection device, which is realized based on the chromium-plated superconducting wire processing detection device according to any one of claims 1-3, characterized in that: The detection method of the chromium-plated superconducting wire processing and detection equipment comprises the following steps: S1, deploy 5% saline test solution, make sure the concentration of the solution meets the test requirements, take 13.3 liters of pure distilled water with a measuring cup, add 700 grams of industrial salt sodium chloride to the pure distilled water, stir until uniform, divide the prepared saline test solution into batches and add it to the test solution inlet of the saline spray test machine, so that the solution flows smoothly into the saline preheating tank, preparing for the subsequent spray test; S2, before the test starts, check and clean the chromium-plated superconducting wire sample to be tested to ensure that the sample surface is clean and free of oil to ensure the accuracy of the test results, then place the sample in the V-shaped groove (121) and prepare for the spray test; S3, turn on the power switch of the salt spray test machine body (1), adjust the test room temperature, set the test time, and start the salt spray detection mechanism. During the spraying process, the saline solution is uniformly sprayed on the surface of the chromium-plated superconducting wire sample in the form of salt spray, simulating the corrosion conditions in a salt spray environment; S4, after the test is completed, gently wash the salt deposits on the surface of the test sample with running water, then rinse it in distilled water, the washing water temperature should not exceed 35℃, then restore it to the atmospheric conditions in the room for 2 hours, and then determine the salt spray test of the restored metal test sample. Good products should have no corrosion, no blistering, no cracking, and no rusting, otherwise they are defective; S5, according to the test results, fill out the saline spray test report and make a pass or fail determination.
Citation Information
Patent Citations
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