Golden finger adhesive tape tearing device and method

Abstract

The invention discloses a golden finger adhesive tape tearing device and method. The device comprises a conveying mechanism, a carrying mechanism and a film removing mechanism. The conveying mechanism comprises a conveying frame with a conveying channel and a bearing jig composed of a carrying disc and a pressing plate, the carrying disc moves along the conveying channel, and the component to be subjected to film tearing in the containing groove is buckled and fixed through the pressing plate. The carrying mechanism comprises a pressing plate transferring assembly and a component transferring assembly, a pressing plate is moved away or reset through a transferring frame with a pressing plate suction nozzle, and the component transferring assembly transfers components through a material taking module with a component suction nozzle. In the film removing mechanism, a film tearing assembly clamps and peels off the protective film, an anti-sticking clamping jaw of a recycling assembly clamps the separated protective film, and a film pushing rod pushes the protective film into a waste box below. The three parts cooperate to realize automation of the whole process from component feeding and fixing, transferring to protective film tearing and recycling, the golden finger adhesive tape processing efficiency and quality are remarkably improved, and the device has the advantages of being stable in transmission, high in precision, easy to regulate and control, wide in application and the like, and provides a new direction for PCB processing.

Description

TECHNICAL FIELD

[0001] The application relates to the technical field of PCB processing, and particularly relates to a golden finger adhesive tape tearing device and method. BACKGROUND

[0002] In the field of electronic manufacturing, as the core carrier of electronic components, the automation degree, precision and efficiency of the production and processing process of printed circuit boards (PCB) directly affect the quality and productivity of terminal products. With the increasing demand for miniaturization and high density of PCBs in consumer electronics, automotive electronics and other industries, the processes involved in the PCB processing link, such as golden finger protection, steel sheet cooperation, transfer positioning and quality detection, are facing increasingly severe technical challenges, and the existing processing schemes have gradually been difficult to meet the high precision and high stability requirements of industrialized mass production.

[0003] Specifically, in the PCB incoming material processing scene, the common incoming material form is to move the PCB loaded by a carrier, wherein the golden finger adhesive tape for protecting the golden finger is attached to the bottom of the PCB. However, the existing automatic processing scheme for such incoming materials has the following key technical problems: On the one hand, the tearing and recycling process of the golden finger adhesive tape is low in automation degree and poor in reliability. In most current production lines, the tearing of the golden finger adhesive tape still relies on semi-automatic equipment, which can realize part of the tearing action, but often causes tearing deviation due to PCB board misalignment, thereby damaging the golden finger plating layer. Especially during the transmission process, the PCB board may be misaligned due to the shaking caused by the transmission process, thereby further reducing the film tearing quality. At the same time, the transfer of the PCB between the film tearing and carrier loading processes relies on a single handling mechanism, which not only has difficulty in adapting to different types of products in terms of efficiency and precision, but also is difficult to effectively avoid assembly errors caused by factors such as the slight deviation of the PCB before and after film tearing, the positioning deviation of the carrier itself and the like, thereby resulting in a high rate of defective products.

[0004] On the other hand, the waste adhesive tape recycling link after tearing lacks effective closed-loop processing, and the waste adhesive tape is easy to scatter in the equipment or the production environment, which not only affects the normal operation of the equipment, but also causes subsequent welding short circuit or poor contact of components due to the attachment of residual adhesive debris on the surface of the PCB.

[0005] In summary, in the current PCB processing process, the golden finger adhesive tape processing, steel sheet cooperation, transfer positioning and quality detection links of the incoming material are generally low in automation degree, insufficient in precision, poor in reliability and low in efficiency, and an automatic and high-precision cooperative control technical scheme is urgently needed to solve the defects of the existing technology and meet the needs of industrialized mass production. SUMMARY

[0006] Therefore, the technical problem to be solved by the present invention is to overcome the difficulty in realizing a fully automated, high-precision collaborative film-tearing process in the prior art, and to provide a gold finger tape tearing device and method.

[0007] To solve the above technical problems, the present invention provides a gold finger tape tearing device, comprising: a transmission mechanism including a transmission frame and a carrier fixture, the transmission frame having at least one transmission channel, the carrier fixture including a carrier tray and a pressure plate, the carrier tray being disposed on the transmission frame and moving along the transmission channel, having a receiving groove thereon, and the pressure plate being snap-fitted to the carrier tray to fix the component to be peeled in the receiving groove; and a handling mechanism including a pressure plate transfer assembly and a component transfer assembly, the pressure plate transfer assembly including a pressure plate transfer frame movable toward / away from the transmission channel, the pressure plate transfer frame having multiple pressure plate suction nozzles for... The pressure plate is adsorbed and connected. The component transfer assembly includes a material picking module with multiple component suction nozzles to adsorb and connect components to be peeled off. The film removal mechanism includes a film tearing assembly and a recycling assembly. The film tearing assembly can clamp and move the component protective film away from the component to be peeled off in the component transfer assembly. The recycling assembly includes anti-sticking claws, a film pushing rod, and a waste box. The anti-sticking claws can move between the film tearing assembly and the component transfer assembly to clamp the protective film detached from the component. The waste box is located below the anti-sticking claws. The film pushing rod moves against the anti-sticking claws to detach the peeled protective film from the anti-sticking claws.

[0008] In one embodiment of the present invention, the transmission mechanism further includes a width adjustment component. The transmission frame includes a fixed frame and a movable frame. Both the fixed frame and the movable frame are provided with a transmission belt, and the fixed frame and the movable frame together enclose a transmission channel. The width adjustment component includes at least one screw and a width adjustment driver. The screw extends along the width direction of the transmission channel, one end of which is fixedly connected to the fixed frame, and the other end passes through and connects to the movable frame, and is threadedly engaged with the movable frame. The width adjustment driver is connected to the screw to drive the screw to rotate. The movable frame can move relative to the fixed frame through the screw to adjust the width of the transmission channel.

[0009] In one embodiment of the present application, the conveying mechanism further comprises a position stop assembly corresponding to the carrier station on the conveying channel, which comprises a stop driver, a stop block and a spring, wherein the stop driver is arranged below the conveying channel, the stop block is connected to the working end of the stop driver and moves up and down at the material output end of the carrier station through the stop driver, and the spring is connected to the side of the stop block facing the carrier and moves synchronously with the stop driver to stop / avoid the carrier.

[0010] In one embodiment of the present application, the conveying mechanism further comprises a lifting assembly corresponding to the carrier station on the conveying channel, which comprises a lifting driver and a lifting frame, wherein the lifting driver is arranged below the carrier station, and the lifting frame is connected to the working end of the lifting driver to lift the carrier in the carrier station away from the conveying frame.

[0011] In one embodiment of the present application, the conveying mechanism further comprises a support frame, wherein the support frame is provided with a first horizontal module and a second horizontal module, both of which extend in a first direction, the component transfer assembly is slidingly connected to the first horizontal module, and the pressing plate transfer assembly is slidingly connected to the second horizontal module.

[0012] In one embodiment of the present application, the component transfer assembly comprises a horizontal sliding frame, a first lifting module and a lifting sliding frame, wherein the horizontal sliding frame is slidingly connected to the first horizontal module and is provided with a third horizontal module extending in a second direction, the first lifting module is slidingly connected to the third horizontal module and extends in a third direction, the lifting sliding frame is slidingly connected to the first lifting module, and the material taking module is connected to the lifting sliding frame; the pressing plate transfer assembly comprises a second lifting module extending in the third direction, and the pressing plate transfer frame is slidingly connected to the second lifting module.

[0013] In one embodiment of the present application, the material taking module comprises an assembly plate, a floating plate, a pressing material driver, a type changing adsorption plate and a type changing clamp jaw, wherein the pressing material driver is arranged on the lifting sliding frame, the assembly plate is connected to the working end of the pressing material driver, the floating plate and the assembly plate are connected through a plurality of floating guide rods, the type changing clamp jaw is arranged on the floating plate and can move relatively to open and close to clamp the type changing adsorption plate, and a plurality of component suction nozzles are connected to the type changing adsorption plate.

[0014] In one embodiment of the present application, the film removing mechanism further comprises an ion generator, which is arranged towards the film tearing assembly, and the film tearing assembly, the ion generator and the anti-sticking clamp are arranged around the waste box.

[0015] In one embodiment of the present application, the film tearing assembly comprises a film tearing guide rail, a moving base, a fixed clamp plate, a moving clamp plate and a clamp plate driver, the film tearing guide rail is arranged on one side of the waste box, the moving base is slidingly connected to the film tearing guide rail, the fixed clamp plate is arranged on the top of the moving base, the clamp plate driver is connected to one side of the moving base, and the working end thereof is connected to the moving clamp plate to drive the moving clamp plate to move up and down above the fixed clamp plate.

[0016] In one embodiment of the present application, the recycling assembly comprises a recycling adjusting guide rail, a recycling base, a clamp driver and a film pushing driver, the recycling adjusting guide rail is arranged on one side of the waste box, the recycling base is slidingly connected to the recycling adjusting guide rail, the clamp driver is arranged on the recycling base and connected to the anti-sticking clamp to drive the anti-sticking clamp to move relatively in the third direction, and the film pushing driver is arranged at one end of the clamp driver and connected to the film pushing rod to drive the film pushing rod to move towards the waste box along the surface of the anti-sticking clamp.

[0017] In one embodiment of the present application, the gold finger tape tearing device further comprises a code scanning detection camera and a quality detection camera, the code scanning detection camera is connected to the component transferring assembly and moves synchronously with the taking module, and the quality detection camera is arranged on one side of the film removing mechanism.

[0018] In one embodiment of the present application, the gold finger tape tearing device further comprises a machine table and a control mechanism, the machine table is provided with a machine shell, the conveying mechanism, the carrying mechanism and the film removing mechanism are arranged on the machine table and located in the machine shell, and the control mechanism is arranged in the machine table and signal-connected with the conveying mechanism, the carrying mechanism and the film removing mechanism.

[0019] The application further provides a gold finger tape tearing method, which adopts the gold finger tape tearing device to tear the film of the gold finger, and the method comprises the following steps: S1, placing the component to be torn in the carrier plate, and buckling the pressing plate on the carrier plate to fix the component to be torn; S2, placing the carrier plate after buckling the pressing plate on the transmission frame to load; S3, adsorbing and transferring the pressing plate on the carrier plate by the pressing plate moving assembly to expose the component to be torn in the carrier plate, and then transferring the component to be torn to the film removing mechanism by the component moving assembly; S4, clamping the protective film of the component to be torn by the film tearing assembly, and then moving the film tearing assembly relative to the component moving assembly to separate the component and the protective film, in the process, the anti-sticking clamp jaw in the recovery assembly moves to the position between the film tearing assembly and the component moving assembly, and clamps at least part of the separated protective film; S5, after the component and the protective film are completely separated, the component after film tearing is placed in the carrier plate by the component moving assembly to unload, and the anti-sticking clamp jaw is moved above the waste box, and then the protective film torn off is pushed into the waste box by the film pushing rod.

[0020] In an embodiment of the application, step S3 specifically comprises: S31, when the carrier plate moves to the loading station, the carrier plate is stopped by the in-place stop assembly; S32, the carrier plate is lifted by the lifting assembly until it is separated from the transmission frame; S33, the pressing plate on the carrier plate is adsorbed and transferred by the pressing plate moving assembly to expose the component to be torn in the carrier plate; S34, the component to be torn is scanned and identified; S35, the component to be torn is transferred to the film removing mechanism by the component moving assembly, and the empty carrier plate is moved to the unloading station to wait for the component after film tearing to be unloaded.

[0021] In an embodiment of the application, in step S5, after the component and the protective film are completely separated, the component after film tearing is detected for film tearing quality, and then the component after film tearing and passing the detection is placed in the carrier plate by the component moving assembly to unload.

[0022] The above technical solution of the application has the following advantages compared with the prior art: The gold finger tape tearing device and method provided by the application construct a full-process automatic operation system from the feeding and fixing of the device to be torn film components, the plate pressing and component transfer to the protective film tearing and recycling through the cooperation of the transmission mechanism, the carrying mechanism and the film removing mechanism, wherein the transmission mechanism realizes stable positioning transmission of the components by means of the loading disc containing groove and the claspable pressing plate, the carrying mechanism completes automatic transfer through the plate transfer assembly and the component transfer assembly, and the film removing mechanism realizes automatic tearing and recycling of the protective film, the whole process does not need manual intervention, the production efficiency of the gold finger tape processing in the PCB processing is significantly improved, the efficient requirement of industrialized batch production is met, and the film tearing processing quality is improved.

[0023] Compared with the conventional tape tearing equipment at the present stage, the application has the advantages of stable transmission process, high processing precision, convenient regulation and control, high processing efficiency and quality, wide application range and the like, and provides a new design direction for PCB processing. BRIEF DESCRIPTION OF DRAWINGS

[0024] In order to make the content of the application more easily understood, the application will be further described in detail below according to specific embodiments of the application and in combination with the drawings.

[0025] Figure 1 is a perspective structural schematic view of the gold finger tape tearing device in the preferred embodiment of the application; Figure 2 is Figure 1 an internal structural schematic view of the gold finger tape tearing device shown in the figure; Figure 3 is Figure 2 a perspective structural schematic view of the transmission mechanism in the gold finger tape tearing device shown in the figure; Figure 4 is Figure 3 an enlarged structural view of position A in the figure; Figure 5 is Figure 2 a perspective structural schematic view of the carrying mechanism in the gold finger tape tearing device shown in the figure; Figure 6 is Figure 5 an enlarged structural view of position B in the figure; Figure 7 is Figure 2 a perspective structural schematic view of the carrying mechanism in the gold finger tape tearing device shown in the figure; Figure 8 is Figure 7 an enlarged structural view of position C in the figure; Figure 9 is Figure 2 a perspective structural schematic view of the film removing mechanism in the gold finger tape tearing device shown in the figure; Figure 10 is Figure 2Another perspective view of the film removing mechanism of the gold finger tape tearing device.

[0026] Description of the drawings: 100, transmission mechanism; 110, transmission frame; 111, fixed frame; 112, moving frame; 113, transmission belt; 114, transmission channel; 120, width adjusting assembly; 121, screw rod; 122, width adjusting driver; 130, carrying jig; 131, carrier plate; 132, pressing plate; 140, in-place stopper assembly; 141, stopper driver; 142, stopper block; 143, elastic member; 150, lifting assembly; 151, lifting driver; 152, lifting frame; 200, carrying mechanism; 210, support frame; 211, first horizontal module; 212, second horizontal module; 220, component transfer assembly; 221, horizontal carriage; 2211, third horizontal module; 222, first lifting module; 223, lifting carriage; 224, code scanning detection camera; 225, material taking module; 2251, pressing driver; 2252, assembly plate; 2253, floating plate; 2254, floating guide rod; 2255, type changing suction plate; 2256, type changing clamp jaw; 2257, component suction nozzle; 230, pressing plate transfer assembly; 232, pressing plate transfer frame; 2321, pressing plate suction nozzle; 300, film removing mechanism; 310, film tearing assembly; 311, film tearing guide rail; 312, moving base frame; 313, clamp plate driver; 314, fixed clamp plate; 315, moving clamp plate; 320, recovery assembly; 321, recovery adjusting guide rail; 322, recovery base frame; 323, anti-sticking clamp jaw; 324, clamp jaw driver; 325, film pushing rod; 326, film pushing driver; 327, waste box; 330, ion generator; 400, quality detection camera; 500, machine table; 510, machine shell; X, first direction; Y, second direction; Z, third direction. DETAILED DESCRIPTION

[0027] The present application will be further described below in conjunction with the drawings and specific embodiments, so that those skilled in the art can better understand the present application and implement it. The embodiments are not intended to limit the present application.

[0028] Embodiment one:

[0029] Reference Figure 1 and Figure 2As shown, the embodiment provides a golden finger tape tearing device, which comprises a conveying mechanism 100, the conveying mechanism 100 comprises a conveying frame 110 and a bearing jig 130, the conveying frame 110 is provided with at least one conveying channel 114, the bearing jig 130 comprises a loading disc 131 and a pressing plate 132, the loading disc 131 is arranged on the conveying frame 110 and moves along the conveying channel 114, and is provided with a containing groove, the pressing plate 132 can be buckled and connected to the loading disc 131 to fix the device to be torn film in the containing groove; a carrying mechanism 200, which comprises a pressing plate moving assembly 230 and a device moving assembly 220, the pressing plate moving assembly 230 comprises a pressing plate moving frame 232 which can move towards / away from the conveying channel 114, the pressing plate moving frame 232 is provided with a plurality of pressing plate suction nozzles 2321 to adsorb and connect the pressing plate 132, the device moving assembly 220 comprises a taking module 225, and the taking module 225 is provided with a plurality of device suction nozzles 2257 to adsorb and connect the device to be torn film; a film removing mechanism 300, which comprises a film tearing assembly 310 and a recycling assembly 320, the film tearing assembly 310 can clamp and drive the device protective film away from the device to be torn film in the device moving assembly 220, the recycling assembly 320 comprises an anti-sticking clamp jaw 323, a film pushing rod 325 and a waste box 327, the anti-sticking clamp jaw 323 can be moved between the film tearing assembly 310 and the device moving assembly 220 to clamp the protective film separated from the device, the waste box 327 is arranged below the anti-sticking clamp jaw 323, and the film pushing rod 325 moves in close contact with the anti-sticking clamp jaw 323 to make the torn protective film separate from the anti-sticking clamp jaw 323.

[0030] The golden finger tape tearing device provided by the application constructs a full-process automatic operation system from the feeding and fixing of the device to be torn film, the moving of the pressing plate 132 and the device to the tearing and recycling of the protective film through the cooperation of the conveying mechanism 100, the carrying mechanism 200 and the film removing mechanism 300, wherein the conveying mechanism 100 realizes stable positioning and transmission of the device by means of the loading disc 131 containing groove and the buckled pressing plate 132, the carrying mechanism 200 completes automatic moving through the pressing plate moving assembly 230 and the device moving assembly 220, and the film removing mechanism 300 realizes automatic tearing and recycling of the protective film, the whole process does not need manual intervention, significantly improves the production efficiency of golden finger tape processing in PCB processing, meets the efficient needs of industrialized batch production, and also improves the quality of film tearing processing.

[0031] It should be noted that, for the convenience of description, the width direction of the device is defined as the first direction X, the extension direction of the transmission channel 114 is defined as the second direction Y, and the height direction of the device is defined as the third direction Z, wherein the first direction X, the second direction Y and the third direction Z are perpendicular to each other, and the first direction X and the second direction Y are located in the same plane.

[0032] Further, the present embodiment also includes a machine table 500 and a control mechanism, the machine table 500 is provided with a machine shell 510, the transmission mechanism 100, the carrying mechanism 200 and the film removing mechanism 300 are all arranged on the machine table 500 and located inside the machine shell 510, the machine table 500, the machine shell 510 and the control mechanism are the basic support, protection guarantee and control core of the gold finger tape tearing device, and they work together to provide key guarantee for stable and automatic operation of the device, wherein the machine table 500 bears the transmission mechanism 100, the carrying mechanism 200 and the film removing mechanism 300, the machine shell 510 adopts a closed design, which can not only prevent dust, liquid and other substances from entering the inside to prevent problems such as transmission guide jamming and suction nozzle blockage, but also can isolate moving parts to avoid accidental injury of operators, and can also reduce the influence of external air flow and temperature fluctuation on work, and maintain the stable environment required for gold finger processing.

[0033] The control mechanism is arranged in the machine table 500 and is signal connected with the transmission mechanism 100, the carrying mechanism 200 and the film removing mechanism 300. In actual production and processing process, the operator can real-time control the above-mentioned structure through the control mechanism, thereby improving the use flexibility of the device, and also can preset parameters through the control mechanism, thereby improving the automation degree of the device.

[0034] Referring to Figure 3 and Figure 4As shown, the transmission mechanism 100 is used to realize stable conveying and positioning of the components, wherein the transmission frame 110 provides a fixed moving path for the carrier jig 130 through at least one transmission channel 114, ensuring the coherence of the whole film tearing process. In the embodiment, the transmission mechanism 100 further comprises a width adjusting assembly 120, the transmission frame 110 comprises a fixed frame 111 and a moving frame 112, the fixed frame 111 and the moving frame 112 are both provided with a transmission belt 113, and the fixed frame 111 and the moving frame 112 jointly enclose the transmission channel 114, the width adjusting assembly 120 comprises at least one screw rod 121 and a width adjusting driver 122, the screw rod 121 extends along the width direction of the transmission channel 114, one end of the screw rod 121 is fixedly connected to the fixed frame 111, the other end of the screw rod 121 penetrates through the moving frame 112 and threadedly cooperates with the moving frame 112, the width adjusting driver 122 is connected to the screw rod 121 to drive the screw rod 121 to rotate, and the moving frame 112 can move relative to the fixed frame 111 through the screw rod 121 to adjust the width of the transmission channel 114.

[0035] Specifically, in the embodiment, the fixed frame 111 serves as a reference component of the transmission frame 110 to provide stable support for the overall structure, and the transmission belt 113 on the surface of the fixed frame 111 provides one side of the transmission power for the carrier jig 130, while cooperating with the moving frame 112 to form the fixed boundary of the transmission channel 114, ensuring the reference stability when adjusting the width. The moving frame 112 serves as a movable component of the transmission frame 110, and the transmission belt 113 on the surface of the moving frame 112 provides the other side of the transmission power for the carrier jig 130, and can move relative to the fixed frame 111 under the drive of the width adjusting assembly 120 to change the distance from the fixed frame 111, thereby adjusting the width of the transmission channel 114 to adapt to carrier jigs 130 of different sizes. The width adjusting driver 122 provides power output, and drives the screw rod 121 to rotate through structures such as transmission wheels and transmission belts, and the screw rod 121 can convert the rotary motion of the width adjusting driver 122 into the linear motion of the moving frame 112, thereby realizing accurate adjustment of the channel width. Based on the above structure, the transmission mechanism 100 in the embodiment can adapt to components to be torn off film and carrier jigs 130 of different sizes.

[0036] In the embodiment, the accommodation groove on the carrier disc 131 is used for precise placement of the component to be torn off film, and the snap-fit connection between the pressing plate 132 and the carrier disc 131 can firmly fix the component in the accommodation groove, avoiding position deviation caused by vibration and displacement during transmission, providing a stable reference for subsequent film tearing operation, and being especially suitable for positioning needs of precision components such as gold fingers.

[0037] Further, the transmission mechanism 100 in the embodiment further comprises a to-position stop assembly 140 corresponding to the handling station on the transmission channel 114, which comprises a stop driver 141, a stop block 142 and an elastic member 143. The stop driver 141 is arranged below the transmission channel 114, the stop block 142 is connected to the working end of the stop driver 141 and moves up and down at the material output end of the handling station through the stop driver 141, and the elastic member 143 is connected to one side of the stop block 142 towards the carrier jig 130 and moves synchronously with the stop driver 141 to stop / avoid the carrier jig 130. The stop driver 141 is installed below the transmission channel 114 as a power source, which realizes the blocking and release control of the carrier jig 130 by driving the stop block 142 to move up and down at the material output end of the handling station, thereby ensuring that the carrier jig 130 accurately stays at the handling station. The stop block 142 moves up and down at the material output end of the handling station under the driving of the driver, and when it rises, it can physically block the carrier jig 130 from continuing to transmit, so that it is accurately positioned at the handling station; when it falls, it completely avoids the carrier jig 130, allowing the carrier jig 130 to pass through, realizing the automatic control of station switching. The elastic member 143 moves synchronously with the stop block 142, and when the stop block 142 blocks the carrier jig 130, the elastic member 143 can buffer the impact force in the instant of contact between the two, avoiding rigid collision from causing the carrier jig 130 to shift, components to shake or equipment to wear, while ensuring the stability of the blocking and preventing the carrier jig 130 from passing over the stop position due to inertia.

[0038] Further, the transmission mechanism 100 in the embodiment further comprises a lifting assembly 150 corresponding to the handling station on the transmission channel 114, which comprises a lifting driver 151 and a lifting frame 152. The lifting driver 151 is arranged below the handling station, and the lifting frame 152 is connected to the working end of the lifting driver 151 to lift the carrier jig 130 in the handling station away from the transmission frame 110. The lifting driver 151 provides driving force for the lifting action of the carrier jig 130 to ensure that the lifting frame 152 stably rises and falls at a predetermined height, which is the power core of the lifting assembly 150. The lifting frame 152 is connected to the working end of the lifting driver 151 and lifts the carrier jig 130 in the handling station upward under the driving of the driver, so that it is separated from the transmission belt 113 on the transmission frame 110. This action can avoid the position deviation of the carrier jig 130 caused by the slight vibration or displacement of the transmission belt 113 when the handling mechanism 200 performs picking and placing operations, provides a stable positioning reference for subsequent operations, eliminates the frictional interference between the transmission mechanism 100 and the carrier jig 130, and ensures the accuracy of picking and placing operations.

[0039] Referring to Figures 5 to 8As shown, the conveying mechanism 200 in the embodiment achieves material transfer between different processes through the cooperation of the press plate transfer assembly 230 and the component transfer assembly 220. Among them, the press plate transfer assembly 230 can accurately adsorb and move away the press plate 132 through the movable press plate transfer frame 232 and multiple press plate suction nozzles 2321, and can release the fixation of the press plate 132 on the component, so as to provide operation space for subsequent material taking and film tearing. After completing the film tearing, the press plate 132 can be re-docked on the carrier disc 131, thereby realizing automatic loading and unloading. The multiple component suction nozzles 2257 on the material taking module 225 adsorb the component to be torn off the film through negative pressure adsorption, which can not only stably grasp the component and transfer it to the film tearing station, but also can maintain the fixed posture of the component during the film tearing process, so as to ensure the stability of the relative position between the protective film and the component, and facilitate the accurate clamping of the film edge by the film tearing assembly 310.

[0040] Further, the conveying mechanism in the embodiment further comprises a support frame 210, the support frame 210 is provided with a first horizontal module 211 and a second horizontal module 212, the first horizontal module 211 and the second horizontal module 212 both extend along the first direction X, the component transfer assembly 220 is slidingly connected to the first horizontal module 211, and the press plate transfer assembly 230 is slidingly connected to the second horizontal module 212.

[0041] Among them, the first horizontal module 211 extends along the first direction X and is slidingly connected with the component transfer assembly 220. On the one hand, it provides a stable guide rail for the component transfer assembly 220, limits its movement only along the first direction X, and ensures that the material taking module 225 can accurately reach the corresponding position of the carrier jig 130. On the other hand, it drives the component transfer assembly 220 to realize smooth and accurate displacement adjustment in the first direction X, so as to meet the taking and placing requirements of different workstations or different specifications of components. The second horizontal module 212 also extends along the first direction X and is slidingly connected with the press plate transfer assembly 230. Its function is similar to that of the first horizontal module 211, and it is specially designed for the press plate transfer assembly 230 to provide guidance and driving in the first direction X, so that the press plate transfer frame 232 can accurately move above the carrier jig 130 to complete the adsorption and transfer operation of the press plate 132. By independently setting the first horizontal module 211 and the second horizontal module 212, the independent movement of the component transfer assembly 220 and the press plate transfer assembly 230 in the same direction can be realized, the mutual interference of the two actions can be avoided, and the conveying efficiency and operation flexibility can be improved.

[0042] In the embodiment, the component transferring assembly 220 comprises a horizontal slide 221, a first lifting module 222 and a lifting slide 223. The horizontal slide 221 is slidingly connected to the first horizontal module 211 and is provided with a third horizontal module 2211 extending along the second direction Y. The first lifting module 222 is slidingly connected to the third horizontal module 2211 and extends along the third direction Z. The lifting slide 223 is slidingly connected to the first lifting module 222, and the material taking module 225 is connected to the lifting slide 223. The pressing plate transferring assembly 230 comprises a second lifting module extending along the third direction Z, and the pressing plate transferring frame 232 is slidingly connected to the second lifting module. Based on the above structure, the pressing plate transferring frame 232 and the material taking module 225 can be flexibly moved respectively.

[0043] Specifically, the material taking module 225 in the embodiment includes an assembly plate 2252, a floating plate 2253, a material pressing driver 2251, a type changing suction plate 2255, and a type changing gripper 2256. The material pressing driver 2251 is arranged on the lifting carriage 223, the assembly plate 2252 is connected to the working end of the material pressing driver 2251, the floating plate 2253 and the assembly plate 2252 are connected through a plurality of floating guide rods 2254, the type changing gripper 2256 is arranged on the floating plate 2253 and can move relatively to open and close to clamp the type changing suction plate 2255, and a plurality of component nozzles 2257 are connected to the type changing suction plate 2255. The material pressing driver 2251 is installed on the lifting carriage 223 and serves as the power source of the material taking module 225, moves the assembly plate 2252 along the third direction Z to provide pressure adjustment capability for component suction and placement, ensures that the component nozzles 2257 can contact the component surface with appropriate force, and ensures both firmness of suction and avoidance of damage to the component due to excessive pressure. The assembly plate 2252 is connected to the working end of the material pressing driver 2251, which on one hand transmits the power of the material pressing driver 2251 and on the other hand is connected to the floating plate 2253 through the floating guide rods 2254 to provide an installation reference for subsequent components and coordinate the cooperation between the material pressing action and the floating buffer. The floating plate 2253 is connected to the assembly plate 2252 through a plurality of floating guide rods 2254 and can float slightly relative to the assembly plate 2252 to play a buffering role when taking or placing materials. The type changing gripper 2256 is used to quickly change the type changing suction plate 2255, when different specifications of components need to be processed, the gripper releases the old type changing suction plate 2255 and clamps the new type changing suction plate 2255 of the appropriate specification to realize quick change of the component nozzles 2257 without the need to disassemble the material taking module 225 as a whole, which greatly improves the adaptation efficiency of the device to multiple types of components. A plurality of component nozzles 2257 are connected to the type changing suction plate 2255 and can be quickly changed through the type changing gripper 2256. Different type changing suction plates 2255 can be configured with corresponding number, spacing and type of nozzles according to the size and shape of the components to meet diversified suction needs and are key components to realize the universality of the material taking module 225. The component nozzles 2257 are used to suck the components to be filmed by negative pressure, directly contact the components and complete the grabbing action, the number and layout of the component nozzles 2257 are matched with the type changing suction plate 2255 to ensure that different specifications of components can be stably sucked to provide reliable material clamping for the subsequent film tearing process.

[0044] Referring to Figure 9 and Figure 10As shown, the film removing mechanism 300 in the embodiment can complete the stripping and processing of the protective film by cooperation of the film tearing assembly 310 and the recycling assembly 320. The film tearing assembly 310 can strip the protective film from the component by clamping the edge of the protective film and moving it away from the component, and the protective film is separated from the component by the pulling force, thereby realizing automatic film tearing. The anti-sticking clamping jaw 323 in the recycling assembly 320 can clamp the waste material in time after the protective film is separated from the component, thereby preventing the waste material from being attached to the component or the device due to static electricity or adhesion. The film pushing rod 325 moves in conjunction with the anti-sticking clamping jaw 323, can strip the protective film from the clamping jaw and push it into the waste box 327 below, thereby realizing automatic collection of the waste material, avoiding the influence of the residual protective film on the subsequent process, and maintaining the cleanliness of the device.

[0045] Further, the film removing mechanism 300 further comprises an ion generator 330, which is arranged towards the film tearing assembly 310. The film tearing assembly 310, the ion generator 330 and the anti-sticking clamping jaw 323 are arranged around the waste box 327. The ion generator 330 can generate positive and negative ions to neutralize the static electricity generated by the friction between the protective film and the component during the film tearing process. Since the gold finger and other precision components are sensitive to static electricity, static electricity can cause damage to the components or adsorption of dust and impurities. The ion generator 330 can eliminate static electricity, thereby avoiding the interference of static electricity during the stripping of the protective film, protecting the performance of the components, preventing the protective film from being adhered to the surface of the device or the component due to static electricity, and ensuring smooth film tearing process.

[0046] In the embodiment, the film tearing assembly 310 comprises a film tearing guide rail 311, a moving base 312, a fixed clamping plate 314, a moving clamping plate 315 and a clamping plate driver 313. The film tearing guide rail 311 is arranged on one side of the waste box 327. The moving base 312 is slidingly connected to the film tearing guide rail 311. The fixed clamping plate 314 is arranged on the top of the moving base 312. The clamping plate driver 313 is connected to one side of the moving base 312, and the working end thereof is connected to the moving clamping plate 315 to drive the moving clamping plate 315 to move up and down above the fixed clamping plate 314. The film tearing guide rail 311 provides stable sliding guidance for the moving base 312, limits the movement of the moving base 312 along the preset track, ensures the linearity and accuracy of the film tearing action, and enables the clamping plate to accurately butt joint the protective film. The moving base 312 serves as the mounting carrier of the fixed clamping plate 314, the moving clamping plate 315 and the clamping plate driver 313, and can move along the film tearing guide rail 311 to drive the clamping plate assembly to approach the component to be torn or to move away from the component after clamping the protective film to complete the peeling action. The fixed clamping plate 314 is arranged on the top of the moving base 312 and serves as the fixed reference surface for clamping the protective film. When tearing the film, the fixed clamping plate 314 cooperates with the moving clamping plate 315 to form a clamping force. When the edge of the protective film is placed on the fixed clamping plate 314, the fixed clamping plate 314 provides bottom support to ensure the stability of clamping. Correspondingly, the moving clamping plate 315 is connected to the working end of the clamping plate driver 313, and moves up and down above the fixed clamping plate 314 under the driving of the driver. When descending, the moving clamping plate 315 clamps the edge of the protective film together with the fixed clamping plate 314 to provide reliable clamping force. When ascending, the moving clamping plate 315 releases the protective film to facilitate taking, placing or transferring the waste.

[0047] In the embodiment, the recycling assembly 320 comprises a recycling adjustment guide rail 321, a recycling base 322, a clamping jaw driver 324 and a film pushing driver 326. The recycling adjustment guide rail 321 is arranged on one side of the waste box 327. The recycling base 322 is slidingly connected to the recycling adjustment guide rail 321. The clamping jaw driver 324 is arranged on the recycling base 322 and connected to the anti-adhesion clamping jaw 323 to drive the anti-adhesion clamping jaw 323 to move relatively in the third direction Z. The film pushing driver 326 is arranged at one end of the clamping jaw driver 324, and the working end thereof is connected to the film pushing rod 325 to drive the film pushing rod 325 to move towards the waste box 327 along the surface of the anti-adhesion clamping jaw 323.

[0048] The recovery base 322 is slidingly connected to the recovery adjusting guide rail 321, and serves as a mounting carrier of the clamping jaw driver 324, the film pushing driver 326 and the anti-sticking clamping jaw 323. The recovery base 322 drives the entire recovery execution mechanism to adjust the position by moving along the guide rail, so as to realize precise cooperation with the film tearing assembly 310 and ensure that the protective film can be clamped in time after being separated from the component. The clamping jaw driver 324 is mounted on the recovery base 322 and connected to the anti-sticking clamping jaw 323, and provides the anti-sticking clamping jaw 323 with opening and closing driving force in the third direction Z. The film pushing driver 326 is arranged at one end of the clamping jaw driver 324 and connected to the film pushing rod 325, and provides the film pushing rod 325 with moving force in the direction of the surface of the anti-sticking clamping jaw 323 towards the waste box 327. The film pushing rod 325 drives the anti-sticking clamping jaw 323 to strip the protective film clamped thereon and push the protective film into the waste box 327, so as to complete automatic waste treatment and avoid the protective film remaining on the clamping jaw to affect subsequent recovery actions.

[0049] Further, the suction port at the bottom of the waste box 327 in the embodiment forms a negative pressure environment through external suction equipment. When the film pushing rod 325 pushes the protective film into the waste box 327, the suction force generated by the suction port can quickly adsorb the floating protective film to the bottom of the waste box 327, so as to avoid the floating, accumulation at the box opening or rebound overflow of the protective film due to static electricity, air flow or its own elasticity.

[0050] Further, the layout design of the film tearing assembly 310, the ion generator 330 and the anti-sticking clamping jaw 323 arranged around the waste box 327 in the embodiment can form a compact and efficient film removing operation unit. Such a layout enables the protective film stripped by the film tearing assembly 310 to be clamped by the anti-sticking clamping jaw 323 in a short distance, reduces the floating time of the protective film in the air, and enables the ion generator 330 to directly act on the film tearing area and the protective film transfer path, so as to maximize the effect of static electricity neutralization. At the same time, the anti-sticking clamping jaw 323 is close to the waste box 327, so that the film pushing rod 325 can quickly push the protective film into the waste box 327, shorten the waste treatment path, improve the overall film removing efficiency, and reduce the space occupation.

[0051] The embodiment also includes a code scanning detection camera 224 connected to the component transfer assembly 220 and moving synchronously with the component taking module 225, and a quality detection camera 400 arranged on one side of the film removing mechanism 300. The code scanning detection camera 224 is used to automatically scan and identify the identification on the carrier 130 or the component to be film-removed. By moving with the component taking module 225, the identification position can be accurately aligned before or during taking, and the component model, batch, specification and other information can be quickly read, so as to realize automatic acquisition and tracing of material information and ensure that the film-removing operation is matched with the specification of the component to be processed. The quality detection camera 400 arranged on one side of the film removing mechanism 300 is specially used for appearance quality detection of the gold finger after film removal. After the protective film is peeled off, the camera can capture the surface state of the gold finger through high-definition imaging, identify whether the protective film has been completely removed, and ensure that only qualified gold fingers enter the next process, thereby ensuring product quality stability.

[0052] Embodiment two: The embodiment provides a gold finger tape-removing method, which uses the gold finger tape-removing device in the embodiment one to perform gold finger tape-removing processing, and includes the following steps. Step S1, placing the component to be film-removed on the carrier, and buckling the pressing plate on the carrier to fix the component to be film-removed; Step S2, placing the carrier with the buckled pressing plate on the transmission frame for feeding; Step S3, first, adsorbing and transferring the pressing plate on the carrier through the pressing plate moving assembly to expose the component to be film-removed in the carrier, and then transferring the component to be film-removed to the film removing mechanism through the component transfer assembly; Specifically, the step S3 in the embodiment specifically includes the following steps. Step S31, when the carrier moves to the feeding station, stopping the carrier through the in-place stop assembly; Step S32, lifting the carrier through the lifting assembly until the carrier is separated from the transmission frame; Step S33, adsorbing and transferring the pressing plate on the carrier through the pressing plate moving assembly to expose the component to be film-removed in the carrier; Step S34, scanning and identifying the component to be film-removed; Step S35, transferring the component to be film-removed to the film removing mechanism through the component transfer assembly, and moving the empty carrier to the discharging station to wait for the component after film-removing to be discharged; Step S4, the protective film of the component to be torn is clamped by the film tearing assembly, and then the film tearing assembly is moved relative to the component transfer assembly to separate the component and the protective film, in the process, the anti-sticking gripper in the recycling assembly is moved to between the film tearing assembly and the component transfer assembly, and clamps at least part of the separated protective film; Step S5, after the component and the protective film are completely separated, the component after film tearing is reloaded into the loading tray by the component transfer assembly, and the anti-sticking gripper is moved above the waste box, and then the protective film torn off is pushed into the waste box by the film pushing rod. Specifically, in the embodiment, after the component and the protective film are completely separated, the component after film tearing is detected for film tearing quality, and then the component after film tearing and detection is reloaded into the loading tray by the component transfer assembly.

[0053] In summary, the gold finger tape tearing device and method of the present application cooperates the transmission mechanism, the carrying mechanism and the film removing mechanism to build a full-process automation operation system from the component to be torn film feeding and fixing, the plate pressing and component transfer to the protective film tearing and recycling, wherein the transmission mechanism realizes stable positioning transmission of the component by means of the loading tray containing groove and the claspable pressing plate, the carrying mechanism completes automatic transfer by the pressing plate transfer assembly and the component transfer assembly, and the film removing mechanism realizes automatic tearing and recycling of the protective film. The whole process does not need manual intervention, significantly improves the production efficiency of gold finger tape processing in PCB processing, meets the efficient needs of industrialized batch production, and also improves the quality of film tearing processing. Compared with the conventional film tearing equipment at the present stage, the present application has the advantages of stable transmission process, high processing precision, easy control, high processing efficiency and quality, wide application range, etc., and provides a new design direction for PCB processing.

[0054] Obviously, the above embodiments are only examples for clearly illustrating, and are not limited to the embodiments. For those skilled in the art, other different forms of changes or variations can be made on the basis of the above description. Here, all the embodiments are not required to be exhausted, and the obvious changes or variations derived therefrom are still within the protection scope of the present application.

Claims

1. A golden finger tape tearing device, characterized in that: The device comprises a transmission mechanism, a carrying mechanism, and a film removing mechanism. The transmission mechanism comprises a transmission frame and a carrying jig, the transmission frame is provided with at least one transmission channel, the carrying jig comprises a carrier disc and a pressing plate, the carrier disc is arranged on the transmission frame and moves along the transmission channel, and is provided with a containing groove, and the pressing plate is detachably connected to the carrier disc to fix the component to be film-removed in the containing groove. The carrying mechanism comprises a pressing plate moving assembly and a component moving assembly, the pressing plate moving assembly comprises a pressing plate moving frame which is movable towards and away from the transmission channel, and is provided with a plurality of pressing plate suction nozzles to suction-connect the pressing plate, and the component moving assembly comprises a taking module which is provided with a plurality of component suction nozzles to suction-connect the component to be film-removed. The film removing mechanism comprises a film removing assembly and a recycling assembly, the film removing assembly can hold and drive the component protective film away from the component to be film-removed in the component moving assembly, the recycling assembly comprises an anti-sticking clamp jaw, a film pushing rod, and a waste box, the anti-sticking clamp jaw is movable between the film removing assembly and the component moving assembly to hold the protective film separated from the component, the waste box is arranged below the anti-sticking clamp jaw, and the film pushing rod moves in close contact with the anti-sticking clamp jaw to separate the film removed from the anti-sticking clamp jaw.

2. The gold finger tape-stripping device of claim 1, wherein: The transmission mechanism further comprises a width adjusting assembly, the transmission frame comprises a fixed frame and a moving frame, the fixed frame and the moving frame are both provided with transmission belts, and the fixed frame and the moving frame jointly enclose a transmission channel, the width adjusting assembly comprises at least one screw rod and a width adjusting driver, the screw rod extends along the width direction of the transmission channel, one end of the screw rod is fixedly connected to the fixed frame, the other end of the screw rod is connected to the moving frame and threadedly cooperates with the moving frame, the width adjusting driver is connected to the screw rod to drive the screw rod to rotate, and the moving frame is movable relative to the fixed frame through the screw rod to adjust the width of the transmission channel.

3. The gold finger tape-stripping device of claim 1, wherein: The transmission mechanism further comprises a position stop assembly, the position stop assembly is arranged corresponding to a carrying station on the transmission channel, and comprises a stop driver, a stop block, and an elastic member, wherein the stop driver is arranged below the transmission channel, the stop block is connected to the working end of the stop driver and is movable up and down at the material output end of the carrying station through the stop driver, the elastic member is connected to the side of the stop block which faces the carrying jig and moves synchronously with the stop driver to stop and avoid the carrying jig.

4. The gold finger tape-stripping device of claim 1, wherein: The transmission mechanism further comprises a lifting assembly, the lifting assembly is arranged corresponding to the carrying station on the transmission channel, and comprises a lifting driver and a lifting frame, the lifting driver is arranged below the carrying station, and the lifting frame is connected to the working end of the lifting driver to lift the carrying jig in the carrying station away from the transmission frame.

5. The gold finger tape-stripping device of claim 1, wherein: The carrying mechanism further comprises a support frame, a first horizontal module and a second horizontal module are arranged on the support frame, the first horizontal module and the second horizontal module both extend along a first direction, the component transfer assembly is slidably connected to the first horizontal module, and the pressing plate transfer assembly is slidably connected to the second horizontal module.

6. The gold finger tape-stripping device of claim 5, wherein: The component transfer assembly comprises a horizontal sliding frame, a first lifting module and a lifting sliding frame, the horizontal sliding frame is slidably connected to the first horizontal module, a third horizontal module extending along a second direction is arranged on the horizontal sliding frame, the first lifting module is slidably connected to the third horizontal module and extends along a third direction, the lifting sliding frame is slidably connected to the first lifting module, and the material taking module is connected to the lifting sliding frame; the pressing plate transfer assembly comprises a second lifting module extending along the third direction, and the pressing plate transfer frame is slidably connected to the second lifting module.

7. The gold finger tape-stripping device of claim 6, wherein: The material taking module comprises an assembly plate, a floating plate, a pressing material driver, a type changing adsorption plate and a type changing clamp jaw, the pressing material driver is arranged on the lifting sliding frame, the assembly plate is connected to a working end of the pressing material driver, the floating plate and the assembly plate are connected by a plurality of floating guide rods, the type changing clamp jaw is arranged on the floating plate and can relatively move to open and close to clamp the type changing adsorption plate, and a plurality of component suction nozzles are connected to the type changing adsorption plate.

8. The gold finger tape-stripping device of claim 1, wherein: The film removing mechanism further comprises an ion generator, the ion generator is arranged towards the film tearing assembly, and the film tearing assembly, the ion generator and the anti-sticking clamp jaw are arranged around the waste box.

9. The gold finger tape-stripping device of claim 1, wherein: The film tearing assembly comprises a film tearing guide rail, a moving base frame, a fixed clamp plate, a moving clamp plate and a clamp plate driver, the film tearing guide rail is arranged on one side of the waste box, the moving base frame is slidably connected to the film tearing guide rail, the fixed clamp plate is arranged on the top of the moving base frame, the clamp plate driver is connected to one side of the moving base frame and a working end of the clamp plate driver is connected to the moving clamp plate to drive the moving clamp plate to move up and down above the fixed clamp plate.

10. The gold finger tape-stripping device of claim 1, wherein: The recycling assembly comprises a recycling adjusting guide rail, a recycling base frame, a clamp jaw driver and a film pushing driver, the recycling adjusting guide rail is arranged on one side of the waste box, the recycling base frame is slidably connected to the recycling adjusting guide rail, the clamp jaw driver is arranged on the recycling base frame and connected to the anti-sticking clamp jaw to drive the anti-sticking clamp jaw to relatively move to open and close along a third direction, and the film pushing driver is arranged at one end of the clamp jaw driver and a working end of the film pushing driver is connected to the film pushing rod to drive the film pushing rod to move towards the waste box along the surface of the anti-sticking clamp jaw.

11. The gold finger tape-stripping device of claim 1, wherein: The gold finger adhesive tape tearing device further comprises a code scanning detection camera and a quality detection camera, the code scanning detection camera is connected to the component transfer assembly and moves synchronously with the material taking module, and the quality detection camera is arranged on one side of the film removing mechanism.

12. The gold finger tape-stripping device of claim 1, wherein: The gold finger tape tearing device further comprises a machine table and a control mechanism, the machine table is provided with a machine shell, the transmission mechanism, the carrying mechanism and the film removing mechanism are arranged on the machine table and located inside the machine shell, and the control mechanism is arranged in the machine table and signal-connected with the transmission mechanism, the carrying mechanism and the film removing mechanism.

13. A method of gold finger tape tearing, the method comprising: The gold finger tape tearing device of any one of claims 1-12 is used for gold finger tape tearing processing, which comprises: S1, placing the component to be torn off the film on the carrier disc, and buckling the pressing plate on the carrier disc to fix the component to be torn off the film; S2, placing the carrier disc with the buckled pressing plate on the transmission frame for feeding; S3, first, the pressing plate moving assembly adsorbs and transfers the pressing plate on the carrier disc to expose the component to be torn off the film in the carrier disc, and then the component moving assembly transfers the component to be torn off the film to the film removing mechanism; S4, the film tearing assembly clamps the protective film of the component to be torn off the film, and then moves the film tearing assembly relative to the component moving assembly to separate the component and the protective film, and in this process, the anti-sticking clamp jaw in the recovery assembly moves between the film tearing assembly and the component moving assembly and clamps at least part of the separated protective film; S5, after the component and the protective film are completely separated, the component moving assembly re-places the torn film component in the carrier disc for discharging, and the anti-sticking clamp jaw moves above the waste box, and then the film pushing rod pushes the torn protective film into the waste box.

14. The gold finger tape tearing method of claim 13, wherein: S3 specifically comprises: S31, when the carrier disc moves to the feeding station, the in-place stopper assembly stops the carrier disc; S32, the lifting assembly lifts the carrier disc until it is separated from the transmission frame; S33, the pressing plate moving assembly adsorbs and transfers the pressing plate on the carrier disc to expose the component to be torn off the film in the carrier disc; S34, the component to be torn off the film is scanned and recognized; S35, the component moving assembly transfers the component to be torn off the film to the film removing mechanism, and moves the empty carrier disc to the discharging station to wait for the torn film component to be discharged.

15. The gold finger tape-stripping method of claim 13, wherein: In S5, after the component and the protective film are completely separated, the torn film component is detected for tearing quality, and then the component moving assembly re-places the torn film component that passes the detection in the carrier disc for discharging.

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