Internet of Things real-time monitoring and 5G ultra-high-speed transmission system driven by electric gripper controller

Abstract

The invention provides an Internet of Things real-time monitoring and 5G ultra-high-speed transmission system driven by an electric gripper controller, and relates to the technical field of industrial Internet of Things. The Internet of Things real-time monitoring and 5G ultra-high-speed transmission system driven by the electric gripper controller comprises an industrial router, a cloud data management background and a client terminal, and the industrial router is configured to collect parameters of the electric gripper controller and upload the parameters to the cloud data management background through a network; and the cloud data management background is configured to receive the parameters uploaded by the industrial router, analyze the parameters through a communication protocol, calculate monitoring parameters through an algorithm and store the monitoring parameters. The real-time state information of the electric grippers is uploaded to the cloud data management background for processing through the industrial router and is acquired by the client terminal, so that a user can remotely acquire the state information of the electric grippers in real time, the real-time monitoring effect is achieved, the multiple electric grippers can be monitored at the same time, and the user experience is improved. And the purpose of reducing manpower and material resource demands is achieved.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of industrial internet of things, in particular to an electric gripper controller driven internet of things real-time monitoring and 5G ultra-high speed transmission system. BACKGROUND

[0002] In the new era of rapid development of science and technology, many industrial production begins to transform to automation, the growth of automated production leads to the explosive development of collaborative robot and robot, and the demand for high dexterity and strong adaptability of gripper is also increasing rapidly, the electric gripper has low field environment condition, as long as the power supply and signal line, the correct position, stroke and force can be controlled at the same time, it can be suitable for various grabbing, the applicable scene is more, the electric gripper product greatly improves the working speed, the machining precision of product and reduces the labor intensity of work, so it is very popular.

[0003] With the large use of electric gripper product, some problems need to be solved urgently: because of the applicability of electric gripper, multiple electric grippers participate in production on the production line, if the traditional manual way is used for maintenance and repair, a large amount of manpower and material resources need to be invested, which undoubtedly violates the original intention of automated production, and the manual maintenance and repair method is generally carried out regularly and regularly, there is interval, when the electric gripper fails, it cannot be found and treated in time, which will cause the delay of production progress, and even cause production accident. SUMMARY

[0004] In view of the defects of the prior art, the present application provides an electric gripper controller driven internet of things real-time monitoring and 5G ultra-high speed transmission system, which solves the problems of real-time monitoring of electric gripper operation, timely feedback of fault, through industrial router collecting electric gripper data, uploading to cloud data management background, obtaining relevant data by algorithm calculation, and remotely viewing by customer terminal in real time, which provides a feasible scheme for remote monitoring of electric gripper.

[0005] In order to achieve the above purpose, the present application realizes the following technical scheme: an electric gripper controller driven internet of things real-time monitoring and 5G ultra-high speed transmission system, comprising an industrial router, a cloud data management background and a customer terminal, the industrial router is configured to collect electric gripper controller parameters and upload to the cloud data management background through network;

[0006] The cloud data management background is configured to receive the parameters uploaded by the industrial router, analyze the communication protocol and calculate the monitoring parameters by algorithm, and store them;

[0007] The customer terminal is configured as a mobile device running a monitoring APP, connected to the cloud data management background through 5G network and obtains the monitoring parameters, and displays the related data of the monitoring parameters.

[0008] Preferably, the industrial router collects parameters including electric gripper power information and alarm data, electric gripper position information and alarm data, and electric gripper running speed information and alarm information.

[0009] Preferably, the client terminal includes a start interface, a login interface, a homepage and menu interface, an App use customer and manufacturer information interface, and the homepage and menu interface includes state display of monitored parameters, alarm of monitored parameters, and statistics of monitored parameters.

[0010] Preferably, the monitored parameters include clamping force monitoring, stroke monitoring, opening and closing frequency monitoring, and workpiece presence.

[0011] Preferably, the clamping force monitoring is obtained by algorithm calculation according to electric gripper power data.

[0012] Preferably, the stroke monitoring includes electric gripper power information, electric gripper position information, and electric gripper running speed information.

[0013] Preferably, the opening and closing frequency monitoring is obtained by algorithm calculation according to electric gripper position information.

[0014] Preferably, the workpiece presence is obtained by comprehensive calculation according to electric gripper power information, electric gripper position state, and clamped workpiece size.

[0015] Preferably, the connection mode of the industrial router and the electric gripper controller is serial communication or TCP / IP communication.

[0016] Preferably, the connection mode of the industrial router and the cloud data management background is wired connection or wifi connection or 5G connection.

[0017] Working principle: after the industrial router collects the electric gripper controller parameters, the parameters are packaged and uploaded to the cloud data management background, the cloud data management background analyzes the communication protocol and calculates the monitored parameters by algorithm, and the user logs in and obtains the monitored parameter related data through the monitoring APP software in the mobile device.

[0018] The application provides an electric gripper controller driven Internet of Things real-time monitoring and 5G ultra-high speed transmission system.

[0019] 1. The application uploads the real-time state information of the electric gripper to the cloud data management background through the industrial router, and the client terminal obtains the information, so that the user can remotely and real-timely obtain the state information of the electric gripper, realizes real-time monitoring, and can monitor multiple electric grippers at the same time, thereby reducing the demand for manpower and resources.

[0020] 2. By applying the Internet of Things and 5G transmission, this invention reduces the latency of information acquisition for users, achieves timely fault detection, and avoids production delays and accidents.

[0021] 3. This invention enables engineers to optimize the operating parameters of electric grippers by continuously collecting and classifying the operating status data of multiple electric grippers, thereby allowing the electric grippers to better serve production. Attached Figure Description

[0022] Figure 1 This is a schematic diagram illustrating the principle of the present invention. Detailed Implementation

[0023] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0024] Remote equipment monitoring enables real-time collection and rapid centralization of on-site operational data, providing a material basis for remote fault diagnosis technology. Through remote monitoring, technicians can monitor and control the operating status and various parameters of production systems and on-site equipment without being physically present on-site or in harsh environments. This allows professionally trained personnel to virtually appear at many monitoring locations, conveniently utilizing abundant local hardware and software resources to perform advanced process control on remote objects, thereby maintaining the normal operation of equipment. This reduces the number of on-duty personnel, ultimately achieving unmanned or minimally staffed remote operation, thus reducing manpower and increasing efficiency.

[0025] Example:

[0026] like Figure 1 As shown, this embodiment of the invention provides an IoT real-time monitoring and 5G ultra-high-speed transmission system driven by an electric gripper controller, including an industrial router, a cloud data management backend, and a client terminal. The industrial router is configured to collect parameters of the electric gripper controller and upload them to the cloud data management backend via the network.

[0027] The cloud-based data management backend is configured to receive parameters uploaded by industrial routers, parse them using communication protocols, calculate and store the monitoring parameters using algorithms;

[0028] The client terminal is configured as a mobile device running a monitoring APP. It connects to the cloud data management backend via a 5G network to obtain monitoring parameters and display relevant data.

[0029] 5G network communication technology is one of the most advanced network communication technologies in the world. Compared with the widely used 4G network communication technology, 5G network communication technology has a very obvious advantage in transmission speed. The improvement in transmission speed is very advantageous in practical application. The improvement in transmission speed is a high reflection and a progress. The application of 5G network communication technology in the transmission process of files can greatly shorten the time required for the transmission process, and has a very important role in improving work efficiency. At the same time, 5G network communication technology not only improves the transmission speed, but also has outstanding progress in transmission stability. 5G network communication technology can be used in different scenes for stable transmission and can adapt to many complex scenes. Therefore, 5G network communication technology is very practical in actual application. The improvement of transmission stability reduces the difficulty of work, and the work staff uses 5G network communication technology to work. Because the transmission capacity of 5G network communication technology has high stability, it will not cause long transmission time or unstable transmission due to the complexity of the working environment scene, and will greatly improve the work efficiency of the work staff.

[0030] The engineering personnel can realize real-time viewing of the electric grabber on-site running state data by logging in the APP, and can realize monitoring of the electric grabber without going to the site. The monitored data provides a material basis for remote fault diagnosis of the engineering personnel, and realizes virtual appearance of the personnel trained in many monitoring places to monitor multiple electric grabbers to maintain normal operation of the equipment, thereby reducing the on-duty staff, finally realizing unmanned or less manned value in the remote end, achieving the purpose of reducing staff and increasing efficiency.

[0031] The real-time state information of the electric grabber is uploaded to the cloud data management background through the industrial router, and is obtained by the customer terminal, so that the user can remotely and real-timely obtain the state information of the electric grabber, realizes real-time monitoring, and can monitor multiple electric grabbers to achieve the purpose of reducing manpower and material resources.

[0032] The industrial router collects parameters including electric grabber power information and alarm data, electric grabber position information and alarm data, and electric grabber running speed information and alarm information.

[0033] The industrial router plays a role of data relay, and at the same time combines the equipment with the Internet of Things to achieve the purpose of real-time monitoring.

[0034] The customer terminal includes a start-up interface, a login interface, a home page and a menu interface, an App use customer and manufacturer information interface, the home page and the menu interface include state display of monitoring parameters, alarm of monitoring parameters, and statistics of monitoring parameters.

[0035] The user logs in through the monitoring APP software in the mobile device and obtains the monitoring parameter related data to view the running state of the electric gripper, and according to the running state and the alarm, the existing faults of the electric gripper are judged, and meanwhile, the engineering personnel can optimize the running parameters of the electric gripper according to a large amount of monitoring data, so that the electric gripper can better serve the production.

[0036] The monitoring parameters include clamping force monitoring, stroke monitoring, opening and closing times monitoring, and whether the workpiece exists.

[0037] The clamping force monitoring is obtained by algorithm according to the electric gripper power data.

[0038] The clamping force is in a proportional relationship with the current power consumption, and in the case of constant voltage, the size of the current corresponds to the size of the clamping force, and a linear relationship between the current and the clamping force is established through the algorithm, and when the test data is large enough, the data will be more accurate.

[0039] The stroke monitoring includes electric gripper power information, electric gripper position information, and electric gripper running speed information.

[0040] The stroke monitoring more directly displays the state information of the electric gripper, providing a basis for the engineering personnel to judge.

[0041] The opening and closing times monitoring is obtained by algorithm according to the electric gripper position information.

[0042] The running position mark line of the electric gripper is set in advance, and when the gripper reaches the specified position or continues to be less than the inward position, it can be calculated once closed, and when the gripper is opened to another specified position or nearby, it is calculated once opened, and the above can be calculated as one opening and closing.

[0043] Whether the workpiece exists is obtained by comprehensively calculating the electric gripper power information, the electric gripper position state, and the clamped workpiece size.

[0044] Under the adjustment of the electric gripper power information, the position state, and the clamped workpiece size, according to the above information through the algorithm, whether the electric gripper truly grabs the workpiece can be obtained, and with the support of a large amount of actual data, the algorithm is constantly improved, so that the calculation result is more accurate.

[0045] The connection mode of the industrial router and the electric gripper controller is serial communication or TCP / IP communication.

[0046] When only a single electric gripper is monitored, one-to-one serial communication can be used to eliminate the configuration of the Ethernet module and reduce the hardware cost.

[0047] When multiple electric grippers on the production line are monitored, one-to-many TCP / IP communication can be used to reduce the cost of hardware devices.

[0048] The connection mode of the industrial router and the cloud data management background is wired connection, wifi connection or 5G connection.

[0049] Different connection modes of the industrial router and the cloud data management background are selected according to the actual situation of the production line environment.

[0050] Although the embodiments of the present application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made thereto without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An IoT real-time monitoring and 5G ultra-high-speed transmission system driven by an electric gripper controller, comprising an industrial router, a cloud data management backend, and a client terminal, characterized in that: The industrial router is configured to collect electric gripper controller parameters and upload to the cloud data management background through a network; The cloud data management background is configured to receive the parameters uploaded by the industrial router, parse the communication protocol, calculate the monitoring parameters through an algorithm, and store them; The client terminal is configured to run a monitoring APP mobile device, connect to the cloud data management background through a 5G network, and obtain monitoring parameters while displaying related data of the monitoring parameters.

2. The electric gripper controller driven IoT real-time monitoring and 5G ultra-high speed transmission system according to claim 1, characterized in that: The industrial router collects parameters including electric gripper power information and alarm data, electric gripper position information and alarm data, and electric gripper running speed information and alarm information.

3. The electric gripper controller driven IoT real-time monitoring and 5G ultra-high speed transmission system according to claim 1, characterized in that: The client terminal includes a start interface, a login interface, a home page and menu interface, an App use customer and manufacturer information interface, the home page and menu interface includes state display of monitoring parameters, alarm of monitoring parameters, and statistics of monitoring parameters.

4. The electric gripper controller driven IoT real-time monitoring and 5G ultra-high speed transmission system according to claim 1, characterized in that: The monitoring parameters include clamping force monitoring, stroke monitoring, opening and closing frequency monitoring, and workpiece existence.

5. The electric gripper controller driven IoT real-time monitoring and 5G ultra-high speed transmission system according to claim 4, characterized in that: The clamping force monitoring is obtained by an algorithm according to electric gripper power data.

6. The electric gripper controller driven IoT real-time monitoring and 5G ultra-high speed transmission system according to claim 4, characterized in that: The stroke monitoring includes electric gripper power information, electric gripper position information, and electric gripper running speed information.

7. The electric gripper controller driven IoT real-time monitoring and 5G ultra-high speed transmission system according to claim 4, characterized in that: The opening and closing frequency monitoring is obtained by an algorithm according to electric gripper position information.

8. The electric gripper controller driven IoT real-time monitoring and 5G ultra-high speed transmission system according to claim 4, characterized in that: The workpiece existence is obtained by comprehensive calculation according to electric gripper power information, electric gripper position state, and clamped workpiece size.

9. The electric gripper controller driven IoT real-time monitoring and 5G ultra-high speed transmission system according to claim 1, characterized in that: The connection mode of the industrial router and the electric gripper controller is serial communication or TCP / IP communication.

10. The electric gripper controller driven IoT real-time monitoring and 5G ultra-high speed transmission system according to claim 1, characterized in that: The connection mode of the industrial router and the cloud data management background is wired connection, wifi connection, or 5G connection.

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