Die for manufacturing pressure guide plate of elevator guide rail

Abstract

The invention relates to the technical field of elevator production equipment, in particular to an elevator guide rail pressing guide plate manufacturing die which comprises a supporting frame, a lower die is fixedly connected to the top of the supporting frame, a punching hole is formed in one end of the lower die in an embedded mode, a guide rod is fixedly connected to the top of the supporting frame, and a top plate is fixedly connected to the top of the guide rod. The bottom of the top plate is fixedly connected with a hydraulic cylinder, the bottom of the hydraulic cylinder is fixedly connected with the top of a guide plate, and four corners of the guide plate are slidably connected with guide rods; the bottom of the guide plate is fixedly connected with a containing frame, and the top of the guide plate is fixedly connected with a first driver, a second driver and a third driver. Through cooperation of the driving assembly and the receiving assembly, when the lower die and the upper die are closed to manufacture the pressing guide plate, the pressing guide plate can be punched, the stamping waste circular ring on the pressing guide plate is automatically guided into the closed outer frame to be stored during punching, waste can be conveniently treated in a centralized mode, and the production efficiency of the pressing guide plate is improved.

Description

Technical Field

[0001] This invention relates to the field of elevator manufacturing equipment technology, and in particular to a mold for manufacturing elevator guide rail pressure plates. Background Technology

[0002] Elevator guide rail pressure plate, also known as "guide rail pressure plate" or "guide shoe pressure plate", is a very critical but inconspicuous connection and fixing component in the elevator system. Its core function is to firmly fix the "guide shoe" to the "elevator car" or "counterweight". The elevator guide rail is a rigid track fixed in the elevator shaft, providing precise guidance for the operation of the elevator.

[0003] Molds are needed for processing and manufacturing elevator guide rail pressure plates. An existing patent, CN213052356U, discloses a mold for manufacturing elevator guide rail pressure plates, relating to the field of elevator car manufacturing technology. It includes an upper mold and a lower mold. The upper mold has a middle mold, a first side mold, and a second side mold. The top surface of the lower mold consists of a central plane and concave and convex surfaces on both sides. The concave and convex surfaces include an arc-shaped surface, an inclined surface, and a vertical surface. The arc-shaped surface is located at the end of the top surface, with one end connected to one end of the inclined surface. The other end of the surface is connected to the bottom of the vertical surface by an arc segment, and the top of the vertical surface is connected to the middle plane by an arc segment; the bottom structure of the whole formed by the first side mold, the middle mold, and the second side mold of the upper mold corresponds to the top structure of the lower mold; the bottom of the middle mold of the upper mold is symmetrically connected with mounting hole punches and cutting punches; the advantages of this utility model are: the middle part of the blank is pressed, the overall structure is fixed, the blank will not shift during pressing, ensuring the forming quality of the pressure guide plate, and two pressure guide plates are made at one time, resulting in high production efficiency.

[0004] The existing patents and traditional manufacturing molds mentioned above have the following problems: After the pressure guide plate is pressed and formed, it is usually necessary to cut and punch holes in the pressure guide plate. Moreover, when the lower mold and the upper mold are closed to make the pressure guide plate, punching holes in the pressure guide plate is not convenient for handling the waste generated by punching, which reduces the production efficiency of the pressure guide plate. Summary of the Invention

[0005] Therefore, the present invention provides a mold for manufacturing elevator guide rail pressure plates to solve the above-mentioned technical problems.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a mold for manufacturing elevator guide rail pressure plates, comprising a support frame, a lower mold fixedly connected to the top of the support frame, a perforated hole embedded at one end of the lower mold, a guide rod fixedly connected to the top of the support frame, a top plate fixedly connected to the top of the guide rod, a hydraulic cylinder fixedly connected to the bottom of the top plate, the bottom of the hydraulic cylinder fixedly connected to the top of the guide plate, and the four corners of the guide plate slidably connected to the guide rod; a receiving frame fixedly connected to the bottom of the guide plate, and a first driver, a second driver, and a third driver fixedly connected to the top of the guide plate; The bottom telescopic end of the first driver is fixedly connected to the first pressing plate, the bottom telescopic end of the second driver is connected to the second pressing plate, and the bottom telescopic end of the third driver is connected to the third pressing plate. The first pressing plate, the second pressing plate, and the third pressing plate form an upper mold. The first pressing plate, the second pressing plate, and the third pressing plate are arranged in the receiving frame. The first pressing plate is provided with a receiving component, and the first pressing plate is provided with a through hole, and the through hole on the first pressing plate is located directly above the through hole on the lower mold. When the receiving component and the driving component are making the pressure guide plate by closing the lower mold and the upper mold, they punch holes in the pressure guide plate and automatically guide the stamped waste rings on the pressure guide plate into the closed outer frame for storage.

[0007] Preferably, the bottom of the support frame is provided with a driving component, the driving component includes an L-shaped frame, the top of the L-shaped frame is fixedly connected to the bottom of the support frame, an electric push rod is fixedly connected to the bottom of the L-shaped frame, the moving end of the electric push rod is slidably connected to the upper end of the L-shaped frame, and the telescopic end of the electric push rod is fixedly connected to a drive motor.

[0008] Preferably, the output shaft of the drive motor is fixedly connected to the drilling bit, the drilling bit is hollow inside, a return spring is fixedly connected to the bottom of the drilling bit, the top of the return spring is fixedly connected to the pressing rod, the drilling bit is coaxially arranged with the drilling hole, and the drilling bit is located directly below the drilling hole.

[0009] Preferably, the receiving component includes an outer frame, the bottom of which is fixedly connected to the top of the first pressing plate, and a first pulley and a second pulley are rotatably connected to the upper and lower ends of the outer frame, respectively. The first pulley and the second pulley are connected by belt drive, and multiple sets of isolation plates are fixedly connected at equal intervals to the side wall of the belt.

[0010] Preferably, a one-way bearing is provided on the outer side wall of the outer frame. The outer ring of the one-way bearing is fixedly connected to the drive gear, and the inner ring of the one-way bearing is fixedly connected to the center of the first pulley. A connecting plate is fixedly connected to the side wall of the outer frame, and a connecting spring is fixedly connected to the bottom of the connecting plate. The bottom of the connecting spring is fixedly connected to a magnet.

[0011] Preferably, the drive gear meshes with the rack, the rack is fixedly connected to the magnet via a connecting rod, and an insertion frame is fixedly connected to the side wall of the outer frame.

[0012] Preferably, the insertion frame has a hollowed-out cavity, which is located directly above the perforated hole on the third pressing plate. The outer frame sidewall has a sliding cavity that communicates with the cavity.

[0013] Preferably, the upper end of the extrusion rod is lower on the left and higher on the right.

[0014] Preferably, the size of the drilled hole matches the size of the cavity.

[0015] Preferably, the two sets of perforated holes are coaxially arranged with the cavity.

[0016] The beneficial effects of this invention are: This invention, through the cooperation of a driving component and a receiving component, allows for the punching of holes in the pressure guide plate during the mold-making process of the lower and upper molds. Simultaneously, the punched waste rings on the pressure guide plate are automatically guided into a closed outer frame for storage, facilitating centralized waste processing and accelerating the production efficiency of the pressure guide plate.

[0017] This invention provides a mold for manufacturing elevator guide rail pressure plates. By controlling the first, second, and third pressing plates to perform segmented and sequential pressing through the first, second, and third drivers respectively, the flow and stress distribution of the plates can be better controlled, thereby improving the forming quality of the pressure plates.

[0018] This invention incorporates a drive assembly. During drilling, the extrusion rod within the drive assembly is pressed back into the drill bit by the workpiece. After drilling is complete, a return spring pushes it out, facilitating the movement of the drill waste ring away from the pressure guide plate. Furthermore, the extrusion rod pushes up the magnet through magnetic force, achieving non-contact power transmission and preventing the waste on the extrusion rod from contacting the magnet, thus facilitating the subsequent sliding of the waste into the outer frame.

[0019] As the drill bit descends, the magnet, aided by the connecting spring, automatically moves the belt one notch, causing a new separator plate to move below the sliding cavity, preparing to receive the next waste ring. Each time the drill bit works, the collection system automatically advances one notch, achieving the orderly arrangement and storage of waste. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the structure of the present invention. Figure 1 .

[0021] Figure 2 This is a schematic diagram of the structure of the present invention. Figure 2 .

[0022] Figure 3 This is a schematic diagram of the structure of the present invention. Figure 3 .

[0023] Figure 4 This is a schematic diagram of the structure of the present invention. Figure 4 .

[0024] Figure 5 This is a schematic diagram of the structure of the present invention. Figure 5 .

[0025] Figure 6 This is a schematic diagram of the receiving component structure of the present invention. Figure 1 .

[0026] Figure 7 This is a schematic diagram of the receiving component structure of the present invention. Figure 2 .

[0027] Figure 8 This is a schematic diagram of the receiving component structure of the present invention. Figure 3 .

[0028] The components include: support frame-1, lower mold-2, drilling hole-21, guide rod-3, top plate-4, hydraulic cylinder-5, guide plate-6, receiving frame-7, first driver-8, first pressing plate-9, second driver-10, second pressing plate-11, third driver-12, third pressing plate-13, receiving assembly-14, driving assembly-15, L-shaped frame-151, electric push rod-152, drive motor-153, drilling bit-154, return spring-155, extrusion rod-156, outer frame-141, first pulley-142, second pulley-143, belt-144, isolation plate-145, drive gear-146, connecting plate-147, connecting spring-148, magnet-149, rack-1410, connecting rod-1411, insertion frame-1412, cavity-1413, and sliding cavity-1414. Detailed Implementation

[0029] To further explain the technical solution of the present invention, a detailed description is provided below through specific embodiments.

[0030] like Figure 1As shown, the present invention provides a mold for manufacturing elevator guide rail pressure plates, including a support frame 1. The support frame 1 is stably installed on the work site to ensure its level and stability. A lower mold 2 is fixedly connected to the top of the support frame 1. One end of the lower mold 2 is embedded with a drilling hole 21, which extends downward and penetrates the top area of ​​the support frame 1 to facilitate the movement of the subsequent drilling bit 154. A guide rod 3 is fixedly connected to the top of the support frame 1. A top plate 4 is fixedly connected to the top of the guide rod 3. A hydraulic cylinder 5 is fixedly connected to the bottom of the top plate 4. The top plate 4 is used to provide installation space for the hydraulic cylinder 5. The hydraulic cylinder 5 is used to provide driving force to the guide plate 6 and drive the guide plate 6 to move up and down to adjust its position. The bottom of the hydraulic cylinder 5 is fixedly connected to the top of the guide plate 6. The four corners of the guide plate 6 are slidably connected to the guide rod 3 to improve the stability of the guide plate 6 when it moves. Among them, a controller is provided on the support frame 1. The controller is electrically connected to the electrical components to facilitate subsequent control of the electrical components. Specifically, a safety light curtain and physical guardrail are installed around the support frame 1. When the light curtain detects that a person or foreign object has entered the danger zone, the equipment will immediately stop moving.

[0031] like Figure 1-5 As shown in this embodiment, the bottom of the guide plate 6 is fixedly connected to a receiving frame 7. The surface of the receiving frame 7 is provided with an organic glass observation window, which facilitates subsequent observation of the inside of the receiving frame 7 through the organic glass window. During operation, the receiving frame 7 moves downward and wraps the lower mold 2 inside. The top of the guide plate 6 is fixedly connected to a first driver 8, a second driver 10, and a third driver 12, which are used to control the movement of multiple sets of pressing plates respectively, so that the raw material plate can be pressed and formed in segments. Among them, the bottom telescopic end of the first driver 8 is fixedly connected to the first pressing plate 9, the bottom telescopic end of the second driver 10 is connected to the second pressing plate 11, the bottom telescopic end of the third driver 12 is connected to the third pressing plate 13, the first pressing plate 9, the second pressing plate 11 and the third pressing plate 13 form an upper mold, and the first pressing plate 9, the second pressing plate 11 and the third pressing plate 13 are set in the receiving frame 7. In the process of making the pressure guide plate, the raw material plate is placed on the lower mold 2, and then the hydraulic cylinder 5 is controlled to drive the guide plate 6 to move downward. The guide plate 6 drives the receiving frame 7 to move downward to wrap the lower mold 2. Then the movement of the hydraulic cylinder 5 is stopped. The second driver 10 is pre-controlled to move the second pressing plate 11 downward to squeeze the middle area of ​​the raw material plate, so that the middle area of ​​the raw material plate is pre-compressed and bent to form a Z-shaped blank. Then the first driver 8 drives the first pressing plate 9 downward to squeeze and fix it with the left area of ​​the raw material plate. The third driver 12 drives the third pressing plate 13 downward to squeeze the right end area of ​​the raw material plate, so that the left and right ends of the raw material plate are squeezed and form pressure guide plates.

[0032] like Figure 1-4 As shown in this embodiment, the first pressing plate 9 is provided with a receiving component 14, and the first pressing plate 9 is provided with a through hole 21, and the through hole 21 on the first pressing plate 9 is located directly above the through hole 21 on the lower mold 2.

[0033] like Figure 2-5 As shown in this embodiment, the support frame 1 has a drive assembly 15 at its bottom. The drive assembly 15 includes an L-shaped frame 151. The top of the L-shaped frame 151 is fixedly connected to the bottom of the support frame 1. An electric push rod 152 is fixedly connected to the bottom of the L-shaped frame 151. The moving end of the electric push rod 152 is slidably connected to the upper end of the L-shaped frame 151. The telescopic end of the electric push rod 152 is fixedly connected to the drive motor 153. The output shaft of the drive motor 153 is fixedly connected to the drilling bit 154. The drilling bit 154 is hollow inside. A return spring 155 is fixedly connected to the bottom of the drilling bit 154. The top of the return spring 155 is fixedly connected to the pressing rod 156. The drilling bit 154 is coaxially arranged with the drilling hole 21. The drilling bit 154 is located directly below the drilling hole 21. Specifically, the extrusion rod 156 is a magnet, and the upper end of the extrusion rod 156 and the bottom of the magnet 149 are magnetically repulsive, so that when the extrusion rod 156 moves upward, the extrusion rod 156 pushes the magnet 149 to move through magnetic repulsion. Then, the electric push rod 152 drives the drive motor 153 to move upward. The drive motor 153 drives the extrusion rod 156 through the drilling bit 154 to contact the bottom of the pressure guide plate through the drilling hole 21. The extrusion rod 156 is squeezed and moves inward. The drive motor 153 drives the drilling bit 154 to drill the drilling area on the pressure guide plate. After the drilling bit 154 has completed drilling the drilling area, the drilling bit 154 rotates and cuts a ring out of the pressure guide plate. After the ring does not contact the pressure guide plate, the extrusion rod 156 is not under force and moves upward with the assistance of the return spring 155 to insert into the cavity 1413 in the insertion frame 1412. Then, the extrusion rod 156 pushes the magnet 149 upward through magnetic force. Then, the ring on the drilling bit 154 slides into the inner part of the outer frame 141 through the sliding cavity 1414 and is in the receiving space formed between the two sets of isolation plates 145.

[0034] like Figure 5-8 As shown, in this embodiment, the receiving component 14 includes an outer frame 141, with a door hinged to the outer frame 141. By opening the door, the waste collected inside the outer frame 141 can be easily recycled and transferred. The bottom of the outer frame 141 is fixedly connected to the top of the first pressing plate 9. The upper and lower ends of the outer frame 141 are respectively rotatably connected to a first pulley 142 and a second pulley 143. The first pulley 142 and the second pulley 143 are connected by a belt 144. Multiple sets of isolation plates 145 are fixedly connected at equal intervals on the side wall of the belt 144. A one-way bearing is provided on the outer side wall of the outer frame 141. The outer ring of the one-way bearing is fixedly connected to the drive gear 146, and the inner ring of the one-way bearing is fixedly connected to the center of the first pulley 142. A connecting plate 147 is fixedly connected to the side wall of the outer frame 141. Among them, a connecting spring 148 is fixedly connected to the bottom of the connecting plate 147, and the bottom of the connecting spring 148 is fixedly connected to the magnet 149. The drive gear 146 meshes with the rack 1410, and the rack 1410 is fixedly connected to the magnet 149 through the connecting rod 1411. An insertion frame 1412 is fixedly connected to the side wall of the outer frame 141. The insertion frame 1412 is hollowed out to form a cavity 1413. The cavity 1413 is located in the area directly above the hole 21 on the third pressing plate 13. A sliding cavity 1414 is provided through the side wall of the outer frame 141, and the sliding cavity 1414 communicates with the cavity 1413. Among them, the upper end of the extrusion rod 156 is lower on the left and higher on the right; Among them, the size of the punched hole 21 matches that of the cavity 1413; Specifically, the two sets of drilling holes 21 and the cavity 1413 are coaxially arranged to facilitate the drilling bit 154 to pass through the drilling holes 21 and the cavity 1413 from bottom to top. Specifically, during processing, the electric push rod 152 drives the drilling bit 154 to move downwards, the magnet 149 moves downwards by the push of the connecting spring 148, the magnet 149 drives the rack 1410 to move through the connecting rod 1411, the rack 1410 meshes and drives the drive gear 146 to rotate, the drive gear 146 drives the first pulley 142 to rotate through the one-way bearing, the first pulley 142 drives the belt 144 to move, the belt 144 drives the isolation plate 145 located in the sliding cavity 1414 area to move, so that the new isolation plate 145 moves to the bottom of the sliding cavity 1414, which is convenient for storing subsequent rings, and this cycle is used to process multiple sets of pressure guide plates.

[0035] By setting up the cooperation of the driving component 15 and the receiving component 14, the present invention can punch holes in the pressure guide plate when the lower mold 2 and the upper mold are closed to make the pressure guide plate. At the same time as punching, the stamped waste ring on the pressure guide plate is automatically guided into the closed outer frame 141 for storage, which facilitates centralized processing of waste and speeds up the production efficiency of the pressure guide plate.

[0036] This invention provides a mold for manufacturing elevator guide rail pressure plates. The first pressing plate 9, the second pressing plate 11, and the third pressing plate 13 are controlled by the first driver 8, the second driver 10, and the third driver 12 respectively to perform segmented and sequential pressing, which can better control the flow and stress distribution of the plate and improve the forming quality of the pressure plate.

[0037] The present invention incorporates a drive assembly 15, in which the extrusion rod 156 within the drive assembly 15 is pressed back into the drill bit by the workpiece during drilling; after drilling is completed, the return spring 155 pushes it out, facilitating the pushing of the drilling waste ring away from the pressure guide plate; and the extrusion rod 156 pushes up the magnet 149 by magnetic force, realizing non-contact power transmission, avoiding contact between the waste on the extrusion rod 156 and the magnet 149, and facilitating the subsequent sliding of the waste into the inner frame 141.

[0038] When the drill bit 154 moves downward, the magnet 149 moves downward with the assistance of the connecting spring 148, which automatically drives the belt 144 to move one step, so that a new isolation plate 145 moves below the sliding cavity 1414, preparing to receive the next waste ring. Each time the drill bit 154 works, the collection system automatically moves forward one step, realizing the orderly arrangement and storage of waste.

[0039] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A mold for making an elevator guide rail pressure plate, comprising a support frame (1), a lower mold (2) fixedly connected to the top of the support frame (1), a hole (21) embedded in one end of the lower mold (2), a guide rod (3) fixedly connected to the top of the support frame (1), a top plate (4) fixedly connected to the top of the guide rod (3), a hydraulic cylinder (5) fixedly connected to the bottom of the top plate (4), the bottom of the hydraulic cylinder (5) fixedly connected to the top of the guide plate (6), and the four corners of the guide plate (6) slidably connected to the guide rod (3); Its features are: The bottom of the guide plate (6) is fixedly connected to a receiving frame (7), and the top of the guide plate (6) is fixedly connected to a first driver (8), a second driver (10), and a third driver (12). The bottom telescopic end of the first driver (8) is fixedly connected to the first pressing plate (9), the bottom telescopic end of the second driver (10) is connected to the second pressing plate (11), and the bottom telescopic end of the third driver (12) is connected to the third pressing plate (13). The first pressing plate (9), the second pressing plate (11) and the third pressing plate (13) form an upper mold. The first pressing plate (9), the second pressing plate (11) and the third pressing plate (13) are set in the receiving frame (7). The first pressing plate (9) is provided with a receiving component (14), and the first pressing plate (9) is provided with a through hole (21), and the through hole (21) on the first pressing plate (9) is located directly above the through hole (21) on the lower mold (2); When the receiving component (14) and the driving component (15) are making the pressure guide plate by closing the mold of the lower mold (2) and the upper mold, the pressure guide plate is punched and the stamped waste ring on the pressure guide plate is automatically guided into the closed outer frame (141) for storage at the same time.

2. The mold for manufacturing elevator guide rail pressure plates according to claim 1, characterized in that: The support frame (1) is provided with a drive assembly (15) at the bottom. The drive assembly (15) includes an L-shaped frame (151). The top of the L-shaped frame (151) is fixedly connected to the bottom of the support frame (1). An electric push rod (152) is fixedly connected to the bottom of the L-shaped frame (151). The moving end of the electric push rod (152) is slidably connected to the upper end of the L-shaped frame (151). The telescopic end of the electric push rod (152) is fixedly connected to the drive motor (153).

3. The mold for manufacturing elevator guide rail pressure plates according to claim 2, characterized in that: The output shaft of the drive motor (153) is fixedly connected to the drilling bit (154). The drilling bit (154) is hollow inside. A return spring (155) is fixedly connected to the bottom of the drilling bit (154). The top of the return spring (155) is fixedly connected to the extrusion rod (156). The drilling bit (154) is coaxially arranged with the drilling hole (21). The drilling bit (154) is located directly below the drilling hole (21).

4. The mold for manufacturing elevator guide rail pressure plates according to claim 1, characterized in that: The receiving component (14) includes an outer frame (141), the bottom of which is fixedly connected to the top of the first pressing plate (9). The upper and lower ends of the outer frame (141) are respectively rotatably connected to a first pulley (142) and a second pulley (143). The first pulley (142) and the second pulley (143) are connected by a belt (144). The side wall of the belt (144) is fixedly connected with multiple sets of isolation plates (145) at equal intervals.

5. The mold for manufacturing elevator guide rail pressure plates according to claim 4, characterized in that: The outer wall of the outer frame (141) is provided with a one-way bearing. The outer ring of the one-way bearing is fixedly connected to the drive gear (146). The inner ring of the one-way bearing is fixedly connected to the center of the first pulley (142). A connecting plate (147) is fixedly connected to the side wall of the outer frame (141). A connecting spring (148) is fixedly connected to the bottom of the connecting plate (147). The bottom of the connecting spring (148) is fixedly connected to a magnet (149).

6. The mold for manufacturing elevator guide rail pressure plates according to claim 5, characterized in that: The drive gear (146) meshes with the rack (1410), the rack (1410) is fixedly connected to the magnet (149) through the connecting rod (1411), and the outer frame (141) has an insertion frame (1412) fixedly connected to its side wall.

7. The mold for manufacturing elevator guide rail pressure plates according to claim 6, characterized in that: The insertion frame (1412) is hollowed out to form a cavity (1413). The cavity (1413) is located in the area directly above the hole (21) on the third pressing plate (13). The outer frame (141) has a sliding cavity (1414) through its side wall, and the sliding cavity (1414) is connected to the cavity (1413).

8. The mold for manufacturing elevator guide rail pressure plates according to claim 3, characterized in that: The upper end of the extrusion rod (156) is lower on the left and higher on the right.

9. The mold for manufacturing elevator guide rail pressure plates according to claim 7, characterized in that: The size of the punch hole (21) matches that of the cavity (1413).

10. The mold for manufacturing elevator guide rail pressure plates according to claim 4, characterized in that: Two sets of perforated holes (21) are coaxially arranged with the cavity (1413).

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