Insulated cable production equipment and process

Abstract

This invention relates to the field of insulated cable production technology and discloses an insulated cable production device, including a base and a rotating ring. Multiple fixed rings are fixedly connected inside the rotating ring. Fixed plates are fixedly connected to adjacent ends of the multiple fixed rings. Connecting discs are fixedly connected to adjacent ends of the multiple fixed plates. Telescopic rods are fixedly connected inside the fixed rings. Springs are sleeved on the outside of the telescopic rods. Clamping plates are fixedly connected to adjacent ends of the multiple telescopic rods. Two flexible iron wires are fixedly connected to adjacent ends of the multiple clamping plates. In this invention, through the synergistic action of the fixed rings, clamping plates, flexible iron wires, limiting discs, telescopic rods, springs, and fixed clamping plates, efficient limiting and fixing of cable materials of different lengths is achieved. When the fixed rings rotate, the flexible iron wires move with them and wrap around the limiting discs. The change in length naturally pulls the clamping plates to move, forming a clamping force in conjunction with the fixed clamping plates.

Description

Technical Field

[0001] This invention relates to the field of insulated cable production technology, and in particular to an insulated cable production equipment and process. Background Technology

[0002] In the production of insulated cables, it is often necessary to combine and process multiple cable materials, such as twisting and braiding. During this process, cable materials of different lengths need to be stably limited and fixed to ensure the accuracy and efficiency of subsequent processing.

[0003] Existing cable fixing devices mostly use bolt fastening or snap-on structures, requiring manual adjustment of the fixing components to accommodate cables of different lengths. However, these devices have significant shortcomings: the adjustment process is cumbersome, requiring multiple manual operations, resulting in low adaptation efficiency; moreover, the fixing force is difficult to control, easily damaging the cable due to excessive tightness or causing instability due to excessive looseness, making it difficult to meet the needs of rapid and stable fixing of cables of different lengths in diversified production.

[0004] Therefore, an insulated cable production equipment and process are proposed to address the above problems. Summary of the Invention

[0005] To overcome the above shortcomings, the present invention provides an insulated cable production equipment and process, which aims to improve the problems in the prior art where the adjustment process of some devices is cumbersome, requires multiple manual operations, has low adaptation efficiency, and the fixing force is not easy to control, which can easily damage the cable due to being too tight or cause unstable fixing due to being too loose.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] An insulated cable production device includes a base and a rotating ring. Multiple fixed rings are fixedly connected inside the rotating ring. Fixed plates are fixedly connected to adjacent ends of the multiple fixed rings. Connecting discs are fixedly connected to adjacent ends of the multiple fixed plates. Telescopic rods are fixedly connected inside the fixed rings. Springs are sleeved on the outside of the telescopic rods. Clamping plates are fixedly connected to adjacent ends of the multiple telescopic rods. Two flexible iron wires are fixedly connected to adjacent ends of the multiple clamping plates. Limiting discs are fixedly connected to adjacent ends of the multiple flexible iron wires. Fixed clamping plates are fixedly connected inside the fixed rings. A toothed ring is fixedly connected to the left end of the rotating ring. A motor is fixedly connected to the top of the base. A gear is fixedly connected to the drive end of the motor, and the gear and the toothed ring are meshed.

[0008] As a further description of the above technical solution:

[0009] The rotating ring is rotatably connected to a limiting ring on its outside. A support block is fixedly connected to the bottom end of the rotating ring. A sliding groove is provided at the right end of the rotating ring. Two limiting posts are slidably connected inside the sliding groove. A connecting plate is fixedly connected to the right end of the two limiting posts. A limiting ring is fixedly connected to the adjacent end of the two connecting plates. A support plate is fixedly connected to the bottom end of the limiting ring. A connecting block is fixedly connected to the left end of the connecting plate. A fixing ring is fixedly connected to the left end of the two connecting blocks.

[0010] As a further description of the above technical solution:

[0011] A limiting plate is fixedly connected to the top of the base, a sliding rod is slidably connected inside the limiting plate, a limiting sleeve is fixedly connected inside the right end of the limiting plate, a fixed round block is rotatably connected to the outside of the sliding rod, and a spring is slidably connected to the outside of the sliding rod.

[0012] As a further description of the above technical solution:

[0013] A sliding block is fixedly connected to the outside of the sliding rod, a limiting groove is opened inside the limiting plate, a top plate is fixedly connected to the right end of the sliding rod, the limiting groove is opened in a spiral shape and connected at the top end in a straight line, so that the sliding rod returns to its original position after rotating one revolution.

[0014] As a further description of the above technical solution:

[0015] One end of the spring is fixedly connected to the inside of the fixing ring, and the other ends of the multiple springs are respectively fixedly connected to the opposite ends of the multiple clamping plates.

[0016] As a further description of the above technical solution:

[0017] The external part of the sliding rod is movably connected to the inside of the connecting disc, and the external part of the sliding rod is movably connected to the inside of the limiting disc;

[0018] As a further description of the above technical solution:

[0019] The sliding rod is externally slidably connected to the inside of the limiting sleeve, and the fixed circular block is externally slidably connected to the inside of the limiting sleeve;

[0020] As a further description of the above technical solution:

[0021] One end of the second spring is fixedly connected to the left end of the fixed round block, and the other end of the second spring is fixedly connected to the left end of the inner wall of the limiting sleeve;

[0022] As a further description of the above technical solution:

[0023] The production method is as follows:

[0024] S1. The cable material is placed through the conductor mechanism, and then the cable material is limited during transportation by the starting device;

[0025] S2. When the device is conveying cable material, it uses a running mechanism composed of multiple structures to rotate the material so that the material presents a spiral combination shape at the rear.

[0026] S3. When the materials are processed and assembled, the top-mounting mechanism inside the device starts to operate, which tops the materials so that they fit together more tightly when they are rotated and assembled.

[0027] S4. After the device is closed, the rotating guide mechanism stops running, and the structure that limits the cable material is restored by the set elastic structure, making it convenient for the next use.

[0028] The present invention has the following beneficial effects:

[0029] In this invention, the efficient positioning and fixing of cables of different lengths is achieved through the synergistic action of a fixing ring, a clamping plate, a soft iron wire, a limiting disc, a telescopic rod, a spring, and a fixing clamp. When the fixing ring rotates, the soft iron wire moves with it and wraps around the limiting disc, naturally pulling the clamping plate to move through length changes, forming a clamping force in conjunction with the fixing clamp. The telescopic rod provides stable guidance for the clamping plate, preventing deviation, while the spring drives the clamping plate to reset after the device stops, adapting to various length requirements without manual adjustment. Elastic buffering prevents excessive clamping and damage to the cable, significantly improving the equipment's adaptability to diverse production scenarios and ease of operation. The connecting disc and the limiting disc provide double support for the sliding rod, preventing it from shaking or falling off. The continuous action of the top plate on the nodes effectively eliminates cable gaps, making the assembled cable structure more robust, reducing the risk of failure due to loosening during later use, and improving the overall product quality. Attached Figure Description

[0030] Figure 1 This is a three-dimensional schematic diagram of an insulated cable production equipment proposed in this invention;

[0031] Figure 2 This is a schematic diagram of the structure of a support block for an insulated cable production equipment proposed in this invention;

[0032] Figure 3 This is a schematic diagram of the rotating ring structure of an insulated cable production equipment proposed in this invention;

[0033] Figure 4 This is a schematic diagram of the structure of the connecting disc in an insulated cable production device proposed in this invention;

[0034] Figure 5This is a schematic diagram of the structure of the fixing ring in an insulated cable production equipment proposed in this invention;

[0035] Figure 6 This is a schematic diagram of the structure of a limiting plate in an insulated cable production equipment proposed in this invention;

[0036] Figure 7 This is a schematic diagram of the structure of a sliding block in an insulated cable production equipment proposed in this invention;

[0037] Figure 8 This is a schematic diagram of the production process of an insulated cable proposed in this invention.

[0038] Legend:

[0039] 1. Base; 2. Support block; 3. Limiting ring; 4. Rotating ring; 5. Gear ring; 6. Motor; 7. Gear; 8. Fixing ring; 9. Fixing plate; 10. Connecting disc; 11. Telescopic rod; 12. Spring one; 13. Clamping plate; 14. Soft iron wire; 15. Limiting disc; 16. Fixing clamping plate; 17. Support plate; 18. Limiting ring; 19. Connecting plate; 20. Sliding groove; 21. Limiting post; 22. Connecting block; 23. Fixing ring; 24. Limiting long plate; 25. Sliding rod; 26. Limiting sleeve; 27. Fixing round block; 28. Spring two; 29. ​​Sliding block; 30. Limiting groove; 31. Top plate. Detailed Implementation

[0040] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0041] Reference Figures 1 to 4This invention provides an embodiment of an insulated cable production equipment, comprising a base 1 that provides a stable foundation support for the entire insulated cable production equipment and a flat and reliable mounting platform for various components, and a rotating ring 4 that provides a solid mounting carrier for components such as fixing rings 8 and drives their coordinated rotation. Multiple fixing rings 8 are fixedly connected inside the rotating ring 4, each housing components such as telescopic rods 11, springs 12, and clamping plates 13. These fixing rings 8 provide a closed and stable mounting space for the internal components and simultaneously drive the components to maintain synchronous movement during rotation. A fixing plate 9 is fixedly connected to one end of each fixing ring 8, connecting the fixing ring 8 to a connecting disc 10. This fixing plate 9 achieves fixing and support functions through rigid connection, ensuring that the fixing rings 8 and the connecting disc 10 always maintain synchronous movement during rotation. A connecting disc 10 is fixedly connected to one end of multiple fixed plates 9. This not only forms the dispersed fixed plates 9 into a whole structure, but also provides a smooth sliding channel and stable support for the sliding rod 25, ensuring that the sliding rod 25 does not shake during movement.

[0042] The fixed ring 8 has a telescopic rod 11 inside, which provides precise guidance and strict limitation for the movement of the clamping plate 13. This effectively restricts the movement direction of the clamping plate 13 and prevents it from shifting under force. A spring 12 is sleeved on the outside of the telescopic rod 11. When the device is closed and rotated, the spring 12 quickly returns the clamping plate 13 to its initial position, greatly facilitating the next use of the device. One end of the spring 12 is fixedly connected to the inside of the fixed ring 8, and the other ends of multiple springs 12 are respectively fixedly connected to the opposite ends of multiple clamping plates 13 that cooperate with the fixed clamping plate 16. These clamping plates 13 can firmly clamp and fix the cable material and can flexibly adapt to the fixing needs of cables of different lengths.

[0043] Multiple telescopic rods 11 are each fixedly connected to a clamping plate 13 at a near end. Two flexible iron wires 14 are fixedly connected to the near ends of the clamping plates 13. These wires tightly wind around the limiting disc 15 when the fixing ring 8 rotates. The wires 14, through changes in their length, smoothly pull the clamping plates 13, while remaining taut after the cables are secured to the clamping plates 13, ensuring stable transmission of clamping force. A limiting disc 15, for winding the flexible iron wires 14, is fixedly connected to the near ends of the flexible iron wires 14. This limiting disc 15 rotates when the flexible iron wires 14 are taut, causing the sliding rod 25 to rotate synchronously, providing precise positioning and stable support for the sliding rod 25.

[0044] A fixing plate 16 is fixedly connected inside the fixing ring 8. This fixing plate 16 cooperates with the clamping plate 13 to reliably limit and fix the cable material from both sides, ensuring that the cable does not shift during processing. A gear ring 5 that meshes with the gear 7 is fixedly connected to the left end of the rotating ring 4. This gear ring 5 can efficiently transmit the rotational power of the gear 7 to the rotating ring 4, giving the rotating ring 4 continuous and stable rotational power. A motor 6 that provides sufficient driving force for the operation of the gear 7 is fixedly connected to the top of the base 1. As the core power source for the operation of the equipment, it can ensure that the gear 7 maintains a stable speed. A gear 7 that rotates at a uniform speed under the drive of the motor 6 is fixedly connected to the drive end of the motor 6. The gear 7 transmits power through close meshing with the gear ring 5, thereby driving the gear ring 5 to rotate synchronously, and the gear 7 and the gear ring 5 always maintain a stable meshing state.

[0045] Reference Figure 3 and Figure 5 The rotating ring 4 is externally connected to a limiting ring 3, which strictly limits the rotation range of the rotating ring 4, effectively preventing radial displacement during rotation and ensuring the stability of equipment operation. A support block 2 is fixedly connected to the bottom of the rotating ring 4, providing stable support. This support block helps to distribute force and maintain the balance of the rotating ring 4 during rotation. A sliding groove 20 is provided at the right end of the rotating ring 4, providing sufficient sliding space for the limiting post 21. This sliding groove 20 allows the limiting post 21 to slide flexibly within it according to actual needs, adapting to different working scenarios.

[0046] The sliding groove 20 has two sliding limit posts 21 that slide smoothly within it. These posts provide precise guidance and effective limitation for the movement of the connecting plate 19, ensuring its stability during movement. A connecting plate 19 is fixedly connected to the right end of each limit post 21, linking it to a limit ring 18. This connecting plate 19 evenly transmits the supporting force of the limit posts 21 to the limit ring 18, ensuring its position remains unchanged during operation. A limit ring 18 is fixedly connected to the adjacent ends of the two connecting plates 19, providing precise guidance for the coupled cable. This effectively restricts the cable's movement direction and reliably limits its movement, preventing it from becoming tangled during processing.

[0047] A support plate 17 is fixedly connected to the bottom end of the limiting ring 18, providing a solid mounting base for the limiting ring 18 and ensuring its stable position when subjected to cable forces. A connecting block 22 is fixedly connected to the left end of the connecting plate 19, connecting the connecting plate 19 and the fixed ring 23. This block smoothly transmits the force of the connecting plate 19 to the fixed ring 23, ensuring that the fixed ring 23 maintains a stable position during equipment operation. Fixed rings 23 are fixedly connected to the left ends of the two connecting blocks 22, strictly limiting the movement range of the top plate 31 and effectively preventing damage to components caused by excessive movement of the top plate 31.

[0048] Reference Figure 6 and Figure 7 The top of the base 1 is fixedly connected to a limiting plate 24 with an internal limiting groove 30. This limiting plate 24 provides a preset path for the sliding block 29 and also provides stable support for related components, ensuring the rigidity of the overall structure. The limiting plate 24 is internally slidably connected to a sliding rod 25 that drives the sliding block 29 to rotate synchronously during rotation. During movement, the sliding rod 25 can drive the top plate 31 to move accordingly, while simultaneously sliding smoothly within the connecting disc 10 and the limiting disc 15, achieving precise motion transmission. The sliding rod 25 is externally movably connected to the interior of the connecting disc 10, and externally it is also movably connected to the interior of the limiting disc 15, ensuring stability during the sliding process through double limiting and support.

[0049] The right end of the limiting plate 24 is fixedly connected to a limiting sleeve 26, which precisely limits the movement of the sliding rod 25, ensuring that the sliding rod 25 always moves in a preset direction and preventing deviation. The outside of the sliding rod 25 is slidably connected to the inside of the limiting sleeve 26, and the outside of the fixing block 27 is also slidably connected to the inside of the limiting sleeve 26, forming a multi-limiting structure. The outside of the sliding rod 25 is rotatably connected to a fixing block 27, which effectively limits the rotation of the sliding rod 25. This fixing block 27 helps the sliding rod 25 maintain a stable state during movement and reduces shaking.

[0050] The sliding rod 25 is externally slidably connected to a second spring 28, which uses its own elasticity to achieve a reset function. This second spring 28 assists the sliding rod 25 in quickly resetting after movement, ensuring stable reciprocating motion. One end of the second spring 28 is fixedly connected to the left end of the fixed circular block 27, and the other end is fixedly connected to the left end of the inner wall of the limiting sleeve 26, forming a stable elastic reset structure. The sliding rod 25 is externally fixedly connected to a sliding block 29 that rotates synchronously with it. This sliding block 29 slides smoothly within the groove of the limiting slot 30, thereby driving the sliding rod 25 forward.

[0051] The limiting plate 24 has a limiting groove 30 inside, which provides a preset sliding path for the sliding block 29. The groove, through its internal spiral and straight grooves, controls the movement trajectory of the sliding rod 25, ensuring precise resetting of the sliding rod 25. A top plate 31, which moves under the action of the sliding rod 25, is fixedly connected to the right end of the sliding rod 25. This top plate 31 precisely positions the intersecting nodes when the cable twists, making the cable assembly more stable and tighter. The limiting groove 30 is spiral-shaped and connects to a straight line at the top. This special structural design ensures that the sliding rod 25 accurately resets after one rotation, guaranteeing the cyclic operation performance of the equipment.

[0052] Reference Figure 8 The production method is as follows:

[0053] S1. The cable material is placed through the conductor mechanism, and then the cable material is limited during transportation by the starting device;

[0054] S2. When the device is conveying cable material, it uses a running mechanism composed of multiple structures to rotate the material so that the material presents a spiral combination shape at the rear.

[0055] S3. When the materials are processed and assembled, the top-mounting mechanism inside the device starts to operate, which tops the materials so that they fit together more tightly when they are rotated and assembled.

[0056] S4. After the device is closed, the rotating guide mechanism stops running, and the structure that limits the cable material is restored by the set elastic structure, making it convenient for the next use.

[0057] Working principle: The cable material is placed in multiple fixed rings 8 inside the rotating ring 4. It is fixed inside the fixed ring 8 by the surface of the clamping plate 13 of the fixed ring 8 and the fixed clamping plate 16. The starting motor 6 provides driving force for the operation of the gear 7. The gear 7 is meshed with the gear ring 5, thereby driving the rotation of the gear ring 5. The rotation of the gear ring 5 drives the rotation of the rotating ring 4. When the rotating ring 4 rotates, the limiting ring 3 and the support block 2 provide support and limit for the rotation.

[0058] The rotation of the rotating ring 4 drives the rotation of the fixed ring 8, which in turn drives the rotation of the fixed plate 9, which in turn drives the rotation of the connecting disc 10. When the fixed ring 8 rotates, it drives the rotation of the soft iron wire 14, causing the soft iron wire 14 to wrap around the outside of the limiting disc 15. As the soft iron wire 14 wraps around the limiting disc 15, its length is reduced, thereby pulling the clamping plate 13 to move. Through the movement of the clamping plate 13 and the fixation of the fixed clamping plate 16, the cable materials of different lengths are limited and fixed.

[0059] The clamping plate 13 clamps and fixes the material, straightening the soft iron wire 14, thereby driving the rotation of the limiting disc 15. The rotation of the limiting disc 15 drives the rotation of the sliding rod 25, which in turn drives the rotation of the sliding block 29. The sliding block 29 slides in the groove inside the limiting groove 30, causing the sliding rod 25 to move forward. The groove inside the limiting plate 24 has a straight groove, which allows the sliding rod 25 to return to its original position with the help of the limiting of the fixed block 27 and the elastic force of the spring 28. The movement of the sliding rod 25 drives the movement of the top plate 31, which then presses against the intersecting nodes when the cable twists, making the cable assembly more stable and compact.

[0060] The movement of the top plate 31 is limited by the fixed ring 23. The connecting cable is guided and limited by the limiting ring 18. The sliding rod 25 slides inside the connecting disc 10 and the limiting disc 15. The limiting disc 15 and the connecting disc 10 limit and support the sliding rod 25 to make it more stable when moving, preventing it from falling off or warping. After the cable is processed, the clamping plate 13 is reset by the elastic force of the spring 12 when the device is closed. This is because the limiting rod 11 and the elasticity of the spring 12 limit the clamping plate 13, making it easy for the device to be used again.

[0061] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. An insulated cable production apparatus comprising a base (1) and a rotating ring (4), characterized in that: The inside of the rotating ring (4) is fixedly connected with a plurality of fixed rings (8), the proximal end of the plurality of fixed rings (8) is fixedly connected with a fixed plate (9), the proximal end of the plurality of fixed plates (9) is fixedly connected with a connecting disc (10), the inside of the fixed ring (8) is fixedly connected with an extension rod (11), the outside of the extension rod (11) is sleeved with a spring (12), the proximal end of the plurality of extension rods (11) is fixedly connected with a clamping plate (13), the proximal end of the plurality of clamping plates (13) is fixedly connected with two soft iron wires (14), the proximal end of the plurality of soft iron wires (14) is fixedly connected with a limiting disc (15), the inside of the fixed ring (8) is fixedly connected with a fixed clamping plate (16), the left end of the rotating ring (4) is fixedly connected with a tooth ring (5), the top of the base (1) is fixedly connected with a motor (6), the driving end of the motor (6) is fixedly connected with a gear (7), and the gear (7) and the tooth ring (5) are in meshing connection. The top of the base (1) is fixedly connected with a limiting long plate (24), the inside of the limiting long plate (24) is slidably connected with a sliding rod (25), and the inside of the right end of the limiting long plate (24) is fixedly connected with a limiting sleeve (26). The outside of the sliding rod (25) is rotatably connected with a fixed circular block (27), and the outside of the sliding rod (25) is slidably connected with a spring (28). The outside of the sliding rod (25) is fixedly connected with a sliding block (29), the inside of the limiting long plate (24) is provided with a limiting groove (30), the right end of the sliding rod (25) is fixedly connected with a top plate (31), and the limiting groove (30) is provided in a spiral shape and connected in a straight line at the top, so that the sliding rod (25) resets after rotating one circle.

2. An insulated cable production apparatus according to claim 1, characterized in that: The outside of the rotating ring (4) is rotatably connected with a limiting ring (3), the bottom end of the rotating ring (4) is fixedly connected with a supporting block (2), the right end of the rotating ring (4) is provided with a sliding groove (20), the inside of the sliding groove (20) is slidably connected with two limiting columns (21), the right end of the two limiting columns (21) is fixedly connected with a connecting plate (19), the proximal end of the two connecting plates (19) is fixedly connected with a limiting circular ring (18), the bottom end of the limiting circular ring (18) is fixedly connected with a supporting plate (17), the left end of the connecting plate (19) is fixedly connected with a connecting block (22), and the left end of the two connecting blocks (22) is fixedly connected with a fixed circular ring (23).

3. An insulated cable production apparatus according to claim 1, characterized in that: One end of the spring (12) is fixedly connected to the inside of the fixed ring (8), and the other end of the plurality of springs (12) is respectively fixedly connected to the distal end of the plurality of clamping plates (13).

4. An insulated cable production apparatus according to claim 3, characterized in that: The outside of the sliding rod (25) is movably connected to the inside of the connecting disc (10), and the outside of the sliding rod (25) is movably connected to the inside of the limiting disc (15).

5. An insulated cable production apparatus according to claim 3, characterized in that: The outside of the sliding rod (25) is slidably connected to the inside of the limiting sleeve (26), and the outside of the fixed circular block (27) is slidably connected to the inside of the limiting sleeve (26).

6. An insulated cable production apparatus according to claim 3, characterized in that: One end of the spring two (28) is fixedly connected to the left end of the fixed circular block (27), and the other end of the spring two (28) is fixedly connected to the inner wall left end of the limiting sleeve (26).

7. An insulated cable production process, which is produced by using the insulated cable production apparatus according to any one of claims 1 to 6, characterized in that: The production method is as follows: S1, the cable material is placed through the wire guide mechanism, and then the cable material is limited in conveying through the starting device; S2, when the device conveys the cable material, the running mechanism composed of multiple structures cooperates to rotate the material, so that the material presents a spiral combination shape at the rear; S3, when the material is processed and combined, the top mechanism arranged in the device starts to operate, the material is top-mounted, and the material is more compact when it is combined and rotated; S4, after the device is closed, the rotating material guide mechanism stops running, the structure limiting the cable material is restored through the elastic structure, which is convenient for next use.

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