A mixing device for preparing household garbage incineration fly ash polymer
By employing a dual-shaft design and adjustable stirring blade angle, the problem of uneven mixing in fly ash solidification devices has been solved, achieving a highly efficient mixing effect suitable for the preparation of high-strength building materials.
Patent Information
- Application Number
- CN202511432024.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-09
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2045-10-09
AI Technical Summary
Existing fly ash solidification devices are prone to uneven mixing during stirring. Single-shaft stirring makes it difficult for the upper and lower layers of materials to be fully mixed, and the stirring time is relatively long.
It adopts a dual-shaft design, in which the stirring shafts rotate on their own axis while revolving around the sun, and the angle of the stirring blades is adjusted by the lifting plate, so as to achieve all-round stirring and strong shearing force to break up powder agglomeration, and improve mixing efficiency by combining compound motion.
It achieves uniform mixing of fly ash and curing agent, greatly improves stirring efficiency, prevents clumping, and ensures thorough mixing of upper and lower layers of materials, making it suitable for preparing high-strength building materials.
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Figure CN120919876B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of stirring mixing equipment, in particular to a mixing equipment for preparing household garbage incineration fly ash polymer. BACKGROUND
[0002] After the household garbage is treated by incineration, fly ash is left, and solidification is one of the commonly used methods for treating fly ash. The method forms stable solid substances by mixing fly ash with a solidifying agent, thereby reducing the leaching toxicity thereof. Commonly used solidifying agents include cement, kaolin, asphalt, molten glass, etc. The fly ash is mixed with the solidifying agent, an appropriate amount of water is added, and then stirring is performed, and then the slurry is poured out, and the cement solidified body is formed after waiting. The volume of the solidified fly ash can be reduced to 2-10% of the original garbage, and has excellent leaching resistance, dry and wet resistance, permeability resistance, and freezing resistance, and also has sufficient mechanical strength. The solidified fly ash can be used in the fields of soil conditioner, building materials (such as cement, concrete, ceramics, etc.), geotechnical engineering materials (such as construction of roadbed and dam, etc.), and adsorption materials (such as zeolite), etc. However, it should be noted that the solidification method cannot completely remove heavy metals and organic pollutants in the fly ash, but only fixes them in the solidified body to prevent leaching and diffusion.
[0003] Before the fly ash is fixed, it needs to be fully mixed and stirred with the fixing agent, so that the fly ash and the solidifying agent are fully and uniformly mixed. The existing fly ash solidification special stirring device mainly consists of a motor, a transmission device, a stirring body, and a hopper. However, during stirring, single-shaft stirring is usually used, which can easily cause the internal mixture to form a fixed rotating speed during stirring, and the upper and lower materials are not easy to mix, resulting in uneven mixing and long stirring time, and there is a certain limitation. SUMMARY
[0004] In view of the deficiencies of the prior art, the present application provides a mixing equipment for preparing household garbage incineration fly ash polymer, which is provided with a pair of stirring shafts, and the stirring shafts rotate simultaneously during revolution, thereby improving the stirring efficiency and solving the problems in the background art.
[0005] To achieve the above technical purposes, the specific technical solutions of the present application are as follows. The present application provides a mixing equipment for preparing household garbage incineration fly ash polymer, which comprises a frame and a mixing tank. A stirring mechanism is installed on the frame, and the stirring mechanism comprises a stirring motor, a rotating frame, and stirring shafts rotatably installed at both ends of the rotating frame. The stirring motor is used to drive the rotating frame to rotate. The stirring shafts are hollow structures, and two rows of vertically distributed stirring blades are symmetrically connected to the surfaces of the stirring shafts. A lifting plate is connected to the inside of the stirring shafts to drive the stirring blades to rotate. The stirring shafts are coaxially fixedly connected to first rotating shafts, the first rotating shafts are fixedly connected to gears, and the top of the frame is fixedly connected to a gear ring meshing with the two gears.
[0006] As a preferred technical scheme of the present application, the first rotating shaft is connected with a rotating disc, the rotating disc is fixedly connected with the lifting plate through a fixing rod; the rotating disc is fixedly connected with an outer ring on the peripheral surface, the outer ring is provided with a plurality of arc-shaped grooves with different heights, and adjacent arc-shaped grooves are connected with each other.
[0007] As a preferred technical scheme of the present application, the rotating frame is fixedly connected with a fixing frame below, the fixing frame is fixedly connected with a support plate at both ends, the support plate is provided with a strip-shaped hole, and a sliding shaft that is in sliding fit with the arc-shaped groove is fixedly connected in the strip-shaped hole.
[0008] As a preferred technical scheme of the present application, the stirring blade is fixedly connected with a rotating rod, the rotating rod is in sealed rotary connection with the stirring shaft, one end of the rotating rod is fixedly connected with a curved arm, and the curved arm is fixedly connected with a shaft rod; the lifting plate is provided with a horizontal connecting hole, the connecting hole is in sliding connection with the shaft rod, and a limiting nut is fixedly connected at the end of the shaft rod.
[0009] As a preferred technical scheme of the present application, the stirring shaft is composed of two arc-shaped housings, the two housings are fixedly connected in sealed manner through bolts; and the inner wall of the stirring shaft is fixedly connected with a support rod, one end of the support rod is fixedly connected with a limiting block that is in sliding connection with the lifting plate.
[0010] As a preferred technical scheme of the present application, the mixing tank is fixedly connected with a support leg below, and the bottom of the mixing tank is fixedly connected with a discharge pipe, and a control valve is installed on the discharge pipe.
[0011] As a preferred technical scheme of the present application, the surface of the first rotating shaft is provided with a limiting strip that is in sliding connection with the rotating disc.
[0012] As a preferred technical scheme of the present application, the center of the rotating frame is fixedly connected with a second rotating shaft, and the stirring motor is connected with the second rotating shaft through a speed changer.
[0013] As a preferred technical scheme of the present application, the lower end of the stirring shaft is fixedly connected with a stirring frame, and the stirring frame is fixedly connected with arc-shaped stirring rods at both ends.
[0014] The beneficial effects in the present application are as follows:
[0015] 1. The double stirring shafts can stir each position of the mixing tank, the stirring shafts simultaneously rotate during the revolution along the mixing tank, the materials are mixed in all directions without dead angle in the mixing tank, the strong shearing force generated by the rotation can break the powder aggregation and prevent the phenomenon of agglomeration, and the stirring efficiency is greatly improved.
[0016] 2、The stirring shaft in the rotating process, through the reciprocating lifting movement of the lifting rod drives a plurality of stirring blades to rotate, continuously adjusts the angle of the stirring blades, can change the material movement path, so that the upper and lower materials can fully flow and mix with each other, improve the uniformity of fly ash and fixing agent mixing. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is a front view schematic diagram of the present application.
[0018] Figure 2 It is a three-dimensional sectional view schematic diagram of the present application.
[0019] Figure 3 It is a structural schematic diagram of the stirring mechanism proposed by the present application.
[0020] Figure 4 It is Figure 3 The local enlarged view at A in the middle.
[0021] Figure 5 It is a structural schematic diagram of the stirring shaft proposed by the present application.
[0022] Figure 6 It is a sectional view schematic diagram of the stirring shaft proposed by the present application.
[0023] Figure 7 It is Figure 6 The local enlarged view at B in the middle.
[0024] The corresponding name of the reference numeral in the figure is as follows: 1, frame; 2, mixing tank; 3, stirring motor; 4, rotating frame; 5, stirring shaft; 51, stirring blade; 52, lifting plate; 53, rotating rod; 54, curved arm; 55, connecting hole; 56, shaft rod; 57, limiting nut; 58, supporting rod; 59, limiting block; 510, rotating disc; 511, outer ring; 512, arc-shaped groove; 513, first rotating shaft; 514, gear; 515, fixed rod; 516, stirring frame; 517, stirring rod; 518, limiting strip; 6, gear ring; 7, second rotating shaft; 8, fixed frame; 81, supporting plate; 82, strip-shaped hole; 83, sliding shaft; 9, discharge pipe; 10, control valve; 11, supporting leg; 12, speed changer. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, not all the embodiments.
[0026] Embodiment: The embodiment discloses a kind of mixed equipment for preparing household garbage incineration fly ash polymer, suitable for solidification treatment to fly ash after garbage incineration, such as Figures 1-7As shown, including: frame 1 and mixing tank 2, mixing tank 2 is installed in the frame 1, the material is mixed in the mixing tank 2, wherein the material includes fly ash, cement, kaolin and water; the mixing tank 2 is fixedly connected with the supporting leg 11 below, and the mixing tank 2 is fixedly connected with the discharge pipe 9 at the bottom, the control valve 10 is installed on the discharge pipe 9, the material is discharged through the discharge pipe 9 after mixing uniformly, and the discharge pipe 9 is inclined downward; the frame 1 is fixedly installed with a stirring mechanism, the stirring mechanism comprises a stirring motor 3, a rotating frame 4 and a pair of stirring shafts 5 rotatably installed at both ends of the rotating frame 4; the stirring motor 3 is installed at the top of the frame 1, the rotating frame 4 is fixedly connected with a second rotating shaft 7 at the center, a bearing seat is installed on the frame 1 and rotatably connected with the second rotating shaft 7, and the stirring motor 3 is connected with the second rotating shaft 7 through a transmission 12; the rotating frame 4 is driven to rotate by the stirring motor 3; wherein the stirring shaft 5 in the embodiment is a hollow structure, the stirring shaft 5 is composed of two arc-shaped shells, and the two shells are fixedly connected by bolts; the first rotating shaft 513 is coaxially fixedly connected with the stirring shaft 5, the gear 514 is fixedly connected with the first rotating shaft 513, and the gear ring 6 is fixedly connected with the top of the frame 1 and engaged with the two gears 514; in specific implementation: the rotating frame 4 is driven to rotate by the stirring motor 3, the rotating frame 4 drives the two stirring shafts 5 to revolve when rotating, and the material in the mixing tank is stirred, and in the rotating process of the stirring shaft 5, the gear 514 rotates along the gear ring 6, the gear 514 rotates, drives the stirring shaft 5 to rotate, so that the material is mixed in all directions in the mixing tank 2 without dead angle, and the strong shear force generated by the rotation prevents the agglomeration of the powder and prevents the phenomenon of agglomeration; the composite motion increases the contact area of the material, the mixing speed is faster than that of the traditional equipment, and the stirring efficiency of the material is improved.
[0027] As Figures 3-5As shown, and the stirring shaft 5 surface symmetry rotation connection with two rows of vertical distribution of stirring vane 51, stirring shaft 5 inside connection has lifting plate 52, for driving two rows of stirring vane 51 rotation, to the angle of stirring vane 51 is adjusted;First rotation axis 513 on connection has rotary disc 510, rotary disc 510 is located above the stirring shaft 5, rotary disc 510 through fixed rod 515 and lifting plate 52 fixedly connected, fixed rod 515 penetrates the top of stirring shaft 5, and fixed rod 515 and stirring shaft 5 between the sealing sleeve is established;Rotary disc 510 circumferential surface fixedly connected with the outer ring 511, the outer ring 511 circumferential surface is equipped with a plurality of different height arc slot 512, adjacent arc slot 512 between each other connection;Rotating frame 4 below fixedly connected with fixed frame 8, fixed frame 8 is located in the middle position of two stirring shaft 5, fixed frame 8 both ends fixedly connected with vertical support plate 81, support plate 81 is equipped with strip hole 82, strip hole 82 is fixedly connected with the sliding shaft 83 in the arc slot 512 sliding fit through the nut, sliding shaft 83 and nut screw connection;Stirring shaft 5 in the process of rotation, sliding shaft 83 from one arc slot 512 sliding to another arc slot 512, will drive lifting plate 52 lifting, lifting plate 52 lifting will drive stirring vane 51 rotation, can adjust the angle of stirring vane 51, so that the stirring shaft 5 stirring process, the material can flow between the upper and lower layers, the upper and lower layers of material can be fully mixed, improve the material mixing uniformity.
[0028] Preferably, the first rotation axis 513 surface is equipped with the limit strip 518 slidingly connected with the rotary disc 510, through the limit strip 518 setting, make the first rotation axis 513 rotation can drive rotary disc 510 rotation, and does not affect the lifting movement of rotary disc 510.
[0029] As Figures 5-7 shown, stirring vane 51 is fixedly connected with the rotating rod 53, and the sealing ring is arranged between the stirring shaft 5 and the rotating rod 53, so that the sealing property between the rotating rod 53 and the stirring shaft 5 is ensured; one end of the rotating rod 53 located in the stirring shaft 5 is fixedly connected with the curved arm 54, and the curved arms 54 on the two stirring vanes 51 at the same height are fixedly connected with the shaft rod 56; the lifting plate 52 is provided with a horizontal connecting hole 55, the connecting hole 55 is slidingly connected with the shaft rod 56, and the end of the shaft rod 56 is fixedly connected with the limiting nut 57; when the lifting plate 52 is lifted, the shaft rod 56 is slid in the connecting hole 55, and the curved arm 54 is rotated at the same time, so that the stirring vane 51 is rotated, thereby the angle of the stirring vane 51 is continuously adjusted, so that strong axial flow is generated, the fluid is circulated up and down, and the angle adjustment of the stirring vane 51 can change the material movement path, so that the materials are fully mixed.
[0030] Preferably, the inner wall of the stirring shaft 5 is fixedly connected with a supporting rod 58, one end of the supporting rod 58 is fixedly connected with a limiting block 59 in sliding connection with the lifting plate 52, the position of the lifting plate 52 is limited through the limiting block 59, so that the lifting plate 52 is stable in lifting and the position will not deviate.
[0031] Preferably, the lower end of the stirring shaft 5 is fixedly connected with a stirring frame 516, and the two ends of the stirring frame 516 are fixedly connected with arc-shaped stirring rods 517, the stirring frame 516 stirs the bottom of the mixing tank 2, and better stirring effect is achieved through the curve-shaped stirring rods 517.
[0032] Working principle: fly ash, kaolin and cement are installed in the mixing tank 2 in a certain proportion, the rotating frame 4 is driven to rotate by the stirring motor 3, and the two stirring shafts 5 are driven to rotate, the materials are stirred, water is continuously added in the stirring process, the stirring shaft 5 rotates while revolving, so that the materials are mixed in all directions in the mixing tank 2 without dead angle, to achieve better stirring effect, the rotation of the stirring shaft 5 shears and turns the local materials, and the combination of the two ensures that all areas in the container are stirred, avoiding the dead angle problem of traditional single-shaft equipment; and in the rotation process of the stirring shaft 5, the stirring blades 51 are driven to rotate by the continuous lifting of the lifting plate 52, the angle of the stirring blades 51 is continuously adjusted, so that strong axial flow is generated, the fluid is continuously circulated up and down, and the angle adjustment of the stirring blades 51 can change the material movement path, so that the materials are fully mixed, and the material mixing uniformity is greatly improved; after mixing, the materials are discharged from the discharge pipe 9, and then conveyed to the mold for solidification, which can be used for high-strength building materials.
[0033] Finally, it should be noted that in the description of the present application, it should be noted that the terms "vertical", "upper", "lower", "horizontal" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.
[0034] The above only describes the preferred embodiments of the present application and is not used to limit the present application, although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or make equivalent replacement of some technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. A mixing apparatus for preparing a polymer of municipal waste incineration fly ash, characterized by, Include: Frame (1) and mixing tank (2); The frame (1) is provided with a stirring mechanism, which comprises a stirring motor (3), a rotating frame (4) and a pair of stirring shafts (5) rotatably mounted at both ends of the rotating frame (4); the stirring motor (3) is used to drive the rotating frame (4) to rotate; The stirring shaft (5) is hollow, and two rows of vertically distributed stirring blades (51) are symmetrically and rotatably connected to the surface of the stirring shaft (5), and the stirring shaft (5) is connected with a lifting plate (52) inside for driving the stirring blades (51) to rotate; The stirring shaft (5) is coaxially fixedly connected with a first rotating shaft (513), the first rotating shaft (513) is fixedly connected with a gear (514), and the top of the frame (1) is fixedly connected with a gear ring (6) engaged with the two gears (514); The first rotating shaft (513) is connected with a rotating disc (510), and the rotating disc (510) is fixedly connected with the lifting plate (52) through a fixed rod (515); the rotating disc (510) is fixedly connected with an outer ring (511) on the peripheral surface, and the outer ring (511) is provided with a plurality of arc grooves (512) with different heights, and adjacent arc grooves (512) are connected with each other; The rotating frame (4) is fixedly connected with a fixed frame (8) below, the fixed frame (8) is fixedly connected with a support plate (81) at both ends, the support plate (81) is provided with a strip-shaped hole (82), and the strip-shaped hole (82) is fixedly connected with a sliding shaft (83) in sliding fit with the arc grooves (512); The stirring blade (51) is fixedly connected with a rotating rod (53), the rotating rod (53) is sealingly rotatably connected with the stirring shaft (5), one end of the rotating rod (53) is fixedly connected with a curved arm (54), and the curved arm (54) is fixedly connected with a shaft rod (56); the lifting plate (52) is provided with a horizontal connecting hole (55), the connecting hole (55) is slidingly connected with the shaft rod (56), and the end of the shaft rod (56) is fixedly connected with a limiting nut (57).
2. The mixing apparatus for preparing a household waste incineration fly ash polymer according to claim 1, characterized in that, The stirring shaft (5) is composed of two arc-shaped shells, and the two shells are sealingly and fixedly connected by bolts; and the inner wall of the stirring shaft (5) is fixedly connected with a support rod (58), one end of the support rod (58) is fixedly connected with a limiting block (59) slidingly connected with the lifting plate (52).
3. The mixing apparatus for preparing a household waste incineration fly ash polymer according to claim 2, characterized in that, The mixing tank (2) is fixedly connected with a support leg (11) below, and the bottom of the mixing tank (2) is fixedly connected with a discharge pipe (9), and the discharge pipe (9) is provided with a control valve (10).
4. The mixing apparatus for preparing a household waste incineration fly ash polymer according to claim 3, characterized in that, The first rotating shaft (513) is provided with a limiting strip (518) in sliding connection with the rotating disc (510).
5. The mixing apparatus for preparing a household waste incineration fly ash polymer according to claim 4, characterized in that, The rotating frame (4) is fixedly connected with a second rotating shaft (7) at the center, and the stirring motor (3) is connected with the second rotating shaft (7) through a speed changer (12).
6. The mixing apparatus for preparing a household waste incineration fly ash polymer according to claim 5, characterized in that, The lower end of the stirring shaft (5) is fixedly connected with a stirring frame (516), and the two ends of the stirring frame (516) are fixedly connected with arc-shaped stirring rods (517).
Citation Information
Patent Citations
Biological seedling substrate mixing equipment
CN114588814A
Fly ash treatment raw material mixing device
CN215428285U
Water-based adhesive preparation device capable of uniformly mixing materials
CN217221194U